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CN115277908A - Basalt fiber reinforced non-shielding/anti-falling/wear-resisting/heat-dissipating type mobile phone shell and preparation method thereof - Google Patents

Basalt fiber reinforced non-shielding/anti-falling/wear-resisting/heat-dissipating type mobile phone shell and preparation method thereof Download PDF

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CN115277908A
CN115277908A CN202210707511.1A CN202210707511A CN115277908A CN 115277908 A CN115277908 A CN 115277908A CN 202210707511 A CN202210707511 A CN 202210707511A CN 115277908 A CN115277908 A CN 115277908A
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mobile phone
basalt fiber
phone case
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wear
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苗世顶
左传潇
李静瑶
司集文
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Jilin University
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2383/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2383/04Polysiloxanes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2415/00Characterised by the use of rubber derivatives
    • C08J2415/02Rubber derivatives containing halogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2421/00Characterised by the use of unspecified rubbers
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    • C08J2463/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

A basalt fiber reinforced non-shielding/anti-falling/wear-resisting/heat-dissipating mobile phone shell and a preparation method thereof are characterized in that basalt fiber fabric is used as a reinforcing material, a forming agent, a finish paint layer, a extinction layer and a primer layer are used for forming the basalt fiber reinforced non-shielding/anti-falling/wear-resisting/heat-dissipating mobile phone shell, and the novel mobile phone shell is prepared through basalt fiber fabric treatment, shearing, compression molding, curing, cutting, polishing, paint spraying and drying processes. The method is simple to operate and easy to process, and due to the excellent characteristics of the basalt fibers, the mobile phone shell has the advantages of no signal shielding, high strength, good wear resistance, falling resistance, corrosion resistance, natural texture, good hand feeling, low cost and the like.

Description

一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套 及其制备方法A basalt fiber-reinforced unshielded/drop-proof/wear-resistant/heat-dissipating mobile phone case and its preparation method

技术领域technical field

本发明涉及玄武岩纤维增强手机壳套制备工艺领域,更具体地说,尤其涉及一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套制备方法。The invention relates to the field of preparation technology of basalt fiber-reinforced mobile phone cases, and more specifically, relates to a method for preparing a basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case.

背景技术Background technique

随着通讯技术的快速发展,电子信息设备的普及应用,智能手机已成为人们生产及日常生活中必不可少的通讯和娱乐工具,随着手机屏幕的不断变大,其机身和屏幕却十分容易受到损坏,因此出现了手机壳套,即俗称的手机保护套。手机壳套能减少手机划伤、摔伤、磨损,绝缘的手机壳套还能起到消减磁场干扰,增强手机信号的作用。如今市面上出现了种类繁多的手机壳套,将其按质地分有PC壳、皮革、硅胶、布料、硬塑、皮套、金属钢化玻璃壳、软塑料、毛绒制、绸制等。目前手机壳套已经逐步形成了一个独立的产业。With the rapid development of communication technology and the popularization and application of electronic information equipment, smart phones have become an indispensable communication and entertainment tool in people's production and daily life. It is easy to be damaged, so there is a mobile phone case, which is commonly known as a mobile phone case. The mobile phone case can reduce scratches, falls, and wear of the mobile phone, and the insulated mobile phone case can also reduce magnetic field interference and enhance the mobile phone signal. Nowadays, there are a wide variety of mobile phone cases on the market, which can be divided into PC cases, leather, silica gel, cloth, hard plastic, leather cases, metal tempered glass cases, soft plastics, plush, silk, etc. according to their textures. At present, mobile phone cases have gradually formed an independent industry.

目前,大部分手机壳套通常是注塑成型产品,如沈丽(CN 111805831)和赵志辉(CN111393848 A)采用注塑成型的方法分别开发了一种机械式模内切的手机壳和石墨烯、短切碳纤维及一些金属增强的手机壳,两种手机壳都具有一定的金属质感且强度较高,但原料中存在金属物质,致使手机信号受到一定影响,且外观不美观自然。为了取得不同的外观纹路效果,在注塑成型后通过网纹印刷、转膜印刷图案,如胡志云(CN 112571826)开发了一种复合材料手机壳,外层需要印刷图案,但这类图案从本质上不具备自然材料的质感,且长时间图案会出现磨损褪色。还存在部分产品采用人造皮革仿制,如PU或TPU材料仿制自然材料的花纹、再用胶水等粘接在产品表面,同样是一种自然材料的仿制品,外观达不到自然材料效果。现阶段也有自然纤维编织的产品,但多用于日用产品,极少用于手机壳套,如邵海成(CN 110128778)开发了一种碳纤维手机壳,其纹理自然优美,但碳纤维对手机信号存在屏蔽效果,会对手机通讯造成影响。王玲(CN 213072788U)发明了一种手机壳,通过设置加强层及耐磨层,提高了手机壳强度和耐磨性能,但加强层及耐磨层较厚,造成其手感不佳,且手机散热较差,影响手机芯片寿命。文峰(CN 104924632 B)发明了一种由片层碳酸钙和玻璃纤维等为增强材料的手机壳,具有超轻且耐高低温的特点,但手机壳不是一步成型,零部件需要组装后再经注塑成型,工序较多,且操作较为繁琐。玄武岩纤维织物作为一种天然玄武岩熔融后通过拉丝机高速拉制、纺织而成的新型无机绿色高性能纤维材料,其不但具有较高的化学及热稳定性,还具有极佳的力学性能、无屏蔽、耐候性、环保无污染、易散热、成本低等特点。且整体厚度可控、强度较大。采用浸有高导热成型剂的玄武岩纤维织物作为增强材料,所制作的手机壳套既不存在信号屏蔽,散热快、自然美观耐磨、手感佳,产品的性能可以满足人们日常生活的需求。At present, most mobile phone shells are usually injection molding products. For example, Shen Li (CN 111805831) and Zhao Zhihui (CN111393848 A) have developed a mechanical in-die cut mobile phone shell and graphene, chopped Carbon fiber and some metal-reinforced mobile phone cases, both of which have a certain metal texture and high strength, but there are metal substances in the raw materials, which will affect the mobile phone signal to a certain extent, and the appearance is not beautiful and natural. In order to obtain different appearance texture effects, patterns are printed by screen printing and transfer film after injection molding. For example, Hu Zhiyun (CN 112571826) has developed a composite mobile phone case. The outer layer needs to print patterns, but these patterns are essentially Does not have the feel of natural materials and the pattern will wear and fade over time. There are also some products imitated by artificial leather, such as PU or TPU materials imitating the pattern of natural materials, and then glued to the surface of the product, which is also an imitation of natural materials, and the appearance does not achieve the effect of natural materials. There are also products woven with natural fibers at this stage, but they are mostly used in daily products, and are rarely used in mobile phone cases. For example, Shao Haicheng (CN 110128778) developed a carbon fiber mobile phone case, which has a natural and beautiful texture, but carbon fiber shields mobile phone signals. The effect will affect the mobile phone communication. Wang Ling (CN 213072788U) has invented a kind of mobile phone shell, has improved mobile phone shell strength and wear-resistant performance by arranging reinforcement layer and wear-resistant layer, but reinforcement layer and wear-resistant layer are thicker, cause its feel not good, and mobile phone The heat dissipation is poor, which affects the life of the mobile phone chip. Wenfeng (CN 104924632 B) invented a mobile phone case made of lamellar calcium carbonate and glass fiber as reinforcement materials, which is ultra-light and resistant to high and low temperatures. After injection molding, there are more processes and the operation is more cumbersome. Basalt fiber fabric is a new type of inorganic green high-performance fiber material that is drawn and woven at high speed by a wire drawing machine after melting natural basalt. It not only has high chemical and thermal stability, but also has excellent mechanical properties. Shielding, weather resistance, environmental protection and pollution-free, easy heat dissipation, low cost and other characteristics. And the overall thickness is controllable and the strength is high. Using basalt fiber fabric impregnated with high thermal conductivity molding agent as reinforcement material, the mobile phone case made has no signal shielding, fast heat dissipation, natural beauty, wear resistance, and good hand feeling. The performance of the product can meet the needs of people's daily life.

发明内容Contents of the invention

拟解决的技术问题:Technical problems to be solved:

1.本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,在于解决以往碳纤维、金属等手机壳套对手机信号屏蔽问题。1. The present invention provides a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and a preparation method thereof, which is to solve the problem of shielding mobile phone signals by mobile phone cases such as carbon fiber and metal in the past.

2.本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,在于解决当前手机壳套不防摔、不耐磨问题。2. The present invention provides a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and a preparation method thereof, aiming at solving the problem that current mobile phone cases are not drop-proof and not wear-resistant.

3.本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,在于解决传统手机壳套散热困难,致使手机芯片使用寿命缩减问题。3. The present invention provides a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and a preparation method thereof, aiming at solving the difficulty of heat dissipation of traditional mobile phone cases and reducing the service life of mobile phone chips.

4.本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,在于解决当前手机壳套表层图案存在褪色、掉色,所用材料存在环境污染,制造工艺复杂问题。4. The present invention provides a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and a preparation method thereof, which aims to solve the problem of fading and discoloration of the surface pattern of the current mobile phone case and the environmental pollution of the materials used. Manufacturing process complex issues.

技术方案:Technical solutions:

为了实现以上技术要求,本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,是通过以下技术方案实现的:In order to achieve the above technical requirements, the present invention provides a basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case and its preparation method, which are achieved through the following technical solutions:

一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套由内到外依次是面漆层、消光层、底漆层、浸有成型剂的玄武岩纤维织物层、底漆层、消光层、面漆层。A basalt fiber-reinforced unshielded/drop-proof/wear-resistant/heat-dissipating mobile phone case consists of a topcoat layer, a matte layer, a primer layer, a basalt fiber fabric layer impregnated with a forming agent, and a primer layer from the inside to the outside. , matting layer, topcoat layer.

本发明提供的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套包括所述的面漆层,其中面漆优选包括为氯化橡胶漆、AE5009H弹性橡胶漆、TPR橡胶漆中的一种。本发明对所用面漆的来源没有特殊的限制。A basalt fiber reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case provided by the present invention includes the topcoat layer, wherein the topcoat preferably includes chlorinated rubber paint, AE5009H elastic rubber paint, TPR rubber A kind of paint. The present invention has no particular limitation on the source of the topcoat used.

本发明提供的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套包括所述的底漆层,其中底漆优选包括双酚A型液体环氧树脂底漆、双酚F型液体环氧树脂底漆中的一种。本发明对所用底漆的来源没有特殊的限制。A basalt fiber reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case provided by the present invention includes the primer layer, wherein the primer preferably includes bisphenol A liquid epoxy resin primer, bisphenol One of the F-type liquid epoxy primers. The present invention has no particular limitation on the source of the primer used.

本发明提供的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套包括浸渍玄武岩纤维织物的成型剂,其中成型剂优选包括F-51酚醛树脂、W-30导热硅脂、TC-5888有机硅树脂中的一种。本发明对所用成型剂的来源没有特殊的限制。A basalt fiber-reinforced unshielded/drop-resistant/wear-resistant/heat-dissipating mobile phone case provided by the present invention includes a molding agent impregnated with basalt fiber fabric, wherein the molding agent preferably includes F-51 phenolic resin and W-30 thermal conductive silicone grease , One of TC-5888 silicone resins. The present invention has no particular limitation on the source of the forming agent used.

本发明提供的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套包括消光剂,其中消光剂优选包括纯聚酯消光RB3329、SJ-166消光剂、SJ-2800消光剂中的一种。本发明对所用消光剂的来源没有特殊的限制。A basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case provided by the present invention includes a matting agent, wherein the matting agent preferably includes pure polyester matting RB3329, SJ-166 matting agent, and SJ-2800 matting agent One of. The present invention has no particular limitation on the source of the matting agent used.

本发明提供的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套包括玄武岩纤维织物,其中玄武岩纤维织物剂优选包括3K斜纹玄武岩纤维布、3K平纹玄武岩纤维布、1K平纹玄武岩纤维布、1K斜纹玄武岩纤维布、1K网状镂空结构玄武岩纤维织物中的一种或两种,本发明对所用的玄武岩纤维织物来源没有特殊的限制。A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/radiating mobile phone case provided by the present invention includes basalt fiber fabric, wherein the basalt fiber fabric agent preferably includes 3K twill basalt fiber cloth, 3K plain weave basalt fiber cloth, 1K plain weave One or both of basalt fiber cloth, 1K twill basalt fiber cloth, and 1K mesh hollow structure basalt fiber fabric. The present invention has no special limitation on the source of the basalt fiber fabric used.

制备方法:Preparation:

本发明还提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套制备方法,包括以下步骤:The present invention also provides a method for preparing a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/radiating mobile phone case, comprising the following steps:

(1)玄武岩纤维织物浸入成型剂及晾干,采用玄武岩纤维织物作为主要材料,将玄武岩纤维织物浸入在成型剂中放置2.0-5.0小时,取出玄武岩纤维织物晾置2.0-8.0小时,待用。本发明中加入成型剂主要是与玄武岩纤维一起热固成型,构成手机壳套最为重要的基层结构,其次是选用散热型成型剂,可以使其具备极佳的散热性能;(1) Immerse the basalt fiber fabric in the molding agent and dry it. Using the basalt fiber fabric as the main material, immerse the basalt fiber fabric in the molding agent for 2.0-5.0 hours, take out the basalt fiber fabric and let it dry for 2.0-8.0 hours, and set it aside. The forming agent added in the present invention is mainly thermoset together with basalt fiber to form the most important basic structure of the mobile phone case, followed by the selection of heat-dissipating forming agent, which can make it have excellent heat dissipation performance;

(2)根据规定尺寸用开料机对步骤(1)中玄武岩纤维织物进行卡切,待用;(2) According to the specified size, the basalt fiber fabric in step (1) is jammed and cut with a cutting machine, and it is set aside;

(3)将2-5层步骤(2)中切割好的玄武岩纤维织物,采用冷热压机将其压到手机金属模具外层(压力为5.0MPa-30.0MPa,挤压时间为5.0-30.0秒),装入软材料的胶套内,最后再用冷热压机将其压平(压力为5.0MPa-30.0MPa,挤压时间为5.0-30.0秒),待用;(3) Press the 2-5 layers of basalt fiber fabric cut in step (2) to the outer layer of the mobile phone metal mold with a hot and cold press (the pressure is 5.0MPa-30.0MPa, and the extrusion time is 5.0-30.0 second), put it into the rubber sleeve of soft material, and finally flatten it with a hot and cold press (the pressure is 5.0MPa-30.0MPa, the extrusion time is 5.0-30.0 seconds), and it is ready for use;

(4)将步骤(3)中胶套的外部再次套上塑封保护袋,对其用真空机抽真空,处理完毕后统一热高压真空罐固化处理(120.0-180.0℃,1.0-3.0小时,800.0-900.0KPa),待用;(4) Cover the outside of the rubber sleeve in step (3) with a plastic-sealed protective bag again, and vacuum it with a vacuum machine. After the treatment is completed, it will be cured in a high-pressure vacuum tank (120.0-180.0°C, 1.0-3.0 hours, 800.0 -900.0KPa), standby;

(5)将步骤(4)中固化后的塑封保护袋及其胶套去掉,对手机壳套的外形及所有孔位进行切割,而后脱去金属模具,对切割后的手机壳套使用酒精湿巾擦拭干净,选用3000.0目砂纸对手机壳套边角依次进行手工打磨,再次用酒精湿巾将灰尘擦拭干净,待用;(5) Remove the plastic-sealed protective bag and its rubber sleeve cured in step (4), cut the shape of the mobile phone case and all the holes, then take off the metal mold, and use alcohol to wet the cut mobile phone case Wipe it clean with a towel, use 3000.0 mesh sandpaper to manually polish the corners of the mobile phone case in sequence, and wipe the dust with an alcohol wipe again, and set it aside;

(6)将步骤(5)中擦拭干燥后的手机壳套,采用手工或机器均匀喷涂底漆,放入烤箱干燥(60.0-80.0℃,8.0-15.0分钟),取出,进行去毛刺,采用3000.0目砂纸对手机壳套边角依次进行手工打磨,除去喷涂底漆时产生的毛刺,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用手工或机器均匀喷涂消光剂,放入烤箱干燥(65.0-85.0℃,10.0-15.0分钟),待用。本发明中通过喷涂底漆,主要是对其内部进行封闭,起到保护作用,其次它能够增加面漆的附着力,增加面漆的丰满度,保证面漆的均匀吸收。喷涂消光剂可以消除有光照射时,产生的反光效果,通过消光剂的漫反射作用,消除亮光,让手机壳套更具视觉美感;(6) Wipe and dry the mobile phone case in step (5), spray the primer evenly by hand or machine, put it in the oven to dry (60.0-80.0°C, 8.0-15.0 minutes), take it out, and deburr it with 3000.0 The corners of the mobile phone case are manually polished with sandpaper to remove the burrs generated when the primer is sprayed. After polishing, the mobile phone case is wiped with alcohol and white electric oil in sequence. After drying, the matting agent is sprayed evenly by hand or by machine. Dry in an oven (65.0-85.0°C, 10.0-15.0 minutes), and set aside. In the present invention, by spraying the primer, it is mainly to seal the inside and play a protective role; secondly, it can increase the adhesion of the topcoat, increase the fullness of the topcoat, and ensure the uniform absorption of the topcoat. Spraying the matting agent can eliminate the reflective effect when there is light, and eliminate the light through the diffuse reflection of the matting agent, making the mobile phone case more visually beautiful;

(7)将步骤(6)中干燥后的手机壳套,采用手工或机器均匀喷涂面漆,而后放入烤箱干燥(75.0-90.0℃,20.0-40.0分钟),最后转入大烤箱(80.0-100.0℃,1.0-3.0小时),即得本发明。本发明通过喷涂面漆让手机壳套平滑、耐划、耐磨、耐候性增加,且可以增加其手感,爽滑度;(7) Spray the topcoat evenly on the mobile phone case after drying in step (6) by hand or machine, then put it into the oven for drying (75.0-90.0°C, 20.0-40.0 minutes), and finally transfer it to a large oven (80.0- 100.0°C, 1.0-3.0 hours), the present invention is obtained. The invention makes the mobile phone case smooth, scratch-resistant, wear-resistant and weather-resistant by spraying the topcoat, and can increase its hand feeling and smoothness;

本发明的积极效果:Positive effect of the present invention:

与现有技术相比,本发明提供了一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,积极效果在于:Compared with the prior art, the present invention provides a basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case and a preparation method thereof, the positive effects of which are:

1.一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,采用玄武岩纤维织物作为增强手机壳套的材料,避免了壳体材料对手机信号的屏蔽,提高通话质量。1. A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and preparation method thereof, adopting basalt fiber fabric as the material for strengthening the mobile phone case, avoiding the shielding of the case material to the signal of the mobile phone, Improve call quality.

2.一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,玄武岩纤维织物与树脂牢固结合,且在其表面经过多层喷涂处理,提高了手机壳套防摔性能、耐磨性能。2. A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and its preparation method, the basalt fiber fabric is firmly combined with the resin, and the surface is treated with multi-layer spraying to improve the mobile phone case. Anti-drop performance, wear resistance.

3.一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,玄武岩纤维织物采取特殊的编制方式,每股纤维之间留有特定空隙,且使用散热型成型剂,使得手机壳套散热容易,手机芯片使用寿命提高。3. A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and its preparation method. The basalt fiber fabric adopts a special weaving method, leaving specific gaps between each strand of fiber, and using a heat-dissipating type The forming agent makes it easy to dissipate heat from the mobile phone case and increase the service life of the mobile phone chip.

4.一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套及其制备方法,本发明的手机壳套纤维图案自然优美不会存在褪色、掉色,且加工工艺简单,价格低,所用增强织物玄武岩纤维织物源于自然对环境友好无污染。4. A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/heat-dissipating mobile phone case and its preparation method. The fiber pattern of the mobile phone case of the present invention is naturally beautiful without fading or fading, and the processing technology is simple and the price is low. Low, the basalt fiber fabric used as reinforcement fabric is derived from nature and is environmentally friendly and pollution-free.

附图说明:Description of drawings:

图1:手机壳套对信号的影响,玄武岩纤维为增强材料的手机壳对手机信号无屏蔽。Figure 1: The influence of the mobile phone case on the signal, the mobile phone case with basalt fiber as reinforcement material has no shielding on the mobile phone signal.

图2:玄武岩纤维增强手机壳套的制作工艺流程框图。Figure 2: Block diagram of the manufacturing process of basalt fiber reinforced mobile phone case.

图3:玄武岩纤维增强的手机壳套平面图。Figure 3: Plan view of basalt fiber reinforced mobile phone case.

具体实施方式Detailed ways

实施例1:Example 1:

选用灰色3K平纹玄武岩纤维织物作为手机壳套的增强材料,将100.0毫升W-30导热硅脂作为玄武岩纤维织物的成型液,将40.0×50.0cm的3K平纹玄武岩纤维织物浸润在上述成型液中,玄武岩纤维织物需完全浸润,浸入时间2.0小时,取出玄武岩纤维织物室温晾置3.0小时。用开料机对成型剂处理过的玄武岩纤维织物按尺寸切割,切割完毕用冷热压机将两层织物压到手机壳金属模具外层(压力10.0MPa,挤压10.0秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力8.0MPa,挤压为12.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(130.0℃,2.0小时,850.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚A型液体环氧树脂底漆,放入烤箱干燥(65.0℃,9.0分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂纯聚酯消光RB3329,放入烤箱干燥(70.0℃,10.0分钟)。取出用机器均匀喷涂氯化橡胶漆,而后放入烤箱干燥(75.0℃,28.0分钟),最后转入大烤箱(80.0℃,1.9小时),即可得一种灰色/2层/3K平纹玄武岩纤维织物增强的手机壳套。Select gray 3K plain basalt fiber fabric as the reinforcing material of the mobile phone case, use 100.0ml of W-30 thermal conductive silicone grease as the forming liquid of the basalt fiber fabric, soak the 3K plain basalt fiber fabric of 40.0×50.0cm in the above forming liquid, The basalt fiber fabric needs to be completely soaked, the immersion time is 2.0 hours, take out the basalt fiber fabric and let it dry at room temperature for 3.0 hours. Cut the basalt fiber fabric treated with the molding agent to size with a cutting machine, and press the two-layer fabric to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 10.0MPa, extrusion 10.0 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 8.0MPa, extrusion for 12.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (130.0°C, 2.0 hours, 850.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use the machine to evenly spray the bisphenol A liquid epoxy resin primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (65.0°C, 9.0 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray pure polyester matte RB3329, and put it in an oven to dry (70.0°C, 10.0 minutes) . Take it out and spray chlorinated rubber paint evenly with a machine, then put it in an oven to dry (75.0°C, 28.0 minutes), and finally transfer to a large oven (80.0°C, 1.9 hours) to get a gray/2 layers/3K plain basalt fiber Fabric reinforced phone case.

实施例2:Example 2:

选用蓝色3K斜纹玄武岩纤维织物作为手机壳套的增强材料,将110.0毫升TC-5888有机硅树脂作为玄武岩纤维织物的成型液,将50.0×50.0cm的3K斜纹玄武岩纤维织物浸润在上述成型液中,玄武岩纤维织物需完全浸润,浸入时间2.1小时,取出玄武岩纤维织物室温晾置3.2小时。用开料机对成型剂处理过的玄武岩纤维织物按尺寸切割,切割完毕用冷热压机将三层织物压到手机壳金属模具外层(压力11.0MPa,挤压12.0秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力10.0Mpa,挤压为12.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(140.0℃,1.8小时,820.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚F型液体环氧树脂底漆,放入烤箱干燥(63.0℃,8.0分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂纯聚酯消光RB3329,放入烤箱干燥(68.0℃,8.0分钟)。取出用机器均匀喷涂AE5009H弹性橡胶漆,而后放入烤箱干燥(80.0℃,25.0分钟),最后转入大烤箱(78.0℃,2.0小时),即可得一种蓝色/3层/3K斜纹玄武岩纤维织物手机壳套。Select the blue 3K twill basalt fiber fabric as the reinforcing material for the mobile phone case, use 110.0 ml of TC-5888 silicone resin as the forming liquid of the basalt fiber fabric, soak the 3K twill basalt fiber fabric of 50.0×50.0cm in the above forming liquid , The basalt fiber fabric needs to be completely soaked, the immersion time is 2.1 hours, take out the basalt fiber fabric and let it dry at room temperature for 3.2 hours. The basalt fiber fabric treated with the forming agent is cut to size with a cutting machine, and the three-layer fabric is pressed to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 11.0MPa, extrusion 12.0 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 10.0Mpa, extrusion for 12.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (140.0°C, 1.8 hours, 820.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use the machine to evenly spray the bisphenol F type liquid epoxy primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (63.0°C, 8.0 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray pure polyester matte RB3329, and put it in an oven to dry (68.0°C, 8.0 minutes) . Take it out and spray AE5009H elastic rubber paint evenly with a machine, then put it in an oven to dry (80.0°C, 25.0 minutes), and finally transfer it to a large oven (78.0°C, 2.0 hours), and you can get a blue/3-layer/3K twill basalt Textile phone case.

实施例3:Example 3:

选用黑色1K平纹玄武岩纤维织物作为手机壳套的增强材料,将125.0毫升TC-5888有机硅树脂作为玄武岩纤维织物的成型液,将50.0×40.0cm的1K平纹玄武岩纤维织物浸润在上述成型液中,玄武岩纤维织物需完全浸润,浸入时间2.2小时,取出玄武岩纤维织物室温晾置3.5小时。用开料机对成型剂处理过的玄武岩纤维织物按尺寸切割,切割完毕用冷热压机将四层织物压到手机壳金属模具外层(压力12.0MPa,挤压11.0秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力9.5MPa,挤压为11.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(150.0℃,1.8小时,845.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚F型液体环氧树脂底漆,放入烤箱干燥(68.5℃,9.5分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂SJ-166消光剂,放入烤箱干燥(75.5℃,9.5分钟)。取出用机器均匀喷涂TPR橡胶漆,而后放入烤箱干燥(73.5℃,29.5分钟),最后转入大烤箱(85℃,2.4小时),即可得一种黑色4层/1k/平纹玄武岩纤维织物增强的手机壳套。Choose black 1K plain weave basalt fiber fabric as the reinforcing material of the mobile phone case, use 125.0 ml of TC-5888 silicone resin as the forming liquid of the basalt fiber fabric, soak the 1K plain weave basalt fiber fabric of 50.0×40.0cm in the above forming liquid, The basalt fiber fabric needs to be completely soaked, the immersion time is 2.2 hours, take out the basalt fiber fabric and let it air at room temperature for 3.5 hours. The basalt fiber fabric treated with the forming agent is cut to size with a cutting machine, and the four-layer fabric is pressed to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 12.0MPa, extrusion 11.0 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 9.5MPa, extrusion for 11.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (150.0°C, 1.8 hours, 845.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use the machine to evenly spray the bisphenol F type liquid epoxy resin primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (68.5°C, 9.5 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray SJ-166 matting agent, and put it in an oven to dry (75.5°C, 9.5 minutes) . Take it out and spray TPR rubber paint evenly with a machine, then put it in an oven to dry (73.5°C, 29.5 minutes), and finally transfer to a large oven (85°C, 2.4 hours) to get a black 4-layer/1k/plain basalt fiber fabric Reinforced phone case.

实施例4:Example 4:

选用蓝色4K斜纹玄武岩纤维织物作为手机壳套的增强材料,将130.0毫升W-30导热硅脂作为玄武岩纤维织物的成型液,将60.0×60.0cm的4K斜纹玄武岩纤维织物浸润在上述成型液中,玄武岩纤维织物需完全浸润,浸入时间2.0小时,取出玄武岩纤维织物室温晾置3.2h。用开料机对成型剂处理过的玄武岩纤维织物按尺寸切割,切割完毕用冷热压机将两层织物压到手机壳金属模具外层(压力12.5MPa,挤压11.5秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力10.5MPa,挤压为10.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(160.0℃,1.9小时,830.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚A型液体环氧树脂底漆,放入烤箱干燥(67.5℃,12.5分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂SJ-2800消光剂,放入烤箱干燥(78.5℃,11.5分钟)。取出用机器均匀喷涂TPR橡胶漆,而后放入烤箱干燥(75.5℃,32.5分钟),最后转入大烤箱(80℃,2.7小时),即可得一种蓝色/2层/4K斜纹玄武岩纤维织物增强的手机壳套。Select the blue 4K twill basalt fiber fabric as the reinforcing material of the mobile phone case, use 130.0ml of W-30 thermal conductive silicone grease as the forming liquid of the basalt fiber fabric, soak the 4K twill basalt fiber fabric of 60.0×60.0cm in the above forming liquid , The basalt fiber fabric needs to be completely soaked, the immersion time is 2.0 hours, take out the basalt fiber fabric and let it air for 3.2 hours at room temperature. Cut the basalt fiber fabric treated with the molding agent to size with a cutting machine, and press the two-layer fabric to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 12.5MPa, extrusion 11.5 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 10.5MPa, extrusion for 10.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (160.0°C, 1.9 hours, 830.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use a machine to evenly spray the bisphenol A liquid epoxy primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (67.5°C, 12.5 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray SJ-2800 matting agent, and put it in an oven to dry (78.5°C, 11.5 minutes) . Take it out and spray TPR rubber paint evenly with a machine, then put it in an oven to dry (75.5°C, 32.5 minutes), and finally transfer it to a large oven (80°C, 2.7 hours) to get a blue/2-layer/4K twill basalt fiber Fabric reinforced phone case.

实施例5:Example 5:

选用灰色1K网状镂空结构玄武岩纤维织物作为手机壳套的增强材料,将150.0毫升F-51酚醛树脂作为玄武岩纤维织物的成型液,将70.0×70.0cm的4K斜纹玄武岩纤维织物浸润在上述成型液中,玄武岩纤维织物需完全浸润,浸入时间2.0h,取出玄武岩纤维织物室温晾置3.2h。用开料机对成型剂处理过的玄武岩纤维织物按尺寸切割,切割完毕用冷热压机将两层织物压到手机壳金属模具外层(压力12.5MPa,挤压11.5秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力10.5MPa,挤压为10.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(160.0℃,1.9小时,830.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚A型液体环氧树脂底漆,放入烤箱干燥(67.5℃,12.5分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂SJ-166消光剂,放入烤箱干燥(78.5℃,11.5分钟)。取出用机器均匀喷涂AE5009H弹性橡胶漆,而后放入烤箱干燥(75.5℃,32.5分钟),最后转入大烤箱(80℃,2.7小时),即可得一种灰色/2层/1K网状镂空结构玄武岩纤维织物增强的手机壳套。Select gray 1K mesh hollow structure basalt fiber fabric as the reinforcing material of the mobile phone case, use 150.0 ml of F-51 phenolic resin as the forming liquid of the basalt fiber fabric, soak the 4K twill basalt fiber fabric of 70.0×70.0cm in the above forming liquid In the process, the basalt fiber fabric needs to be completely infiltrated, the immersion time is 2.0h, and the basalt fiber fabric is taken out and left to air at room temperature for 3.2h. Cut the basalt fiber fabric treated with the molding agent to size with a cutting machine, and press the two-layer fabric to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 12.5MPa, extrusion 11.5 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 10.5MPa, extrusion for 10.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (160.0°C, 1.9 hours, 830.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use a machine to evenly spray the bisphenol A liquid epoxy primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (67.5°C, 12.5 minutes). After taking it out, polish the mobile phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the mobile phone case in turn. After drying, use a machine to evenly spray SJ-166 matting agent, and put it in an oven to dry (78.5°C, 11.5 minutes) . Take it out and spray AE5009H elastic rubber paint evenly with a machine, then put it in an oven to dry (75.5°C, 32.5 minutes), and finally transfer it to a large oven (80°C, 2.7 hours), and you can get a gray/2 layers/1K mesh hollow Phone case reinforced with structural basalt fiber fabric.

对比例1:Comparative example 1:

选用3K玻璃纤维织物作为手机壳套的增强材料,将130.0毫升F-51酚醛树脂作为玻璃纤维织物的成型液,将60.0×60.0cm的3K平纹玻璃纤维织物浸润在上述成型液中,玻璃纤维织物需完全浸润,浸入时间2.0小时,取出玻璃纤维织物室温晾置3.2小时,然后转入冷藏柜-5.0℃条件下1.5小时。用开料机对成型剂处理过的玻璃纤维织物按尺寸切割,切割完毕用冷热压机将两层织物压到手机壳金属模具外层(压力12.5MPa,挤压11.5秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力10.5MPa,挤压为10.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(160.0℃,1.9小时,830.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚A型液体环氧树脂底漆,放入烤箱干燥(67.5℃,12.5分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂SJ-2800消光剂,放入烤箱干燥(78.5℃,11.5分钟)。取出用机器均匀喷涂TPR橡胶漆,而后放入烤箱干燥(75.5℃,32.5分钟),最后转入大烤箱(80℃,2.7小时),即可得一种2层玻璃纤维织物增强的手机壳套。Select 3K fiberglass fabric as the reinforcing material of the mobile phone case, use 130.0 ml of F-51 phenolic resin as the forming liquid of the glass fiber fabric, soak the 3K plain glass fiber fabric of 60.0×60.0cm in the above forming liquid, and the glass fiber fabric It needs to be completely soaked, and the soaking time is 2.0 hours. Take out the glass fiber fabric and let it dry at room temperature for 3.2 hours, and then transfer it to a refrigerator at -5.0°C for 1.5 hours. Cut the fiberglass fabric treated with the molding agent by size with a cutting machine, and press the two-layer fabric to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 12.5MPa, extrusion 11.5 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 10.5MPa, extrusion for 10.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (160.0°C, 1.9 hours, 830.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use a machine to evenly spray the bisphenol A liquid epoxy primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (67.5°C, 12.5 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray SJ-2800 matting agent, and put it in an oven to dry (78.5°C, 11.5 minutes) . Take it out and spray TPR rubber paint evenly with a machine, then put it in an oven to dry (75.5°C, 32.5 minutes), and finally transfer it to a large oven (80°C, 2.7 hours) to get a 2-layer glass fiber fabric reinforced mobile phone case .

对比例2:Comparative example 2:

选用3K平纹碳纤维织物作为手机壳套的增强材料,将140.0毫升TC-5888有机硅树脂作为碳纤维织物的成型液,将55.0×55.0cm的3K平纹碳纤维织物浸润在上述成型液中,碳纤维织物需完全浸润,浸入时间2.0小时,取出碳纤维织物室温晾置3.2小时,然后转入冷藏柜-5.0℃条件下1.5小时。用开料机对成型剂处理过的碳纤维织物按尺寸切割,切割完毕用冷热压机将两层织物压到手机壳金属模具外层(压力12.5MPa,挤压11.5秒)。取出装入软材料的外硅胶套内,最后再用冷热压机将其压平(压力10.5Mpa,挤压为10.0秒)。压平后装入塑封保护袋,对其用真空机抽真空,然后放入热高压罐固化(160.0℃,1.9小时,830.0kPa)。除去固化后的塑封保护袋及其外硅胶套,采用激光切割机对手机壳套的外形及所有孔位进行切割,再脱去金属模具。对切割后的手机壳套使用酒精擦拭,选用3000.0目砂纸对其边角依次进行手工打磨,再将灰尘擦拭干净,进行初步外观检验。将检验合格的手机壳套采用机器均匀喷涂双酚F型液体环氧树脂底漆,放入烤箱干燥(67.5℃,12.5分钟)。取出后用砂纸再次对手机壳套打磨,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后采用机器均匀喷涂SJ-2800消光剂,放入烤箱干燥(78.5℃,11.5分钟)。取出用机器均匀喷涂TPR橡胶漆,而后放入烤箱干燥(75.5℃,32.5分钟),最后转入大烤箱(80℃,2.7小时),即可得一种2层碳纤维织物增强的手机壳套。Select 3K plain weave carbon fiber fabric as the reinforcing material of the mobile phone case, use 140.0 ml of TC-5888 silicone resin as the forming liquid of the carbon fiber fabric, soak the 3K plain weave carbon fiber fabric of 55.0×55.0cm in the above forming liquid, the carbon fiber fabric needs to be completely Immersion, the immersion time is 2.0 hours, take out the carbon fiber fabric and let it dry at room temperature for 3.2 hours, and then transfer it to a refrigerator at -5.0°C for 1.5 hours. Cut the carbon fiber fabric treated with the molding agent according to size with a cutting machine, and press the two layers of fabric to the outer layer of the mobile phone shell metal mold with a hot and cold press after cutting (pressure 12.5MPa, extrusion 11.5 seconds). Take it out and put it into the outer silicone sleeve of soft material, and finally flatten it with a hot and cold press (pressure 10.5Mpa, extrusion for 10.0 seconds). After flattening, put it into a plastic-sealed protective bag, evacuate it with a vacuum machine, and then put it into a hot autoclave for curing (160.0°C, 1.9 hours, 830.0kPa). Remove the cured plastic protective bag and its outer silicone sleeve, use a laser cutting machine to cut the shape of the mobile phone case and all the holes, and then remove the metal mold. Use alcohol to wipe the cut mobile phone case, use 3000.0 mesh sandpaper to manually polish the corners in sequence, and then wipe the dust clean for a preliminary appearance inspection. Use the machine to evenly spray the bisphenol F type liquid epoxy resin primer on the mobile phone case that has passed the inspection, and put it in an oven to dry (67.5°C, 12.5 minutes). After taking it out, sand the phone case again with sandpaper. After polishing, use alcohol and white electric oil to wipe the phone case in turn. After drying, use a machine to evenly spray SJ-2800 matting agent, and put it in an oven to dry (78.5°C, 11.5 minutes) . Take it out and spray TPR rubber paint evenly with a machine, then put it in an oven to dry (75.5°C, 32.5 minutes), and finally transfer it to a large oven (80°C, 2.7 hours) to get a 2-layer carbon fiber fabric reinforced mobile phone case.

对实施例1-5及对比例1-2制备的手机壳套进行性能实验。剥离强度检测方法按照GB/T2790-1995《胶黏剂-挠性材料与刚性材料结合的胶接试样的剥离实验第2部分:180°剥离》,耐摔性测试按照GB/T 2423.7-2018《电工电子产品环境试验第2部分试验方法实验Ed:自由跌落》,附着力测试按照GB/T 9286-1998《色漆和清漆漆膜的划格试验》,及摩擦测试,实验结果如表1及图1、2、3。Performance experiments were performed on the mobile phone cases prepared in Examples 1-5 and Comparative Examples 1-2. The peel strength test method is in accordance with GB/T2790-1995 "Adhesive-Peel Test of Bonded Specimens Combining Flexible Materials and Rigid Materials Part 2: 180° Peeling", and the drop resistance test is in accordance with GB/T 2423.7-2018 "Environmental Testing of Electrical and Electronic Products Part 2 Test Method Experiment Ed: Free Fall", the adhesion test is in accordance with GB/T 9286-1998 "Cross-cut test of paint and varnish film", and friction test, the experimental results are shown in Table 1 And Figures 1, 2, and 3.

表1各实施例性能测定Each embodiment performance measurement of table 1

Figure BDA0003705939670000081
Figure BDA0003705939670000081

Claims (7)

1.一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于,所述手机壳套包括由内到外依次是面漆层、消光层、底漆层、浸有成型剂的玄武岩纤维织物层、底漆层、消光层、面漆层。1. A basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case, characterized in that, the mobile phone case includes topcoat layer, matting layer, primer layer, Basalt fiber fabric layer impregnated with forming agent, primer layer, matting layer, topcoat layer. 2.根据权利要求1所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于:所述的面漆层为氯化橡胶漆、水性橡胶漆、AE5009H弹性橡胶漆、TPR橡胶漆中的一种。2. A basalt fiber reinforced non-shielding/drop-resistant/wear-resistant/radiating mobile phone case according to claim 1, characterized in that: the topcoat layer is chlorinated rubber paint, water-based rubber paint, One of AE5009H elastic rubber paint and TPR rubber paint. 3.根据权利要求1所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于:所述的底漆层为磷化底漆、双酚A型液体环氧树脂底漆、双酚F型液体环氧树脂底漆中的一种。3. A basalt fiber-reinforced unshielded/drop-proof/wear-resistant/heat-dissipating mobile phone case according to claim 1, characterized in that: the primer layer is phosphating primer, bisphenol A type One of liquid epoxy resin primers, bisphenol F type liquid epoxy resin primers. 4.根据权利要求1所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于:所述的浸有玄武岩织物的成型剂为F-51酚醛树脂、W-30导热硅脂、TC-5888有机硅树脂中的一种。4. A basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/radiating mobile phone case according to claim 1, characterized in that: the molding agent impregnated with basalt fabric is F-51 phenolic resin , W-30 thermal grease, TC-5888 silicone resin in one. 5.根据权利要求1所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于:所述的玄武岩织物为3K斜纹玄武岩纤维布、3K平纹玄武岩纤维布、1K平纹玄武岩纤维布、1K网状镂空结构玄武岩纤维织物、1K斜纹玄武岩纤维布、4K平纹玄武岩纤维布、4K斜纹玄武岩纤维布中的一种或几种。5. A basalt fiber-reinforced unshielded/drop-resistant/wear-resistant/radiating mobile phone case according to claim 1, characterized in that: the basalt fabric is 3K twill basalt fiber cloth, 3K plain basalt fiber One or more of 1K plain basalt fiber cloth, 1K mesh hollow structure basalt fiber fabric, 1K twill basalt fiber cloth, 4K plain basalt fiber cloth, 4K twill basalt fiber cloth. 6.根据权利要求1所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套,其特征在于:所述的消光剂为纯聚酯消光RB3329、XF24-XF68消光漆、SJ-166消光剂、SJ-2800消光剂中的一种。6. A basalt fiber-reinforced non-shielding/drop-proof/wear-resistant/heat-dissipating mobile phone case according to claim 1, characterized in that: said matting agent is pure polyester matting RB3329, XF24-XF68 matting Paint, one of SJ-166 matting agent, SJ-2800 matting agent. 7.根据权利要求1-6所述的一种玄武岩纤维增强的无屏蔽/防摔/耐磨/散热式手机壳套制备方法,其特征在于具体实施步骤为:7. A method for preparing a basalt fiber-reinforced non-shielding/drop-resistant/wear-resistant/radiating mobile phone case according to claims 1-6, characterized in that the specific implementation steps are: (1)采用玄武岩纤维织物作为增强材料,成型剂作为浸液,将玄武岩纤维织物浸入在成型剂中放置2.0-5.0小时,取出玄武岩纤维织物晾置2.0-8.0小时,待用;(1) Adopt basalt fiber fabric as reinforcing material, forming agent as soaking liquid, immerse basalt fiber fabric in forming agent and place for 2.0-5.0 hours, take out basalt fiber fabric and let it air for 2.0-8.0 hours, and set aside; (2)根据规定尺寸用开料机对步骤(1)中玄武岩纤维织物进行卡切,待用;(2) According to the specified size, the basalt fiber fabric in step (1) is jammed and cut with a cutting machine, and it is set aside; (3)将2-5层步骤(2)中切割好的玄武岩纤维织物,采用冷热压机将其压到手机金属模具外层(压力为5.0MPa-30.0MPa,挤压时间为5.0-30.0秒),装入软材料的胶套内,最后再用冷热压机将其压平(压力为5.0MPa-30.0MPa,挤压时间为5.0-30.0秒),待用;(3) Press the 2-5 layers of basalt fiber fabric cut in step (2) to the outer layer of the mobile phone metal mold with a hot and cold press (the pressure is 5.0MPa-30.0MPa, and the extrusion time is 5.0-30.0 second), put it into the rubber sleeve of soft material, and finally flatten it with a hot and cold press (the pressure is 5.0MPa-30.0MPa, the extrusion time is 5.0-30.0 seconds), and it is ready for use; (4)将步骤(3)中胶套的外部再次套上塑封保护袋,对其用真空机抽真空,处理完毕后统一热高压真空罐固化处理(120.0-180.0℃,1.0-3.0小时,800.0-900.0KPa),待用;(4) Cover the outside of the rubber sleeve in step (3) with a plastic-sealed protective bag again, and vacuum it with a vacuum machine. After the treatment is completed, it will be cured in a high-pressure vacuum tank (120.0-180.0°C, 1.0-3.0 hours, 800.0 -900.0KPa), standby; (5)将步骤(4)中固化后的塑封保护袋及其胶套去掉,对手机壳套的外形及所有孔位进行切割,而后脱去金属模具,对切割后的手机壳套使用酒精湿巾擦拭干净,选用3000.0目砂纸对手机壳套边角依次进行手工打磨,再次用酒精湿巾将灰尘擦拭干净,待用;(5) Remove the plastic-sealed protective bag and its rubber sleeve cured in step (4), cut the shape of the mobile phone case and all the holes, then take off the metal mold, and use alcohol to wet the cut mobile phone case Wipe it clean with a towel, use 3000.0 mesh sandpaper to manually polish the corners of the mobile phone case in sequence, and wipe the dust with an alcohol wipe again, and set it aside; (6)将步骤(5)中擦拭干燥后的手机壳套,均匀喷涂底漆,放入烤箱干燥(60.0-80.0℃,8.0-15.0分钟),取出,进行去毛刺,采用3000.0目砂纸对手机壳套边角依次进行手工打磨,除去喷涂底漆时产生的毛刺,打磨后使用酒精及白电油依次对手机壳套进行擦拭,干燥后均匀喷涂消光剂,放入烤箱干燥(65.0-85.0℃,10.0-15.0分钟),待用;(6) Wipe and dry the mobile phone case in step (5), spray the primer evenly, put it in the oven to dry (60.0-80.0°C, 8.0-15.0 minutes), take it out, deburr, and use 3000.0 mesh sandpaper to clean the mobile phone The corners of the case are manually polished in order to remove the burrs generated when spraying the primer. After polishing, use alcohol and white electric oil to wipe the mobile phone case in turn. After drying, spray the matting agent evenly and put it in the oven to dry (65.0-85.0℃ , 10.0-15.0 minutes), stand-by; (7)将步骤(6)中干燥后的手机壳套,均匀喷涂面漆,而后放入烤箱干燥(75.0-90.0℃,20.0-40.0分钟),最后转入烤箱干燥(80.0-100.0℃,1.0-3.0小时),即得本发明。(7) Cover the mobile phone case dried in step (6), evenly spray the topcoat, then put it in the oven for drying (75.0-90.0°C, 20.0-40.0 minutes), and finally transfer to the oven for drying (80.0-100.0°C, 1.0 -3.0 hours), to obtain the present invention.
CN202210707511.1A 2022-06-21 2022-06-21 Basalt fiber reinforced non-shielding/anti-falling/wear-resisting/heat-dissipating type mobile phone shell and preparation method thereof Pending CN115277908A (en)

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