CN115259335A - A kind of wastewater acid-base neutralization control method and logic setting module - Google Patents
A kind of wastewater acid-base neutralization control method and logic setting module Download PDFInfo
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- 239000002351 wastewater Substances 0.000 title claims abstract description 230
- 238000006386 neutralization reaction Methods 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000002253 acid Substances 0.000 claims abstract description 152
- 239000003513 alkali Substances 0.000 claims abstract description 133
- 239000002585 base Substances 0.000 claims abstract description 77
- 239000000126 substance Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 96
- 239000002699 waste material Substances 0.000 claims description 18
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 15
- 238000013178 mathematical model Methods 0.000 claims description 14
- 238000004364 calculation method Methods 0.000 claims description 5
- 230000007935 neutral effect Effects 0.000 claims description 5
- 239000000243 solution Substances 0.000 description 26
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- -1 hydrogen ions Chemical class 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/008—Control or steering systems not provided for elsewhere in subclass C02F
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D11/00—Control of flow ratio
- G05D11/02—Controlling ratio of two or more flows of fluid or fluent material
- G05D11/035—Controlling ratio of two or more flows of fluid or fluent material with auxiliary non-electric power
- G05D11/08—Controlling ratio of two or more flows of fluid or fluent material with auxiliary non-electric power by sensing concentration of mixture, e.g. measuring pH value
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Abstract
Description
技术领域technical field
本发明属于核电厂化水系统调试、运行技术领域,具体涉及一种废水酸碱中和控制方法及逻辑设置模块。The invention belongs to the technical field of commissioning and operation of a chemical water system of a nuclear power plant, and in particular relates to a waste water acid-base neutralization control method and a logic setting module.
背景技术Background technique
在核电厂除盐水生产系统、凝结水精处理系统、循环水处理系统调试、运行过程中,会用到浓强酸、浓强碱溶液,就会产生酸、碱性废水,且强酸、强碱溶液中H+、OH-处于完全电离状态。废水中和装置,主要包括废水泵、废水池、搅拌器、远传pH计、浓酸计量箱、浓碱计量箱及其附属气动阀门、管道,配套化学系统的PLC控制设备。During the commissioning and operation of the desalinated water production system, condensate polishing system, and circulating water treatment system of nuclear power plants, concentrated strong acid and strong alkali solutions will be used, resulting in acid and alkaline wastewater, and strong acid and strong alkali solutions H + and OH - are in a fully ionized state. The wastewater neutralization device mainly includes wastewater pumps, wastewater tanks, agitators, remote pH meters, concentrated acid metering boxes, concentrated alkali metering boxes and their associated pneumatic valves, pipelines, and PLC control equipment for supporting chemical systems.
废水统一收集在废水中和池,通过浓硫酸、浓盐酸、浓氢氧化钠溶液等强酸、碱调节pH,直至废液pH值达到6-9之间,然后自中和池外排。当原废水排空口,再接收新的废水。如此往复运行。Wastewater is uniformly collected in the wastewater neutralization tank, and the pH is adjusted by strong acids and alkalis such as concentrated sulfuric acid, concentrated hydrochloric acid, and concentrated sodium hydroxide solution until the pH value of the waste liquid reaches between 6 and 9, and then discharged from the neutralization tank. When the original waste water is emptied, new waste water is received. So reciprocating operation.
由于pH调节过程是一个非线性过程,受制约于pH样水监测特性及pH计工作原理,其pH计显示值还有一定的滞后性,且在pH的中和点附近具有高灵敏度,基于现场简单的PLC逻辑编辑语言,很难实现较复杂的逻辑设定。实际废水酸碱中和操作过程中,均是通过人工手动操作执行,整个操作过程中,耗时较长,浓酸、浓碱消耗量大,大量重复性工作,往往无法取得较好效果。废水排放效率低,有时还会制约整个系统的正常运行。Since the pH adjustment process is a nonlinear process, subject to the monitoring characteristics of pH sample water and the working principle of the pH meter, the pH meter display value still has a certain hysteresis, and has high sensitivity near the neutral point of pH Simple PLC logic editing language is difficult to realize more complex logic settings. The actual wastewater acid-base neutralization process is performed manually. The entire process takes a long time, the consumption of concentrated acid and concentrated alkali is large, and a lot of repetitive work often fails to achieve good results. Wastewater discharge is inefficient and sometimes restricts the normal operation of the entire system.
发明内容Contents of the invention
本发明的目的是提供一种废水酸碱中和控制方法,能够提高酸液、碱液的利用率,减少对环境的危害同时节约人力物力成本。The purpose of the present invention is to provide a method for controlling the acid-base neutralization of waste water, which can improve the utilization rate of acid and lye, reduce the harm to the environment and save manpower and material costs.
为达到以上目的,本发明采用的技术方案是一种废水酸碱中和控制方法,用于核电厂的化水系统的废水酸碱中和设备的控制,所述废水酸碱中和设备中设置有废水池,还包括向所述废水池中注入浓酸的酸计量箱和向所述废水池中注入浓碱的碱计量箱,该方法包括如下步骤:In order to achieve the above object, the technical solution adopted in the present invention is a method for controlling acid-base neutralization of waste water, which is used for the control of acid-base neutralization equipment of waste water in the chemical water system of a nuclear power plant. There is a waste water pool, which also includes an acid metering box for injecting concentrated acid into the waste water pool and an alkali metering box for injecting concentrated alkali into the waste water pool, and the method includes the following steps:
步骤S1,程序运算所述废水池内的废水的体积V废水,并将所述废水进行搅拌;Step S1, the program calculates the volume Vwastewater of the waste water in the waste water pool, and stirs the waste water;
步骤S2,读取所述废水的pH值,当所述pH值<6时,计算所需浓碱溶液的设定量,向所述废水中加入设定量的浓碱,使得所述碱计量箱的液位降至设定值;当所述pH值>9时,计算所需浓酸溶液的设定量,向所述废水中加入设定量的浓酸,使得所述酸计量箱(14)的液位降至设定值;当6≤所述pH值≤9时,从所述废水池向外排放废水。Step S2, read the pH value of the waste water, when the pH value is <6, calculate the set amount of the required concentrated alkali solution, add the set amount of concentrated alkali solution to the waste water, so that the alkali metering The liquid level of tank drops to set value; When described pH value>9 time, calculate the set amount of required concentrated acid solution, add the set amount of concentrated acid in described waste water, make described acid metering box ( 14) the liquid level drops to the set value; when 6≤the pH value≤9, the waste water is discharged from the waste water pool.
进一步,further,
所述废水酸碱中和设备还包括连接在所述废水池上的进液管和排液管,所述进液管上设有进液阀,所述排液管上串联设置排液阀和废水泵,所述排液阀靠近所述排液管的出水一端;The waste water acid-base neutralization equipment also includes a liquid inlet pipe and a liquid discharge pipe connected to the waste water tank, the liquid inlet pipe is provided with a liquid inlet valve, and the liquid discharge pipe is provided with a liquid discharge valve and a waste water discharge pipe in series. pump, the discharge valve is close to the water outlet end of the discharge pipe;
在所述排液阀和所述废水泵之间的所述排液管上设置pH表;setting a pH meter on the drain pipe between the drain valve and the waste water pump;
还包括循环管,所述循环管的顶端连接在在所述排液阀和所述pH表之间的所述排液管上;所述循环管的底端设有搅拌器,所述搅拌器位于所述废水池中;所述循环管上设有再循环阀;Also comprising a circulation pipe, the top of the circulation pipe is connected on the drain pipe between the drain valve and the pH meter; the bottom end of the circulation pipe is provided with an agitator, and the agitator Located in the waste water pool; the circulation pipe is provided with a recirculation valve;
所述废水池上设有废水液位计;A waste water level gauge is provided on the waste water pool;
还包括设有第一进酸管、第二进酸管和酸液液位计的酸计量箱,所述第二进酸管与所述废水池相连;所述第一进酸管上设有第一进酸阀,所述第二进酸管上设有第二进酸阀;It also includes an acid metering box provided with a first acid inlet pipe, a second acid inlet pipe and an acid liquid level gauge, the second acid inlet pipe is connected to the waste water pool; the first acid inlet pipe is provided with The first acid inlet valve, the second acid inlet valve is provided on the second acid inlet pipe;
还包括设有第一进碱管、第二进碱管和碱液液位计的碱计量箱,所述第二进碱管与所述废水池相连;所述第一进碱管上设有第一进碱阀,所述第二进碱管上设有第二进碱阀;It also includes an alkali metering box provided with a first alkali inlet pipe, a second alkali inlet pipe and an alkali liquid level gauge, the second alkali inlet pipe is connected to the waste water pool; the first alkali inlet pipe is provided with The first alkali inlet valve, the second alkali inlet valve is provided with a second alkali inlet valve;
所述废水池为多个,互为备用,当一个所述废水池执行酸碱中和操作时,其余的所述废水池能够接收所述废水。There are multiple waste water pools, which serve as backups for each other. When one of the waste water pools performs acid-base neutralization operation, the rest of the waste water pools can receive the waste water.
进一步,在所述步骤S1中,具体包括:Further, in the step S1, it specifically includes:
步骤S1.1,值班员手动触发废水酸碱中和程序;Step S1.1, the operator on duty manually triggers the waste water acid-base neutralization procedure;
步骤S1.2,关闭所述进液阀和所述排液阀,开启所述再循环阀;Step S1.2, closing the liquid inlet valve and the liquid discharge valve, and opening the recirculation valve;
步骤S1.3,开启所述第一进酸阀和所述第一进碱阀,当所述酸液液位计出现液位高报警时,关闭所述第一进酸阀;当所述碱液液位计出现液位高报警时,关闭所述第一进碱阀;Step S1.3, open the first acid inlet valve and the first alkali inlet valve, and close the first acid inlet valve when the acid liquid level gauge has a high liquid level alarm; When a high liquid level alarm occurs on the liquid level gauge, close the first alkali inlet valve;
步骤S1.4,启动所述废水泵,通过所述搅拌器对所述废水池中的所述废水进行搅拌混合,直至所述pH值稳定,所述pH值是指所述pH表显示的pH数值。Step S1.4, start the wastewater pump, stir and mix the wastewater in the wastewater pool with the agitator until the pH value is stable, the pH value refers to the pH displayed on the pH meter value.
进一步,在所述步骤S2中,具体包括:Further, in the step S2, it specifically includes:
步骤S2.1,根据所述pH值执行条件判断,当所述pH值<6时,开启所述第二进碱阀,向所述废水池加入设定量的碱液;当所述pH值>9时,开启所述第二进酸阀,开始向所述废水池加入设定量的酸液;当6≤所述pH值≤9时,开启所述排液阀,关闭所述再循环阀,所述废水池开始外排所述废水;Step S2.1, judging according to the execution conditions of the pH value, when the pH value is <6, open the second alkali inlet valve, and add a set amount of lye to the waste water pool; when the pH value is When >9, open the second acid inlet valve and start adding a set amount of acid solution to the waste water pool; when 6≤the pH value≤9, open the drain valve and close the recirculation valve, the waste water pond starts to discharge the waste water;
步骤S2.2,当所述废水液位计出现低液位报警时,关闭所述废水泵;Step S2.2, when the waste water level gauge has a low liquid level alarm, turn off the waste water pump;
步骤S2.3,所述废水池处于备用状态。Step S2.3, the waste water pool is in standby state.
进一步,在所述步骤S1.2中,使得执行酸碱中和操作的所述废水池中的所述废水处于一个相对稳定状态,根据所述废水的液位高度,通过数学模型公式,运算出废水体积;Further, in the step S1.2, the waste water in the waste water pool performing the acid-base neutralization operation is kept in a relatively stable state, and according to the liquid level of the waste water, the mathematical model formula is used to calculate waste water volume;
废水体积V废水=S废水池×H废水;Wastewater volume V waste water = S waste water pool × H waste water ;
S废水是指所述废水池的截面积;S waste water refers to the sectional area of described waste water pool;
H废水是指废水的液位高度。H waste water refers to the liquid level height of waste water.
进一步,在所述步骤S1.3中,所述酸计量箱和所述碱计量箱中容纳有足够一次酸碱中和操作所需用量的浓酸和浓碱;在酸碱中和过程中,若所述酸计量箱或所述碱计量箱出现液位低报警,则将向所述酸计量箱或所述碱计量箱中自动补充所述浓酸或所述浓碱。Further, in the step S1.3, the acid metering box and the alkali metering box contain enough concentrated acid and concentrated alkali for an acid-base neutralization operation; during the acid-base neutralization process, If a low liquid level alarm occurs in the acid metering box or the alkali metering box, the concentrated acid or the concentrated alkali will be automatically replenished into the acid metering box or the alkali metering box.
进一步,在所述步骤S2.1中,通过数学模型公式,计算所述废水池的所述废水中的氢离子物质浓度和氢氧根离子物质浓度以及所需用量的所述浓碱和所述浓酸的体积,并通过计算所述废液的液位高度控制所述浓酸和所述浓碱的所需用量;具体数学模型公式如下:Further, in the step S2.1, the concentration of the hydrogen ion substance and the concentration of the hydroxide ion substance in the waste water of the waste water pond and the required amount of the concentrated alkali and the The volume of concentrated acid, and by calculating the liquid level height of described waste liquid, control the required consumption of described concentrated acid and described concentrated alkali; Concrete mathematical model formula is as follows:
浓酸中氢离子物质浓度: Concentration of hydrogen ion species in concentrated acid:
浓碱中氢氧根离子物质浓度: Concentration of hydroxide ion species in concentrated alkali:
其中,in,
ρ浓酸是指20℃时浓酸的密度;ρ Concentrated acid refers to the density of concentrated acid at 20°C;
ρ浓碱是指20℃时浓酸的密度;ρconcentrated alkali refers to the density of concentrated acid at 20°C;
W%是指浓酸中溶质的质量份数或者浓碱中溶质的质量份数;W% refers to the mass fraction of solute in concentrated acid or the mass fraction of solute in concentrated alkali;
M浓酸是指浓酸的摩尔质量;M concentrated acid refers to the molar mass of concentrated acid;
M浓碱是指浓碱的摩尔质量;M concentrated alkali refers to the molar mass of concentrated alkali;
当达到pH中性点时,pH值为7时,[H+]=[OH-]=1×10-7mo/L;When reaching the pH neutral point, when the pH value is 7, [H + ]=[OH - ]=1×10 -7 mo/L;
在进行酸碱中和操作前,所述浓酸和所述浓碱先流入所述酸计量箱和所述碱计量箱,通过所述酸计量箱和所述碱计量箱的液位高度来控制所述浓酸和所述浓碱的所需用量,所述酸计量箱和所述碱计量箱为标准圆柱型;Before the acid-base neutralization operation, the concentrated acid and the concentrated alkali first flow into the acid metering box and the alkali metering box, and are controlled by the liquid levels of the acid metering box and the alkali metering box The required amount of the concentrated acid and the concentrated alkali, the acid metering box and the alkali metering box are standard cylindrical;
当废液pH<7时,加碱中和,需添加所述浓碱的体积:When the waste liquid pH<7, add alkali for neutralization, the volume of the concentrated alkali needs to be added:
当废液pH>7时,加酸中和,需添加所述浓酸的体积:When the waste liquid pH>7, add acid to neutralize, need to add the volume of described concentrated acid:
废液pH是指所述pH表显示的pH数值;Waste liquid pH refers to the pH value shown in the pH meter;
是指酸碱中和操作之前所述废水中的氢离子物质浓度; refers to the concentration of hydrogen ion substances in the wastewater before the acid-base neutralization operation;
是指酸碱中和操作之前所述废水中的氢氧根离子物质浓度; Refers to the concentration of hydroxide ion substances in the wastewater before the acid-base neutralization operation;
是指中和状态下所述废水中的氢离子物质浓度; refers to the concentration of hydrogen ion substances in the wastewater in a neutralized state;
是指中和状态下所述废水中的氢氧根离子物质浓度; Refers to the concentration of hydroxide ion substances in the wastewater in a neutralized state;
是指浓酸中氢离子物质浓度; Refers to the concentration of hydrogen ion species in concentrated acid;
是指浓碱中氢氧根离子物质浓度; Refers to the concentration of hydroxide ion species in concentrated alkali;
还包括偏差常数K偏差 Also includes the bias constant K bias
V实际液体体积是指实际酸碱中和操作中所需浓酸和浓碱的体积;V Actual liquid volume refers to the volume of concentrated acid and concentrated alkali required in the actual acid-base neutralization operation;
V理论液体体积是指计算酸碱中和操作中所需浓酸和浓碱的体积;V Theoretical liquid volume refers to the volume of concentrated acid and concentrated alkali required in the calculation of acid-base neutralization operation;
K偏差为1.09。The K bias is 1.09.
进一步,在所述步骤S2.2中,废液排放过程中,始终监测所述pH值,当所述pH值出现变化时,开启所述再循环阀,关闭所述排液阀,然后再关闭所述废水泵。Further, in the step S2.2, during the waste liquid discharge process, the pH value is always monitored, and when the pH value changes, the recirculation valve is opened, the drain valve is closed, and then closed again The waste water pump.
为达到以上目的,本发明还公开了一种废水酸碱中和控制方法的一种废水酸碱中和的逻辑设置模块,所述逻辑设置模块设置在控制所述废水酸碱中和设备运行的PLC程序中,在所述步骤S2中,所述逻辑设置模块进行逻辑运算,计算所需浓碱溶液的设定量和所需浓酸溶液的设定量;In order to achieve the above purpose, the present invention also discloses a logic setting module for acid-base neutralization of waste water in a control method for acid-base neutralization of waste water. In the PLC program, in the step S2, the logic setting module performs logic operations to calculate the set amount of the required concentrated alkali solution and the set amount of the required concentrated acid solution;
所述逻辑设置模块包括第一子模块和第二子模块;The logic setting module includes a first submodule and a second submodule;
所述第一子模块用于控制所述PLC程序实现步骤S1.2,步骤S1.3,步骤S1.4;所述步骤S1.2中的数学模型公式设置在所述第一子模块中;The first submodule is used to control the PLC program to implement steps S1.2, S1.3, and S1.4; the mathematical model formula in the step S1.2 is set in the first submodule;
所述第二子模块用于控制所述PLC程序实现步骤S2.1、所述步骤S2.2;所述步骤S2.1中的数学模型公式设置在所述第二子模块中。The second sub-module is used to control the PLC program to implement step S2.1 and step S2.2; the mathematical model formula in the step S2.1 is set in the second sub-module.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明所提供的废水酸碱中和控制方法能够显著提高对废水池16中的废水的pH调节效率,可实现1-2次循环,完成整池废水排放工作。缩短废水中和操作时间,提高废水排放效率,大大降低人力的投入,节约浓酸、浓碱使用量。The wastewater acid-base neutralization control method provided by the present invention can significantly improve the pH adjustment efficiency of the wastewater in the wastewater pool 16, realize 1-2 cycles, and complete the discharge of wastewater from the entire pool. Shorten the operation time of wastewater neutralization, improve the efficiency of wastewater discharge, greatly reduce the input of manpower, and save the consumption of concentrated acid and concentrated alkali.
附图说明Description of drawings
图1是本发明具体实施方式中所述的一种废水酸碱中和控制方法的逻辑示意图;Fig. 1 is a logical schematic diagram of a kind of waste water acid-base neutralization control method described in the specific embodiment of the present invention;
图2是本发明具体实施方式中所述的核电厂的化水系统的废水酸碱中和设备的示意图;Fig. 2 is the schematic diagram of the wastewater acid-base neutralization equipment of the chemical water system of the nuclear power plant described in the specific embodiment of the present invention;
图中:1-进液阀,2-排液阀,3-再循环阀,4-第一进酸阀,5-第一进碱阀,6-废水泵,7-第二进碱阀,8-第二进酸阀,9-酸液液位计,10-碱液液位计,11-pH表,12-废水液位计,13-搅拌器,14-酸计量箱,15-碱计量箱,16-废水池,17-进液管,18-排液管,19-循环管,20-第一进酸管,21-第一进碱管,22-第二进酸管,23-第二进碱管。In the figure: 1-liquid inlet valve, 2-liquid discharge valve, 3-recirculation valve, 4-first acid inlet valve, 5-first alkali inlet valve, 6-wastewater pump, 7-second alkali inlet valve, 8-second acid inlet valve, 9-acid liquid level gauge, 10-lye liquid level gauge, 11-pH meter, 12-wastewater level gauge, 13-agitator, 14-acid metering box, 15-alkali Metering box, 16-wastewater tank, 17-inlet pipe, 18-drainage pipe, 19-circulation pipe, 20-first acid inlet pipe, 21-first alkali inlet pipe, 22-second acid inlet pipe, 23 -Second alkali inlet pipe.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本发明提供的一种废水酸碱中和控制方法,用于核电厂的化水系统的废水酸碱中和设备的控制(包括核电厂凝结水精处理系统、电解制氯系统、除盐水生产系统的废水酸碱中和工作,或类似结构的废水酸碱中和操作),废水酸碱中和设备(如图2所示)中设置有废水池16,还包括连接在废水池16上的进液管17和排液管18,进液管17上设有进液阀1,排液管18上串联设置排液阀2和废水泵6,排液阀2靠近排液管18的出水一端;The present invention provides a wastewater acid-base neutralization control method, which is used for the control of wastewater acid-base neutralization equipment in the chemical water system of a nuclear power plant (including a nuclear power plant condensate polishing system, an electrolytic chlorine production system, and a desalinated water production system. waste water acid-base neutralization work, or the waste water acid-base neutralization operation of similar structure), waste water acid-base neutralization equipment (as shown in Figure 2) is provided with waste water pond 16, also comprises the inlet that is connected on waste water pond 16 A
在排液阀2和废水泵6之间的排液管18上设置pH表11;A
还包括循环管19,循环管19的顶端连接在在排液阀2和pH表11之间的排液管18上;循环管19的底端设有搅拌器13,搅拌器13位于废水池16中;循环管19上设有再循环阀3;Also comprise
废水池16上设有废水液位计12;The waste water tank 16 is provided with a waste
还包括设有第一进酸管20、第二进酸管22和酸液液位计9的酸计量箱14(用于向废水池16中注入浓酸),第二进酸管22与废水池16相连;第一进酸管20上设有第一进酸阀4,第二进酸管22上设有第二进酸阀8;Also include the acid metering tank 14 (for injecting concentrated acid into the waste water pool 16) that is provided with the first
还包括设有第一进碱管21、第二进碱管23和碱液液位计10的碱计量箱15(用于向废水池16中注入浓碱),第二进碱管23与废水池16相连;第一进碱管21上设有第一进碱阀5,第二进碱管23上设有第二进碱阀7;Also comprise the
废水池16为多个,互为备用,当一个废水池16执行酸碱中和操作时,其余的废水池16能够接收废水,冗余设置。There are multiple waste water pools 16, which serve as backups for each other. When one waste water pool 16 performs an acid-base neutralization operation, the rest of the waste water pools 16 can receive waste water and are redundantly set.
该废水酸碱中和控制方法包括如下步骤:The wastewater acid-base neutralization control method comprises the following steps:
步骤S1,程序运算废水池16内的废水的体积V废水,并将废水进行充分搅拌;Step S1, the program calculates the volume V of the waste water in the waste water pool 16, and fully stirs the waste water;
步骤S2,读取废水的pH值,当pH值<6时,计算所需浓碱溶液的设定量,向废水中加入设定量的浓碱,使得所述碱计量箱15的液位降至设定值;当pH值>9时,计算所需浓酸溶液的设定量,向废水中加入设定量的浓酸,使得酸计量箱14的液位降至设定值;当6≤pH值≤9时,从废水池16向外排放废水。Step S2, read the pH value of the waste water, when the pH value is <6, calculate the set amount of the required concentrated alkali solution, add the set amount of concentrated alkali to the waste water, so that the liquid level of the
如图1所示,在步骤S1中,具体包括:As shown in Figure 1, in step S1, specifically include:
步骤S1.1,值班员手动触发废水酸碱中和程序;Step S1.1, the operator on duty manually triggers the waste water acid-base neutralization procedure;
步骤S1.2,关闭进液阀1和排液阀2,开启再循环阀3;废水池16单独隔离,在进行酸碱中和(pH稳定调节)过程中,废水池16无新废液进入,也无废液排出,废水处于相对稳定状态;Step S1.2, close the liquid inlet valve 1 and the liquid discharge valve 2, and open the recirculation valve 3; the waste water pool 16 is isolated separately, and no new waste liquid enters the waste water pool 16 during the process of acid-base neutralization (pH stability adjustment) , and no waste liquid is discharged, and the waste water is in a relatively stable state;
步骤S1.3,开启第一进酸阀4和第一进碱阀5(酸计量箱14开始备酸,碱计量箱15开始备碱),当酸液液位计9出现液位高报警时,关闭第一进酸阀4;当碱液液位计10出现液位高报警时,关闭第一进碱阀5;Step S1.3, open the first acid inlet valve 4 and the first alkali inlet valve 5 (the
步骤S1.4,启动废水泵6,通过搅拌器13对废水池16中的废水进行搅拌混合,直至pH值稳定,pH值是指pH表11显示的pH数值。Step S1.4, start the
如图1所示,在步骤S2中,具体包括:As shown in Figure 1, in step S2, specifically include:
步骤S2.1,pH表11的数值稳定后,根据pH值执行条件判断,当pH值<6时,开启第二进碱阀7,向废水池16加入设定量的碱液;当pH值>9时,开启第二进酸阀8,开始向废水池16加入设定量的酸液;当6≤pH值≤9时,开启排液阀2,关闭再循环阀3,废水池16开始外排废水;Step S2.1, after the value of the
步骤S2.2,当废水液位计12出现低液位报警时,关闭废水泵6;Step S2.2, when the waste
步骤S2.3,废水池16处于备用状态。Step S2.3, the waste water pool 16 is in standby state.
在步骤S1.2中,使得执行酸碱中和操作的废水池16中的废水处于一个相对稳定状态,根据废水的液位高度,通过数学模型公式,运算出废水体积;In step S1.2, make the waste water in the waste water pool 16 performing the acid-base neutralization operation be in a relatively stable state, and calculate the waste water volume according to the liquid level height of the waste water through a mathematical model formula;
废水体积V废水=S废水池×H废水;Wastewater volume V waste water = S waste water pool × H waste water ;
S废水是指废水池16的截面积;S waste water refers to the cross-sectional area of waste water pond 16;
H废水是指废水的液位高度,废水池16的截面为规则的长方形,可预先计算出截面积S废水。H waste water refers to the liquid level height of waste water, the cross-section of the waste water pool 16 is a regular rectangle, and the cross-sectional area S waste water can be calculated in advance.
在步骤S1.3中,酸计量箱14和碱计量箱15中容纳有足够一次酸碱中和操作所需用量的浓酸和浓碱;在酸碱中和过程中,若酸计量箱14或碱计量箱15出现液位低报警,则将向酸计量箱14或碱计量箱15中自动补充浓酸或浓碱。In step S1.3, the
在步骤S2.1中,通过数学模型公式,计算废水池16的废水中的氢离子物质浓度和氢氧根离子物质浓度以及所需用量的浓碱和浓酸的体积,并通过计算废液的液位高度控制浓酸和浓碱的所需用量;具体数学模型公式如下:In step S2.1, by mathematical model formula, calculate the concentration of hydrogen ion substance and the concentration of hydroxide ion substance in the waste water of waste water pond 16 and the volume of the concentrated alkali of required amount and concentrated acid, and by calculating the waste liquid The liquid level controls the required amount of concentrated acid and concentrated alkali; the specific mathematical model formula is as follows:
浓酸中氢离子物质浓度: Concentration of hydrogen ion species in concentrated acid:
浓碱中氢氧根离子物质浓度: Concentration of hydroxide ion species in concentrated alkali:
其中,in,
ρ浓酸是指20℃时浓酸的密度;ρ Concentrated acid refers to the density of concentrated acid at 20°C;
ρ浓碱是指20℃时浓酸的密度;ρconcentrated alkali refers to the density of concentrated acid at 20°C;
W%是指浓酸中溶质的质量份数或者浓碱中溶质的质量份数;W% refers to the mass fraction of solute in concentrated acid or the mass fraction of solute in concentrated alkali;
M浓酸是指浓酸的摩尔质量;M concentrated acid refers to the molar mass of concentrated acid;
M浓碱是指浓碱的摩尔质量;M concentrated alkali refers to the molar mass of concentrated alkali;
举例说明:核电厂中水处理所使用的酸碱液主要有浓盐酸、浓硫酸、浓氢氧化钠。均为强酸、强碱性溶液,氢离子、氢氧根离子均为完全电解状态。为方便理解计算,以31%浓盐酸和32%浓氢氧化钠溶液进行演示计算其溶液氢离子、氢氧根离子浓度。For example: the acid and alkali solutions used in water treatment in nuclear power plants mainly include concentrated hydrochloric acid, concentrated sulfuric acid, and concentrated sodium hydroxide. Both are strong acid and strong alkaline solutions, and the hydrogen ions and hydroxide ions are in a completely electrolytic state. For the convenience of understanding and calculation, 31% concentrated hydrochloric acid and 32% concentrated sodium hydroxide solution are used to demonstrate and calculate the concentration of hydrogen ions and hydroxide ions in the solution.
ρ浓盐酸:浓盐酸溶液密度,20℃时,密度为1.155Kg/L;ρ浓碱:浓碱溶液密度,20℃时,密度为1.349Kg/L;ρconcentrated hydrochloric acid : the density of concentrated hydrochloric acid solution, at 20°C, the density is 1.155Kg/L; ρconcentrated alkali : the density of concentrated alkali solution, at 20°C, the density is 1.349Kg/L;
pH值是溶液酸碱性的量度,pH值为每升溶液中氢离子浓度的负对数,pH值中和曲线形状和溶液中酸碱的离解常数相关,酸碱中和反应为可逆反应,当化学正逆反应速率相等时,处于化学平衡状态;水中氢离子和氢氧根离子浓度相同,在25℃时水的电离平衡常数是Kw;The pH value is a measure of the acidity and alkalinity of the solution. The pH value is the negative logarithm of the hydrogen ion concentration per liter of the solution. The shape of the pH neutralization curve is related to the dissociation constant of the acid-base in the solution. The acid-base neutralization reaction is a reversible reaction. When the chemical forward and reverse reaction rates are equal, it is in a chemical equilibrium state; the concentration of hydrogen ions and hydroxide ions in water is the same, and the ionization equilibrium constant of water at 25°C is K w ;
Kw=[H+]×[OH-]=1×10-14 K w =[H + ]×[OH - ]=1×10 -14
当达到pH中性点时,pH值为7时,[H+]=[OH-]=1×10-7mo/L;When reaching the pH neutral point, when the pH value is 7, [H + ]=[OH - ]=1×10 -7 mo/L;
由于浓酸\浓碱的浓度较高,从而每次中和操作需要的量相对不是很大,所以在进行酸碱中和操作前,浓酸和浓碱先流入酸计量箱14和碱计量箱15,通过酸计量箱14和碱计量箱15的液位高度来控制浓酸和浓碱的所需用量,酸计量箱14和碱计量箱15为标准圆柱型;Due to the high concentration of concentrated acid\concentrated alkali, the amount needed for each neutralization operation is relatively small, so before the acid-base neutralization operation, the concentrated acid and concentrated alkali first flow into the
当废液pH<7时,加碱中和,需添加浓碱的体积:When the pH of the waste liquid is less than 7, add alkali to neutralize, and the volume of concentrated alkali needs to be added:
当废液pH>7时,加酸中和,需添加浓酸的体积:When the pH of the waste liquid is more than 7, add acid to neutralize, and the volume of concentrated acid needs to be added:
废液pH是指pH表11显示的pH数值;Waste liquid pH refers to the pH value shown in pH Table 11;
是指酸碱中和操作之前废水中的氢离子物质浓度, It refers to the concentration of hydrogen ion substances in the wastewater before the acid-base neutralization operation,
是指酸碱中和操作之前废水中的氢氧根离子物质浓度, Refers to the concentration of hydroxide ion substances in the wastewater before the acid-base neutralization operation,
是指中和状态下废水中的氢离子物质浓度, It refers to the concentration of hydrogen ion substances in the wastewater in the neutral state,
是指中和状态下废水中的氢氧根离子物质浓度; Refers to the concentration of hydroxide ion substances in the wastewater in a neutralized state;
是指浓酸中氢离子物质浓度; Refers to the concentration of hydrogen ion species in concentrated acid;
是指浓碱中氢氧根离子物质浓度; Refers to the concentration of hydroxide ion species in concentrated alkali;
还包括偏差常数K偏差,在实际废水中和过程中,由于管道内残留液体、计量箱残留液体、液位计偏差、废水池施工偏差等原因影响,实际中和所需浓酸碱溶液与计算值会有偏差,而此部分影响又是固定的,可试验确定的,因此引入偏差常数K偏差;It also includes the deviation of the deviation constant K. In the process of actual wastewater neutralization, due to the influence of residual liquid in the pipeline, residual liquid in the metering tank, deviation of the liquid level gauge, and construction deviation of the waste water tank, the concentrated acid-base solution required for actual neutralization is different from the calculation There will be deviations in the value, and this part of the influence is fixed and can be determined experimentally, so the deviation constant K deviation is introduced;
V实际液体体积是指实际酸碱中和操作中所需浓酸和浓碱的体积;V Actual liquid volume refers to the volume of concentrated acid and concentrated alkali required in the actual acid-base neutralization operation;
V理论液体体积是指计算酸碱中和操作中所需浓酸和浓碱的体积;V Theoretical liquid volume refers to the volume of concentrated acid and concentrated alkali required in the calculation of acid-base neutralization operation;
K偏差通过反复中和验证,得到经验值为1.09(跟酸碱溶液管道的管径、长度以及管壁粗糙度有关)。The K deviation is verified through repeated neutralization, and the empirical value is 1.09 (related to the diameter, length and wall roughness of the acid-base solution pipeline).
在步骤S2.2中,废液排放过程中,始终监测pH值,当pH值出现变化时,开启再循环阀3,关闭排液阀2,然后再关闭废水泵6。In step S2.2, the pH value is always monitored during the discharge of the waste liquid. When the pH value changes, the recirculation valve 3 is opened, the drain valve 2 is closed, and the
本发明还公开了一种废水酸碱中和控制方法的一种废水酸碱中和控制的逻辑设置模块,逻辑设置模块设置在控制废水酸碱中和设备运行的PLC程序中(逻辑设置模块中设置的废水酸碱中和逻辑可实现自动闭环控制),在步骤S2中,逻辑设置模块进行逻辑运算,计算所需浓碱溶液的设定量和所需浓酸溶液的设定量,The invention also discloses a logic setting module for waste water acid-base neutralization control of a waste water acid-base neutralization control method, the logic setting module is set in the PLC program for controlling the operation of waste water acid-base neutralization equipment The set wastewater acid-base neutralization logic can realize automatic closed-loop control), in step S2, the logic setting module performs logical operation to calculate the set amount of the required concentrated alkali solution and the set amount of the required concentrated acid solution,
逻辑设置模块包括第一子模块和第二子模块;The logic setting module includes a first submodule and a second submodule;
第一子模块用于控制PLC程序实现步骤S1.2,步骤S1.3,步骤S1.4;步骤S1.2中(计算废水体积)的数学模型公式设置在第一子模块中;The first submodule is used to control the PLC program to realize steps S1.2, step S1.3, and step S1.4; the mathematical model formula (calculating the waste water volume) in the step S1.2 is set in the first submodule;
第二子模块用于控制PLC程序实现步骤S2.1、步骤S2.2;步骤S2.1中的数学模型公式设置在第二子模块中。The second sub-module is used to control the PLC program to realize steps S2.1 and S2.2; the mathematical model formula in step S2.1 is set in the second sub-module.
本发明所述的装置并不限于具体实施方式中所述的实施例,本领域技术人员根据本发明的技术方案得出其他的实施方式,同样属于本发明的技术创新范围。The device described in the present invention is not limited to the examples described in the specific implementation manner. Other implementation manners obtained by those skilled in the art according to the technical solution of the present invention also belong to the technical innovation scope of the present invention.
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