CN115263214A - Coiled tubing drilling underground anti-torsion supporting device and drilling anti-torsion supporting system - Google Patents
Coiled tubing drilling underground anti-torsion supporting device and drilling anti-torsion supporting system Download PDFInfo
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/001—Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/08—Introducing or running tools by fluid pressure, e.g. through-the-flow-line tool systems
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Abstract
本发明公开了一种连续油管钻井井下抗扭支撑装置及随钻抗扭支撑系统,包括中心花键管,所述中心花键管上通过花键套接有呈圆筒状的电控液动总成和抗扭支撑总成;所述抗扭支撑总成包括支撑槽筒和安装缸筒,在所述支撑槽筒与所述中心花键管之间预留有第一腔室,所述第一腔室中设置有支撑机构,在所述安装缸筒与所述中心花键管之间预留有第二腔室,所述第二腔室中设置有转动机构。其效果为:以连续油管内外流体压差为驱动力,用电控液动总成来控制转动机构动作,从而驱动支撑机构沿径向展开,使得支撑机构紧密接触钻井井壁,有利于将井下动力钻具产生的反扭矩传递到井壁上,减小了钻井时连续油管所受的交变扭转力。
The invention discloses an anti-torsion support device for coiled tubing drilling downhole and an anti-torsion support system while drilling, comprising a central spline pipe, on which is sleeved a cylindrical electric control hydraulic assembly and an anti-torsion support assembly; the anti-torsion support assembly includes a support groove and a mounting cylinder, and a first chamber is reserved between the support groove and the central spline pipe, and the A support mechanism is arranged in the first chamber, a second chamber is reserved between the installation cylinder and the central spline tube, and a rotation mechanism is arranged in the second chamber. The effect is as follows: the fluid pressure difference inside and outside the coiled tubing is used as the driving force, and the electric control hydraulic power assembly is used to control the action of the rotating mechanism, so as to drive the support mechanism to expand in the radial direction, so that the support mechanism is in close contact with the drilling well wall, which is conducive to the drilling downhole. The reaction torque generated by the power drilling tool is transmitted to the borehole wall, which reduces the alternating torsional force on the coiled tubing during drilling.
Description
技术领域technical field
本发明属于油气井工程领域,具体地,涉及一种连续油管钻井井下抗扭支撑装置及随钻抗扭支撑系统。The invention belongs to the field of oil and gas well engineering, and in particular relates to a downhole anti-torsion support device for coiled tubing drilling and an anti-torsion support system while drilling.
背景技术Background technique
连续油管广范应用于油气田修井、钻井、完井、测井等作业,在油气田勘探与开发中发挥着越来越重要的作用。国内连续油管主要应用于冲砂洗井、钻桥塞、气举、注液氮、清蜡、排液、挤酸和配合测试。有着广泛的应用前景。Coiled tubing is widely used in oil and gas field workover, drilling, well completion, well logging and other operations, and is playing an increasingly important role in oil and gas field exploration and development. Domestic coiled tubing is mainly used in sand flushing, drilling bridge plugs, gas lift, liquid nitrogen injection, wax removal, liquid drainage, acid squeezing and coordination testing. It has broad application prospects.
但连续油管井下作业技术现目前还存在如下亟待解决的问题:However, the downhole operation technology of coiled tubing still has the following problems to be solved urgently:
其一、在钻井作业中钻头破岩时不均匀地层的对钻头的持续交变的反扭矩会通过底部钻具组合传递给连续油管,在轴向载荷的共同作用下,致使井下连续油管容易产生屈曲自锁,加快了连续油管的疲劳受损;First, when the drill bit breaks the rock during the drilling operation, the continuously alternating counter torque of the drill bit in the uneven formation will be transmitted to the coiled tubing through the bottom hole assembly. Under the joint action of the axial load, the downhole coiled tubing is prone to produce Buckling self-locking speeds up fatigue damage of coiled tubing;
其二、连续油管刚度低,在扭矩作用下连续油管容易发生扭转变形,致使定向工具面不稳定,增大了定向难度。因此需要在连续油管与井下定向工具之间增加一个井下抗扭装置,将井底反扭矩传递到井壁,减少连续油管的交变反扭载荷,增加井下定向工具面的稳定性和定向精度。Second, the coiled tubing has low rigidity, and the coiled tubing is prone to torsional deformation under the action of torque, which makes the orientation tool surface unstable and increases the difficulty of orientation. Therefore, it is necessary to add a downhole anti-torsion device between the coiled tubing and the downhole directional tool to transmit the bottom hole reaction torque to the well wall, reduce the alternating anti-torsion load of the coiled tubing, and increase the stability and orientation accuracy of the downhole directional tool face.
为解决上述问题,井内抗扭支撑工具应运而生,其原理是通过井壁支撑件将钻头反扭矩传递到井壁上,以减少连续油管承受扭矩、提高定向工具定向稳定性。In order to solve the above problems, in-hole anti-torque support tools came into being. The principle is to transmit the counter torque of the drill bit to the well wall through the well wall support, so as to reduce the torque on the coiled tubing and improve the directional stability of the directional tool.
当前现有技术公开的抗扭支撑工具较少,将这些抗扭支撑工具按照支撑方式归纳起来,可大致分为凸轮锁紧式和液压支撑式。Currently, there are few anti-torsion support tools disclosed in the prior art. These anti-torsion support tools can be roughly divided into cam locking type and hydraulic support type according to the support methods.
首先,凸轮锁紧式抗扭支撑工具一般是通过转动工具上的凸轮与井壁接触,再通过钻井的反扭矩使凸轮转动,让凸轮与井壁接触的接触点到该工具的中心轴的距离不断增大,直至工具与井壁锁死,从而实现抗扭目的。该装置的主要不足之处在于:First of all, the cam-locking anti-torsion support tool generally contacts the well wall by rotating the cam on the tool, and then rotates the cam through the counter torque of drilling, so that the distance between the contact point of the cam and the well wall and the central axis of the tool Increase continuously until the tool is locked with the well wall, so as to achieve the purpose of anti-twist. The main disadvantages of this device are:
(1)凸轮锁紧式抗扭支撑工具通过钻井产生的反扭矩使凸轮与井壁间的接触力加大,实现将扭矩传递到井壁上,阻断了扭矩向后传递。考虑到钻过的井眼不是一个标准的圆形或处在井壁强度不高的地层,扭转过大会导致凸轮插入井壁过深甚至凸轮反转,致使凸轮无法复位,影响正常钻进甚至卡钻;(1) The cam-locking anti-torque support tool increases the contact force between the cam and the well wall through the counter torque generated by drilling, so that the torque is transmitted to the well wall and the torque is blocked from being transmitted backward. Considering that the drilled wellbore is not a standard circular or in the formation with low wellwall strength, excessive torsion will cause the cam to be inserted too deep into the wellwall or even reversed, making the cam unable to reset, affecting normal drilling or even jamming drill;
(2)考虑到连续油管钻进时抗扭支撑工具与井壁接触后无法随钻移动,收回凸轮后又无法阻止扭矩传递到装置后的连续油管上,因此不适用于连续油管钻井井下抗扭作业。(2) Considering that during coiled tubing drilling, the torsion-resistant support tool cannot move with drilling after contacting the well wall, and the torque cannot be prevented from being transmitted to the coiled tubing behind the device after retracting the cam, so it is not suitable for downhole torsion resistance of coiled tubing drilling. Operation.
其次,液压支撑式抗扭支撑工具(如中国发明专利申请202010987936.3 披露的一种井内随钻井壁支撑机构)以井下小型液压泵作为动力源,通过高压油路将高压油推到支撑块后面的油腔中,推动支撑块伸出支撑井壁,将反扭矩传递到井壁上,阻止了扭矩继续向后传动。该装置的主要不足之处在于:Secondly, the hydraulically supported anti-torsion support tool (such as an in-hole drilling wall support mechanism disclosed in the Chinese invention patent application 202010987936.3) uses a small downhole hydraulic pump as the power source, and pushes the high-pressure oil to the oil behind the support block through the high-pressure oil circuit. In the cavity, the support block is pushed out to support the well wall, and the counter torque is transmitted to the well wall, preventing the torque from continuing to be transmitted backwards. The main disadvantages of this device are:
(1)液压支撑式抗扭支撑工具,通过高压油路将高压油推到支撑块后面的油腔中,推动支撑块与井壁接触,并对井壁产生压力。但想要通过支撑块对井壁的作用力产生的静摩擦力来抵抗钻井时产生的反扭矩,需要推动支撑块的油腔中的液压油与钻井环空之间的压差非常高。很难保证支撑块密封面在受力不均和巨大内外压差的情况下密封装置的密封能力;(1) The hydraulically supported torsion-resistant support tool pushes the high-pressure oil into the oil chamber behind the support block through the high-pressure oil circuit, pushes the support block to contact the well wall, and generates pressure on the well wall. However, if you want to use the static friction force generated by the force of the support block on the well wall to resist the reaction torque generated during drilling, you need to push the pressure difference between the hydraulic oil in the oil chamber of the support block and the drilling annulus to be very high. It is difficult to ensure the sealing ability of the sealing device under the condition of uneven force and huge internal and external pressure difference on the sealing surface of the support block;
(2)由于推动支撑块油腔中的液压油与钻井环空之间的压差非常高导致对带动液压泵的电机功率要求也较高,目前小型高功率电机在国内外价格较高,这无疑加大了抗扭支撑工具的制造成本。(2) Due to the very high pressure difference between the hydraulic oil in the oil chamber of the push support block and the drilling annulus, the power requirement for the motor driving the hydraulic pump is also high. At present, the price of small high-power motors at home and abroad is relatively high. Undoubtedly, the manufacturing cost of the torsion support tool is increased.
综上所述,无论是凸轮锁紧式还是液压支撑式,这些连续油管井下抗扭支撑工具可行性均不强,不能满足连续油管深井、超深井钻井时井下复杂环境下轴向拉压力较大和轴向扭矩较大的需要。To sum up, whether it is the cam locking type or the hydraulic support type, the feasibility of these coiled tubing downhole torsion support tools is not strong, and they cannot meet the requirements of large axial tensile pressure and high axial tensile pressure in complex downhole environments when drilling deep wells and ultra-deep wells with coiled tubing. Larger axial torque is required.
发明内容Contents of the invention
为克服现有技术的缺陷,本发明的其中一个目的在于提供一种连续油管钻井井下抗扭支撑装置,以连续油管内外流体压差为驱动力,采用电控液动总成来控制转动机构动作,从而驱动支撑机构沿径向展开,有利于将井下动力钻具产生的反扭矩传递到井壁上,大大减小了钻井时连续油管所受的扭矩,提高连续油管使用寿命和连续油管钻井的机械钻速;本发明的另一个目的在于提供一种随钻抗扭支撑系统,采用伸缩机构总成连接上、下两级抗扭支撑装置,使其能够随钻移动,应用范围广,功能齐全。In order to overcome the defects of the prior art, one of the objects of the present invention is to provide a downhole anti-torsion support device for coiled tubing drilling, which uses the fluid pressure difference inside and outside the coiled tubing as the driving force, and uses an electronically controlled hydraulic assembly to control the movement of the rotating mechanism , so as to drive the supporting mechanism to expand radially, which is beneficial to transmit the reaction torque generated by the downhole power drilling tool to the well wall, greatly reducing the torque on the coiled tubing during drilling, and improving the service life of the coiled tubing and the reliability of coiled tubing drilling ROP; another object of the present invention is to provide a anti-torsion support system while drilling, which uses a telescopic mechanism assembly to connect the upper and lower two-stage anti-torsion support devices, so that it can move while drilling, with a wide range of applications and complete functions .
为了达到上述目的,采用如下设计方案:In order to achieve the above purpose, the following design scheme is adopted:
本发明首先公开了一种连续油管钻井井下抗扭支撑装置,其关键在于:包括供钻井高压流体流通的中心花键管(1),所述中心花键管(1)上通过花键套接有呈圆筒状的电控液动总成(2)和抗扭支撑总成(3);所述抗扭支撑总成(3)包括支撑槽筒(301)和安装缸筒(302),在所述支撑槽筒(301)与所述中心花键管(1)之间预留有第一腔室,所述第一腔室中设置有支撑机构 (304),在所述安装缸筒(302)与所述中心花键管(1)之间预留有第二腔室,所述第二腔室中设置有转动机构(306);其中:所述电控液动总成(2) 用于控制所述转动机构(306)驱动所述支撑机构(304)沿径向展开或收回,以闭合或切断抗扭支撑装置与钻井井壁间的扭矩传递。The present invention firstly discloses a coiled tubing drilling downhole anti-torsion support device, the key of which is that it includes a central spline tube (1) for the circulation of drilling high-pressure fluid, and the central spline tube (1) is socketed by a spline There is a cylindrical electronically controlled hydraulic assembly (2) and a torsion support assembly (3); the torsion support assembly (3) includes a support groove (301) and a mounting cylinder (302), A first chamber is reserved between the support tank (301) and the central spline tube (1), and a support mechanism (304) is arranged in the first chamber, and a support mechanism (304) is arranged in the installation cylinder A second chamber is reserved between (302) and the central spline tube (1), and a rotating mechanism (306) is arranged in the second chamber; wherein: the electronically controlled hydraulic assembly (2 ) is used to control the rotation mechanism (306) to drive the support mechanism (304) to radially expand or retract, so as to close or cut off the torque transmission between the anti-torsion support device and the drilling well wall.
更进一步地,所述支撑机构(304)包括凸轮轴(308)以及围绕所述凸轮轴(308)周侧设置的若干支撑块(309),相邻两个支撑块(309)间连接有弹性件(307);当所述凸轮轴(308)转动时,所述支撑块(309)可通过所述支撑槽筒(301)的对应槽口(310)径向伸缩。Furthermore, the support mechanism (304) includes a camshaft (308) and several support blocks (309) arranged around the circumference of the camshaft (308), and elastic connections between two adjacent support blocks (309) part (307); when the camshaft (308) rotates, the support block (309) can radially expand and contract through the corresponding slot (310) of the support tank (301).
更进一步地,所述凸轮轴(308)通过复位弹簧(311)支撑在所述支撑槽筒(301)的筒底,在所述支撑槽筒(301)上还设置有回位缸筒(303),所述回位缸筒(303)的顶部密封有端盖(312),所述端盖(312)与所述凸轮轴(308)之间还设置有可开合的第一卡接结构。Furthermore, the camshaft (308) is supported on the bottom of the support tank (301) through a return spring (311), and a return cylinder (303) is also arranged on the support tank (301). ), the top of the return cylinder (303) is sealed with an end cover (312), and a first snap-fit structure that can be opened and closed is also provided between the end cover (312) and the camshaft (308) .
更进一步地,所述转动机构(306)包括斜花键轴(315)以及设置在所述斜花键轴(315)下方的斜花键筒(316),当所述斜花键筒(316)轴向移动时能够实现所述斜花键轴(315)的正转或反转;在所述斜花键轴(315)与所述凸轮轴(308)之间还设置有可开合的第二卡接结构,当所述第二卡接结构处于啮合状态时,所述凸轮轴(308)能够伴随所述斜花键轴(315)的转动而转动。Furthermore, the rotating mechanism (306) includes an oblique spline shaft (315) and an oblique spline cylinder (316) arranged below the oblique spline shaft (315), when the oblique spline cylinder (316 ) can realize forward or reverse rotation of the oblique spline shaft (315) when moving axially; The second locking structure, when the second locking structure is in an engaged state, the camshaft (308) can rotate along with the rotation of the oblique spline shaft (315).
更进一步地,所述回位缸筒(303)与所述中心花键管(1)间预留有第三腔室,所述第三腔室中形成有回位活塞缸(313),在所述回位活塞缸(313) 中设置有与所述凸轮轴(308)连接的回位活塞杆(314);所述电控液动总成 (2)能够控制所述回位活塞杆(314)驱动所述凸轮轴(308)沿轴向移动,以实现所述第一卡接结构或第二卡接结构的开合。Furthermore, a third chamber is reserved between the return cylinder (303) and the central splined pipe (1), and a return piston cylinder (313) is formed in the third chamber. The return piston cylinder (313) is provided with a return piston rod (314) connected to the camshaft (308); the electronically controlled hydraulic assembly (2) can control the return piston rod ( 314) Drive the camshaft (308) to move in the axial direction, so as to realize the opening and closing of the first locking structure or the second locking structure.
更进一步地,在所述安装缸筒(302)的底部设置有驱动缸筒(305),所述驱动缸筒(305)与所述中心花键管(1)间预留有第四腔室,所述第四腔室中形成有驱动活塞缸(317),在所述驱动活塞缸(317)中设置有与所述斜花键筒(316)连接的驱动活塞杆(318),所述电控液动总成(2)能够控制所述驱动活塞杆(318)驱动所述斜花键筒(316)沿轴向移动。Furthermore, a drive cylinder (305) is provided at the bottom of the installation cylinder (302), and a fourth chamber is reserved between the drive cylinder (305) and the central spline tube (1) , a drive piston cylinder (317) is formed in the fourth chamber, a drive piston rod (318) connected with the oblique spline barrel (316) is arranged in the drive piston cylinder (317), the The electronically controlled hydraulic assembly (2) can control the driving piston rod (318) to drive the oblique spline barrel (316) to move axially.
更进一步地,所述抗扭支撑总成(3)还包括容积补偿机构(319),所述容积补偿机构(319)伴随着所述回位活塞杆(314)和驱动活塞杆(318)的动作,动态平衡所述第一腔室、所述第二腔室、所述第三腔室和所述第四腔室的压强;其中:所述容积补偿机构(319)包括容积补偿缸(320),所述容积补偿缸(320)中还设置有动态补偿活塞(321),在所述容积补偿缸(320) 上端的缸壁上还开设有与抗扭支撑装置环空相通的钻井液流通口。Furthermore, the anti-torsion support assembly (3) also includes a volume compensation mechanism (319), and the volume compensation mechanism (319) is accompanied by the return piston rod (314) and the driving piston rod (318) Action, dynamically balance the pressure of the first chamber, the second chamber, the third chamber and the fourth chamber; wherein: the volume compensation mechanism (319) includes a volume compensation cylinder (320 ), the volume compensation cylinder (320) is also provided with a dynamic compensation piston (321), and on the cylinder wall at the upper end of the volume compensation cylinder (320), there is also a drilling fluid flow channel communicating with the annulus of the torsion support device. mouth.
更进一步地,所述电控液动总成(2)包括电力控制系统(201)和液动系统(202),所述液动系统(202)包括连通中心花键管(1)管腔及抗扭支撑装置环空的钻井液流通通道,在所述钻井液流通通道中设置有阀组件;其中:所述电力控制系统(201)通过切换所述阀组件的阀位,能够利用所述回位活塞杆(314)及所述驱动活塞杆(318)活塞两侧的流体压差控制二者轴向运动。Furthermore, the electronically controlled hydraulic assembly (2) includes an electric control system (201) and a hydraulic system (202), and the hydraulic system (202) includes a lumen communicating with the central spline tube (1) and The drilling fluid circulation channel in the annulus of the anti-torsion support device is provided with a valve assembly in the drilling fluid circulation channel; wherein: the electric control system (201) can utilize the return flow by switching the valve position of the valve assembly The axial movement of the position piston rod (314) and the fluid pressure difference on both sides of the drive piston rod (318) is controlled by the fluid pressure difference.
基于前文描述的结构,本发明还公开了一种随钻抗扭支撑系统,其关键在于:包括用于连接连续油管或加重钻杆的上接头(4)以及用于连接钻井工具的下接头(5),在所述上接头(4)与所述下接头(5)之间相对设置有上、下两级抗扭支撑装置,两级所述抗扭支撑装置间通过伸缩机构总成(6)连接。Based on the structure described above, the present invention also discloses a anti-torsion support system while drilling. 5), between the upper joint (4) and the lower joint (5), there are upper and lower two-stage anti-torsion support devices, and the telescopic mechanism assembly (6 )connect.
更进一步地,上、下两级所述抗扭支撑装置的中心花键管共用,且上、下两级所述抗扭支撑装置的抗扭支撑总成均可在所述中心花键管上轴向滑移;其中:所述伸缩机构总成(6)包括与上级抗扭支撑总成(3a)连接的伸缩缸筒 (601),所述伸缩缸筒(601)中设置有与下级支撑总成(3b)连接的伸缩活塞杆(602),所述伸缩活塞杆(602)通过上级所述抗扭支撑装置的电控液动总成控制。Furthermore, the central spline tubes of the upper and lower torsion support devices are shared, and the torsion support assemblies of the upper and lower torsion support devices can be mounted on the central spline tube Axial sliding; wherein: the telescopic mechanism assembly (6) includes a telescopic cylinder (601) connected to the upper-level torsion support assembly (3a), and the telescopic cylinder (601) is provided with a The telescopic piston rod (602) connected to the assembly (3b), the telescopic piston rod (602) is controlled by the electronically controlled hydraulic assembly of the torsion support device at the upper level.
本发明与现有技术相比,具有如下显著效果:Compared with the prior art, the present invention has the following remarkable effects:
(1)抗扭支撑装置以连续油管内外流体压差为驱动力,用电控液动总成来控制转动机构动作,从而驱动支撑机构沿径向展开,使得支撑机构紧密接触钻井井壁,有利于将井下动力钻具产生的反扭矩传递到井壁上,减小了钻井时连续油管所受的交变扭转力,降低了连续油管的更换频率;(1) The anti-torsion support device uses the fluid pressure difference inside and outside the coiled tubing as the driving force, and uses the electronically controlled hydraulic assembly to control the action of the rotating mechanism, so as to drive the support mechanism to expand in the radial direction, so that the support mechanism closely contacts the drilling wall. It is beneficial to transmit the reaction torque generated by the downhole power drilling tool to the well wall, which reduces the alternating torsional force on the coiled tubing during drilling and reduces the replacement frequency of the coiled tubing;
(2)无需电泵提供驱动力,在压缩制造成本的同时减少了连续油管内置电缆的负荷,避免了在井下高温高压环境下,由于用电负荷过大无法有效散热而产生的故障;(2) There is no need for electric pumps to provide driving force, which reduces the load of the coiled tubing built-in cable while reducing the manufacturing cost, and avoids failures caused by the inability to effectively dissipate heat due to excessive electrical loads in underground high-temperature and high-pressure environments;
(3)设计以复位弹簧、第一卡接结构、第二卡接结构为主的断电保护机构,一方面能够确保装置稳定运转,另一发面即使断电支撑机构也能够自动收回,从而防止卡钻,操作更加方便;(3) Design the power-off protection mechanism based on the return spring, the first snap-in structure, and the second snap-in structure. On the one hand, it can ensure the stable operation of the device, and on the other hand, the support mechanism can be automatically retracted even if the power is off, so that To prevent stuck drill, the operation is more convenient;
(4)随钻抗扭支撑系统通过上、下两级抗扭支撑总成交替支撑于钻井井壁,并配合伸缩机构总成的伸缩运动,不仅满足了抵抗扭矩的作用,而且实现支撑系统的随钻移动,功能齐全,能够适应深井与超深井的钻井、完井、修井等多种井下作业。(4) The anti-torsion support system while drilling is alternately supported on the drilling well wall through the upper and lower torsion support assemblies, and cooperates with the telescopic movement of the telescopic mechanism assembly, which not only satisfies the role of torque resistance, but also realizes the function of the support system. It moves while drilling and has complete functions, which can adapt to various downhole operations such as drilling, completion and workover of deep and ultra-deep wells.
附图说明Description of drawings
图1为实施例一中抗扭支撑装置的主观示意图;Fig. 1 is the subjective schematic diagram of the anti-torsion support device in the first embodiment;
图2为实施例一中抗扭支撑装置的内部结构示意图;2 is a schematic diagram of the internal structure of the torsion support device in
图3为抗扭支撑装置连接在井下管柱不工作时沿图2中C-C剖面示意图;Fig. 3 is a schematic diagram of the cross-section along C-C in Fig. 2 when the torsion support device is connected to the downhole pipe string and is not working;
图4为抗扭支撑装置连接在井下管柱不工作时沿图2中D-D剖面示意图;Fig. 4 is a schematic diagram of the D-D section in Fig. 2 when the torsion support device is connected when the downhole pipe string is not working;
图5为抗扭支撑装置连接在井下管柱不工作时沿图2中E-E剖面示意图;Fig. 5 is a schematic diagram of the E-E section in Fig. 2 when the torsion support device is connected to the downhole pipe string and is not working;
图6为实施例一中端盖的三维示意图;Fig. 6 is a three-dimensional schematic diagram of an end cap in
图7为实施例一中支撑块的三维示意图;Fig. 7 is a three-dimensional schematic diagram of a support block in
图8为实施例一种支撑槽筒的三维示意图;Fig. 8 is a three-dimensional schematic diagram of a support tank in an embodiment;
图9为实施例一中凸轮轴的三维示意图;Fig. 9 is a three-dimensional schematic diagram of the camshaft in
图10为实施例一中斜花键轴的三维示意图;Fig. 10 is a three-dimensional schematic diagram of the oblique spline shaft in
图11为实施例一中斜花键筒的三维示意图;Fig. 11 is a three-dimensional schematic diagram of the oblique spline cylinder in
图12为实施例一中安装缸筒的三维示意图;Fig. 12 is a three-dimensional schematic diagram of installing the cylinder in embodiment one;
图13a为实施例一中中心花键管的主观示意图;Figure 13a is a subjective schematic diagram of the central splined tube in
图13b为实施例一中中心花键管的俯视示意图Figure 13b is a schematic top view of the central spline tube in
图14为实施例一中随钻抗扭支撑系统的内部结构示意图;Fig. 14 is a schematic diagram of the internal structure of the anti-torsion support system while drilling in the first embodiment;
图15为随钻抗扭支撑系统在井下初始位置不工作时内部结构示意图Figure 15 is a schematic diagram of the internal structure of the anti-torsion support system while drilling when it is not working at the initial position downhole
图16为随钻抗扭支撑系统初始位置时凸轮轴与斜花键轴啮合时内部结构示意图Figure 16 is a schematic diagram of the internal structure when the camshaft engages with the oblique spline shaft at the initial position of the anti-torsion support system while drilling
图17为随钻抗扭支撑系统初始位置时下支撑块支撑井壁时内部结构示意图Figure 17 is a schematic diagram of the internal structure when the lower support block supports the well wall at the initial position of the anti-torsion support system while drilling
图18为随钻抗扭支撑系统上(下)支撑块支撑井壁时的状态示意图;Fig. 18 is a schematic diagram of the state when the upper (lower) support block of the anti-torsion support system while drilling supports the well wall;
图19为随钻抗扭支撑系统上支撑块支撑井壁时的状态示意图;Fig. 19 is a schematic diagram of the state when the support block supports the well wall on the anti-torsion support system while drilling;
图20为随钻抗扭支撑系统上(下)支撑块支撑井壁且伸缩液缸伸出时的状态示意图;Fig. 20 is a schematic diagram of the state when the upper (lower) support block of the anti-torsion support system while drilling supports the well wall and the telescopic hydraulic cylinder is extended;
图21为随钻抗扭支撑系统下支撑块支撑井壁且伸缩液缸伸出时的状态示意图;Fig. 21 is a schematic diagram of the state when the lower support block of the anti-torsion support system while drilling supports the well wall and the telescopic hydraulic cylinder is extended;
图22为随钻抗扭支撑系统下支撑块支撑井壁且伸缩液缸缩回时的状态示意图;Fig. 22 is a schematic diagram of the state when the lower support block of the anti-torsion support system while drilling supports the well wall and the telescopic hydraulic cylinder is retracted;
图中标号:1-中心花键管、2-电控液动总成、3-抗扭支撑总成、301-支撑槽筒、302-安装缸筒、303-回位缸筒、304-支撑机构、305-驱动缸筒、306-转动机构、307-弹性件、308-凸轮轴、309-支撑块、310-槽口、311-复位弹簧、 312-端盖、313-回位活塞缸、314-回位活塞杆、315-斜花键轴、316-斜花键筒、317-驱动活塞缸、318-驱动活塞杆、319-容积补偿机构、320-容积补偿缸、321-动态补偿活塞、322-第一卡槽、323-第二卡槽、324-第三卡槽、325-第四卡槽、326-推力轴承、201-电力控制系统、202-液动系统、4-上接头、5- 下接头、6-伸缩机构总成、601-伸缩缸筒、602-伸缩活塞杆、603-伸缩缸盖、 3081-空心轴体、3082-花瓣式凸轮、3083-凸缘、3151-斜花键齿、3152-凸台、3161-斜花键槽;Numbers in the figure: 1-central spline tube, 2-electrically controlled hydraulic assembly, 3-torsion support assembly, 301-support groove, 302-installation cylinder, 303-return cylinder, 304-support Mechanism, 305-drive cylinder, 306-rotation mechanism, 307-elastic part, 308-camshaft, 309-support block, 310-notch, 311-return spring, 312-end cover, 313-return piston cylinder, 314-return piston rod, 315-oblique spline shaft, 316-oblique spline barrel, 317-drive piston cylinder, 318-drive piston rod, 319-volume compensation mechanism, 320-volume compensation cylinder, 321-dynamic compensation piston , 322-first card slot, 323-second card slot, 324-third card slot, 325-fourth card slot, 326-thrust bearing, 201-electric control system, 202-hydraulic system, 4-upper joint , 5-bottom joint, 6-telescopic mechanism assembly, 601-telescopic cylinder, 602-telescopic piston rod, 603-telescopic cylinder head, 3081-hollow shaft, 3082-petal cam, 3083-flange, 3151- Oblique spline tooth, 3152-boss, 3161-oblique spline groove;
3a-上级抗扭支撑总成、201a-上级电力控制系统、202a-上级液动系统、 308a-上凸轮轴、309a-上支撑块、311a-上复位弹簧、312a-上端盖、314a-上回位活塞杆、315a-上斜花键轴、316a-上斜花键筒、318a-上驱动活塞杆、 321a-上动态补偿活塞;3a-upper torsion support assembly, 201a-upper power control system, 202a-upper hydraulic system, 308a-upper camshaft, 309a-upper support block, 311a-upper return spring, 312a-upper end cover, 314a-upper return Position piston rod, 315a-upward inclined spline shaft, 316a-upward inclined spline barrel, 318a-upper driving piston rod, 321a-upper dynamic compensation piston;
3b-下级抗扭支撑总成、201b-下级电力控制系统、202b-下级液动系统、 308b-下凸轮轴、309b-下支撑块、311b-下复位弹簧、312b-下端盖、314b-下回位活塞杆、315b-下斜花键轴、316b-下斜花键筒、318b-下驱动活塞杆、 321b-上动态补偿活塞;3b-lower torsion support assembly, 201b-lower electric control system, 202b-lower hydraulic system, 308b-lower camshaft, 309b-lower support block, 311b-lower return spring, 312b-lower end cover, 314b-lower return Position piston rod, 315b-downward inclined spline shaft, 316b-downward inclined spline barrel, 318b-lower driving piston rod, 321b-upper dynamic compensation piston;
401-上回位活塞缸水道、402-上驱动活塞缸上端水道、403-上驱动活塞缸下端水道、404-上抗扭支撑总成钻井液流出水道、405-上抗扭支撑总成钻井液流入水道、406-伸缩活塞缸上端水道、407-伸缩活塞缸下端水道、409-下抗扭支撑总成钻井液流入水道、410-下抗扭支撑总成钻井液流出水道、412-活塞缸上端水道、413-下驱动活塞缸下端水道、414-下回位活塞缸水道401-upward return piston cylinder waterway, 402-upper drive piston cylinder upper end waterway, 403-upper drive piston cylinder lower end waterway, 404-upper torsion support assembly drilling fluid outflow channel, 405-upper torsion support assembly drilling fluid Inflow channel, 406-water channel at the upper end of telescopic piston cylinder, 407-water channel at the lower end of telescopic piston cylinder, 409-drilling fluid inflow channel of lower torsion support assembly, 410-drilling fluid outflow channel of lower torsion support assembly, 412-upper end of piston cylinder Waterway, 413-waterway at the lower end of the lower driving piston cylinder, 414-waterway at the lower end of the piston cylinder
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention. In addition, in the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
图1和图2示出了本发明的第一种实施例:一种连续油管钻井井下抗扭支撑装置,包括供钻井高压流体流通的中心花键管1,所述中心花键管1上通过花键套接有呈圆筒状的电控液动总成2和抗扭支撑总成3;所述抗扭支撑总成 3包括支撑槽筒301和安装缸筒302,在所述支撑槽筒301与所述中心花键管1 之间预留有第一腔室,所述第一腔室中设置有支撑机构304,在所述安装缸筒 302与所述中心花键管1之间预留有第二腔室,所述第二腔室中设置有转动机构306;其中:所述电控液动总成2用于控制所述转动机构306驱动所述支撑机构304沿径向展开或收回,以闭合或切断抗扭支撑装置与钻井井壁间的扭矩传递。Figures 1 and 2 show the first embodiment of the present invention: a downhole anti-torsion support device for coiled tubing drilling, including a central
如图3和图4所示,所述支撑机构304包括凸轮轴308以及围绕所述凸轮轴308周侧设置的若干支撑块309,相邻两个支撑块309间连接有弹性件 307;当所述凸轮轴308转动时,所述支撑块309可通过所述支撑槽筒301的对应槽口310径向伸缩。As shown in Figures 3 and 4, the
从图8可以看出,所述凸轮轴308包括空心轴体3081以及设于所述空心轴体3081上的花瓣式凸轮3082,该花瓣式凸轮3082的外轮廓线由若干相切的圆弧组成。作为优选,所述花瓣式凸轮3082共设置两组,两组花瓣式凸轮 3082分别靠近空心轴体3的上、下两端设置;具体地,所述支撑槽筒上按照圆周均匀分布有三个槽口310,该槽口310设置成长条形,支撑块309对应设置成与长条形槽口310适配的长方体结构。为了避免钻井液渗入支撑槽筒301内,在槽口310与对应的支撑块309之间还设置有过盈配合的密封圈。It can be seen from FIG. 8 that the
如图2所示,具体实施时,所述凸轮轴308通过复位弹簧311支撑在所述支撑槽筒301的筒底,在所述支撑槽筒301上还设置有回位缸筒303,所述回位缸筒303的顶部密封有端盖312,所述端盖312与所述凸轮轴308之间还设置有可开合的第一卡接结构。As shown in Figure 2, during specific implementation, the
本实施方式中,所述回位缸筒303通过螺钉与支撑槽筒301连接固定,且二者的接触面通过密封垫片密封;所述第一卡接结构包括开设在所述端盖312 下端的第一卡槽322以及开设在所述凸轮轴308上端的第二卡槽323;在所述凸轮轴308下端柱面还形成有一段与复位弹簧311抵接配合的凸缘3083。In this embodiment, the
如图5所示,所述转动机构306包括斜花键轴315以及设置在所述斜花键轴315下方的斜花键筒316,当所述斜花键筒316轴向移动时能够实现所述斜花键轴315的正转或反转;如图2所示,在所述斜花键轴315与所述凸轮轴 308之间还设置有可开合的第二卡接结构,当所述第二卡接结构处于啮合状态时,所述凸轮轴308能够伴随所述斜花键轴315的转动而转动。As shown in FIG. 5 , the
请参照图9至图12所示,所述第二卡接结构包括开设在斜花键轴315上端的第三卡槽324以及开设在凸轮轴308下端的第二卡槽325,所述斜花键轴 315通过支撑槽筒301底部的中心花键孔延伸至所述复位弹簧311内,在所述斜花键轴315下端的外圆周面加工有斜花键齿3151。作为优选,在所述斜花键齿轴315的轴体上还设置有两段凸台3152,为了方便装配,至少一段所述凸台 3152采用螺接、销接等可拆卸方式安装,在每段凸台3152与支撑槽筒301的筒底之间均设置有一推力轴承326。在所述斜花键筒316的内圆周面加工有与所述斜花键齿3151配合的斜花键槽3161Please refer to FIG. 9 to FIG. 12 , the second locking structure includes a
如图2所示,为了切断和闭合斜花键轴315与凸轮轴308之间的扭矩传递,所述回位缸筒303与所述中心花键管1间预留有第三腔室,所述第三腔室中形成有回位活塞缸313,在所述回位活塞缸313中设置有与所述凸轮轴308 连接的回位活塞杆314;所述电控液动总成2能够控制所述回位活塞杆314驱动所述凸轮轴308沿轴向移动,以实现所述第一卡接结构或第二卡接结构的开合。As shown in Figure 2, in order to cut off and close the torque transmission between the
为了将轴向推力转化为轴向扭转力,并带动凸轮轴308转动,在所述安装缸筒302的底部设置有驱动缸筒305,所述驱动缸筒305与所述中心花键管1 间预留有第四腔室,所述第四腔室中形成有驱动活塞缸317,在所述驱动活塞缸317中设置有与所述斜花键筒316连接的驱动活塞杆318,所述电控液动总成2能够控制所述驱动活塞杆318驱动所述斜花键筒316沿轴向移动。In order to convert the axial thrust into axial torsion force and drive the
具体实施时,所述抗扭支撑总成3还包括容积补偿机构319,所述容积补偿机构319伴随着所述回位活塞杆314和驱动活塞杆318的动作,动态平衡所述第一腔室、所述第二腔室、所述第三腔室和所述第四腔室的压强;其中:所述容积补偿机构319包括容积补偿缸320,所述容积补偿缸320中还设置有动态补偿活塞321,在所述容积补偿缸320上端的缸壁上还开设有与抗扭支撑装置环空相通的钻井液流通口。During specific implementation, the
在实际应用时,为了满足装置散的热和润滑需要,优选在各腔室中填充油液,而由于本实施例采用装置环空钻井液与中心花键管1中流通钻井液的压差来驱动,因此当钻井液进入各活塞缸中后,活塞一侧的钻井液增多务必会压缩油液空间,从而导致油液压强增大,当油液压强过大时,难免会造成支撑机构 304运作困难。有鉴于此,在钻井液进入后将油液引入到容积补偿缸320即可确保装置内压强保持不变,有利于支撑机构304稳定动作。需要说明的是,容积补偿缸320可以形成在所述第三腔室中,也可以通过独立的缸筒形成在中心花键管1的外围空间中。当容积补偿缸320形成在第三腔室中时,由于形成第一腔室、第二腔室、第三腔室的各部件均通过花键套接于中心花键管1上,花键与花键间的间隙即可作为油液流通通道,因此无需再设计专门的油液流通路径。In actual application, in order to meet the heat dissipation and lubrication needs of the device, it is preferable to fill each chamber with oil, and since this embodiment uses the pressure difference between the drilling fluid in the annulus of the device and the drilling fluid circulating in the central
在具体的应用场景中,所述电控液动总成2包括电力控制系统201和液动系统202,所述液动系统202包括连通中心花键管1管腔及抗扭支撑装置环空的钻井液流通通道,在所述钻井液流通通道中设置有阀组件;其中:所述电力控制系统201通过切换所述阀组件的阀位,能够利用所述回位活塞杆314及所述驱动活塞杆318活塞两侧的流体压差控制二者轴向运动。In a specific application scenario, the electronically controlled
请参阅图13,基于前文的描述,本实施例还公开了一种随钻抗扭支撑系统,包括用于连接连续油管或加重钻杆的上接头4以及用于连接钻井工具的下接头5,在所述上接头4与所述下接头5之间相对设置有上、下两级抗扭支撑装置,两级所述抗扭支撑装置间通过伸缩机构总成6连接。Please refer to Fig. 13, based on the foregoing description, this embodiment also discloses a torsional support system while drilling, including an upper joint 4 for connecting coiled tubing or a heavy drill pipe and a lower joint 5 for connecting drilling tools, Between the upper joint 4 and the lower joint 5 , an upper and a lower two-stage anti-torsion support device are arranged oppositely, and the two-stage anti-torsion support device is connected by a
具体实施时,上、下两级所述抗扭支撑装置的中心花键管共用,且上、下两级所述抗扭支撑装置的抗扭支撑总成均可在所述中心花键管上轴向滑移;其中:所述伸缩机构总成6包括与上级抗扭支撑总成3a连接的伸缩缸筒601,所述伸缩缸筒601中设置有与下级支撑总成3b连接的伸缩活塞杆602,所述伸缩活塞杆602通过上级所述抗扭支撑装置的电控液动总成控制。During specific implementation, the central spline tubes of the torsion support devices of the upper and lower stages are shared, and the torsion support assemblies of the torsion support devices of the upper and lower stages can be mounted on the central spline tube Axial sliding; wherein: the
下面结合实施例一对本发明的原理进行解释:Below in conjunction with embodiment a pair of principle of the present invention is explained:
当用连续油管进行深井、超深井或定向钻井作业时,由于连续油管钢度较低,会使钻井产生的反扭矩使定向工具面发生偏移,改变了钻井的方向。可将随钻抗扭支撑系统调到初始位置,接在井下动力马达之后,以图18的状态为工作起始状态其工作流程分以下几步:When coiled tubing is used for deep wells, ultra-deep wells or directional drilling operations, due to the low rigidity of coiled tubing, the counter torque generated by drilling will cause the directional tool face to deviate and change the drilling direction. The anti-torsion support system while drilling can be adjusted to the initial position, connected to the downhole power motor, and the state in Figure 18 is the starting state of the work. The working process is divided into the following steps:
第一步,如图15所示,此时上级电力控制系统201a与下级电力控制系统 201b不通电,上驱动活塞缸上端水道402通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,上驱动活塞缸下端水道403通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,下驱动活塞缸下端水道 413通过下级液动系统202b与下抗扭支撑总成钻井液流出水道410连通,下驱动活塞缸上端水道412通过下级液动系统202b与下抗扭支撑总成钻井液流入水道409连通,支撑系统的上支撑块309a和下支撑块309b处于收回状态;上回位活塞缸水道401通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,下回位活塞缸水道414通过下级液动系统202b与下抗扭支撑总成钻井液流出水道410连通,上级抗扭支撑总成3a和下级抗扭支撑总成3b充满油液,通过上动态补偿活塞321a和下动态补偿活塞321b使油液压强与装置外环空压强相同,上凸轮轴308a通过上复位弹簧311a推动,使上凸轮轴308a 卡槽与上端盖312a卡槽啮合,下凸轮轴308b通过下复位弹簧311b推动,使下凸轮轴308b卡槽与下端盖312b卡槽啮合;伸缩活塞缸上端水道406通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,伸缩活塞缸下端水道407通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,上级抗扭支撑总成3a与下级抗扭支撑总成3b相互靠拢;上级抗扭支撑总成3a处于离总行程上端三分之一处。The first step, as shown in Figure 15, at this time, the upper-level
第二步,如图16所示,当需要支撑井壁时,在初始状态接通电源,上级电力控制系统201a中控制上回位活塞杆314a的电源接通,上回位活塞缸水道 401通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,上回位活塞杆314a推动上凸轮轴308a,使上凸轮轴308a卡槽与上斜花键轴315a 卡槽啮合,下级电力控制系统201a中控制下回位活塞杆314b的电源接通,下回位活塞缸水道414通过下级液动系统202b与下抗扭支撑总成钻井液流入水道409连通,下回位活塞杆推动下凸轮轴308b,使下凸轮轴308b卡槽与下斜花键轴315b卡槽啮合。In the second step, as shown in Figure 16, when the well wall needs to be supported, the power supply is turned on in the initial state, the power supply for controlling the upward
第三步,如图17所示,下级电力控制系统201a中控制下驱动活塞杆318b 的电源接通,下驱动活塞缸下端水道413通过下级液动系统202b与下抗扭支撑总成钻井液流出水道410连通,下驱动活塞缸上端水道412通过下级液动系统202b与下抗扭支撑总成钻井液流入水道409连通,使下驱动活塞杆318b向下移动,并推动下斜花键筒316b下移从而带动下斜花键轴315b转动,下斜花键轴315b再带动下凸轮轴308b上的凸轮转动,使三个下支撑块309b向外撑起对井壁产生压力,将钻井产生的反扭矩传递到井壁上;上级抗扭支撑总成3a 处于离总行程上端三分之一处。In the third step, as shown in Figure 17, the power supply controlling the lower
第四步,如图18所示,随着钻井的进行,中心花键管1向下移动,上级抗扭支撑总成3a向总行程上端靠近,此时,上级电力控制系统201a中控制上驱动活塞杆318a的电源接通,上驱动活塞缸下端水道403通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,上驱动活塞缸上端水道402 通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,使上驱动活塞杆318a向上移动,并推动上斜花键筒316a上移从而带动上斜花键轴 315a转动,上斜花键轴315a再带动上凸轮轴308a上的凸轮转动,使三个上支撑块309a向外撑起对井壁产生压力,将钻井产生的反扭矩传递到井壁上。The fourth step, as shown in Figure 18, as the drilling progresses, the central
第五步,如图19所示,随着钻井的进行,中心花键杆1向下移动,上级抗扭支撑总成3a向总行程上端靠近,此时,下级电力控制系统201a中控制下驱动活塞杆318b的电源断开,下驱动活塞缸下端水道413通过下级液动系统 202b与下抗扭支撑总成钻井液流入水道409连通,下驱动活塞缸上端水道412 通过下级液动系统202b与下抗扭支撑总成钻井液流出水道410连通,使下驱动活塞杆318b向上移动,并拉动下斜花键筒316b上移从而带动下斜花键轴 315b反向转动,下斜花键轴315b再带动下凸轮轴308b上的凸轮转动,再通过弹性件使三个下支撑块309b收回。The fifth step, as shown in Figure 19, as the drilling progresses, the
第六步,如图20所示,随着钻井的进行,中心花键管1向下移动,上级抗扭支撑总成3a总行程上端靠近,此时,上级电力控制系统201a中控制伸缩活塞杆602的电源接通,伸缩活塞缸下端水道407通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,伸缩活塞缸上端水道406通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,使伸缩活塞杆602 向下移动,并推动下级抗扭支撑总成3b向下移动;当伸缩活塞杆602上的活塞向下移动到与伸缩缸筒601底部的缸盖603接触时,下级电力控制系统201a 中控制下驱动活塞杆318b的电源接通,下驱动活塞缸下端水道413通过下级液动系统202b与下抗扭支撑总成钻井液流出水道410连通,下驱动活塞缸上端水道412通过下级液动系统202b与下抗扭支撑总成钻井液流入水道409连通,使下驱动活塞杆318b向下移动,并推动下斜花键筒316b下移从而带动下斜花键轴315b转动,下斜花键轴315b再带动下凸轮轴308b上的凸轮转动,使三个下支撑块309b向外撑起对井壁产生压力,将钻井产生的反扭矩传递到井壁上。The sixth step, as shown in Figure 20, as the drilling progresses, the central
第七步,如图21所示,随着钻井的进行,中心花键管1向下移动,上级抗扭支撑总成3a向总行程上端靠近,此时,上级电力控制系统201a中控制上驱动活塞杆318a的电源断开,上驱动活塞缸下端水道403通过上级液动系统 202a与上抗扭支撑总成钻井液流出水道404连通,上驱动活塞缸上端水道402 通过上级液动系统202a与上抗扭支撑总成钻井液流入水道405连通,使上驱动活塞杆318a向下移动,并拉动上斜花键筒316a下移从而带动上斜花键轴 315a反向转动,上斜花键轴315a再带动上凸轮轴308a上的凸轮转动,再通过上弹性件使三个上支撑块309a收回。The seventh step, as shown in Figure 21, as the drilling progresses, the central
第八步,如图22所示,随着钻井的进行,中心花键管1向下移动,上级抗扭支撑总成3a移动到总行程最上端,此时,上级电力控制系统201a中控制伸缩活塞杆602的电源断开,伸缩活塞缸下端水道407通过上级液动系统202a 与上抗扭支撑总成钻井液流入水道405连通,伸缩活塞缸上端水道406通过上级液动系统202a与上抗扭支撑总成钻井液流出水道404连通,使上级抗扭支撑总成3a向下移动,上级抗扭支撑总成3a与下级抗扭支撑总成3b相互靠拢。此时上级抗扭支撑总成3a移动到总行程最下端,随着钻井的进行,中心花键管1向下移动,上级抗扭支撑总成3a向总行程上端靠近到达初始状态的位置,重复进行第二至第八步即可达到随钻移动的技术效果。The eighth step, as shown in Figure 22, as the drilling progresses, the central
当随钻抗扭支撑系统在工作中出现故障时,为防止伸出的上支撑块309a 或下支撑块309b在起钻时发生卡钻,可以断开电源,此时,上回位活塞缸水道401通过上级液动系统202a与上抗扭支撑总成钻井液流出水道连通,下回位活塞缸水道414通过下级液动系统202b与下抗扭支撑总成钻井液流出水道 410连通,上凸轮轴308a通过上复位弹簧311a推动,使上凸轮轴308a上端卡槽与上端盖312a卡槽啮合,下凸轮轴308b通过下复位弹簧311b推动,使下凸轮轴308b下端斜槽与下端盖312b斜槽啮合;使上凸轮轴308a与下凸轮轴 308b回到初始位置,上支撑块309a与下支撑块309b通过上弹性件与下弹性件 507收回到装置中。When the torsion support system while drilling breaks down during work, in order to prevent the protruding
综上所述,抗扭支撑装置以连续油管内外流体压差为驱动力,用电控液动总成2来控制转动机构动作,从而驱动支撑机构304沿径向展开,使得支撑机构304紧密接触钻井井壁,有利于将井下动力钻具产生的反扭矩传递到井壁上,减小了钻井时连续油管所受的交变扭转力,降低了连续油管的更换频率;无需电泵提供驱动力,在压缩制造成本的同时减少了连续油管内置电缆的负荷,避免了在井下高温高压环境下,由于用电负荷过大无法有效散热而产生的故障;设计以复位弹簧311、第一卡接结构、第二卡接结构为主的断电保护机构,一方面能够确保装置稳定运转,另一发面即使断电支撑机构也能够自动收回,从而防止卡钻,操作更加方便;随钻抗扭支撑系统通过上、下两级抗扭支撑总成交替支撑于钻井井壁,并配合伸缩机构总成的伸缩运动,不仅满足了抵抗扭矩的作用,而且实现支撑系统的随钻移动,功能齐全,能够适应深井与超深井的钻井、完井、修井等多种井下作业。In summary, the anti-torsion support device uses the fluid pressure difference inside and outside the coiled tubing as the driving force, and uses the electronically controlled hydraulic assembly 2 to control the movement of the rotating mechanism, thereby driving the support mechanism 304 to expand in the radial direction, so that the support mechanism 304 is in close contact Drilling the well wall is beneficial to transmit the reaction torque generated by the downhole power drilling tool to the well wall, which reduces the alternating torsional force on the coiled tubing during drilling and reduces the frequency of coiled tubing replacement; no electric pump is required to provide driving force , reduce the load of the coiled tubing built-in cable while compressing the manufacturing cost, and avoid the failure caused by the inability to effectively dissipate heat due to the excessive power load in the downhole high temperature and high pressure environment; the design is based on the return spring 311 and the first clamping structure , The power-off protection mechanism based on the second clamping structure, on the one hand, can ensure the stable operation of the device, and on the other hand, even if the power is off, the support mechanism can be automatically retracted, so as to prevent the drill from sticking, and the operation is more convenient; the anti-torsion support while drilling The system is alternately supported on the drilling well wall through the upper and lower torsional support assemblies, and cooperates with the telescopic movement of the telescopic mechanism assembly, which not only meets the role of torque resistance, but also realizes the movement of the support system while drilling. It has complete functions and can It is suitable for various downhole operations such as drilling, completion and workover of deep and ultra-deep wells.
以上所揭露的仅为本发明一种较佳实施例而已,当然不能以此来限定本发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。What is disclosed above is only a preferred embodiment of the present invention, and of course it cannot limit the scope of rights of the present invention. Those of ordinary skill in the art can understand all or part of the process of realizing the above embodiments, and according to the rights of the present invention The equivalent changes required still belong to the scope covered by the invention.
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