Anti-falling construction elevator
Technical Field
The invention relates to the technical field of construction elevators, in particular to a fall-preventing construction elevator.
Background
In recent years, with the gradual acceleration of industrialized footsteps, elevators have been widely used in various industries such as factories, construction sites, coal mines and the like. In the construction engineering, an elevator is often used for auxiliary construction. The elevator is a multifunctional lifting loading and unloading mechanical device. However, if the machine is used, the wire rope breaks or other similar connecting structures fail, the lifting platform rapidly falls, which is a quite dangerous situation.
Therefore, the anti-falling guarantee mechanism is added on the elevator to guarantee the stable use of the elevator, but the existing anti-falling design is complex, and the normal falling of the elevator table can be influenced by some designs for preventing falling.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a fall-preventing construction lifter which has a fall-preventing function and avoids safety accidents.
The technical scheme adopted by the invention is as follows: the anti-falling construction elevator comprises an elevator frame, an elevator cabin arranged on the elevator frame, a driving control unit for driving the elevator cabin to move up and down along the elevator frame, and an anti-falling device; the anti-falling device comprises anti-falling rails positioned at the outer sides of two ends of the lifting cabin corresponding to the lifting frame, the anti-falling rails are arranged along the moving direction of the lifting cabin, and friction surfaces are arranged on the surfaces, opposite to the lifting cabin, of the anti-falling rails; the elevator is characterized in that a plurality of speed reducing wheel sets which are arranged at intervals are arranged on the outer side of the elevator cabin opposite to the anti-falling track, an anti-lock unit is arranged on each speed reducing wheel set, each speed reducing wheel set is arranged on a brake plate positioned on the outer side of the elevator cabin, a brake mechanism for controlling the brake plates to move horizontally is arranged on the elevator cabin, a trigger controller is connected with signals of the brake mechanisms, the trigger controller is also connected with an acceleration sensor arranged on the elevator cabin, and when the acceleration sensor monitors that the descending speed of the elevator cabin is higher than a set value of the trigger controller, the trigger controller controls the brake mechanism to operate so that the brake plates move to one side of the anti-falling track, and the speed reducing wheel sets are in rolling contact with the anti-falling track and trigger the anti-lock unit to enable the elevator cabin to be decelerated; the braking board still is equipped with telescopic machanism with the relative one side of anti-falling track, telescopic machanism's flexible end install can with anti-falling track in close contact's locking board, locking board surface is equipped with the locking latch that arranges with the friction surface juxtaposing, locking latch can cooperate with the cooperation latch of locating on the anti-falling track, works as after the elevator cabin descends under the speed reduction effect of speed reduction wheelset, telescopic machanism control locking board makes locking latch mesh with the cooperation latch with anti-falling track contact, finally makes the elevator cabin stop the removal.
In the technical scheme, a lifting cabin of the construction lifter is arranged on a lifting frame and moves up and down pneumatically through a driving unit; when the lifting cabin breaks down and falls down rapidly, the falling of the lifting cabin can be avoided through the falling protection device; the acceleration sensor positioned on the lifting cabin is used for accelerating downward movement of the lifting cabin, when the lifting cabin loses control and rapidly drops, the detection data detected by the acceleration sensor are compared through the trigger controller, and when the detected acceleration is higher than the set value of the trigger controller, the braking plate can be operated to move to one side of the anti-drop track through the braking mechanism, so that the speed reduction wheel set is in rolling contact with the anti-drop track, and the anti-lock unit is triggered to slow down the lifting cabin; in addition, after the speed of the lifting cabin is reduced under the decelerating action of the decelerating wheel group, the telescopic mechanism controls the locking plate to be contacted with the anti-falling track, so that the locking latch is meshed with the matched latch, and finally, the lifting cabin stops moving. According to the technical scheme, the lifting cabin is stopped moving through the deceleration braking and the corresponding structure locking, so that the safety accident caused by falling of the lifting cabin is avoided, and the safety protection device has higher safety guarantee.
Further, a damping block in sliding fit with the lifting cabin is arranged on one side of the lifting cabin, corresponding to the anti-falling rail, dampers are arranged at the upper end and the lower end of the damping block, and the brake mechanism is arranged on the damping block.
Further, the braking mechanism comprises a fork-shear type stretching frame positioned between a braking plate and a damping block, positioning columns and control studs are horizontally arranged at two ends of the braking plate, the positioning columns are in plug-in fit with the damping block, one end of each control stud is in threaded fit with the braking plate, the other end of each control stud is in transmission connection with a motor assembly arranged on the damping block, and the motor assembly is in signal connection with a trigger controller.
Further, a friction block is arranged on the speed reduction wheel set, and when the speed reduction wheel set is in rolling contact with the friction surface, the friction block is in tight contact with the friction surface.
Further, telescopic machanism includes the pneumatic cylinder and installs the support column at the cabin both sides lower extreme, support column one end is articulated with the cabin, and the other end is equipped with the locking mounting panel of installation locking plate, the pneumatic cylinder both ends are articulated with cabin and support column middle part respectively, the pneumatic cylinder passes through control circuit and trigger controller signal connection.
Further, the anti-falling track comprises an inner layer and an outer layer, the inner layer and the outer layer are detachably connected, the friction surface and the locking latch are arranged on the inner layer in parallel, and a fixing frame fixedly connected with the lifting frame is arranged on the outer side of the outer layer.
Further, the lower end of the lifting frame is provided with a buffer mechanism right below the corresponding lifting cabin, the buffer mechanism comprises a buffer plate, a plurality of damping springs are arranged below the buffer plate, and the damping springs are arranged on a buffer table arranged at the lower end of the lifting frame.
Further, one side of the lifting frame is provided with a U-shaped protection frame which is arranged from top to bottom, a protection net is paved on the protection frame, escape stairs which are installed on the lifting frame are arranged in the protection frame, and an emergency cabin door is arranged on one side of the lifting cabin, which corresponds to the protection frame.
The beneficial effects of the invention are as follows: the lifting cabin of the construction elevator is arranged on the lifting frame, and the falling of the lifting cabin can be avoided through the falling prevention device when the lifting cabin fails and falls rapidly; the braking mechanism is operated to enable the braking plate to move to one side of the anti-falling track, so that the speed reducing wheel set is in rolling contact with the anti-falling track and triggers the anti-lock unit to reduce the speed of the lifting cabin; meanwhile, the telescopic mechanism controls the locking plate to be in contact with the anti-falling rail, so that the locking latch is meshed with the matched latch, and finally, the lifting cabin stops moving. According to the invention, the lifting cabin is stopped moving by decelerating and braking and locking by matching with the corresponding structure, so that the safety accident caused by falling of the lifting cabin is avoided, and the safety is ensured to be higher; has higher practical value and popularization value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
Fig. 1 is a front view of a fall protection construction lifter according to an embodiment of the present invention.
Fig. 2 is a side view of the fall arrest construction hoist according to the embodiment of the present invention.
Reference numerals: the lifting frame 100, the driving control unit 110, the lifting cabin 200, the anti-falling rail 300, the speed reduction wheel set 400, the brake plate 500, the locking plate 600, the shock absorber 700, the shock absorber 800, the fork-shear type stretching frame 900, the positioning column 1000, the control stud 1100, the friction block 1200, the support column 1300, the hydraulic cylinder 1400, the buffer plate 1500, the shock absorption spring 1600, the buffer table 1700, the U-shaped protection frame 1800, the protection net 1900, the escape stair 2000 and the emergency cabin door 2100.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.
As shown in fig. 1 and 2, an embodiment of the present invention provides a fall prevention construction hoist including a hoist 100, a hoist trunk 200 installed on the hoist 100, and a driving control unit 110 driving the hoist trunk 200 to move up and down along the hoist 100, such that the hoist trunk 200 of the construction hoist is installed on the hoist to be driven to move up and down by the driving unit; the elevator car 200 and the drive control unit 110 are known in the art of elevators, and the technical principle and the related technical model will not be described again here.
As shown in fig. 1 and 2, in order to avoid a falling accident of the elevator cabin 200 of the elevator caused by equipment failure, the present embodiment further provides a fall protection device; specifically, the anti-falling device comprises anti-falling rails 300 positioned at the outer sides of the lifting frame 100 corresponding to the two ends of the lifting cabin 200, wherein the anti-falling rails are arranged along the moving direction of the lifting cabin 200, and the surfaces of the anti-falling rails 300 opposite to the lifting cabin 200 are provided with friction surfaces; the outer side of the lifting cabin 200 opposite to the anti-falling rail 300 is provided with a plurality of speed reducing wheel sets 400 which are arranged at intervals, the speed reducing wheel sets 400 are provided with anti-lock units, the speed reducing wheel sets 400 are installed on a brake plate 500 positioned at the outer side of the lifting cabin 200, the lifting cabin 200 is provided with a brake mechanism for controlling the brake plate 500 to move horizontally, a trigger controller is connected with signals of the brake mechanism, the trigger controller is also connected with an acceleration sensor arranged on the lifting cabin 200, and when the acceleration sensor detects that the descending speed of the lifting cabin 200 is higher than a set value of the trigger controller, the trigger controller controls the brake mechanism to operate so that the brake plate 500 moves towards the anti-falling rail 300, and the speed reducing wheel sets 400 are in rolling contact with the anti-falling rail 300 and trigger the anti-lock units so that the lifting cabin 200 is decelerated; the braking plate 500 still is equipped with telescopic machanism with the relative one side of anti-falling track 300, telescopic machanism's flexible end install can with anti-falling track 300 in close contact's locking plate 600, locking plate 600 surface be equipped with the friction surface side by side arrange locking latch, locking latch can cooperate with the cooperation latch of locating on the anti-falling track 300, works as after the elevator cabin 200 descends under the speed reduction effect of reduction wheelset 400, telescopic machanism control locking plate 600 makes locking latch and cooperation latch mesh with anti-falling track 300 contact, finally makes elevator cabin 200 stop moving.
As shown in fig. 1 and 2, with the above arrangement, the falling of the elevator cab 200 in the present embodiment can be prevented by the fall protection device when it falls down rapidly due to a malfunction of the cab; the acceleration sensor on the lifting cabin 200 is used for the acceleration of downward movement of the lifting cabin 200, when the lifting cabin 200 loses control and rapidly drops, the detection data detected by the acceleration sensor are compared by the trigger controller, and when the detected acceleration is higher than the set value of the trigger controller, the brake plate 500 can be operated by the brake mechanism to move towards one side of the anti-drop rail 300, so that the speed reduction wheel set 400 is in rolling contact with the anti-drop rail 300 and an anti-lock unit is triggered to reduce the speed of the lifting cabin 200; that is, when the brake plate 500 moves to the side of the anti-drop rail 300, the deceleration wheel set 400 is in rolling engagement with the friction surface of the anti-drop rail 300, and the anti-lock unit can prevent the deceleration wheel set 400 from being locked, and the anti-lock unit continuously acquires the speed signal of the wheel from the wheel speed sensor and processes the speed signal during the deceleration braking of the deceleration wheel set 400, so as to determine whether the wheel is about to be locked, thereby reducing the braking distance and lowering the elevator cabin 200.
As shown in fig. 1 and 2, when the elevator car 200 is lowered in speed by the deceleration action of the deceleration wheel set 400, the telescopic mechanism controls the locking plate 600 to contact with the fall prevention rail 300 to engage the locking latch with the mating latch, and finally stops the movement of the elevator car 200. The anti-falling device in the embodiment stops the movement of the lifting cabin 200 through the deceleration braking and the corresponding structure locking, so that the safety accident caused by the falling of the lifting cabin 200 is avoided, and the anti-falling device has higher safety guarantee.
As described above, the braking mechanism in this embodiment is used for decelerating the lifting cabin 200, in order to avoid the braking mechanism from being damaged due to inertia when the lifting cabin 200 descends, in this embodiment, a shock-absorbing block 700 in sliding fit with the lifting cabin 200 is disposed at one side of the lifting cabin 200 corresponding to the anti-falling rail 300, shock absorbers 800 are disposed at the upper and lower ends of the shock-absorbing block 700, and the braking mechanism is mounted on the shock-absorbing block 700. In this way, since the damper block 700 is installed on the elevator car 200 through the damper 800, when the brake mechanism is operated to brake, a certain inertial force can be counteracted by the damper 800, and a buffering and decelerating effect can be achieved, thereby avoiding damage to the brake mechanism.
As shown in fig. 1 and 2, when the elevator cabin 200 descends rapidly due to a fault, the friction surface of the anti-falling guide rail needs to be contacted by the speed reduction wheel set 400 through a braking mechanism, namely the braking mechanism needs to enable the speed reduction wheel set 400 to move towards the anti-falling guide rail, the braking mechanism in the embodiment comprises a fork-shear type stretching frame 900 positioned between a braking plate 500 and a damping block 700, two ends of the braking plate 500 are further provided with a positioning column 1000 and a control stud 1100 which are horizontally arranged, the positioning column 1000 is in plug-in fit with the damping block 700, one end of the control stud 1100 is in threaded fit with the braking plate 500, and the other end of the control stud 1100 is in transmission connection with a motor assembly arranged on the damping block 700, and the motor assembly is in signal connection with a trigger controller.
As shown in fig. 1 and 2, in order to improve the braking effect of the reduction gear set 400, the present embodiment is provided with a friction block 1200 on the reduction gear set 400, and when the reduction gear set 400 is in rolling contact with a friction surface, the friction block 1200 is in close contact with the friction surface. Thereby improving the frictional force of the descent of the elevator car 200 and further improving the braking effect.
As shown in fig. 1 and 2, after the elevator cabin 200 is decelerated, the anti-falling device in this embodiment needs to be meshed with the locking latch to stop moving the elevator cabin 200, and the telescopic mechanism in this embodiment includes a hydraulic cylinder 1400 and support columns 1300 installed at the lower ends of two sides of the elevator cabin 200, one end of each support column 1300 is hinged to the elevator cabin 200, the other end of each support column 1300 is provided with a locking installation plate for installing a locking plate 600, two ends of each hydraulic cylinder 1400 are respectively hinged to the middle parts of the elevator cabin 200 and the support columns 1300, and each hydraulic cylinder 1400 is connected with a trigger controller through a control circuit in a signal manner. Thus, when the speed of the lifting cabin 200 is reduced under the action of the speed reducing wheel set 400, the hydraulic cylinder 1400 can be extended to support and expand, so that the locking plate 600 is in close contact with the anti-falling guide rail, and when the locking latch on the locking plate 600 is meshed with the matching latch on the anti-falling guide rail, the lifting cabin 200 can be promoted to stop gradually.
As shown in fig. 1 and 2, after the fall protection device of the lifting cabin 200 is triggered, the fall protection track 300 should be replaced at a proper time due to the fact that the surface friction coefficient is reduced by friction, so as to avoid failure, the fall protection track 300 in this embodiment includes an inner layer and an outer layer, the inner layer and the outer layer are detachably connected, the friction surface and the locking latch are arranged on the inner layer in parallel, and a fixing frame fixedly connected with the lifting frame is arranged on the outer side of the outer layer. Thus, the falling protection rail 300 can be mounted on the lifting frame through the fixing frame, and the inner layer of the falling protection rail 300 can be detached after use due to the fact that the inner layer and the outer layer can be detached separately. And the replacement of technicians is facilitated.
In practical application, when the elevator cabin 200 has been lowered to the lowest position in the deceleration mistake, in order to reduce the impact and avoid the injury of personnel in the elevator cabin 200 to the maximum extent, the embodiment is provided with a buffer mechanism under the elevator cabin 200, which is located at the lower end of the elevator, and the buffer mechanism comprises a buffer plate 1500, a plurality of shock absorbing springs 1600 are provided under the buffer plate 1500, and the shock absorbing springs 1600 are mounted on a buffer table 1700 located at the lower end of the elevator. In this way, when the lift cabin 200 is in contact with the buffer plate 1500, the impact force generated from the lift cabin 200 can be absorbed by the damper springs 1600, thereby avoiding safety accidents caused by direct contact of the lift cabin 200 with the ground.
In addition, in some embodiments, after the lifting cabin 200 falls down, the lifting cabin may stay at a certain position of the lifting frame under the deceleration action of the anti-falling device, in order to facilitate personnel in the cabin to escape as soon as possible, in this embodiment, a U-shaped protection frame 1800 arranged from top to bottom is arranged on one side of the lifting frame 100, a protection net 1900 is laid on the protection frame 1800, an escape stair 2000 installed on the lifting frame is arranged in the protection frame 1800, and an emergency cabin door 2100 is arranged on one side of the lifting cabin 200 corresponding to the protection frame. Thus, a person in the lifting cabin 200 can open the emergency cabin door 2100 to enter the escape stair 2000 to escape safely, and the escape safety is improved by arranging the protection frame and the protection net 1900.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention, and are intended to be included within the scope of the appended claims and description.