CN115276499A - A method and system for estimating the rotational speed of a permanent magnet synchronous fan motor for natural rotation - Google Patents
A method and system for estimating the rotational speed of a permanent magnet synchronous fan motor for natural rotation Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
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- H02P21/18—Estimation of position or speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
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- H02P2207/05—Synchronous machines, e.g. with permanent magnets or DC excitation
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Abstract
本发明公开了一种永磁同步风扇电机自然旋转的转速估算方法及系统,包括以下步骤:判断电机是否为自然旋转,若是,对自然旋转下的电机的三相定子绕组输入零电压矢量后,产生空间矢量电流;在输入零电压矢量的上个PWM周期中,选定一个采样时间点tn‑1,执行角度获取步骤,得到第一角度;在输入零电压矢量的当前PWM周期中,选定一个采样时间点tn,执行角度获取步骤,得到第二角度;根据第一和第二角度的变化率得到转子的瞬时角速度;将瞬时角速度经过数字低通滤波后得到自然旋转的平均角速度;根据所述平均角速度判断永磁同步风扇电机是否采取制动。本发明解决了现有的估算方法大大增加了代码量,占用较多存储空间以及误差较大的技术问题。
The invention discloses a speed estimation method and system for natural rotation of a permanent magnet synchronous fan motor, comprising the following steps: judging whether the motor is in natural rotation; Generate a space vector current; in the last PWM cycle of the input zero-voltage vector, select a sampling time point t n-1 , perform the angle acquisition step, and obtain the first angle; in the current PWM cycle of the input zero-voltage vector, select Set a sampling time point t n , perform the angle acquisition step, and obtain the second angle; obtain the instantaneous angular velocity of the rotor according to the rate of change of the first and second angles; obtain the average angular velocity of natural rotation after the instantaneous angular velocity is subjected to digital low-pass filtering; It is judged whether the permanent magnet synchronous fan motor adopts braking according to the average angular velocity. The invention solves the technical problems that the existing estimation method greatly increases the amount of code, occupies more storage space and has larger errors.
Description
技术领域technical field
本发明涉及空调变频风扇技术领域,具体涉及一种永磁同步风扇电机自然旋转的转速估算方法及系统。The invention relates to the technical field of frequency conversion fans for air conditioners, in particular to a method and system for estimating the rotational speed of a permanent magnet synchronous fan motor in natural rotation.
背景技术Background technique
近年来,由于变频技术被普遍地采用,使得电机技术迈入重要的变革期。并且,出于对能源危机和环境保护的考虑,对电机又提出了新的要求。现在,开发高效电机不仅限于单纯追求传统意义上的小型轻量,而是作为全球性问题进行看待。目前采用高性能永磁铁的永磁同步电机,因其具备高效、可调转速范围较宽等的优点,获得了广泛的应用。尤其是在用电大户的空调和暖通领域,越来越多空调设备的室外风扇采用交流永磁同步电机替代传统的异步电机。In recent years, due to the widespread adoption of frequency conversion technology, motor technology has entered an important period of change. Moreover, out of consideration of energy crisis and environmental protection, new requirements are put forward for the motor. Now, the development of high-efficiency motors is not limited to the simple pursuit of small and light weight in the traditional sense, but is regarded as a global issue. At present, permanent magnet synchronous motors using high-performance permanent magnets have been widely used because of their advantages of high efficiency and wide adjustable speed range. Especially in the air-conditioning and HVAC fields of large electricity consumers, more and more outdoor fans of air-conditioning equipment use AC permanent magnet synchronous motors to replace traditional asynchronous motors.
但是,永磁同步电机具有以下特性,当控制器在无输出状态下遇到强风,此时永磁同步电机会高速运转,并处于发电状态,使得再次启动时,容易发生启动失败或者过电流保护。因而需要检测永磁同步电机的初始转速,以判断是否需要保持逆风状态,是否需要制动,如果需要制动,需要采取何种方式制动等。However, the permanent magnet synchronous motor has the following characteristics. When the controller encounters a strong wind in the state of no output, the permanent magnet synchronous motor will run at high speed and be in the power generation state, so that when it is restarted, it is prone to start failure or overcurrent protection. . Therefore, it is necessary to detect the initial speed of the permanent magnet synchronous motor to determine whether it is necessary to maintain the headwind state, whether it is necessary to brake, and if it is necessary to brake, what method of braking is required, etc.
对于永磁同步电机的初始转速的检测,目前主要有两种处理方式。其一是不做检测,无论何种逆转速度,都采取强制制动,这种处理方式则无法利用自然风能源,甚至会产生较大的过电流引起机组保护;其二是采用一类较为复杂的算法,其基本原理是利用永磁同步电机的数学模型,并依据自动控制技术进行在线推定,而该方法又与正常运转时的算法不同,相当于一个程序需要两套复杂的算法,从而导致代码量大大增加,占用较多的存储空间。并且该算法需要增加空间电压矢量,从而对实际转速有制动影响,导致计算误差较大。For the detection of the initial rotational speed of the permanent magnet synchronous motor, there are mainly two processing methods at present. One is not to do detection, no matter what the reverse speed is, it will adopt compulsory braking, this kind of processing method can not use natural wind energy, and even cause a large overcurrent to cause unit protection; the other is to use a more complex The basic principle of the algorithm is to use the mathematical model of the permanent magnet synchronous motor and conduct online estimation based on the automatic control technology. However, this method is different from the algorithm in normal operation. It is equivalent to a program that requires two sets of complex algorithms, resulting in The amount of code is greatly increased and takes up more storage space. Moreover, the algorithm needs to increase the space voltage vector, which has a braking effect on the actual speed, resulting in a large calculation error.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种永磁同步风扇电机自然旋转的转速估算方法及系统,解决了现有的转速估算方法大大增加了代码量,占用较多存储空间以及误差较大的技术问题,从而达到受制动影响小,对实际转速的估算精度高以及减少控制芯片存储空间的目的。In order to overcome the deficiencies of the prior art, the present invention provides a speed estimation method and system for the natural rotation of a permanent magnet synchronous fan motor, which solves the problem that the existing speed estimation method greatly increases the amount of code, takes up a lot of storage space and has a large error In order to achieve the purpose of being less affected by braking, estimating the actual speed with high accuracy and reducing the storage space of the control chip.
为解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:
一种永磁同步风扇电机自然旋转的转速估算方法,包括以下步骤:A method for estimating the speed of natural rotation of a permanent magnet synchronous fan motor, comprising the following steps:
判断当前状态的永磁同步风扇电机是否为自然旋转,若是,对自然旋转下的永磁同步风扇电机的三相定子绕组输入零电压矢量后,促使所述三相定子绕组产生空间矢量电流;Judging whether the permanent magnet synchronous fan motor in the current state is a natural rotation, if so, after inputting the zero voltage vector to the three-phase stator winding of the permanent magnet synchronous fan motor under natural rotation, prompting the three-phase stator winding to produce a space vector current;
在输入零电压矢量的上个PWM周期中,选定一个采样时间点tn-1,执行角度获取步骤,得到第一角度;In the last PWM cycle of inputting the zero voltage vector, a sampling time point t n-1 is selected, and an angle acquisition step is performed to obtain the first angle;
在输入零电压矢量的当前PWM周期中,选定一个采样时间点tn,执行角度获取步骤,得到第二角度;In the current PWM cycle of the input zero voltage vector, select a sampling time point t n , execute the angle acquisition step, and obtain the second angle;
根据所述第一角度与所述第二角度之间的变化率得到转子在自然旋转时的瞬时角速度;Obtaining the instantaneous angular velocity of the rotor during natural rotation according to the rate of change between the first angle and the second angle;
将所述瞬时角速度经过数字低通滤波后得到自然旋转的平均角速度;After the instantaneous angular velocity is digitally low-pass filtered, the average angular velocity of natural rotation is obtained;
根据所述平均角速度判断所述永磁同步风扇电机是否采取制动;judging whether the permanent magnet synchronous fan motor adopts braking according to the average angular velocity;
其中,所述永磁同步风扇电机包括三相定子绕组和转子,所述转子在顺风、逆风或者停机时产生自然旋转,所述角度获取步骤包括:采集所述三相定子绕组的三相电流;根据所述三相电流得到所述三相定子绕组产生的空间矢量电流在两相静止坐标轴上的投影;根据所述两相静止坐标轴上的投影得到所述空间矢量电流与所述两相静止坐标轴之间的角度,即旋转角度。Wherein, the permanent magnet synchronous fan motor includes a three-phase stator winding and a rotor, and the rotor rotates naturally when it is downwind, headwind or shut down, and the angle acquisition step includes: collecting the three-phase current of the three-phase stator winding; According to the three-phase current, the projection of the space vector current generated by the three-phase stator winding on the two-phase stationary coordinate axis is obtained; according to the projection on the two-phase stationary coordinate axis, the space vector current and the two-phase The angle between the stationary axes, that is, the angle of rotation.
作为本发明优选的实施方式,在得到空间矢量电流在两相静止坐标轴上的投影时,包括:利用所述三相电流直接求取空间矢量电流Is在两相静止坐标系α轴的投影iα和β轴的投影iβ,具体如公式1和公式2所示:As a preferred embodiment of the present invention, when obtaining the projection of the space vector current on the two-phase stationary coordinate axis, it includes: using the three-phase current to directly obtain the projection of the space vector current I s on the α-axis of the two-phase stationary coordinate system The projection i β of i α and β axes is shown in
iα=iu (公式1);i α =i u (Formula 1);
其中,iu为U相电流采样值,iα为两相静止坐标系下的α轴上的分量;Among them, i u is the U-phase current sampling value, and i α is the component on the α-axis in the two-phase stationary coordinate system;
其中,iv、iw为V、W相电流采样值,iβ为两相静止坐标系下的β轴上的分量。Among them, iv and i w are the sampling values of V and W phase currents, and i β is the component on the β axis in the two-phase stationary coordinate system.
作为本发明优选的实施方式,在得到第一角度和第二角度时,包括:假定所述空间矢量电流Is与所述α轴的角度为θs,则所述投影iα和投影iβ与所述空间矢量电流Is之间的关系如公式3和公式4所示:As a preferred embodiment of the present invention, when obtaining the first angle and the second angle, it includes: assuming that the angle between the space vector current I s and the α axis is θ s , then the projection i α and projection i β and the relationship between the space vector current I s as shown in formula 3 and formula 4:
iα=Iscosθs (公式3);i α =I s cosθ s (Formula 3);
iβ=Issinθs (公式4);i β =I s sinθ s (Formula 4);
通过所述公式3和公式4求得所述θs,如公式5所示:The θ s is obtained through the formula 3 and the formula 4, as shown in the formula 5:
其中,所述第一角度和第二角度分别为时间点tn-1和时间点tn下空间矢量电流Is与α轴的角度θs1和θs2。Wherein, the first angle and the second angle are respectively the angles θ s1 and θ s2 between the space vector current I s and the α-axis at the time point t n-1 and the time point t n .
作为本发明优选的实施方式,在得到转子在自然旋转下的平均角速度时,包括:通过所述时间点tn-1和时间点tn得到时间变化值dt,通过所述第一角度θS1和第二角度θS2得到角度变化值dθs,如公式6、公式7所示:As a preferred embodiment of the present invention, when obtaining the average angular velocity of the rotor under natural rotation, it includes: obtaining the time change value dt through the time point t n-1 and time point t n , and obtaining the time change value dt through the first angle θ S1 and the second angle θ S2 to obtain the angle change value dθ s , as shown in formula 6 and formula 7:
dt=tn-tn-1 (公式6);dt= tn -tn -1 (Formula 6);
dθs=θs2-θs1 (公式7); dθs = θs2 - θs1 (Equation 7);
通过所述dt和dθs得到所述转子的瞬时角速度,如公式8所示:The instantaneous angular velocity of the rotor is obtained through the dt and dθs , as shown in formula 8:
然后将Wr经过数字低通滤波后得到 即为估算转子的平均角速度。Then Wr is digitally low-pass filtered to get That is to estimate the average angular velocity of the rotor.
作为本发明优选的实施方式,在对所述三相定子绕组输入一零电压矢量时,包括:启动三相全桥逆变器对所述三相定子绕组输入零电压矢量;As a preferred embodiment of the present invention, when inputting a zero-voltage vector to the three-phase stator winding, it includes: starting a three-phase full-bridge inverter to input a zero-voltage vector to the three-phase stator winding;
其中,所述三相全桥逆变器包括第一桥臂、第二桥臂以及第三桥臂,在输出零电压矢量时,所述第一桥臂、第二桥臂以及第三桥臂的占空比相等。Wherein, the three-phase full-bridge inverter includes a first bridge arm, a second bridge arm and a third bridge arm, and when outputting a zero voltage vector, the first bridge arm, the second bridge arm and the third bridge arm The duty cycle is equal.
作为本发明优选的实施方式,当判断当前状态的永磁同步风扇电机为自然旋转时,则判断为顺风自然旋转或逆风自然旋转,判断条件为:规定沿着相序U、V、W的方向为正,则大于0为顺风,小于0为逆风。As a preferred embodiment of the present invention, when it is judged that the permanent magnet synchronous fan motor in the current state is naturally rotating, it is judged to be naturally rotating with the wind or against the wind, and the judging condition is: stipulate the direction along the phase sequence U, V, W is positive, then Greater than 0 is tailwind, less than 0 is headwind.
作为本发明优选的实施方式,在判断当前状态的永磁同步风扇电机是否为自然旋转时,若否,则无需执行所述角度获取步骤,并判断所述永磁同步风扇电机处于静止或者微动状态,无需进行顺、逆风启动。As a preferred embodiment of the present invention, when judging whether the permanent magnet synchronous fan motor in the current state is in natural rotation, if not, then there is no need to perform the angle acquisition step, and it is judged that the permanent magnet synchronous fan motor is at rest or inching state, there is no need to start upwind or headwind.
作为本发明优选的实施方式,在判断是否采取制动时,包括:As a preferred embodiment of the present invention, when judging whether to apply braking, it includes:
当时,需要采取制动;when , braking is required;
当时,不需要采取制动,可以直接启动;when , no need to apply brakes, it can be started directly;
其中,Wr_set0、Wr_set1为设定的制动转速,所述Wr_set0的取值范围为0≤Wr_set0≤90rpm,所述Wr_set1的取值范围为Wr_set1≤-90rpm。Wherein, Wr_set0 and Wr_set1 are set braking speeds, the value range of Wr_set0 is 0≤Wr_set0≤90rpm, and the value range of Wr_set1 is Wr_set1≤-90rpm.
作为本发明优选的实施方式,在判断是否采取制动时,还包括:As a preferred embodiment of the present invention, when judging whether to apply braking, it also includes:
当时,不需要制动,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行到设定转速;when When the brake is not needed, set the calculated rotation angle and current value as the initialization value of the closed-loop program, and directly switch to the closed-loop program to run to the set speed;
当时,进行逆风减速运行,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行,设定转速为0,然后再正常启动至设定转速;when , carry out headwind deceleration operation, set the calculated rotation angle and current value as the initialization value of the closed-loop program, directly switch to the closed-loop program operation, set the speed to 0, and then start normally to the set speed;
当时,判断为强逆风,处理方式有两种:第一种停止三相全桥逆变器PWM输出,利用强逆风给机组自然散热;第二种进行逆风减速运行,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行,设定转速为0,然后再正常启动至设定转速;when When it is judged to be a strong headwind, there are two ways to deal with it: the first one stops the PWM output of the three-phase full-bridge inverter, and uses the strong headwind to naturally dissipate heat for the unit; Set the value as the initialization value of the closed-loop program, switch directly to the closed-loop program operation, set the speed to 0, and then start normally to the set speed;
当时,给定静止磁场使所述永磁同步风扇电机强制静止;when , a given static magnetic field makes the permanent magnet synchronous fan motor compulsorily stationary;
其中,所述Wr_set2的取值范围为Wr_set3<Wr_set2≤-120rpm;所述Wr_set3的取值范围为Wr_set3≤-420rpm。Wherein, the value range of Wr_set2 is Wr_set3<Wr_set2≤-120rpm; the value range of Wr_set3 is Wr_set3≤-420rpm.
一种永磁同步风扇电机自然旋转的转速估算系统,包括:A speed estimation system for natural rotation of a permanent magnet synchronous fan motor, comprising:
旋转判断单元:用于判断当前状态的永磁同步风扇电机是否为自然旋转,若是,对自然旋转下的永磁同步风扇电机的三相定子绕组输入零电压矢量后,促使所述三相定子绕组产生空间矢量电流;Rotation judging unit: used to judge whether the permanent magnet synchronous fan motor in the current state is in natural rotation, if so, after inputting the zero voltage vector to the three-phase stator winding of the permanent magnet synchronous fan motor under natural rotation, the three-phase stator winding is prompted to generate a space vector current;
角度获取单元:用于在输入零电压矢量的上个PWM周期中,选定一个采样时间点tn-1,执行角度获取步骤,得到第一角度;在输入零电压矢量的当前PWM周期中,选定一个采样时间点tn,执行角度获取步骤,得到第二角度;Angle acquisition unit: used to select a sampling time point t n-1 in the last PWM period of the input zero voltage vector, and perform the angle acquisition step to obtain the first angle; in the current PWM period of the input zero voltage vector, Select a sampling time point t n , execute the angle acquisition step to obtain the second angle;
角速度计算单元:用于根据所述第一角度与所述第二角度之间的变化率得到转子在自然旋转时的瞬时角速度;将所述瞬时角速度经过数字低通滤波后得到自然旋转的平均角速度;Angular velocity calculation unit: used to obtain the instantaneous angular velocity of the rotor during natural rotation according to the rate of change between the first angle and the second angle; the average angular velocity of natural rotation is obtained after the instantaneous angular velocity is digitally low-pass filtered ;
角速度判断单元:用于根据所述平均角速度判断所述永磁同步风扇电机是否采取制动;An angular velocity judging unit: used to judge whether the permanent magnet synchronous fan motor adopts braking according to the average angular velocity;
其中,所述永磁同步风扇电机包括三相定子绕组和转子,所述转子在顺风、逆风或者停机时产生自然旋转,所述角度获取步骤包括:采集所述三相定子绕组的三相电流;根据所述三相电流得到所述三相定子绕组产生的空间矢量电流在两相静止坐标轴上的投影;根据所述两相静止坐标轴上的投影得到所述空间矢量电流与所述两相静止坐标轴之间的角度,即旋转角度。Wherein, the permanent magnet synchronous fan motor includes a three-phase stator winding and a rotor, and the rotor rotates naturally when it is downwind, headwind or shut down, and the angle acquisition step includes: collecting the three-phase current of the three-phase stator winding; According to the three-phase current, the projection of the space vector current generated by the three-phase stator winding on the two-phase stationary coordinate axis is obtained; according to the projection on the two-phase stationary coordinate axis, the space vector current and the two-phase The angle between the stationary axes, that is, the angle of rotation.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明不依赖于电机参数,无需考虑转子是表贴式还是内置式结构,计算简单,结果可靠;(1) The present invention does not depend on motor parameters, and does not need to consider whether the rotor is a surface-mounted or built-in structure, and the calculation is simple and the result is reliable;
(2)本发明可大大减少程序代码量,降低控制芯片的存储空间甚至成本,尤其适用于存储空间小、资源有限的电机控制专用芯片。(2) The present invention can greatly reduce the amount of program codes, reduce the storage space and even the cost of the control chip, and is especially suitable for special chips for motor control with small storage space and limited resources.
下面结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1-是本发明实施例的永磁同步风扇电机自然旋转的转速估算方法步骤图;Fig. 1 - is the step diagram of the speed estimation method of the natural rotation of the permanent magnet synchronous fan motor of the embodiment of the present invention;
图2-是本发明实施例的角速度估算示意图;Figure 2 - is a schematic diagram of angular velocity estimation according to an embodiment of the present invention;
图3-是本发明实施例的三相全桥逆变器结构示意图。Fig. 3 is a schematic structural diagram of a three-phase full-bridge inverter according to an embodiment of the present invention.
具体实施方式Detailed ways
本发明所提供的永磁同步风扇电机自然旋转的转速估算方法,如图1所示,包括以下步骤:The speed estimation method of the natural rotation of the permanent magnet synchronous fan motor provided by the present invention, as shown in Figure 1, comprises the following steps:
步骤S1:判断当前状态的永磁同步风扇电机是否为自然旋转,若是,对自然旋转下的永磁同步风扇电机的三相定子绕组输入零电压矢量后,促使三相定子绕组产生空间矢量电流;Step S1: Determine whether the permanent magnet synchronous fan motor in the current state is in natural rotation, and if so, after inputting the zero voltage vector to the three-phase stator winding of the permanent magnet synchronous fan motor in natural rotation, the three-phase stator winding is prompted to generate a space vector current;
步骤S2:在输入零电压矢量的上个PWM周期中,选定一个采样时间点tn-1,执行角度获取步骤,得到第一角度;Step S2: Select a sampling time point t n-1 in the last PWM period in which the zero-voltage vector is input, and perform an angle acquisition step to obtain the first angle;
步骤S3:在输入零电压矢量的当前PWM周期中,选定一个采样时间点tn,执行角度获取步骤,得到第二角度;Step S3: In the current PWM period in which the zero-voltage vector is input, a sampling time point t n is selected, and an angle acquisition step is performed to obtain a second angle;
步骤S4:根据第一角度与第二角度之间的变化率得到转子在自然旋转时的瞬时角速度;Step S4: Obtain the instantaneous angular velocity of the rotor during natural rotation according to the rate of change between the first angle and the second angle;
步骤S5:将瞬时角速度经过数字低通滤波后得到自然旋转的平均角速度;Step S5: After the instantaneous angular velocity is digitally low-pass filtered, the average angular velocity of natural rotation is obtained;
步骤S6:根据平均角速度判断永磁同步风扇电机是否采取制动;Step S6: judging whether the permanent magnet synchronous fan motor adopts braking according to the average angular velocity;
其中,永磁同步风扇电机包括三相定子绕组和转子,转子在顺风、逆风或者停机时产生自然旋转,角度获取步骤包括:采集三相定子绕组的三相电流;根据三相电流得到三相定子绕组产生的空间矢量电流在两相静止坐标轴上的投影;根据两相静止坐标轴上的投影得到空间矢量电流与两相静止坐标轴之间的角度,即旋转角度。Among them, the permanent magnet synchronous fan motor includes a three-phase stator winding and a rotor. The rotor rotates naturally when it is downwind, headwind or shut down. The angle acquisition step includes: collecting the three-phase current of the three-phase stator winding; obtaining the three-phase stator winding according to the three-phase current. The projection of the space vector current generated by the winding on the two-phase stationary coordinate axis; according to the projection on the two-phase stationary coordinate axis, the angle between the space vector current and the two-phase stationary coordinate axis is obtained, that is, the rotation angle.
进一步地,本发明所指的零电压矢量定义为三相逆变全桥的上桥开关管同时导通、下桥开关管同时关断,或者上桥开关管同时关断、下桥开关管同时导通。Further, the zero voltage vector referred to in the present invention is defined as the upper bridge switch tubes of the three-phase inverter full bridge are turned on at the same time, and the lower bridge switch tubes are turned off at the same time, or the upper bridge switch tubes are turned off at the same time, and the lower bridge switch tubes are simultaneously turned off. conduction.
交流永磁同步电机(PMSM)是将直流电机电刷和整流子的机械式整流作用置换成半导体整流作用的电机的总称,直流电机原理上是将磁场用的永磁铁装在定子上,电枢线圈装在转子侧,成为所谓的旋转转子型结构。PMSM由于利用半导体整流作用置换了机械式整流作用,所以将永磁铁设置在转子上,电枢线圈设置在定子上,从而成为旋转磁场形结构。也可以理解为传统的三相异步电机定子侧结构形式不变,而转子侧用永磁铁装置替代了电枢线圈绕组,同时增加了半导体整流装置,即通常所说的变频器。PMSM离不开变频器,单独的PMSM是无法自启动和运转的。AC Permanent Magnet Synchronous Motor (PMSM) is a general term for motors that replace the mechanical rectification of DC motor brushes and commutators with semiconductor rectification. Mounted on the rotor side, it becomes a so-called rotary rotor type structure. Since the PMSM replaces the mechanical rectification function with the semiconductor rectification function, the permanent magnet is installed on the rotor, and the armature coil is installed on the stator, thereby forming a rotating magnetic field structure. It can also be understood that the structure of the stator side of the traditional three-phase asynchronous motor remains unchanged, while the armature coil winding is replaced by a permanent magnet device on the rotor side, and a semiconductor rectifier device is added, which is commonly referred to as a frequency converter. PMSM is inseparable from the frequency converter, and a single PMSM cannot be started and operated by itself.
使用PMSM电机的风扇也叫直流风扇,由于该风扇运行噪音小、能耗低、调速范围宽,在家用变频空调上被大量使用,且在商用空调中,例如单元机、热风机、热水机以及多联机中也被非常普遍地使用。空调设备的风扇电机功能目的是为了给热交换器进行合理的散热,确保空调运行在最佳状态。如果能确保最佳工作状态,则对风扇旋转的方向没有特定要求,因此如果在强风时可以利用自然风散热,则可以进一步地节省电能,如果不能确保空调最佳工作状态,则需要逆强风启动至顺风设定速度。因此利用本发明的估算方法则可以对自然旋转下的转子转速进行估算,从而判断空调是否处于最佳工作状态。Fans using PMSM motors are also called DC fans. Due to their low noise, low energy consumption, and wide speed range, they are widely used in household inverter air conditioners, and in commercial air conditioners, such as unit machines, hot air blowers, and hot water fans. It is also very commonly used in machines and multi-lines. The function of the fan motor of the air-conditioning equipment is to properly dissipate heat from the heat exchanger and ensure that the air conditioner operates at its best. If the best working condition can be ensured, there is no specific requirement on the direction of fan rotation. Therefore, if the natural wind can be used to dissipate heat in strong winds, it can further save electricity. If the best working condition of the air conditioner cannot be ensured, it needs to start against strong wind Set speed to tailwind. Therefore, by using the estimation method of the present invention, the rotational speed of the rotor under natural rotation can be estimated, thereby judging whether the air conditioner is in an optimal working state.
在上述步骤S3中,如图2所示,在得到空间矢量电流在两相静止坐标轴上的投影时,包括:利用三相电流直接求取空间矢量电流Is在两相静止坐标系α轴的投影iα和β轴的投影iβ,具体如公式1和公式2所示:In the above step S3, as shown in Figure 2, when obtaining the projection of the space vector current on the two-phase stationary coordinate axis, it includes: using the three-phase current to directly obtain the space vector current I s on the α-axis of the two-phase stationary coordinate system The projection i α of and the projection i β of the β axis are specifically shown in
iα=iu (公式1);i α =i u (Formula 1);
其中,iu为U相电流采样值,iα为两相静止坐标系下的α轴上的分量;Among them, i u is the U-phase current sampling value, and i α is the component on the α-axis in the two-phase stationary coordinate system;
其中,iv、iw为V、W相电流采样值,iβ为两相静止坐标系下的β轴上的分量。Among them, iv and i w are the sampling values of V and W phase currents, and i β is the component on the β axis in the two-phase stationary coordinate system.
在上述步骤S3中,如图2所示,在得到第一角度和第二角度时,包括:假定空间矢量电流Is与α轴的角度为θs,则投影iα和投影iβ与空间矢量电流Is之间的关系如公式3和公式4所示:In the above step S3, as shown in Figure 2, when obtaining the first angle and the second angle, it includes: assuming that the angle between the space vector current I s and the α axis is θ s , then the projection i α and projection i β are related to the space The relationship between the vector current I s is shown in Equation 3 and Equation 4:
iα=Iscosθs (公式3);i α =I s cosθ s (Formula 3);
iβ=Issinθs (公式4);i β =I s sinθ s (Formula 4);
通过公式3和公式4求得θs,如公式5所示:Calculate θ s by using Equation 3 and Equation 4, as shown in Equation 5:
其中,第一角度和第二角度分别为时间点tn-1和时间点tn下空间矢量电流Is与α轴的角度θs1和θs2。Wherein, the first angle and the second angle are the angles θ s1 and θ s2 between the space vector current I s and the α-axis at time point t n-1 and time point t n respectively.
在上述步骤S4和S5中,如图2所示,在得到转子在自然旋转下的平均角速度时,包括:通过时间点tn-1和时间点tn得到时间变化值dt,通过第一角度θS1和第二角度θS2得到角度变化值dθs,如公式6、公式7所示:In the above steps S4 and S5, as shown in Figure 2, when obtaining the average angular velocity of the rotor under natural rotation, it includes: obtaining the time change value dt through the time point t n-1 and the time point t n , and obtaining the time change value dt through the first angle θ S1 and the second angle θ S2 obtain the angle change value dθ s , as shown in Formula 6 and Formula 7:
dt=tn-tn-1 (公式6);dt= tn -tn -1 (Formula 6);
dθs=θs2-θs1 (公式7); dθs = θs2 - θs1 (Equation 7);
通过dt和dθs得到转子的瞬时角速度,如公式8所示:The instantaneous angular velocity of the rotor is obtained by dt and dθ s , as shown in Equation 8:
然后将Wr经过数字低通滤波后得到 即为估算转子的平均角速度。Then Wr is digitally low-pass filtered to get That is to estimate the average angular velocity of the rotor.
通过前述可知,PMSM电机是另一种结构形式的直流电机,且分析及控制手段是根据电机双反应理论等效为直流电机,建立基于旋转坐标系的dq轴数学模型,其电压方程式如下:From the foregoing, it can be seen that the PMSM motor is another structural form of DC motor, and the analysis and control methods are equivalent to DC motors based on the double-reaction theory of the motor, and the dq-axis mathematical model based on the rotating coordinate system is established. The voltage equation is as follows:
Vd=RsId+sLdId-ωrLqIq V d =R s I d +sL d I d -ω r L q I q
Vq=RsIq+sLqIq+ωrLdId+ωrKe V q =R s I q +sL q I q +ω r L d I d +ω r K e
其中,Vd、Vq为dq坐标系下的电机端电压,Id、Iq为dq坐标系下的电机电流,ωr为转子的旋转角速度,Ke为反电动势常数。Among them, V d and V q are the motor terminal voltage in the dq coordinate system, I d and I q are the motor current in the dq coordinate system, ω r is the rotational angular velocity of the rotor, and K e is the counter electromotive force constant.
如果通过上述的电压方程来计算转子的旋转角速度,则必须通过把静止坐标系下的三相电流Ia、Ib、Ic变换到旋转坐标系下的电流Id、Iq,因无法知道旋转坐标系d轴与静止坐标系a轴间的夹角θe,从而无法得出准确的Id、Iq。虽然可以构建状态观测器并通过合适的控制环节进行推算出来,但显然该方式计算量大,而且必须注入非零矢量的电压,非零矢量的电压的存在会抑制自然转速,使得计算出来的结果偏差较大。If the rotational angular velocity of the rotor is calculated by the above voltage equation, the three-phase current I a , I b , I c in the stationary coordinate system must be transformed into the current I d , I q in the rotating coordinate system, because it is impossible to know The angle θ e between the d-axis of the rotating coordinate system and the a-axis of the stationary coordinate system cannot obtain accurate I d and I q . Although it is possible to build a state observer and calculate it through a suitable control link, it is obvious that this method has a large amount of calculation and must inject a voltage of a non-zero vector. The existence of a voltage of a non-zero vector will inhibit the natural speed, making the calculated result The deviation is large.
本发明提供的方法是从等效的两相静止α、β坐标系下的电压方程来推定角速度ωr。该方法理论上排除了转子结构、电机参数等外在因素的影响,对于任何电机均不需要建立基于旋转坐标系的数学模型,不依赖于电机参数,计算方法简单可靠。The method provided by the invention is to estimate the angular velocity ω r from the voltage equation in the equivalent two-phase static α, β coordinate system. This method theoretically eliminates the influence of external factors such as rotor structure and motor parameters, and does not need to establish a mathematical model based on a rotating coordinate system for any motor, does not depend on motor parameters, and the calculation method is simple and reliable.
在上述步骤S1中,在对三相定子绕组输入一零电压矢量时,包括:启动三相全桥逆变器对三相定子绕组输入零电压矢量;In the above step S1, when inputting a zero-voltage vector to the three-phase stator winding, it includes: starting the three-phase full-bridge inverter to input the zero-voltage vector to the three-phase stator winding;
其中,三相全桥逆变器包括第一桥臂、第二桥臂以及第三桥臂,在输出零电压矢量时,第一桥臂、第二桥臂以及第三桥臂的占空比相等。Wherein, the three-phase full-bridge inverter includes a first bridge arm, a second bridge arm and a third bridge arm, and when outputting a zero voltage vector, the duty cycle of the first bridge arm, the second bridge arm and the third bridge arm equal.
本发明通过三相全桥逆变器给电机三相定子绕组输入零电压矢量,获得零电压矢量状态下的相电流,以最大限度降低对实际转速的影响,输出零电压矢量的方法为给定三路桥臂中的每一路桥臂的占空比相等,检测时长可根据实际情况设定。The present invention uses a three-phase full-bridge inverter to input zero-voltage vectors to the three-phase stator windings of the motor to obtain phase currents in the state of zero-voltage vectors, so as to minimize the impact on the actual speed, and the method of outputting zero-voltage vectors is given The duty cycle of each of the three bridge arms is equal, and the detection time can be set according to the actual situation.
在上述步骤S1中,当判断当前状态的永磁同步风扇电机为自然旋转时,则判断为顺风自然旋转或逆风自然旋转,判断条件为:规定沿着相序U、V、W的方向为正,则大于0为顺风,小于0为逆风。In the above step S1, when it is judged that the permanent magnet synchronous fan motor in the current state is rotating naturally, it is judged to be naturally rotating with the wind or against the wind, and the judgment condition is: it is stipulated that the direction along the phase sequence U, V, W is positive ,but Greater than 0 is tailwind, less than 0 is headwind.
在上述步骤S1中,在判断当前状态的永磁同步风扇电机是否为自然旋转时,若否,则无需执行角度获取步骤,并判断永磁同步风扇电机处于静止或者微动状态,无需进行顺、逆风启动。In the above-mentioned step S1, when judging whether the permanent magnet synchronous fan motor in the current state is a natural rotation, if not, then there is no need to perform the angle acquisition step, and it is judged that the permanent magnet synchronous fan motor is in a static or inching state, and there is no need to perform smooth, Headwind starts.
在上述步骤S6中,在判断是否采取制动时,包括:In the above step S6, when judging whether to apply braking, it includes:
当时,需要采取制动;when , braking is required;
当时,不需要采取制动,可以直接启动;when , no need to apply brakes, it can be started directly;
其中,Wr_set0、Wr_set1为设定的制动转速,Wr_set0的取值范围为0≤Wr_set0≤90rpm,Wr_set1的取值范围为Wr_set1≤-90rpm。Wherein, Wr_set0 and Wr_set1 are set braking speeds, the value range of Wr_set0 is 0≤Wr_set0≤90rpm, and the value range of Wr_set1 is Wr_set1≤-90rpm.
进一步地,在判断是否采取制动时,还包括:Further, when judging whether to apply braking, it also includes:
当时,不需要制动,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行到设定转速;when When the brake is not needed, set the calculated rotation angle and current value as the initialization value of the closed-loop program, and directly switch to the closed-loop program to run to the set speed;
当时,进行逆风减速运行,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行,设定转速为0,然后再正常启动至设定转速;when , carry out headwind deceleration operation, set the calculated rotation angle and current value as the initialization value of the closed-loop program, directly switch to the closed-loop program operation, set the speed to 0, and then start normally to the set speed;
当时,判断为强逆风,处理方式有两种:第一种停止三相全桥逆变器PWM输出,利用强逆风给机组自然散热;第二种进行逆风减速运行,把计算的旋转角度、电流值置为闭环程序的初始化值,直接切换到闭环程序运行,设定转速为0,然后再正常启动至设定转速;when When it is judged to be a strong headwind, there are two ways to deal with it: the first one stops the PWM output of the three-phase full-bridge inverter, and uses the strong headwind to naturally dissipate heat for the unit; Set the value as the initialization value of the closed-loop program, switch directly to the closed-loop program operation, set the speed to 0, and then start normally to the set speed;
当时,给定静止磁场使所述永磁同步风扇电机强制静止;when , a given static magnetic field makes the permanent magnet synchronous fan motor compulsorily stationary;
其中,Wr_set2的取值范围为Wr_set3<Wr_set2≤-120rpm;Wr_set3的取值范围为Wr_set3≤-420rpm。Wherein, the value range of Wr_set2 is Wr_set3<Wr_set2≤-120rpm; the value range of Wr_set3 is Wr_set3≤-420rpm.
本发明提供的永磁同步风扇电机自然旋转的转速估算系统,包括:The speed estimation system for the natural rotation of the permanent magnet synchronous fan motor provided by the present invention includes:
旋转判断单元:用于判断当前状态的永磁同步风扇电机是否为自然旋转,若是,对自然旋转下的永磁同步风扇电机的三相定子绕组输入零电压矢量后,促使三相定子绕组产生空间矢量电流;Rotation judging unit: used to judge whether the permanent magnet synchronous fan motor in the current state is in natural rotation. If so, after inputting the zero voltage vector to the three-phase stator winding of the permanent magnet synchronous fan motor under natural rotation, the three-phase stator winding is prompted to generate space vector current;
角度获取单元:用于在输入零电压矢量的上个PWM周期中,选定一个采样时间点tn-1,执行角度获取步骤,得到第一角度;在输入零电压矢量的当前PWM周期中,选定一个采样时间点tn,执行角度获取步骤,得到第二角度;Angle acquisition unit: used to select a sampling time point t n-1 in the last PWM period of the input zero voltage vector, and perform the angle acquisition step to obtain the first angle; in the current PWM period of the input zero voltage vector, Select a sampling time point t n , execute the angle acquisition step to obtain the second angle;
角速度计算单元:用于根据第一角度与第二角度之间的变化率得到转子在自然旋转时的瞬时角速度;将瞬时角速度经过数字低通滤波后得到自然旋转的平均角速度;Angular velocity calculation unit: used to obtain the instantaneous angular velocity of the rotor during natural rotation according to the rate of change between the first angle and the second angle; after the instantaneous angular velocity is digitally low-pass filtered, the average angular velocity of natural rotation is obtained;
角速度判断单元:用于根据平均角速度判断永磁同步风扇电机是否采取制动;Angular velocity judging unit: used to judge whether the permanent magnet synchronous fan motor adopts braking according to the average angular velocity;
其中,永磁同步风扇电机包括三相定子绕组和转子,转子在顺风、逆风或者停机时产生自然旋转,角度获取步骤包括:采集三相定子绕组的三相电流;根据三相电流得到三相定子绕组产生的空间矢量电流在两相静止坐标轴上的投影;根据两相静止坐标轴上的投影得到空间矢量电流与两相静止坐标轴之间的角度,即旋转角度。Among them, the permanent magnet synchronous fan motor includes a three-phase stator winding and a rotor. The rotor rotates naturally when it is downwind, headwind or shut down. The angle acquisition step includes: collecting the three-phase current of the three-phase stator winding; obtaining the three-phase stator winding according to the three-phase current. The projection of the space vector current generated by the winding on the two-phase stationary coordinate axis; according to the projection on the two-phase stationary coordinate axis, the angle between the space vector current and the two-phase stationary coordinate axis is obtained, that is, the rotation angle.
空调停止时,在自然风的驱动下,风扇发生旋转,此时变频器没有输出,由于没有转速或位置传感器,因此理论上是无法检测出旋转转速。本发明采用无位置传感器的磁场定向控制方式,硬件拓扑结构采用电压型三相全桥逆变器,如图3所示,在其中两相的下桥臂各安置一个精密电阻用于检测电机产生的空间矢量电流,为了检测到逆风转速,电机产生的空间矢量电流必须流经三相全桥逆变器的精密电阻。本发明通过给电机三相定子绕组输入零电压矢量,利用定子绕组的感应电压产生的感应电流来计算转速。When the air conditioner is stopped, driven by the natural wind, the fan rotates. At this time, the inverter has no output. Since there is no speed or position sensor, it is theoretically impossible to detect the rotation speed. The present invention adopts the field-oriented control method without position sensor, and the hardware topology adopts a voltage-type three-phase full-bridge inverter, as shown in Fig. In order to detect the headwind speed, the space vector current generated by the motor must flow through the precision resistance of the three-phase full-bridge inverter. The invention calculates the rotating speed by inputting the zero-voltage vector to the three-phase stator winding of the motor and using the induced current generated by the induced voltage of the stator winding.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明不依赖于电机参数,无需考虑转子是表贴式还是内置式结构,计算简单,结果可靠;(1) The present invention does not depend on motor parameters, and does not need to consider whether the rotor is a surface-mounted or built-in structure, and the calculation is simple and the result is reliable;
(2)本发明可大大减少程序代码量,降低控制芯片的存储空间甚至成本,尤其适用于存储空间小、资源有限的电机控制专用芯片。(2) The present invention can greatly reduce the amount of program codes, reduce the storage space and even the cost of the control chip, and is especially suitable for special chips for motor control with small storage space and limited resources.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.
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