CN115267026A - A high-pressure and low-temperature phase equilibrium measuring device - Google Patents
A high-pressure and low-temperature phase equilibrium measuring device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及相平衡测定技术领域,尤其是涉及一种高压低温相平衡测定装置。The invention relates to the technical field of phase balance measurement, in particular to a high-pressure and low-temperature phase balance measurement device.
背景技术Background technique
目前,煤、石油、天然气等化石能源在世界各国的能源结构中都占有重要地位。随着化石能源的逐渐消耗,能否在能源使用过程中做到洁净、高效越来越受到人们的重视。鉴于我国“富煤、缺油、少气”的国情,煤在我国的化石能源结构中占有主导地位。在化工领域,煤的使用主要为两个方面:1、作为燃料直接燃烧获得热量;2、作为原料通过煤气化反应得到以CO与H2为主要成分的合成气,二者均涉及酸性气体的净化。例如,燃煤发电厂和水泥厂的燃煤烟道气在排放前需去除其中的有毒硫化物,并回收部分CO2,以此降低碳排放;在煤化工中,煤气化后产生的粗合成气需要在一定的温度和压力下利用吸收剂除去H2S、CO2等气体,去除H2S是为了防止其对后续反应催化剂的毒害,去除CO2是为了降低原料气中惰性组分的占比,提高反应转化率。对于上述工艺的开发,都需要对溶剂进行选择。故测定不同温度、压力条件下各组分气体与溶剂的气液相平衡数据是至关重要的。这些基础数据对天然气、煤气、工业尾气领域中新型酸性气体吸收剂的开发及数值模拟是不可缺少的。同时,气液相平衡数据也可为进一步的工艺优化和能量回收提供依据。At present, fossil energy such as coal, oil, and natural gas occupies an important position in the energy structure of all countries in the world. With the gradual consumption of fossil energy, people pay more and more attention to whether it can be clean and efficient in the process of energy use. In view of my country's national conditions of "rich in coal, short of oil, and low in gas", coal occupies a dominant position in my country's fossil energy structure. In the field of chemical industry, the use of coal is mainly in two aspects: 1. As a fuel for direct combustion to obtain heat; 2. As a raw material through coal gasification reaction to obtain synthesis gas with CO and H2 as the main components, both of which involve the generation of acid gases purify. For example, the toxic sulfides in the coal-fired flue gas of coal-fired power plants and cement plants need to be removed before discharge, and part of CO 2 should be recovered to reduce carbon emissions; in coal chemical industry, the crude synthesis produced after coal gasification Gas needs to be removed under certain temperature and pressure by absorbents such as H 2 S and CO 2 . The purpose of removing H 2 S is to prevent it from poisoning the subsequent reaction catalyst, and the purpose of removing CO 2 is to reduce the inert components in the raw gas. Ratio, improve the reaction conversion rate. For the development of the above processes, it is necessary to select the solvent. Therefore, it is very important to measure the gas-liquid phase equilibrium data of each component gas and solvent under different temperature and pressure conditions. These basic data are indispensable for the development and numerical simulation of new acid gas absorbents in the fields of natural gas, coal gas and industrial tail gas. At the same time, the gas-liquid phase equilibrium data can also provide a basis for further process optimization and energy recovery.
由于气体在液体中的溶解度随温度、压力变化较大,特别是在高压、低温的情况下,气液相平衡数据的测量更加困难,实验结果不易得到准确值。与常压下相比,高压下气体溶解度的测定同样要保证气相与液相的充分混合;与常温相比,低温下温度的控制、取样、气体溶解量的分析等方面都困难得多。而且高压、低温气液相平衡数据和相应的测试方法非常缺乏。Because the solubility of gas in liquid varies greatly with temperature and pressure, especially under high pressure and low temperature, the measurement of gas-liquid phase equilibrium data is more difficult, and it is difficult to obtain accurate values from experimental results. Compared with normal pressure, the determination of gas solubility under high pressure also needs to ensure that the gas phase and liquid phase are fully mixed; compared with normal temperature, it is much more difficult to control the temperature, sample, and analyze the dissolved gas at low temperature. Moreover, high pressure and low temperature gas-liquid equilibrium data and corresponding test methods are very scarce.
为保证能够准确测得低温、高压条件下的气液相平衡数据,本发明所提出的装置在实验条件、平衡釜构造、取样方式等方面均做出了改进。首先,本装置使用低温制冷机作为冷源,通过低温浴液为平衡釜进行降温,可将实验温度范围设定在-80~200℃之间;其次,相比于专利CN205146108U与专利CN107727805B所述装置中高压平衡釜所使用的复杂机械搅拌结构,本发明装置采用磁力搅拌方式,不仅可提高低温下密封性能,也使平衡釜构造简单、易拆卸,便于对平衡釜内部进行清洗;最后,在液相取样分析中,相比于专利CN107727805B所采用的依靠微量进样针完成的离线取样方式,本装置将阀门切换、载气吹扫、加热气化等方式进行组合,使用气相色谱以在线方式对液相样品进行取样分析,最大程度上降低液相取样时对高压平衡釜内待测体系相平衡的影响;尤其在低温条件下,气体的溶解度对温度变化更为敏感。In order to ensure that the gas-liquid phase equilibrium data can be accurately measured under low temperature and high pressure conditions, the device proposed by the present invention has been improved in terms of experimental conditions, balance tank structure, and sampling methods. First of all, this device uses a low-temperature refrigerator as a cold source, and the low-temperature bath liquid is used to cool the balance tank, and the experimental temperature range can be set between -80 and 200°C; secondly, compared with the patents described in CN205146108U and CN107727805B The complex mechanical stirring structure used in the high-pressure balance kettle in the device, the device of the present invention adopts the magnetic stirring method, which can not only improve the sealing performance at low temperature, but also make the balance kettle simple in structure, easy to disassemble, and easy to clean the inside of the balance kettle; finally, in the In the liquid phase sampling analysis, compared with the off-line sampling method that relies on the micro-sampling needle used in the patent CN107727805B, this device combines valve switching, carrier gas purging, heating and gasification, etc. Sampling and analysis of liquid phase samples minimizes the impact of liquid phase sampling on the phase balance of the system to be measured in the high-pressure equilibrium kettle; especially under low temperature conditions, the solubility of gases is more sensitive to temperature changes.
为改善上述现有技术的不足,特此提出本发明。In order to improve the deficiencies of the above-mentioned prior art, the present invention is hereby proposed.
发明内容Contents of the invention
本发明旨在弥补现有技术无法在高压、低温条件下准确测定气液相平衡数据的空缺,提供了一种高压低温相平衡测定装置。The invention aims to make up for the gap that the prior art cannot accurately measure gas-liquid phase balance data under high-pressure and low-temperature conditions, and provides a high-pressure and low-temperature phase balance measurement device.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种高压低温相平衡测定装置,包括相平衡系统、采样分析系统、制冷系统和人机交互系统;相平衡系统主要包括高压平衡釜,高压平衡釜由平衡釜体、内侧法兰、外侧法兰、垫片、螺栓及蓝宝石构成。其中,外侧法兰、蓝宝石、内侧法兰、螺栓和垫片共同构成视窗;高压平衡釜釜内底部放置磁力搅拌子;在平衡釜体上分别连接进样管路、气相取样管路、液相取样管路、第一热电偶以及第一压力变送器;其中气、液相样品的进样共用一条进样管路,进样管路通过第四截止阀与待测气体钢瓶直接相连;通过第四控制阀与溶剂进样漏斗相连;制冷系统由恒温槽与低温制冷机的浴液外循环共同构成;实验时高压平衡釜直接置于恒温槽中,并保持恒温槽内低温浴液的液面高于平衡釜体上表面;在低温浴液的循环管路上设有第一截止阀、第二截止阀与第一控制阀,通过上述阀门联动控制恒温槽内低温浴液的置换速度和液面高度,保证低温环境的动态稳定;采样分析系统包括气相取样、液相取样两个部分;气相取样管路与平衡釜体上方相连,管路端口需插入平衡釜体上平面3~10mm;液相取样管路与平衡釜体下部相连;气相取样管路与液相取样管路均使用内径为0.4~1.4mm的不锈钢毛细管;进样管路、气相取样管路与液相取样管路通过阀门与真空罐相连;取样后的气、液相样品使用气相色谱进行组成分析;人机交互系统包括人机界面以及与其通讯的平衡釜体内的第一热电偶、第一压力变送器和气化室内的第二热电偶、第二压力变送器;人机界面可对上述各热电偶、压力变送器测定数据实时显示并加以记录;同时,将气化室及其附属管路的加热温度控制系统集成至人机界面。A high-pressure and low-temperature phase balance measurement device, including a phase balance system, a sampling analysis system, a refrigeration system and a human-computer interaction system; the phase balance system mainly includes a high-pressure balance kettle, and the high-pressure balance kettle is composed of a balance kettle body, an inner flange, and an outer flange , gaskets, bolts and sapphire. Among them, the outer flange, sapphire, inner flange, bolts and gaskets together constitute the viewing window; a magnetic stirrer is placed at the inner bottom of the high-pressure balance kettle; The sampling pipeline, the first thermocouple and the first pressure transmitter; the sampling of the gas and liquid phase samples share a sampling pipeline, and the sampling pipeline is directly connected to the cylinder of the gas to be measured through the fourth shut-off valve; The fourth control valve is connected to the solvent sampling funnel; the refrigeration system is composed of a constant temperature tank and the bath liquid outer circulation of the low-temperature refrigerator; the high-pressure balance kettle is directly placed in the constant temperature tank during the experiment, and the liquid temperature of the low temperature bath liquid in the constant temperature tank is maintained. The surface is higher than the upper surface of the balance kettle body; the first stop valve, the second stop valve and the first control valve are arranged on the circulation pipeline of the low-temperature bath liquid, and the replacement speed and liquid The height of the surface ensures the dynamic stability of the low temperature environment; the sampling and analysis system includes two parts: gas phase sampling and liquid phase sampling; The phase sampling pipeline is connected to the lower part of the balance kettle body; both the gas phase sampling pipeline and the liquid phase sampling pipeline use stainless steel capillary tubes with an inner diameter of 0.4-1.4 mm; the sampling pipeline, gas phase sampling pipeline and liquid phase sampling pipeline pass through the valve It is connected to the vacuum tank; the gas and liquid phase samples after sampling are analyzed by gas chromatography; the human-computer interaction system includes the human-computer interface and the first thermocouple in the balance tank body communicating with it, the first pressure transmitter and the gasification chamber The second thermocouple and second pressure transmitter; the man-machine interface can display and record the measurement data of the above thermocouples and pressure transmitters in real time; at the same time, control the heating temperature of the vaporization chamber and its auxiliary pipelines The system is integrated into the human-machine interface.
本发明进一步的改进在于:所述装置中高压平衡釜、管路、阀门以及各处接头均采用不锈钢材质,该材质的良好抗腐蚀性能够适应腐蚀性液体和腐蚀性气液相平衡数据的测量。The further improvement of the present invention is that: the high-pressure balance kettle, pipelines, valves and joints in the device are all made of stainless steel, and the good corrosion resistance of this material can adapt to the measurement of corrosive liquid and corrosive gas-liquid phase equilibrium data .
本发明进一步的改进在于:视窗由法兰、蓝宝石、垫片及用作固定的螺栓组成,构造简单,拆装方便,利于平衡釜内部的清洗。The further improvement of the present invention is that: the viewing window is composed of flanges, sapphires, gaskets and fixing bolts, with simple structure, convenient disassembly and assembly, and is beneficial to cleaning inside the balance kettle.
本发明进一步的改进在于:平衡釜体设置为扁平状长方形直筒,底面为正方形,边长是平衡釜体高度的2~5倍;当加入溶剂体积一定时,该结构设置可增大气液接触面积,提高传质效率,减少高压平衡釜内待测体系达到相平衡的时间。The further improvement of the present invention lies in: the balanced kettle body is set as a flat rectangular straight cylinder, the bottom surface is square, and the side length is 2 to 5 times the height of the balanced kettle body; when the volume of solvent added is constant, the structure setting can increase the gas-liquid contact area , improve mass transfer efficiency, and reduce the time for the system to be tested in the high-pressure equilibrium kettle to reach phase equilibrium.
本发明进一步的改进在于:高压平衡釜内放置搅拌转子,恒温槽底部放置磁力搅拌器,通过磁力搅拌为高压平衡釜内部添加扰动,增加传质速率。使用磁力搅拌方式代替传统的机械搅拌,增强了平衡釜密封性能,扩大相平衡实验可测压力范围。The further improvement of the present invention lies in: a stirring rotor is placed in the high-pressure balance kettle, a magnetic stirrer is placed at the bottom of the constant temperature tank, and disturbance is added to the inside of the high-pressure balance kettle through magnetic stirring to increase the mass transfer rate. The magnetic stirring method is used instead of the traditional mechanical stirring, which enhances the sealing performance of the balance tank and expands the measurable pressure range of the phase balance experiment.
本发明进一步的改进在于:分别设置气、液相样品的采样管路及分析系统,消除气、液相共用一条取样管路和分析系统带来的误差;管路分设也可以保证气、液相能在同一时刻下取样,使测量结果更为准确。The further improvement of the present invention lies in that the sampling pipelines and analysis systems for the gas and liquid phase samples are respectively arranged to eliminate the error caused by the gas and liquid phases sharing one sampling pipeline and analysis system; the separation of the pipelines can also ensure that the gas and liquid phase Samples can be taken at the same time to make the measurement results more accurate.
本发明进一步的改进在于:气、液相取样管路使用内径为0.4~1.4mm不锈钢毛细管,降低管路死体积对测量结果带来的影响。管路与管件连接部分切口平整,管路及管件内部无粗糙毛刺,保证采样时样品的充分流动。The further improvement of the present invention lies in that the gas and liquid phase sampling pipelines use stainless steel capillary tubes with an inner diameter of 0.4-1.4 mm to reduce the influence of the dead volume of the pipelines on the measurement results. The incision of the connecting part of the pipeline and the fittings is smooth, and there are no rough burrs inside the pipeline and fittings, so as to ensure the sufficient flow of the sample during sampling.
本发明进一步的改进在于:本装置的液相取样部分通过管路切换、载气吹扫、加热气化等操作,实现液相样品的在线取样分析,相比使用微量进样针的离线取样方式,可极大程度降低取样过程中对已经达到的相平衡的破坏,使得测量结果更为准确。The further improvement of the present invention lies in: the liquid phase sampling part of the device realizes the online sampling and analysis of the liquid phase sample through pipeline switching, carrier gas purging, heating and gasification, etc. , which can greatly reduce the damage to the phase balance that has been achieved during the sampling process, making the measurement results more accurate.
本发明进一步的改进在于:溶剂加料槽使用变径不锈钢漏斗,底部使用控制较为灵敏的针阀。加料时可以控制向平衡釜内部输入溶剂的速率为20~100mL/min,加料结束可在漏斗中保持一定液位,防止空气吸入。The further improvement of the present invention is that: the solvent feeding tank uses a variable-diameter stainless steel funnel, and a needle valve with relatively sensitive control is used at the bottom. When feeding, the rate of solvent input into the balance tank can be controlled to be 20-100mL/min. After feeding, a certain liquid level can be maintained in the funnel to prevent air inhalation.
本发明进一步的改进在于:恒温槽上设置有供低温浴液循环进出口,在浴液入口处增设阀门,通过控制阀门的开度大小控制恒温槽内浴液更新的速率,进而控制釜内溶剂的降温速率。The further improvement of the present invention lies in: the constant temperature tank is provided with an inlet and outlet for circulation of low-temperature bath liquid, and a valve is added at the entrance of the bath liquid, and the rate of renewal of the bath liquid in the constant temperature tank is controlled by controlling the opening of the valve, and then the solvent in the kettle is controlled. cooling rate.
本发明进一步的改进在于:将压力变送器和热电偶信号传送至人机界面,借助该设备的显示和记录功能,能够即时反映并记录平衡釜内的压力和温度变化,同时绘制温度、压力变化曲线,便于实验人员直接判断高压平衡釜釜内体系的相平衡稳定情况。The further improvement of the present invention lies in: the pressure transmitter and thermocouple signals are transmitted to the man-machine interface, and with the help of the display and recording functions of the device, the pressure and temperature changes in the balance tank can be reflected and recorded in real time, and the temperature, pressure The change curve is convenient for experimenters to directly judge the phase equilibrium stability of the system in the high-pressure equilibrium kettle.
本发明进一步的改进在于:真空泵通过真空罐及各处阀门与高压平衡釜、气、液相取样管路及气化室相连。实验开始时可将高压平衡釜抽至真空状态,减少釜内气体置换的时间,再借助高压平衡釜与外界大气的压力差向釜内吸入溶剂。实验取样前可以将取样管路和气化室抽至真空,去除上次取样后管路中残留样品对本次取样带来的影响。The further improvement of the present invention lies in that the vacuum pump is connected with the high-pressure balance kettle, the gas and liquid phase sampling pipelines and the vaporization chamber through the vacuum tank and various valves. At the beginning of the experiment, the autoclave can be pumped to a vacuum state to reduce the time for gas replacement in the autoclave, and then the solvent can be sucked into the autoclave by means of the pressure difference between the autoclave and the outside atmosphere. Before sampling in the experiment, the sampling pipeline and vaporization chamber can be evacuated to remove the influence of residual samples in the pipeline after the previous sampling on this sampling.
本发明进一步的改进在于:依据各阀门的使用位置及使用目的选择阀门的种类,在需要控制流体流速处选择调节较为灵敏的针阀,在仅需要控制管路通闭处使用球阀;例如,溶剂进样口需控制溶剂的吸入速度,防止空气进入平衡釜,此处优先使用可控开度的针阀。The further improvement of the present invention lies in: selecting the type of valve according to the use position and purpose of use of each valve, selecting a more sensitive needle valve at the place where the fluid flow rate needs to be controlled, and using a ball valve at the place where it is only necessary to control the opening and closing of the pipeline; for example, solvent The injection port needs to control the inhalation speed of the solvent to prevent air from entering the equilibrium kettle. Here, a needle valve with a controllable opening is preferred.
本发明进一步的改进在于:本装置可以完成温度条件为-80~200℃,压力条件为0~10MPa下气液相平衡测定实验。The further improvement of the present invention lies in: the device can complete the gas-liquid phase equilibrium measurement experiment under the temperature condition of -80-200° C. and the pressure condition of 0-10 MPa.
与现有技术相比,本发明具有如下技术优势:Compared with the prior art, the present invention has the following technical advantages:
(1),高压平衡釜的平衡釜体设置为扁平状长方形直筒,底面为正方形,边长是平衡釜体高度的2~5倍,该结构增加了气、液接触面积,可减少两相达到相平衡所需要的时间。(1), the balance kettle body of the high-pressure balance kettle is set as a flat rectangular straight cylinder, the bottom surface is square, and the side length is 2 to 5 times the height of the balance kettle body. This structure increases the contact area of gas and liquid, and can reduce the two phases to reach The time required for phase equilibrium.
(2),在高压平衡釜两侧安装有视镜,可用于观察釜内溶剂液位、搅拌子对溶剂的扰动以及相平衡传质的情况;高压平衡釜构造简单,拆装方便,利于对平衡釜内部的清洗。(2) Sight glasses are installed on both sides of the autoclave, which can be used to observe the solvent level in the autoclave, the disturbance of the stirrer to the solvent, and the phase balance and mass transfer; Cleaning of the inside of the balance kettle.
(3),装置中增设真空泵与真空罐,可将高压平衡釜及气化室等部分抽至真空状态,减少实验前气体置换的次数。取样前对取样管路抽真空,可消除上组取样后管路内壁附着残留样品对本次取样结果产生的影响,提高测定结果准确度。(3) A vacuum pump and a vacuum tank are added to the device, which can pump the high-pressure balance kettle and gasification chamber to a vacuum state, reducing the number of gas replacements before the experiment. Vacuum the sampling pipeline before sampling, which can eliminate the influence of the residual sample attached to the inner wall of the pipeline after the previous set of sampling on the sampling results of this time, and improve the accuracy of the measurement results.
(4),人机界面实时记录高压平衡釜和气化室的温度、压力等参数,绘制温度、压力变化曲线,便于实验人员判断相平衡的稳定状态。(4) The man-machine interface records the temperature, pressure and other parameters of the high-pressure balance kettle and the gasification chamber in real time, and draws the temperature and pressure change curves, which is convenient for the experimenters to judge the stable state of the phase balance.
(5),分析采样分析系统简单、易操作,同时具有很高的准确性。适用于各种中高压、低温条件下的气液相平衡数据的测定。(5), the analysis sampling analysis system is simple, easy to operate, and has high accuracy at the same time. It is suitable for the determination of gas-liquid phase equilibrium data under various medium and high pressure and low temperature conditions.
附图说明Description of drawings
图1是本发明高压低温相平衡测定装置的结构示意图;Fig. 1 is the structural representation of high-pressure low-temperature phase equilibrium measuring device of the present invention;
图2是本发明高压平衡釜结构图;Fig. 2 is a structural diagram of a high-pressure balanced kettle of the present invention;
其中:1为载气钢瓶;2为待测气体钢瓶;3为人机界面;4为低温制冷机;5为高压平衡釜;6为螺栓;7为外侧法兰;8为内侧法兰;9为蓝宝石;10为磁力搅拌子;11为磁力搅拌器;12为恒温槽;13为气化室;14为泄压口;15为溶剂进样漏斗;16为真空泵;17为真空罐;18为气相色谱;19为进样管路;20为气相取样管路;21为液相取样管路;22为定量取样管路;23为第一热电偶;24为第二热电偶;25为第一压力变送器;26为第二压力变送器;27为真空表;28为第一三通球阀;29为第二三通球阀;30为第一截止阀;31为第二截止阀;32为第三截止阀;33为第四截止阀;34为第五截止阀;35为第六截止阀;36为第七截止阀;37为第八截止阀;38为第九截止阀;39为第十截止阀;40为第一控制阀;41为第二控制阀;42为第三控制阀;43为第四控制阀;44为第五控制阀;45为第六控制阀;46为垫片;47为平衡釜体。Among them: 1 is the carrier gas cylinder; 2 is the gas cylinder to be tested; 3 is the man-machine interface; 4 is the low-temperature refrigerator; 5 is the high-pressure balance kettle; 6 is the bolt; 7 is the outer flange; 8 is the inner flange; 9 is Sapphire; 10 is a magnetic stirrer; 11 is a magnetic stirrer; 12 is a constant temperature tank; 13 is a vaporization chamber; 14 is a pressure relief port; 15 is a solvent sampling funnel; 16 is a vacuum pump; 17 is a vacuum tank; 18 is a gas phase Chromatography; 19 is the sampling pipeline; 20 is the gas phase sampling pipeline; 21 is the liquid phase sampling pipeline; 22 is the quantitative sampling pipeline; 23 is the first thermocouple; 24 is the second thermocouple; 25 is the first pressure Transmitter; 26 is the second pressure transmitter; 27 is the vacuum gauge; 28 is the first three-way ball valve; 29 is the second three-way ball valve; 30 is the first stop valve; 31 is the second stop valve; 32 is The third shut-off valve; 33 is the fourth shut-off valve; 34 is the fifth shut-off valve; 35 is the sixth shut-off valve; 36 is the seventh shut-off valve; 37 is the eighth shut-off valve; 38 is the ninth shut-off valve; 39 is the first shut-off valve Ten stop valve; 40 is the first control valve; 41 is the second control valve; 42 is the third control valve; 43 is the fourth control valve; 44 is the fifth control valve; 45 is the sixth control valve; 46 is the
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1、图2,本文提供一种高压低温相平衡测定装置,包括高压平衡釜、采样分析系统、制冷系统和人机交互系统。Referring to Fig. 1 and Fig. 2, this article provides a high-pressure low-temperature phase balance measurement device, including a high-pressure balance kettle, a sampling and analysis system, a refrigeration system and a human-computer interaction system.
高压平衡釜5采用耐腐蚀的不锈钢作为平衡釜体47及管路材料,使用蓝宝石9作为视窗材料,确保本装置可以应对具有腐蚀性的样品相平衡的检测,同时扩大实验可测定的压力范围。高压平衡釜的平衡釜体47为扁平状长方形直筒,底面为正方形,边长是平衡釜体47高度的2~5倍,以此增大气液相接触面积。在高压平衡釜5两侧对称设置有视窗,视窗包括内侧法兰8、外侧法兰7、蓝宝石9、垫片46及螺栓6;通过视窗可观察高压平衡釜内部的溶剂液位高度及两相传质情况;同时需要根据溶剂液位高低调整高压平衡釜5内的磁力搅拌子10转动速率至适宜状态,搅拌速率过高会导致液体飞溅,影响气相样品分析;搅拌速率过低会导致传质缓慢,延长相平衡稳定的时间。The high-
在平衡釜体上分别连接进样管路19、气相取样管路20、液相取样管21、第一热电偶23以及第一压力变送器25;其中气、液相样品进样共用一条进样管路19;进样管路19通过第四截止阀33与待测气体钢瓶2直接相连;通过第四控制阀43与溶剂进样漏斗15相连;进样管路19通过第五截止阀34与第九截止阀38与真空罐17相连。溶剂进样前需将高压平衡釜5抽真空,其步骤为:关闭第五截止阀34与第九截止阀38,启动真空泵16将真空罐17抽至真空状态,打开第五截止阀34与第九截止阀38,将高压平衡釜5内部抽至真空状态,关闭第五截止阀34与第九截止阀38。溶剂进样步骤为:确保高压平衡釜5内部处于真空状态,在溶剂进样漏斗15中加入适量溶剂,缓慢调整溶剂进料漏斗15底部的第四控制阀43,调整溶剂在压力差作用下以20~100mL/min的速率被吸入高压平衡釜5,直到釜内溶剂液面高度到达蓝宝石9中部,关闭第四控制阀43;溶剂进样结束时,需在溶剂进样漏斗15底部保持一定液位,防止吸入空气。气体进样步骤为:保持第四截止阀33为关,调整待测气体钢瓶2出口减压阀至所需测定压力,然后打开第四截止阀33,逐渐向釜内输入待测气体;启动磁力搅拌器11,调整磁力搅拌子10转速至适宜状态,为釜内溶剂添加扰动。在实验降温期间,可保持气体钢瓶2出口减压阀与第四截止阀33为开,使待测气体在降温期间一直处于输入状态;温度降至指定值后关闭第四截止阀33,等待体系稳定。当高压平衡釜5内的压力及温度保持2~4h不发生改变时,可认为釜内两相达到平衡,对气、液相样品分别取样进行分析。On the balanced kettle body, respectively connect the
采样分析系统包括气相取样、液相取样两个部分;气相取样部分中,气相取样管路20与高压平衡釜5上方相连,管路端口需插入平衡釜体47上方少许;液相取样管路21与高压平衡釜5底部相连。气相取样部分包括气相取样管路20、第七截止阀36、第六控制阀45与第六截止阀35。气相取样前,需先对管路抽真空,其步骤为:保持第七截止阀36、第六控制阀45与第六截止阀35为关,启动真空泵16,待真空罐17被抽至真空状态后,打开第六截止阀35和第九截止阀38,待与之相连的管路内部被抽至真空状态,关闭第六截止阀35和第九截止阀38。气相取样时,保持第六截止阀35为关,打开第七截止阀36,样品在压力作用下进入管路,通过调节第六控制阀45的开度大小控制气相取样的速率大小,输送气相样品进入气相色谱进行组成分析。The sampling analysis system includes two parts: gas phase sampling and liquid phase sampling; in the gas phase sampling part, the gas
液相取样部分包括液相取样管路21、第八截止阀37、第三截止阀32、载气钢瓶1、第一三通球阀28、定量取样管22、第二三通球阀29、第二控制阀41、第十截止阀39、气化室13以及第五控制阀44。液相取样前,需完成对定量取样管路22的吹扫及气化室13内的气体置换工作,其步骤为:调整载气钢瓶1减压阀至0.2MPa,保持第三截止阀32为开,切换第一三通球阀28至载气钢瓶1侧,切换第二三通球阀29至放样口侧,调节第二控制阀41阀门为最大开度,使用载气对定量取样管路22进行吹扫,吹扫完毕关闭第二控制阀41,完成对定量取样管路22的吹扫工作。接着将第二三通球阀29切换至气化室13侧,向气化室13内部充气至0.2MPa,关闭第二三通球阀29。启动真空泵16,待真空罐17被抽至真空后,打开第十截止阀39,使得气化室13内部被抽至真空状态,关闭第十截止阀39;再将第二三通球阀29切换至气化室13侧,重新向气化室13内部充气。按上述步骤重复2~5次气化室13的充气、抽气工作,完成对气化室13内部的充分置换。置换结束后,将气化室13保持在真空状态,切换上述所有阀门为关。液相样品取样时,切换第一三通球阀28至高压平衡釜5方向,第二三通球阀29至放样口方向,打开第八截止阀37,在压力作用下液相样品由高压平衡釜5流入液相取样管路21,通过调节放样口的第二控制阀41阀门开度,调整液相样品放样的速率。排去部分传质不充分的液相样品后,关闭所有阀门,此时定量取样管22内部已充满待分析的液相样品。调整载气钢瓶1减压阀压力,先打开第三截止阀32,切换第二三通球阀29至气化室13方向,再切换第一三通球阀28至载气钢瓶1方向,通过载气流动将液相样品带入气化室13,关闭第一三通球阀28与第二三通球阀29。通过人机界面3,调整气化室13加热温度,将气化室内部的液相样品加热成气体。待气化室13内温度、压力稳定后,缓慢调节第五控制阀44阀门开度,气化后的液相样品在压力作用下进入气相色谱仪18进行组成分析。The liquid phase sampling part includes the liquid
制冷系统包括低温制冷机4与恒温槽12。在低温浴液的选择方面,当使用温度在10℃以上时,可选择使用蒸馏水或者去离子水作为浴液;当使用温度在-30℃时,需使用99%(质量分数)乙醇。制冷温度通过低温制冷机4进行设定。通过第一截止阀30与第二截止阀31控制低温浴液外循环管路的通闭,通过调整第一控制阀40的开度大小,控制浴液在恒温槽内循环速度的快慢,从而控制高压平衡釜5内部降温、升温的速率和浴液的液面高度。The refrigeration system includes a
人机交互系统中使用人机界面3与装置中热电偶及压力传感器进行通讯,主要包括平衡釜体内的第一热电偶23、第一压力变送器25和气化室内的第二热电偶24、第二压力变送器26。其中对高压平衡釜5内的温度、压力进行实时监测并记录,绘制阶段时间内的温度、压力变化曲线,帮助实验人员更直观判断釜内相平衡体系是否稳定;对气化室13内的压力、温度进行监测,帮助实验人员判断气化室内液相样品是否完全气化。同时,在人机界面3可设定气化室13及其附属管路的加热温度,该温度可依据液相样品的性质自由选择。In the human-computer interaction system, the human-
为了更为具体地描述本发明,下面通过实施例一至实施例三详述本发明,但不限于本发明的保护范围。In order to describe the present invention more specifically, the following describes the present invention in detail through Example 1 to Example 3, but is not limited to the protection scope of the present invention.
实施例一Embodiment one
(1)实验开展前,拆卸高压平衡釜5,使用去离子水将各部分配件洗净,使用甲醇充分润洗;在干燥箱干燥并充分冷却后,将高压平衡釜5各部件重新安装,并连接至装置。使用载气向高压平衡釜5及装置管路充气至3~5MPa,检查装置气密性,若在3h内无明显压降即气密性检测合格。(1) Before the experiment is carried out, disassemble the high-
(2)启动真空泵16,将高压平衡釜5内部抽至真空状态。调整CO2气体钢瓶1减压阀至0.2MPa,向高压平衡釜5内部注入CO2气体,通过装置顶部泄压口14卸去高压平衡釜5内部压力至大气压,再使用真空泵16将釜内抽至真空状态。反复几次,直至高压平衡釜5内无杂质气体,完成对高压平衡釜5内部的气体置换。将高压平衡釜5抽至真空,通过溶剂进料漏斗15向高压平衡釜5内注入甲醇,调节第四控制阀43开度控制甲醇吸入速率。加料完毕时应在溶剂加料漏斗15中剩余一定甲醇液位,防止空气被吸入。加料期间,需时刻观察高压平衡釜5内的甲醇液位,液位高度达到视镜高度的一半为最佳。启动恒温槽12底部的磁力搅拌器11,调整釜内磁力搅拌子10至适宜转速。(2) Start the
(3)打开CO2气体钢瓶2,向高压平衡釜5内注入CO2,调整CO2钢瓶减压阀至待测压力0.689MPa。使用无水乙醇作为浴液,启动低温制冷机4外循环泵,开启浴液在低温制冷机4与恒温槽12间的外循环,调整第一控制阀1开度使得浴液在恒温槽12中的液位高度保持一定。启动低温制冷机4制冷功能,设定温度为-25.2℃。静待一段时间,直至高压平衡釜5内的温度达到-23.2℃并不再继续降低,关闭CO2气体钢瓶2与高压平衡釜5间的第四截止阀33。当釜内温度及压力稳定后,从人机界面3读取到高压平衡釜5内部的温度为-23.2℃,压力为0.689MPa进行记录。将气、液相样品分别取样至气相色谱18进行分析。(3) Open the CO 2 gas cylinder 2, inject CO 2 into the high-
(4)维持釜内温度为-23.2℃不变,改变CO2钢瓶减压阀开度调整高压平衡釜5内部压力分别至1.034、1.379、1.586、1.655MPa,待釜内压力与温度重新稳定后,记录人机界面3数据并取样分析,测得CO2与甲醇的气液相平衡数据如表1所示,y1为甲醇(组分1)在气相样品中的摩尔分率,x2为CO2(组分2)在液相样品中的摩尔分率。(4) Keep the temperature in the kettle constant at -23.2°C, change the opening of the pressure reducing valve of the CO2 cylinder to adjust the internal pressure of the high-
表1甲醇(标记为组分1)与CO2(标记为组分2)的相平衡数据Table 1 Phase equilibrium data of methanol (marked as component 1) and CO 2 (marked as component 2)
实施例二Embodiment two
(1)实验开展前,拆卸高压平衡釜5,使用去离子水将各部分配件洗净,使用甲醇充分润洗;在干燥箱干燥并充分冷却后,将高压平衡釜5各部件重新安装,并连接至装置。使用载气向高压平衡釜5及装置管路充气至3~5MPa,检查装置气密性,若在3h内无明显压降即气密性检测合格。(1) Before the experiment is carried out, disassemble the high-
(2)启动真空泵16,将高压平衡釜5内部抽至真空状态。调整CO2气体钢瓶1减压阀至0.2MPa,向高压平衡釜5内部注入CO2气体,通过装置顶部泄压口14卸去高压平衡釜5内部压力至大气压,再使用真空泵16将釜内抽至真空状态。反复几次,直至高压平衡釜5内无杂质气体,完成对高压平衡釜5内部的气体置换。将高压平衡釜5抽至真空,通过溶剂进料漏斗15向高压平衡釜5内注入甲醇,调节第四控制阀43开度控制甲醇吸入速率。加料完毕时应在溶剂加料漏斗15中剩余一定甲醇液位,防止空气被吸入。加料期间,需时刻观察高压平衡釜5内的甲醇液位,液位高度达到视镜高度的一半为最佳。启动恒温槽12底部的磁力搅拌器11,调整釜内磁力搅拌子10至适宜转速。(2) Start the
(3)打开CO2气体钢瓶2,向高压平衡釜5内注入CO2,调整CO2钢瓶减压阀至待测压力0.689MPa。使用无水乙醇作为浴液,启动低温制冷机4外循环泵,开启浴液在低温制冷机4与恒温槽12间的外循环,调整第一控制阀1开度使得浴液在恒温槽12中的液位高度保持一定。启动低温制冷机4制冷功能,设定温度为-46℃。静待一段时间,直至高压平衡釜5内的温度达到-40.2℃并不再继续降低,关闭CO2气体钢瓶2与高压平衡釜5间的第四截止阀33。当釜内温度及压力稳定后,从人机界面3读取高压平衡釜5内部的温度为-40.2℃,压力为0.689MPa进行记录。将气、液相样品分别取样至气相色谱18进行分析。(3) Open the CO 2 gas cylinder 2, inject CO 2 into the high-
(4)维持釜内温度为-40.2℃不变,改变CO2钢瓶减压阀开度调整高压平衡釜5内部压力分别至0.758、0.821、0.862、0.876MPa,待釜内压力与温度重新稳定后,读取人机界面3数据并取样分析,测得CO2与甲醇的气液相平衡数如表2所示,y1为甲醇(组分1)在气相样品中的摩尔分率,x2为CO2(组分2)在液相样品中的摩尔分率。(4) Keep the temperature in the kettle constant at -40.2°C, change the opening of the pressure reducing valve of the CO 2 cylinder to adjust the internal pressure of the high-
表2甲醇(标记为组分1)与CO2(标记为组分2)的相平衡数据Table 2 Phase equilibrium data of methanol (marked as component 1) and CO 2 (marked as component 2)
实施例三Embodiment three
(1)实验开展前,拆卸高压平衡釜5,使用去离子水将各部分配件洗净,使用甲醇充分润洗;在干燥箱干燥并充分冷却后,将高压平衡釜5各部件重新安装,并连接至装置。使用载气向高压平衡釜5及装置管路充气至3~5MPa,检查装置气密性,若在3h内无明显压降即气密性检测合格。(1) Before the experiment is carried out, disassemble the high-
(2)启动真空泵16,将高压平衡釜5内部抽至真空状态。调整CO2气体钢瓶1减压阀至0.2MPa,向高压平衡釜5内部注入CO2气体,通过装置顶部泄压口14卸去高压平衡釜5内部压力至大气压,再使用真空泵16将釜内抽至真空状态。反复几次,直至高压平衡釜5内无杂质气体,完成对高压平衡釜5内部的气体置换。将高压平衡釜5抽至真空,通过溶剂进料漏斗15向高压平衡釜5内注入甲醇,调节第四控制阀43开度控制甲醇吸入速率。加料完毕时应在溶剂加料漏斗15中剩余一定甲醇液位,防止空气被吸入。加料期间,需时刻观察高压平衡釜5内的甲醇液位,液位高度达到视镜高度的一半为最佳。启动恒温槽12底部的磁力搅拌器11,调整釜内磁力搅拌子10至适宜转速。(2) Start the
(3)打开CO2气体钢瓶2,向高压平衡釜5内注入CO2,调整CO2钢瓶减压阀至待测压力0.689MPa。使用无水乙醇作为浴液,启动低温制冷机4外循环泵,开启浴液在低温制冷机4与恒温槽12间的外循环,调整第一控制阀1开度使得浴液在恒温槽12中的液位高度保持一定。启动低温制冷机4制冷功能,设定温度为-3℃。静待一段时间,直至高压平衡釜5内的温度达到0℃并不再继续降低,关闭CO2气体钢瓶2与高压平衡釜5间的第四截止阀33。当釜内温度及压力稳定后,从人机界面3读取到高压平衡釜5内部的温度为0℃,压力为0.689MPa进行记录。将气、液相样品分别取样至气相色谱18进行分析。(3) Open the CO 2 gas cylinder 2, inject CO 2 into the high-
(4)维持釜内温度为0℃不变,通过改变CO2钢瓶减压阀开度调整高压平衡釜5内部压力分别至1.379、1.724、2.069、2.758、3.082MPa,待釜内压力与温度重新稳定后,读取人机界面3数据并取样分析,测得CO2与甲醇的气液相平衡数如表3所示,y1为甲醇(组分1)在气相样品中的摩尔分率,x2为CO2(组分2)在液相样品中的摩尔分率。(4) Keep the temperature in the kettle constant at 0°C, and adjust the internal pressure of the high-
表3甲醇(标记为组分1)与CO2(标记为组分2)的相平衡数据Table 3 Phase equilibrium data of methanol (marked as component 1) and CO 2 (marked as component 2)
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