CN115274615A - Small chip interconnection packaging structure based on silicon bridge and manufacturing method thereof - Google Patents
Small chip interconnection packaging structure based on silicon bridge and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及芯片封装技术领域,特别是涉及一种基于硅桥的小芯片互联封装结构及其制造方法。The invention relates to the technical field of chip packaging, in particular to a small chip interconnect packaging structure based on a silicon bridge and a manufacturing method thereof.
背景技术Background technique
随着计算机技术的发展,芯片作为计算处理单元已经深入到各行各业,为了减少芯片对产品体积的占用,现有的芯片越来越微型化,微型化的芯片在进行集成电路封装时加工难度也越来越大。现有的基于硅桥(Si bridge)的小芯片互联封装,可以发现主要可以归纳为以下几种方案;一是以EMIB(Embedded Multi-die Interconnect Bridge,埋入式多芯片互联硅桥)为主的通过将高密度互联硅桥埋入到有机基板中,多颗小芯片通过硅桥来互联;二是以扇出(fan-out)的方式将硅桥集成在有机的转接板中,小芯片通过倒装的方式贴装到转接板上。第一种基于EMIB方案的封装加工难度高,需要在基板制造的过程中通过在基板上开槽的方式来贴装薄的硅桥芯片,贴装难度高,存在倾斜/偏移等风险,同时在封装制程中也存在小芯片凸点需要使用不同的尺寸来满足贴装,在实际加工过程中很容易出现凸点共面性等问题影响焊接,因此整体方案成本高,制程难度大;第二种扇出(fan-out)的方式将硅桥集成在有机的转接板方案是将硅桥通过fan-out的方式来形成一个转接板,小芯片再用倒装的方式来进行贴装,这个方案中需要额外制造一个转接板,成本会上升,另外用扇出的方式制作的转接板因为整体转接板涨缩/芯片偏移等问题会存在小芯片偏移问题。另外现还有一些方案是将硅桥芯片通过倒装的方式和两个相邻的小芯片形成互联,然后再利用塑封重构等方式将需要扇出的小芯片上的连接点引出,之后再布线最后形成互连凸点,这种方案在制成难度上有了较大的改善,但是其硅桥芯片和小芯片互连的凸点结构极为脆弱,在拆键合制程中以及最终单颗产品的可靠性中都有较大的风险。With the development of computer technology, chips have penetrated into all walks of life as computing and processing units. In order to reduce the occupation of products by chips, existing chips are becoming more and more miniaturized. Miniaturized chips are difficult to process when packaging integrated circuits. Also getting bigger and bigger. The existing small-chip interconnect packages based on Si bridges can be found to be mainly summarized into the following schemes; one is based on EMIB (Embedded Multi-die Interconnect Bridge, embedded multi-die interconnect bridge) The first is to embed high-density interconnected silicon bridges into the organic substrate, and multiple small chips are interconnected through the silicon bridges; the second is to integrate the silicon bridges into the organic interposer in the form of fan-out. The chip is mounted on the adapter board by flip-chip. The first type of packaging based on the EMIB solution is difficult to process. It is necessary to mount the thin silicon bridge chip by slotting the substrate during the substrate manufacturing process. The mounting difficulty is high and there are risks such as tilt/offset. At the same time In the packaging process, there are also small chip bumps that need to use different sizes to meet the mounting requirements. In the actual processing process, problems such as bump coplanarity are likely to affect soldering, so the overall solution cost is high and the manufacturing process is difficult; second. A fan-out way to integrate the silicon bridge into an organic adapter board is to use the fan-out method to form a silicon bridge to form an adapter board, and then use the flip-chip method to mount the small chip , In this solution, an additional adapter board needs to be manufactured, and the cost will increase. In addition, the adapter board manufactured by fan-out will have small chip offset problems due to the overall adapter board expansion and contraction/chip offset. In addition, there are still some solutions that interconnect the silicon bridge chip with two adjacent small chips through flip-chip, and then use plastic packaging and reconstruction to lead out the connection points on the small chips that need to be fanned out. The interconnection bumps are formed at the end of the wiring. This solution has greatly improved the difficulty of manufacturing, but the bump structure of the silicon bridge chip and the small chip interconnection is extremely fragile. During the debonding process and the final single chip There is a greater risk in the reliability of the product.
因此,现有的小芯片互联封装方式,一方面制作成本高,另一方面凸点结构极为脆弱容易损坏。Therefore, the existing small chip interconnection packaging method, on the one hand, has high production costs, and on the other hand, the bump structure is extremely fragile and easily damaged.
发明内容Contents of the invention
基于此,有必要提供一种既能够降低制作成本又能够构建较强凸点结构的一种基于硅桥的小芯片互联封装结构及其制造方法。Based on this, it is necessary to provide a silicon bridge-based small-chip interconnect packaging structure and a manufacturing method thereof that can reduce manufacturing costs and build a stronger bump structure.
一种基于硅桥的小芯片互联封装结构,包括:第一小芯片、第二小芯片、假片和硅桥芯片,第一小芯片、第二小芯片上表面设置多个第一凸块和多个第二凸块,第一凸块的高度大于第二凸块的高度,假片上表面设置多个第三凸块,硅桥芯片下表面设置多个第四凸块、多个第五凸块,假片位于第一小芯片、第二小芯片之间,第一小芯片、第二小芯片、假片并排设置于硅桥芯片下表面,第四凸块与第二凸块连接、第五凸块与第三凸块连接,第一小芯片、第二小芯片、假片和硅桥芯片通过塑封料封装,第一凸块露出封装结构。A small chip interconnection packaging structure based on a silicon bridge, including: a first small chip, a second small chip, a dummy chip and a silicon bridge chip, and a plurality of first bumps and a plurality of first bumps and A plurality of second bumps, the height of the first bump is greater than the height of the second bump, a plurality of third bumps are arranged on the upper surface of the dummy chip, and a plurality of fourth bumps and a plurality of fifth bumps are arranged on the lower surface of the silicon bridge chip. block, the dummy is located between the first small chip and the second small chip, the first small chip, the second small chip, and the dummy are arranged side by side on the lower surface of the silicon bridge chip, the fourth bump is connected to the second bump, and the second bump is connected to the second bump. The five bumps are connected to the third bump, the first small chip, the second small chip, the dummy chip and the silicon bridge chip are encapsulated by the plastic encapsulant, and the first bump exposes the packaging structure.
在其中一个实施例中,第三凸块截面积大于第一凸块、第二凸块的截面积。In one of the embodiments, the cross-sectional area of the third bump is greater than the cross-sectional areas of the first bump and the second bump.
在其中一个实施例中,第三凸块为UBM。In one embodiment, the third bump is a UBM.
在其中一个实施例中,所述多个第四凸块的密度和间距与多个第二凸块顶端的UBM的密度和间距一一对应,所述多个第五凸块的密度和间距与多个第三凸块的密度和间距一一对应。In one of the embodiments, the density and spacing of the plurality of fourth bumps are in one-to-one correspondence with the density and spacing of UBMs at the tops of the plurality of second bumps, and the density and spacing of the plurality of fifth bumps are the same as The density and pitch of the plurality of third bumps correspond one to one.
在其中一个实施例中,第一凸块的高度超过第四凸块、第二凸块高度之和10um。In one embodiment, the height of the first bump exceeds the sum of the heights of the fourth bump and the second bump by 10 um.
在其中一个实施例中,第三凸块截面积大于或等于第二凸块的截面积的2倍。In one embodiment, the cross-sectional area of the third bump is greater than or equal to twice the cross-sectional area of the second bump.
在其中一个实施例中,基于硅桥的小芯片互联封装结构,还包括:设置于第一小芯片、第二小芯片、假片下表面的导热层。In one embodiment, the small chip interconnection package structure based on the silicon bridge further includes: a thermal conduction layer disposed on the lower surfaces of the first small chip, the second small chip, and the dummy chip.
在其中一个实施例中,基于硅桥的小芯片互联封装结构,还包括:与第一凸块连接的焊球凸点。In one embodiment, the silicon bridge-based small chip interconnection packaging structure further includes: solder ball bumps connected to the first bumps.
一种基于硅桥的小芯片互联封装方法,包括:A small chip interconnect packaging method based on a silicon bridge, comprising:
在一块膨胀系数与小芯片相似的临时载板上附着一层临时键合层;Attaching a temporary bonding layer to a temporary carrier with an expansion coefficient similar to that of the chiplet;
第一小芯片、假片、第二小芯片底部设置粘结层,将第一小芯片、假片、第二小芯片并排与临时载板完成贴装;An adhesive layer is set on the bottom of the first small chip, dummy chip and second small chip, and the first small chip, dummy chip, and second small chip are placed side by side on the temporary carrier board to complete the mounting;
对贴装完成后的第一小芯片、假片、第二小芯片底部的粘结层进行固化;Curing the adhesive layer at the bottom of the first small chip, dummy chip, and second small chip after mounting;
将第一小芯片、第二小芯片上的第二凸块与硅桥芯片上的第四凸块、假片上的第三凸块分别与硅桥芯片上的第五凸块进行焊接;Welding the second bump on the first chiplet, the second bump on the second chiplet, the fourth bump on the silicon bridge chip, and the third bump on the dummy chip to the fifth bump on the silicon bridge chip;
在焊接后的硅桥芯片与第一小芯片、假片、第二小芯片之间的间隙填充底填胶;Fill the gap between the soldered silicon bridge chip and the first small chip, the dummy chip, and the second small chip with an underfill glue;
对底填胶进行烘烤固化;Bake and cure the underfill;
采用塑封料将临时载板上的硅桥芯片与第一小芯片、假片、第二小芯片的结构封装重构,形成封装包;其中,硅桥芯片与第一小芯片、假片、第二小芯片包裹在封装包内部;Plastic encapsulant is used to restructure the structural package of the silicon bridge chip on the temporary carrier board, the first small chip, the dummy chip, and the second small chip to form a packaging package; wherein, the silicon bridge chip and the first small chip, the dummy chip, the second small chip The second small chip is wrapped inside the package;
采用晶圆减薄的方式将封装包上表面减薄,直到第一凸块全部露出The upper surface of the package is thinned by wafer thinning until all the first bumps are exposed
将焊球凸点采用重布线工艺与第一凸块连接,形成互连结构;Connecting the solder ball bumps to the first bumps through a rewiring process to form an interconnection structure;
将互连结构的临时载板拆除,并采用晶圆切割的方式进行切割形成单个基于硅桥的小芯片互联封装结构。The temporary carrier board of the interconnection structure is removed, and the wafer is diced to form a single silicon bridge-based small chip interconnection packaging structure.
在其中一个实施例中,所述将互连结构的临时载板拆除,并采用晶圆切割的方式进行切割形成单个基于硅桥的小芯片互联封装结构,包括:将互连结构的临时载板采用激光或热的方式进行拆除,获得基于硅桥的小芯片互联封装结构半成品;将于硅桥的小芯片互联封装结构半成品采用晶圆切割的方式进行切割,并在底面增加导热层形成单个基于硅桥的小芯片互联封装结构。In one of the embodiments, the removal of the temporary carrier of the interconnection structure, and dicing by wafer dicing to form a single silicon bridge-based small chip interconnection packaging structure includes: removing the temporary carrier of the interconnection structure Laser or heat removal is used to obtain the semi-finished product of the small-chip interconnection package structure based on the silicon bridge; the semi-finished product of the small-chip interconnection package structure of the silicon bridge is cut by wafer cutting, and a heat conduction layer is added on the bottom surface to form a single chip-based package. Small chip interconnect package structure of silicon bridge.
上述基于硅桥的小芯片互联封装结构及其制造方法,通过假片连接第一小芯片和第一小芯片固定于硅桥芯片上,能够通过截面积大的凸块和硅桥芯片形成互联,增强整体封装结构强度,并为底填工艺提供了一个毛细牵引平台,有利于芯片间底填胶充满;同时,通过在硅桥芯片上增加大凸块来和小芯片以及假片形成互联,增大了硅桥芯片和其他芯片的接触面积,并将原本集中在硅桥小凸块上的应力转移到无实际电性能的大凸块上。The above silicon bridge-based small chip interconnection packaging structure and its manufacturing method connect the first small chip and the first small chip on the silicon bridge chip through a dummy chip, and can form interconnection with the silicon bridge chip through a bump with a large cross-sectional area. Enhance the strength of the overall packaging structure, and provide a capillary traction platform for the underfill process, which is conducive to filling the underfill between chips; at the same time, by adding large bumps on the silicon bridge chip to form interconnections with small chips and dummy chips, increasing The contact area between the silicon bridge chip and other chips is enlarged, and the stress originally concentrated on the small bump of the silicon bridge is transferred to the large bump with no actual electrical performance.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the traditional technology. Obviously, the accompanying drawings in the following description are only the present invention For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为一实施例中基于硅桥的小芯片互联封装结构的结构示意图;Fig. 1 is a structural schematic diagram of a small chip interconnection packaging structure based on a silicon bridge in an embodiment;
图2为一实施例中小芯片的结构示意图;Fig. 2 is a structural schematic diagram of a small chip in an embodiment;
图3为一实施例中假片与硅桥芯片的结构示意图;Fig. 3 is a schematic structural view of a dummy chip and a silicon bridge chip in an embodiment;
图4为一实施例中假片与硅桥芯片的凸块示意图;4 is a schematic diagram of the bumps of the dummy chip and the silicon bridge chip in an embodiment;
图5为一实施例中第一小芯片、第二小芯片、假片与临时载板粘结的结构示意图;Fig. 5 is a schematic diagram of the bonding structure of the first chiplet, the second chiplet, the dummy sheet and the temporary carrier in an embodiment;
图6为一实施例中第一小芯片、第二小芯片、假片与硅桥芯片填充底填胶的结构示意图;Fig. 6 is a schematic structural view of the first small chip, the second small chip, the dummy chip and the silicon bridge chip filled with underfill glue in an embodiment;
图7为一实施例中第一小芯片、第二小芯片、假片与硅桥芯片连接的俯视图;7 is a top view of the connection between the first chiplet, the second chiplet, the dummy chip and the silicon bridge chip in an embodiment;
图8为一实施例中封装包减薄部分的结构示意图。FIG. 8 is a schematic structural diagram of the thinned part of the packaging package in an embodiment.
附图标记说明:Explanation of reference signs:
100-第一小芯片;101-第二小芯片;102-假片;103-硅桥芯片;104-导热层;200-第一凸块;201-第二凸块;202-第四凸块;203-第五凸块;204-第三凸块;205-焊球凸点;300-粘结层;301-底填胶;302-塑封料;303-减薄部分;400-临时载板;401-临时键合层。100-first small chip; 101-second small chip; 102-dummy chip; 103-silicon bridge chip; 104-thermal conduction layer; 200-first bump; 201-second bump; 202-fourth bump ;203-fifth bump; 204-third bump; 205-solder ball bump; 300-adhesive layer; ;401-Temporary bonding layer.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使本申请的公开内容更加透彻全面。In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the application are given in the drawings. However, the present application can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this application more thorough and comprehensive.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are only for the purpose of describing specific embodiments, and are not intended to limit the application.
可以理解,本申请所使用的术语“第一”、“第二”等可在本文中用于描述各种元件,但这些元件不受这些术语限制。这些术语仅用于将第一个元件与另一个元件区分。举例来说,在不脱离本申请的范围的情况下,可以将第一电阻称为第二电阻,且类似地,可将第二电阻称为第一电阻。第一电阻和第二电阻两者都是电阻,但其不是同一电阻。It can be understood that the terms "first", "second" and the like used in this application may be used to describe various elements herein, but these elements are not limited by these terms. These terms are only used to distinguish one element from another element. For example, a first resistance could be termed a second resistance, and, similarly, a second resistance could be termed a first resistance, without departing from the scope of the present application. Both the first resistance and the second resistance are resistances, but they are not the same resistance.
可以理解,以下实施例中的“连接”,如果被连接的电路、模块、单元等相互之间具有电信号或数据的传递,则应理解为“电连接”、“通信连接”等。It can be understood that the "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if the connected circuits, modules, units, etc. have the transmission of electric signals or data between each other.
在此使用时,单数形式的“一”、“一个”和“所述/该”也可以包括复数形式,除非上下文清楚指出另外的方式。还应当理解的是,术语“包括/包含”或“具有”等指定所陈述的特征、整体、步骤、操作、组件、部分或它们的组合的存在,但是不排除存在或添加一个或更多个其他特征、整体、步骤、操作、组件、部分或它们的组合的可能性。同时,在本说明书中使用的术语“和/或”包括相关所列项目的任何及所有组合。When used herein, the singular forms "a", "an" and "the/the" may also include the plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "comprising/comprising" or "having" etc. specify the presence of stated features, integers, steps, operations, components, parts or combinations thereof, but do not exclude the presence or addition of one or more The possibility of other features, integers, steps, operations, components, parts or combinations thereof. Meanwhile, the term "and/or" used in this specification includes any and all combinations of the related listed items.
在现有技术中,硅桥都是先贴装或者固定到基板或者是转接板上,硅桥芯片的凸点(焊点)密度高,因此对其的贴装精度要求很高,另外贴装完成后还需要将承载的基板/转接板进行后续的制程,这对其位置精度都是很大的挑战;其次,贴装的小芯片都需要进行凸点加工,而为了兼容较大凸点间距的应用,在同一颗小芯片上需要制造出不同大小的凸点,由于电镀电流密度不同的关系,凸点的球共面性很难保持一致。本发明基于这些缺点考虑将小芯片固定在临时的载板上,在小芯片间贴装无功能的假片,其上可以形成大的UBM pad来和硅桥互联,在硅桥芯片上制作出两种小凸点来和不同的小芯片以及假片互联;小芯片上可以制造出高度不等的凸块(硅桥互联区域可以不长,如果要长的话要保持共面性相同),凸点间距较大的区域的凸块不需要对共面性管控,但需要管控较高凸点的最低高度来保证后续的塑封减薄能全部露出来;贴装完成进行底填和塑封来稳定整体结构;塑封减薄露出连接点后再进行RDL(Re-distributed layer,重布线层)互联,最后电镀出焊接凸点;临时键合层可以通过激光/热等方式来完成拆除,为了整体的稳定性和散热性在芯片的背面增加一层导热层。In the prior art, the silicon bridge is first mounted or fixed on the substrate or the adapter board. The silicon bridge chip has a high density of bumps (soldering points), so it requires high mounting accuracy. After the assembly is completed, the substrate/adapter board that is loaded needs to be processed in the follow-up process, which poses a great challenge to its position accuracy; secondly, the small chips that are mounted need to be processed with bumps, and in order to be compatible with larger bumps For the application of dot pitch, it is necessary to manufacture bumps of different sizes on the same small chip. Due to the different relationship between the electroplating current density, it is difficult to keep the ball coplanarity of the bumps consistent. Based on these shortcomings, the present invention considers fixing small chips on temporary carrier boards, attaching non-functional dummy chips between small chips, and forming a large UBM pad on it to interconnect with the silicon bridge. Two kinds of small bumps are used to interconnect with different chiplets and dummy chips; bumps with different heights can be manufactured on the chiplets (the silicon bridge interconnection area does not need to be long, if it is longer, the coplanarity must be kept the same), and the bumps The bumps in the area with a large point spacing do not need to control the coplanarity, but the minimum height of the higher bumps needs to be controlled to ensure that the subsequent thinning of the plastic package can be fully exposed; after the placement is completed, the underfill and plastic package are used to stabilize the whole Structure; the plastic package is thinned to expose the connection points, and then the RDL (Re-distributed layer, redistribution layer) interconnection is performed, and finally the welding bumps are electroplated; the temporary bonding layer can be removed by laser/heat, etc., for the overall stability Add a layer of heat conduction layer on the back of the chip for better performance and heat dissipation.
在一个实施例中,如图1-图3所示,提供了一种基于硅桥的小芯片互联封装结构,其包括:第一小芯片100、第二小芯片101、假片102和硅桥芯片103,第一小芯片100、第二小芯片101上表面设置多个第一凸块200和多个第二凸块201,第一凸块200的高度大于第二凸块201的高度,假片102上表面设置多个第三凸块204,硅桥芯片103下表面设置多个第四凸块202、多个第五凸块203,假片102位于第一小芯片100、第二小芯片101之间,第一小芯片100、第二小芯片101、假片102并排设置于硅桥芯片103下表面,第四凸块202与第二凸块201连接、第五凸块203与第三凸块204连接,第一小芯片100、第二小芯片101、假片102和硅桥芯片103通过塑封料302封装,第一凸块200露出封装结构。其中,假片102为dummy芯片。小芯片可为图像处理芯片、语音芯片等微型芯片,芯片的种类在此不作限制。In one embodiment, as shown in FIGS. 1-3 , a silicon bridge-based chiplet interconnection packaging structure is provided, which includes: a first chiplet 100, a second chiplet 101, a dummy chip 102, and a silicon bridge In the chip 103, a plurality of first bumps 200 and a plurality of second bumps 201 are arranged on the upper surfaces of the first small chip 100 and the second small chip 101, the height of the first bumps 200 is greater than the height of the second bumps 201, assuming A plurality of third bumps 204 are arranged on the upper surface of the sheet 102, a plurality of fourth bumps 202 and a plurality of fifth bumps 203 are arranged on the lower surface of the silicon bridge chip 103, and the dummy sheet 102 is located on the first small chip 100, the second small chip 101, the first small chip 100, the second small chip 101, and the dummy 102 are arranged side by side on the lower surface of the silicon bridge chip 103, the fourth bump 202 is connected to the second bump 201, the fifth bump 203 is connected to the third The bumps 204 are connected, and the first chiplet 100 , the second chiplet 101 , the dummy chip 102 and the silicon bridge chip 103 are encapsulated by the molding compound 302 , and the first bump 200 exposes the packaging structure. Wherein, the
其中,第三凸块204截面积大于第一凸块200、第二凸块201的截面积。本实施例中,凸块可采用类似于铜的导电材料制作。Wherein, the cross-sectional area of the
本实施例中,通过假片(dummy芯片)连接第一小芯片和第一小芯片固定于硅桥芯片上,能够通过截面积大的凸块和硅桥芯片形成互联,增强整体封装结构强度,并为底填工艺提供了一个毛细牵引平台,有利于芯片间底填胶充满;同时,通过在硅桥芯片上增加大凸块来和小芯片以及假片形成互联,增大了硅桥芯片和其他芯片的接触面积,并将原本集中在硅桥小凸块上的应力转移到无实际电性能的大凸块上。In this embodiment, the first small chip and the first small chip are fixed on the silicon bridge chip through a dummy chip, and the interconnection between the bump and the silicon bridge chip with a large cross-sectional area can be formed to enhance the strength of the overall package structure. And it provides a capillary traction platform for the underfill process, which is conducive to filling the underfill between chips; at the same time, by adding large bumps on the silicon bridge chip to form interconnections with small chips and dummy chips, it increases the size of the silicon bridge chip and The contact area of other chips, and transfer the stress that would have been concentrated on the small bumps of the silicon bridge to the large bumps with no actual electrical performance.
在其中一个实施例中,第三凸块204为UBM。其中,UBM(Under Bump Metallurgy,凸点下金属层),是在芯片焊盘与凸点之间的金属化过渡层,主要起粘附和扩散阻挡的作用,它通常由粘附层、扩散阻挡层和浸润层等多层金属膜组成。目前通常采用溅射、蒸发、化学镀、电镀等方法来形成UBM,所以UBM层的制作是凸点制作的关键工艺之一,其好坏将直接影响凸点的质量,以及倒装焊接的成品率和封装后凸点的可靠性。In one embodiment, the
在其中一个实施例中,所述多个第四凸块202的密度和间距与多个第二凸块201顶端的UBM的密度和间距一一对应,所述多个第五凸块203的密度和间距与多个第三凸块204的密度和间距一一对应。其中,硅桥芯片上的第四凸块的数目与第二凸块数目相同,第四凸块与第二凸块一一对应焊接;硅桥芯片上的第五凸块与第三凸块数目相同,第五凸块与第三凸块一一对应焊接。In one of the embodiments, the density and spacing of the plurality of
在其中一个实施例中,第一凸块200的高度超过第四凸块202、第二凸块201高度之和10um。本实施例中,第一凸块200的高度超过第四凸块202、第二凸块201高度之和10um确保后续制程的进行。In one embodiment, the height of the
在其中一个实施例中,如图4所示,第三凸块204截面积大于或等于第二凸块201的截面积的2倍。本实施例中,第三凸块为大面积的凸块,硅桥芯片通过大面积的凸块来和小芯片以及假片形成互联,增大了硅桥芯片和其他芯片的接触面积,并将原本集中在硅桥小凸块上的应力转移到无实际电性能的大凸块上,提高了基于硅桥的小芯片互联封装结构的抗压性能。In one embodiment, as shown in FIG. 4 , the cross-sectional area of the
在其中一个实施例中,如图1所示,基于硅桥的小芯片互联封装结构,还包括:设置于第一小芯片100、第二小芯片101、假片102下表面的导热层104。其中,导热层可为铜层。本实施例中,在小芯片背面增加导热层来增加整体封装结构的散热和结构强度。In one embodiment, as shown in FIG. 1 , the silicon bridge-based chiplet interconnection packaging structure further includes: a
在其中一个实施例中,如图1所示,基于硅桥的小芯片互联封装结构,还包括:与第一凸块200连接的焊球凸点205。In one embodiment, as shown in FIG. 1 , the silicon bridge-based small chip interconnection packaging structure further includes: solder ball bumps 205 connected to the first bumps 200 .
在一个实施例中,如图1、图5-图8所示,提供了一种基于硅桥的小芯片互联封装方法,包括以下步骤:In one embodiment, as shown in Fig. 1, Fig. 5-Fig. 8, a silicon bridge-based small chip interconnect packaging method is provided, comprising the following steps:
a1,在一块膨胀系数与小芯片相似的临时载板400上附着一层临时键合层401;其中,键合层为感光键合层或者热键合层,不限制材料及附着方式;a1, attaching a layer of
a2,第一小芯片、假片、第二小芯片底部设置粘结层300,将第一小芯片、假片、第二小芯片并排与临时载板400完成贴装;如图5所示,第一小芯片、假片、第二小芯片通过粘结层固定于临时载板400上;a2, set the
a3,对贴装完成后的第一小芯片、假片、第二小芯片底部的粘结层300进行固化;a3, curing the
a4,将第一小芯片、第二小芯片上的第二凸块与硅桥芯片上的第四凸块、假片上的第三凸块分别与硅桥芯片上的第五凸块进行焊接;a4, welding the second bump on the first chiplet, the second bump on the second chiplet, the fourth bump on the silicon bridge chip, and the third bump on the dummy chip to the fifth bump on the silicon bridge chip;
a5,在焊接后的硅桥芯片与第一小芯片、假片、第二小芯片之间的间隙填充底填胶;其中,如图6和图7所示,小芯片和硅桥间的间隙通过底填胶301来进行填充,因为在硅桥下增加了假片102,底填胶301的毛细现象会更加明显,底填胶301能够顺利渗透到硅桥芯片与第一小芯片、假片、第二小芯片之间的间隙,烘烤之后可以很好的将硅桥芯片与第一小芯片、假片、第二小芯片进行固定;a5, fill the gap between the soldered silicon bridge chip and the first small chip, dummy, and second small chip; wherein, as shown in Figure 6 and Figure 7, the gap between the small chip and the silicon bridge Filling with the
a6,对底填胶进行烘烤固化;a6, bake and cure the underfill glue;
a7,采用塑封料302将临时载板400上的硅桥芯片与第一小芯片、假片、第二小芯片的结构封装重构,形成封装包;其中,硅桥芯片与第一小芯片、假片、第二小芯片包裹在封装包内部;a7, use the
a8,采用晶圆减薄的方式将封装包上表面减薄,直到第一凸块全部露出;a8, thinning the upper surface of the package by wafer thinning until all the first bumps are exposed;
a9,将焊球凸点205采用重布线工艺与第一凸块连接,形成互连结构;a9, connecting the
a10,将互连结构的临时载板拆除,并采用晶圆切割的方式进行切割形成单个基于硅桥的小芯片互联封装结构。其中,临时键合层可以通过激光/热等方式来完成拆除,以将互连结构的临时载板拆除。a10, remove the temporary carrier board of the interconnection structure, and cut it by wafer dicing to form a single small chip interconnection package structure based on the silicon bridge. Wherein, the temporary bonding layer can be removed by means of laser/heat, etc., so as to remove the temporary carrier board of the interconnection structure.
其中,在小芯片互联封装之前需要准备:在需要互联的第一小芯片100和第二小芯片101等上使用电镀的方式长成足够长度的第一凸块200,第一凸块200长度一般需要超过第四凸块202、第二凸块201和硅桥芯片的高度之和10um以上来确保后续制程的进行;在第一小芯片、第二小芯片需要互联的区域以UBM的方式来形成焊接层及应力吸收层;假片102不含功能,其上长有大尺寸的第三凸块204,第三凸块204的截面尺寸是小芯片互联区域UBM截面尺寸的2倍以上;硅桥芯片103是连接相邻小芯片(100,101)的高密度互联芯片,其上在对应的小芯片区域长有高密度小间距第四凸块202,其密度和间距与小芯片(100,101)上的第二凸块201一一对应,而大间距的第五凸块203则和假片102上的第三凸块204一一对应。Among them, preparations need to be made before small chip interconnection packaging: use electroplating on the first small chip 100 and second small chip 101 that need to be interconnected to grow into a first bump 200 of sufficient length, the length of the first bump 200 is generally It needs to exceed the sum of the heights of the fourth bump 202, the second bump 201 and the silicon bridge chip by more than 10um to ensure the progress of the subsequent manufacturing process; in the area where the first chiplet and the second chiplet need to be interconnected, it is formed in the form of UBM Welding layer and stress absorbing layer; the dummy sheet 102 does not contain functions, and has a large-sized third bump 204 on it, and the cross-sectional size of the third bump 204 is more than twice the cross-sectional size of the UBM in the small chip interconnection area; the silicon bridge Chip 103 is a high-density interconnection chip connected to adjacent small chips (100, 101), on which there is a fourth bump 202 with high density and small spacing in the corresponding small chip area, and its density and spacing are the same as those of small chips (100, 101 ) correspond one-to-one to the second bumps 201 , and the fifth bumps 203 with large spacing correspond to the third bumps 204 on the dummy 102 .
具体的,如图8所示,在采用塑封料将临时载板上的硅桥芯片与第一小芯片、假片、第二小芯片的结构封装重构,形成封装包之后,采用晶圆减薄的方式将封装包上表面减薄,直到第一凸块全部露出。其中,减薄部分303位于封装包的上部,完成固化后晶圆封装包会有较大的翘曲,在利用晶圆减薄的方式将硅桥103和塑封料302减薄,互联凸块200露出用于后续的再布线工艺。Specifically, as shown in Figure 8, after using plastic encapsulant to package and reconstruct the structure of the silicon bridge chip on the temporary carrier board, the first small chip, the dummy chip, and the second small chip to form a package, the wafer is reduced In a thinning manner, the upper surface of the package is thinned until all the first bumps are exposed. Wherein, the thinned
在其中一个实施例中,所述将互连结构的临时载板拆除,并采用晶圆切割的方式进行切割形成单个基于硅桥的小芯片互联封装结构,包括:将互连结构的临时载板采用激光或热的方式进行拆除,获得基于硅桥的小芯片互联封装结构半成品;将于硅桥的小芯片互联封装结构半成品采用晶圆切割的方式进行切割,并在底面增加导热层形成单个基于硅桥的小芯片互联封装结构。本实施例中,通过在小芯片底部增加导热层,能够来增加整体封装结构的散热和结构强度。In one of the embodiments, the removal of the temporary carrier of the interconnection structure, and dicing by wafer dicing to form a single silicon bridge-based small chip interconnection packaging structure includes: removing the temporary carrier of the interconnection structure Laser or heat removal is used to obtain the semi-finished product of the small-chip interconnection package structure based on the silicon bridge; the semi-finished product of the small-chip interconnection package structure of the silicon bridge is cut by wafer cutting, and a heat conduction layer is added on the bottom surface to form a single chip-based package. Small chip interconnect package structure of silicon bridge. In this embodiment, by adding a heat conduction layer at the bottom of the small chip, the heat dissipation and structural strength of the overall package structure can be increased.
关于基于硅桥的小芯片互联封装方法的具体限定可以参见上文中对于基于硅桥的小芯片互联封装结构的限定,在此不再赘述。For the specific limitations of the silicon bridge-based chiplet interconnection packaging method, please refer to the above-mentioned limitation of the silicon bridge-based chiplet interconnection packaging structure, which will not be repeated here.
在本说明书的描述中,参考术语“有些实施例”、“其他实施例”、“理想实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特征包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性描述不一定指的是相同的实施例或示例。In the description of this specification, descriptions referring to the terms "some embodiments", "other embodiments", "ideal embodiments" and the like mean that specific features, structures, materials, or characteristics described in connection with the embodiments or examples are included in this specification. In at least one embodiment or example of the invention. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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