CN115259724B - 一种赤泥的碱固化剂、胶凝材料及其制备方法 - Google Patents
一种赤泥的碱固化剂、胶凝材料及其制备方法 Download PDFInfo
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Abstract
本发明公开了一种赤泥的碱固化剂、胶凝材料及其制备方法,碱固化剂,由以下质量份的组分组成:脱硫石膏3‑10份,矿粉3‑15份,硅灰1‑3份,铝粉1‑4份,芒硝1‑2份,粉煤灰0.5‑10份。利用碱固化剂对赤泥进行碱固化后,赤泥基胶凝材料的pH值从10.2下降到8.1,碱金属离子(Na+)固化率达到52.3%,固碱性能大幅提升,所制备的赤泥基胶凝材料抗压强度得到答复提升。
Description
技术领域
本发明属于赤泥资源化利用技术领域,具体涉及一种赤泥的碱固化剂、胶凝材料及其制备方法。
背景技术
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。
赤泥是制铝工业提取氧化铝排出的工业固体废弃物,其中含有大量且难以脱除的强碱性化学物质,严重制约了赤泥的资源化利用。
现有的赤泥碱处理方式多为脱碱技术,赤泥的脱碱需要酸性溶液洗、酸性气体中和或者直接采用水洗。此种方法存在高成本及二次污染的问题。且工程工艺复杂,很难在工程上大规模实现。
此外,现有赤泥脱碱及固碱技术对赤泥实现脱碱或固碱处理,使得赤泥的碱性降低,而对赤泥本身物理性能未进行改变,使得赤泥处理后的附加值仍然不高。
发明内容
针对现有技术存在的不足,本发明的目的是提供一种赤泥的碱固化剂、胶凝材料及其制备方法。
为了实现上述目的,本发明是通过如下的技术方案来实现:
第一方面,本发明提供一种赤泥的碱固化剂,由以下质量份的组分组成:脱硫石膏3-10份,矿粉3-15份,硅灰1-3份,铝粉1-4份,芒硝1-2份,粉煤灰0.5-10份。
第二方面,本发明提供一种胶凝材料,由以下质量份的组分组成:赤泥40-60份,水泥10-20份,碱固化剂20-50份。
第三方面,本发明提供所述胶凝材料的制备方法,包括如下步骤:
将水泥、赤泥和碱固化剂按比例混合粉磨,即得。
上述本发明的一种或多种实施例取得的有益效果如下:
本发明中,利用碱固化剂对赤泥进行碱固化后,赤泥基胶凝材料的pH值从10.2下降到8.1,碱金属离子(Na+)固化率达到52.3%,固碱性能大幅提升,所制备的赤泥基胶凝材料抗压强度得到答复提升。
本发明中利用碱固化剂从矿物合成角度实现了赤泥的碱固化,使无活性的赤泥变为有活性的胶凝材料,有效缓解了因赤泥因碱含量过高带来的无法大规模资源化利用的问题、降低了赤泥的脱碱成本,且使赤泥变为有强度的胶凝材料。
附图说明
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。
图1是本发明实施例1中赤泥固碱制备胶凝材料的流程图;
图2是本发明实施例1和对比例2中赤泥基胶凝材料试块碱固化前后对比图;
图3是本发明实施例1-3,对比例1-2中赤泥碱固化胶凝材料试块的不同时间Na+浸出浓度对比图。
具体实施方式
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。
一种赤泥的碱固化剂,由以下质量份的组分组成:脱硫石膏3-10份,矿粉3-15份,硅灰1-3份,铝粉1-4份,芒硝1-2份,粉煤灰0.5-10份。
脱硫石膏:主要提供Ca2+、SO4 2-。
矿粉:主要提供[SiO4]-、[AlO4]-、Ca2+、[Al(OH)6]3-。
硅灰:辅助提供[SiO4]-。
铝粉:辅助提供[Al(OH)6]3-、AlO2-。
芒硝:辅助提供SO4 2-和Na+。
粉煤灰:辅助提供[SiO4]-、[AlO4]-。
多矿相生成反应机理如下:
[H3SiO4]-+[H3AlO4]-+Ca2+/Na+→C(N)-A-S-H↓ (2)
Al2O3+3.3Na2SO4+6.9Ca(OH)2+42.9H2O=3.0U-phase+3.6NaOH (3)。
在一些实施例中,碱固化剂,由以下质量份的组分组成:脱硫石膏3-8份,矿粉3-12份,硅灰1-3份,铝粉1-4份,芒硝1-2份,粉煤灰1-10份。
优选的,碱固化剂,由以下质量份的组分组成:脱硫石膏3-6份,矿粉3-12份,硅灰1-3份,铝粉1-3份,芒硝1-2份,粉煤灰1-6份。
进一步优选的,碱固化剂,由以下质量份的组分组成:脱硫石膏5份,矿粉10份,硅灰1份,铝粉2份,芒硝1份,粉煤灰1份。
第二方面,本发明提供一种胶凝材料,由以下质量份的组分组成:赤泥40-60份,水泥10-20份,碱固化剂20-50份。
在一些实施例中,所述胶凝材料,由以下质量份的组分组成:赤泥40-60份,水泥10-20份,碱固化剂20-40份。
优选的,所述水泥为硫铝酸盐水泥。
第三方面,本发明提供所述胶凝材料的制备方法,包括如下步骤:
将水泥、赤泥和碱固化剂按比例混合粉磨,即得。
下面结合实施例对本发明作进一步说明。
实施例1
所述赤泥碱固化胶凝材料制备流程,如图1所示。
具体为:将60份赤泥添加20份42.5快硬硫铝酸盐水泥及20份碱固化剂(包括5份脱硫石膏,5份矿粉,2份硅灰、2份金属铝粉、1份芒硝、5份粉煤灰)混合后粉磨均匀,过40目筛网筛分制备出胶凝材料原料。
赤泥为拜耳法赤泥:赤泥经150℃烘干处理,烘干赤泥含水率2%以下。
所述胶凝材料的各原料按照0.35水灰比,加水搅拌均匀后倒入20cm×20cm模具中成型,制备胶凝材料试块。所述胶凝材料试块移入恒温恒湿养护箱中养护56d后测试,养护温度为23±2℃,湿度99%。
AFt相,C-S-H相,C(N)-A-S-H相,Na+-AFm相为赤泥碱固化胶凝材料主要矿相,如图3所示。
所制备赤泥碱固化胶凝材料性能:56d抗压强度25MPa,浸出液pH值为9.72,Na+浸出浓度13.89mg/L,碱固化率为26.3%。
实施例2
所述赤泥碱固化胶凝材料制备方式如下:将50份赤泥添加20份硫铝酸盐水泥及30份碱固化剂(包括5份脱硫石膏,5份矿粉,2份硅灰、2份金属铝粉、1份芒硝、5份粉煤灰)混合后粉磨均匀,过40目筛网筛分制备出胶凝材料原料。所述胶凝材料原料按照0.35水灰比,加水搅拌均匀后倒入20cm×20cm模具中成型,制备胶凝材料试块。所述胶凝材料试块移入恒温恒湿养护箱中养护56d后测试,养护温度为23±2℃,湿度99%。
所制备赤泥碱固化胶凝材料性能:56d抗压强度29.5MPa,浸出液pH值为9.23,Na+浸出浓度11.55mg/L,碱固化率为35.5%。
实施例3
所述赤泥碱固化胶凝材料制备方式如下:将40份赤泥添加20份硫铝酸盐水泥及40份碱固化剂(包括5份脱硫石膏,10份矿粉,1份硅灰、2份金属铝粉、1份芒硝、1份粉煤灰)混合后粉磨均匀,过40目筛网筛分制备出胶凝材料原料。所述胶凝材料原料按照0.35水灰比,加水搅拌均匀后倒入20cm×20cm模具中成型,制备胶凝材料试块。所述胶凝材料试块移入恒温恒湿养护箱中养护56d后测试,养护温度为23±2℃,湿度99%。
所制备赤泥碱固化胶凝材料性能:56d抗压强度34.5MPa,浸出液pH值为8.1,Na+浸出浓度8.2mg/L,碱固化率为54.2%。
对比例1
所述赤泥碱固化胶凝材料制备方式如下:将100份赤泥粉磨均匀过40目筛网筛分制备出胶凝材料原料。所述胶凝材料原料按照0.35水灰比,加水搅拌均匀后倒入20cm×20cm模具中成型,制备胶凝材料试块。所述胶凝材料试块移入恒温恒湿养护箱中养护56d后测试,养护温度为23±2℃,湿度99%。
所制备赤泥碱固化胶凝材料性能:56d抗压强度0MPa,浸出液pH值为10.1,Na+浸出浓度17.9mg/L,碱固化率为0%。
对比例2
所述赤泥碱固化胶凝材料制备方式如下:将80份赤泥添加20份硫铝酸盐水泥粉磨均匀过40目筛网筛分制备出胶凝材料原料。所述胶凝材料原料按照0.35水灰比,加水搅拌均匀后倒入20cm×20cm模具中成型,制备胶凝材料试块。所述胶凝材料试块移入恒温恒湿养护箱中养护56d后测试,养护温度为23±2℃,湿度99%。
所制备赤泥碱固化胶凝材料性能:56d抗压强度13.5MPa,浸出液pH值为9.8,Na+浸出浓度16.9mg/L,碱固化率为5.6%。
对比例3
与实施例三的区别点在于:省略矿粉,其他均与实施例三相同。
所制备赤泥碱固化胶凝材料性能:56d抗压强度28.6MPa,浸出液pH值为9.5,Na+浸出浓度12.1mg/L,碱固化率为32.4%。
对比例4
与实施例三的区别点在于:省略硅灰,其他均与实施例三相同。
所制备赤泥碱固化胶凝材料性能:56d抗压强度32.8MPa,浸出液pH值为8.2,Na+浸出浓度8.8mg/L,碱固化率为50.8%。
对比例5
与实施例三的区别点在于:省略芒硝,其他均与实施例三相同。
所制备赤泥碱固化胶凝材料性能:56d抗压强度33.5MPa,浸出液pH值为8.4,Na+浸出浓度9.2mg/L,碱固化率为48.6%。
对比例6
与实施例三的区别点在于:省略铝粉,其他均与实施例三相同。
所制备赤泥碱固化胶凝材料性能:56d抗压强度30MPa,浸出液pH值为8.8,Na+浸出浓度10mg/L,碱固化率为44.1%。
对比例7
与实施例三的区别点在于:省略脱硫石膏,其他均与实施例三相同。所制备赤泥碱固化胶凝材料性能:56d抗压强度25.5MPa,浸出液pH值为8.3,Na+浸出浓度9.2mg/L,碱固化率为48.6%。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种胶凝材料,其特征在于:由以下质量份的组分组成:赤泥40-60份,水泥10-20份,碱固化剂20-50份;
所述碱固化剂由以下质量份的组分组成:脱硫石膏3-10份,矿粉3-15份,硅灰1-3份,铝粉1-4份,芒硝1-2份,粉煤灰0.5-10份。
2.根据权利要求1所述的胶凝材料,其特征在于:所述碱固化剂由以下质量份的组分组成:脱硫石膏3-8份,矿粉3-12份,硅灰1-3份,铝粉1-4份,芒硝1-2份,粉煤灰1-10份。
3.根据权利要求2所述的胶凝材料,其特征在于:所述碱固化剂由以下质量份的组分组成:脱硫石膏3-6份,矿粉3-12份,硅灰1-3份,铝粉1-3份,芒硝1-2份,粉煤灰1-6份。
4.根据权利要求3所述的胶凝材料,其特征在于:所述碱固化剂由以下质量份的组分组成:脱硫石膏5份,矿粉10份,硅灰1份,铝粉2份,芒硝1份,粉煤灰1份。
5.根据权利要求1所述的胶凝材料,其特征在于:所述胶凝材料由以下质量份的组分组成:赤泥40-60份,水泥10-20份,碱固化剂20-40份。
6.根据权利要求5所述的胶凝材料,其特征在于:所述胶凝材料由以下质量份的组分组成:赤泥40-50份,水泥15-20份,碱固化剂20-40份。
7.根据权利要求6所述的胶凝材料,其特征在于:所述胶凝材料由以下质量份的组分组成:赤泥40-50份,水泥15-20份,碱固化剂25-35份。
8.根据权利要求1所述的胶凝材料,其特征在于:所述水泥为硫铝酸盐水泥。
9.权利要求1-8任一所述胶凝材料的制备方法,其特征在于:包括如下步骤:
将水泥、赤泥和碱固化剂按比例混合粉磨,即得。
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