CN115257188A - Automatic ink box assembling and producing device and method - Google Patents
Automatic ink box assembling and producing device and method Download PDFInfo
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- CN115257188A CN115257188A CN202210831629.5A CN202210831629A CN115257188A CN 115257188 A CN115257188 A CN 115257188A CN 202210831629 A CN202210831629 A CN 202210831629A CN 115257188 A CN115257188 A CN 115257188A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000011049 filling Methods 0.000 claims abstract description 84
- 238000007789 sealing Methods 0.000 claims abstract description 33
- 238000004806 packaging method and process Methods 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims abstract description 24
- 238000002372 labelling Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims description 106
- 238000003825 pressing Methods 0.000 claims description 30
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
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- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 1
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 4
- 230000007723 transport mechanism Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 230000004308 accommodation Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
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Abstract
本发明公开了一种墨盒自动装配生产装置及方法,旨在解决墨盒的加工由人工手动进行,生产效率低,装品误差大,不适用与大规模生产:其技术方案要点是:包括第一墨盒输送组件;第二墨盒输送组件,设置在第一墨盒输送组件的一侧;墨盒搬运组件,一端设置在第一墨输送组件上,另一端设置在第二墨盒输送组件上;灌墨组件,设置在第一墨盒输送组件的一侧;墨盒封口组件,设置在第二墨盒输送组件的一侧;墨盒贴标签组件,设置在第二墨盒输送组件的一侧,所述墨盒贴标签组件用于对墨盒进行贴标;墨盒包装组件,设置在第二墨盒输送组件的输出端。本发明能够自动进行墨盒的灌墨、封口、贴封、包装等加工步骤,加工效率高,不合格率低,适用与大规模生产。
The invention discloses an automatic assembly and production device and method for ink cartridges, aiming at solving the problem that the processing of ink cartridges is performed manually, with low production efficiency and large loading errors, and is not suitable for large-scale production. The main points of the technical solution are as follows: an ink cartridge conveying assembly; a second ink cartridge conveying assembly, disposed on one side of the first ink cartridge conveying assembly; an ink cartridge conveying assembly, one end of which is disposed on the first ink conveying assembly, and the other end disposed on the second ink cartridge conveying assembly; an ink filling assembly, It is arranged on one side of the first ink cartridge conveying assembly; the ink cartridge sealing assembly is arranged at one side of the second ink cartridge conveying assembly; the ink cartridge labeling assembly is arranged at one side of the second ink cartridge conveying assembly, and the ink cartridge labeling assembly is used to Carry out labeling; the ink cartridge packaging assembly is arranged at the output end of the second ink cartridge conveying assembly. The invention can automatically carry out the ink filling, sealing, sealing, packaging and other processing steps of the ink cartridge, has high processing efficiency, low failure rate, and is suitable for large-scale production.
Description
技术领域technical field
本发明涉及墨盒加工技术领域,尤其涉及到一种墨盒自动装配生产装置及方法。The invention relates to the technical field of ink box processing, in particular to an ink box automatic assembly production device and method.
背景技术Background technique
墨盒主要是指喷墨打印机中用来存储打印墨水,并最终完成打印的部件,墨盒在生产加工中需要进行灌墨、封口、贴封、包装等步骤。目前,墨盒的上述加工步骤由人工手动进行,生产效率低,装品误差大,不适用与大规模生产。因此,本发明提供一种墨盒自动装配生产装置及方法,以克服上述缺陷。Ink cartridges mainly refer to the components used to store printing ink in inkjet printers and finally complete printing. Ink cartridges need to be filled with ink, sealed, pasted and packaged during production and processing. At present, the above-mentioned processing steps of ink cartridges are manually performed, which has low production efficiency and large loading errors, and is not suitable for large-scale production. Therefore, the present invention provides an ink cartridge automatic assembly production device and method to overcome the above-mentioned defects.
发明内容Contents of the invention
本发明的目的是提供一种墨盒自动装配生产装置及方法,用于解决目前墨盒的加工由人工手动进行,生产效率低,装品误差大,不适用与大规模生产。The object of the present invention is to provide an automatic assembly production device and method for ink cartridges, which is used to solve the problem that the current ink cartridges are processed manually, the production efficiency is low, the loading error is large, and it is not suitable for large-scale production.
本发明的上述技术目的是用过以下技术方案实现的:Above-mentioned technical purpose of the present invention is realized through following technical scheme:
一种墨盒自动装配生产装置,包括:An ink cartridge automatic assembly production device, comprising:
第一墨盒输送组件,所述第一墨盒输送组件用于输送墨盒;a first ink cartridge conveying assembly, the first ink cartridge conveying assembly is used for conveying ink cartridges;
第二墨盒输送组件,平行设置在第一墨盒输送组件的一侧,所述第二墨盒输送组件用于输送墨盒;The second ink cartridge conveying assembly is arranged in parallel on one side of the first ink cartridge conveying assembly, and the second ink cartridge conveying assembly is used to convey the ink cartridge;
墨盒搬运组件,其中一端设置在第一墨输送组件上,另一端设置在第二墨盒输送组件上,所述墨盒搬运组件用于搬运墨盒;An ink cartridge carrying assembly, one end of which is arranged on the first ink delivery assembly, and the other end is arranged on the second ink cartridge delivery assembly, and the ink cartridge handling assembly is used to carry the ink cartridge;
灌墨组件,设置在第一墨盒输送组件的一侧,所述灌墨组件用于向墨盒中注入墨汁;An ink filling assembly is arranged on one side of the first ink box conveying assembly, and the ink filling assembly is used to inject ink into the ink box;
墨盒封口组件,设置在第二墨盒输送组件的一侧,所述墨盒封口组件用于对墨盒进行密封;The ink cartridge sealing assembly is arranged on one side of the second ink cartridge conveying assembly, and the ink cartridge sealing assembly is used to seal the ink cartridge;
墨盒贴标签组件,设置在第二墨盒输送组件的一侧,所述墨盒贴标签组件用于对墨盒进行贴标;An ink cartridge labeling assembly is arranged on one side of the second ink cartridge conveying assembly, and the ink cartridge labeling assembly is used for labeling the ink cartridge;
墨盒包装组件,设置在第二墨盒输送组件的输出端,所述墨盒包装组件用于对墨盒进行包装。The ink box packaging assembly is arranged at the output end of the second ink box delivery assembly, and the ink box packaging assembly is used for packaging the ink box.
本发明的进一步设置为:所述第一墨盒输送组件和第二墨盒输送组件的结构相同均包括机架,所述机架上安装有多个传动辊,所述传动辊上设置有输送带,其中一个传动辊的端部与减速机连接,所述减速机与输送电机的输出端传动连接,所述输送带上设置有多个用于容纳墨盒的安装件。A further setting of the present invention is that: the first ink cartridge conveying assembly and the second ink cartridge conveying assembly have the same structure and both include a frame, and a plurality of driving rollers are installed on the frame, and a conveyor belt is arranged on the driving roller, The end of one of the driving rollers is connected to the reducer, and the reducer is connected to the output end of the conveying motor in transmission, and the conveying belt is provided with a plurality of mounting parts for accommodating ink cartridges.
本发明的进一步设置为:所述墨盒搬运组件包括第一搬运机构和第二搬运机构,所述第一搬运机构和第二搬运机构的结构相同均包括第一安装支架,所述第一安装支架的底部固定在机架上,所述第一安装支架的顶部设置有第一电动滑轨,所述电动滑轨上滑动设置有第一滑块,所述第一滑块上设置有第一升降气缸,所述第一升降气缸的底部设置有升降架,所述升降架上设置有多个升降杆,所述升降杆上套设有升降板,所述升降板的顶部与第一升降气缸的输出端连接,所述升降板的侧面与夹爪气缸固定连接。A further setting of the present invention is that: the ink cartridge transport assembly includes a first transport mechanism and a second transport mechanism, the first transport mechanism and the second transport mechanism have the same structure and both include a first mounting bracket, and the first mounting bracket The bottom of the first installation bracket is fixed on the frame, and the top of the first mounting bracket is provided with a first electric slide rail, and a first slide block is slidably provided on the electric slide rail, and a first lift is provided on the first slide block. Cylinder, the bottom of the first lifting cylinder is provided with a lifting frame, the lifting frame is provided with a plurality of lifting rods, the lifting rods are covered with a lifting plate, the top of the lifting plate and the first lifting cylinder The output end is connected, and the side of the lifting plate is fixedly connected with the jaw cylinder.
本发明的进一步设置为:所述灌墨组件包括灌墨机构、旋转机构、固定机构,所述旋转机构包括旋转电机以及转盘,所述转盘与旋转电机的输出端转动连接,所述转盘的上表面设置有多个固定机构;A further setting of the present invention is that: the ink filling assembly includes an ink filling mechanism, a rotating mechanism, and a fixing mechanism, the rotating mechanism includes a rotating motor and a turntable, the turntable is rotatably connected to the output end of the rotating motor, and the upper part of the turntable The surface is provided with multiple fixing mechanisms;
所述固定机构包括固定气缸,所述固定气缸的输出端与固定件连接,所述固定件上开有用于容纳墨盒的固定槽,所述固定件远离固定气缸的一端上设置有固定块,所述固定块内开有用于容纳固定件的容纳腔,所述固定块的顶部开有灌墨孔,所述灌墨孔上设置有灌墨机构。The fixing mechanism includes a fixed cylinder, the output end of the fixed cylinder is connected to a fixing piece, the fixing piece is provided with a fixing groove for accommodating the ink cartridge, and the fixing piece is provided with a fixing block at an end far away from the fixing cylinder, so that An accommodating cavity for accommodating the fixing piece is opened in the fixed block, and an ink filling hole is opened on the top of the fixed block, and an ink filling mechanism is arranged on the ink filling hole.
本发明的进一步设置为:所述墨盒封口组件包括送料机构、上料机构,所述送料机构包括振动送料盘,所述振动送料盘设置在第二墨盒输送组件的一侧,所述振动送料盘的输出端与送料通道连接,所述送料通道上设置有上料机构;A further setting of the present invention is: the ink cartridge sealing assembly includes a feeding mechanism and a feeding mechanism, the feeding mechanism includes a vibrating feeding tray, the vibrating feeding tray is arranged on one side of the second ink cartridge conveying assembly, and the vibrating feeding tray The output end of the feed channel is connected to the feed channel, and the feed channel is provided with a feeding mechanism;
所述上料组件包括第二安装支架,所述第二安装支架的底部固定在第二墨盒输送组件的机架上,所述第二安装支架的顶部设置有第二电动滑轨,所述第二电动滑轨上设置有第二滑块,所述第二滑块上滑动设置有第二升降气缸,所述升降气缸的输出端与固定架连接,所述固定架上安装有第一负压泵,所述第一负压泵的输出输出端设置有第一负压吸嘴。The feeding assembly includes a second mounting bracket, the bottom of the second mounting bracket is fixed on the frame of the second ink cartridge conveying assembly, the top of the second mounting bracket is provided with a second electric slide rail, and the first There is a second slider on the second electric slide rail, and a second lifting cylinder is slidably arranged on the second slider. pump, the output end of the first negative pressure pump is provided with a first negative pressure suction nozzle.
本发明的进一步设置为:所述墨盒贴标签组件包括放卷机构和下压机构,所述下压机构包括下压架,所述下压架上安装有下压气缸,所述下压气缸的输出端与下压块连接,所述下压机构的一侧设置有放卷机构;A further setting of the present invention is: the ink cartridge labeling assembly includes an unwinding mechanism and a pressing mechanism, the pressing mechanism includes a pressing frame, and a pressing cylinder is installed on the pressing frame, and the output of the pressing cylinder is The end is connected with the lower pressing block, and one side of the lower pressing mechanism is provided with an unwinding mechanism;
所述放卷机构包括放卷辊,所述放卷辊安装在下压架上,所述下压架上还设置有吸附机构和横向移动机构,所述吸附机构包括安装块,所述安装块的上设置有第二负压泵,所述第二负压泵的输出端上设置有第二负压吸嘴,所述第二负压吸嘴的外侧设置有第二引导块,所述第二引导块上开有用于容纳第二负压吸嘴的通孔,所述第二引导块的侧面开有标签通道;The unwinding mechanism includes an unwinding roller, and the unwinding roller is installed on the lower pressing frame, and the lower pressing frame is also provided with an adsorption mechanism and a lateral movement mechanism, and the adsorption mechanism includes a mounting block, and the mounting block A second negative pressure pump is arranged on the top, and a second negative pressure nozzle is arranged on the output end of the second negative pressure pump, and a second guide block is arranged on the outside of the second negative pressure nozzle. A through hole for accommodating the second negative pressure nozzle is opened on the guide block, and a label channel is opened on the side of the second guide block;
所述横向移动机构包括第三电动滑轨,所述第三电动滑轨上滑动设置有第三滑块,所述第三滑块上设置有第三负压泵,所述第三负压泵的输出端上设置有第三负压吸嘴,所述第三负压吸嘴的外侧设置有第三引导块,所述第三引导块上开有用于容纳第三负压吸嘴的通孔,所述第三引导块的侧面开有标签通道。The lateral movement mechanism includes a third electric slide rail, a third slide block is slidably arranged on the third electric slide rail, a third negative pressure pump is arranged on the third slide block, and the third negative pressure pump A third negative pressure suction nozzle is provided on the output end of the third negative pressure suction nozzle, and a third guide block is provided on the outside of the third negative pressure suction nozzle, and a through hole for accommodating the third negative pressure suction nozzle is opened on the third guide block , a label channel is opened on the side of the third guide block.
本发明的进一步设置为:所述墨盒包装组件包括包装机主体,所述包装机主体上设置有端封机构,所述包装机主体上还设置有输送皮带,所述输送皮带与第二墨盒输送组件的输送带位于同一高度。A further setting of the present invention is: the ink cartridge packaging assembly includes a packaging machine main body, an end sealing mechanism is provided on the packaging machine main body, and a conveying belt is also provided on the packaging machine main body, and the conveying belt and the second ink cartridge are conveyed The conveyor belts for the components are at the same height.
本发明的进一步设置为:所述灌墨机构包括驱动模块,所述驱动模块包括连接支架,所述连接支架的两端分别与第一墨盒输送组件、第一墨盒输送组件连接,所述连接支架上设置有驱动电机,所述驱动电机的输出端通过第一联轴器与第一丝杆传动连接,所述第一丝杆上滑动设置有第四滑块,所述第四滑块上设置有驱动气缸,所述驱动气缸的输出端设有灌墨模块。A further setting of the present invention is that: the ink filling mechanism includes a driving module, and the driving module includes a connecting bracket, and the two ends of the connecting bracket are respectively connected with the first ink box delivery assembly and the first ink box delivery assembly, and the connection bracket A driving motor is arranged on the top, and the output end of the driving motor is connected with the first screw rod through the first coupling. The first screw rod is slidably provided with a fourth slider, and the fourth slider is set There is a driving cylinder, and the output end of the driving cylinder is provided with an ink filling module.
本发明的进一步设置为:所述灌墨模块包括连接架,所述连接架上设置有多个导向杆,所述导向杆上套设有导向块,所述导向块上安装有灌墨管,所述灌墨管的底部设有灌墨嘴,所述灌墨管的顶部开有灌墨口,所述连接架的侧面固定在第四滑块上,所述连接架的顶部设置有灌墨电机,所述灌墨电机的输出端通过第二联轴器与第二丝杆传动连接,所述第二丝杆贯穿导向块与连接架连接;A further setting of the present invention is that: the ink filling module includes a connecting frame, a plurality of guide rods are arranged on the connecting frame, a guide block is set on the guide rod, and an ink filling pipe is installed on the guide block, The bottom of the ink filling tube is provided with an ink filling nozzle, the top of the ink filling tube is provided with an ink filling port, the side of the connecting frame is fixed on the fourth slider, and the top of the connecting frame is provided with an ink filling port. A motor, the output end of the ink filling motor is connected to the second screw rod through the second coupling, and the second screw rod passes through the guide block to connect with the connecting frame;
一种墨盒自动装配生产装置的使用方法,包括以下步骤:A method for using an automatic ink cartridge assembly production device, comprising the following steps:
步骤1:墨盒输送,将墨盒放置到第一墨盒输送组件输送带上的安装件中,接着启动输送电机,带动墨盒移动;Step 1: Ink cartridge conveying, place the ink cartridge in the mount on the conveyor belt of the first ink cartridge conveying assembly, and then start the conveying motor to drive the ink cartridge to move;
步骤2:墨盒搬运,当墨盒移动到墨盒搬运组件下方时,启动第一搬运机构,将墨盒从第一墨盒输送组件上搬运到灌墨组件的固定机构上,第一搬运机构复位;Step 2: transporting the ink cartridge, when the ink cartridge moves below the ink cartridge transporting assembly, start the first transporting mechanism, transport the ink cartridge from the first ink box transporting assembly to the fixing mechanism of the ink filling assembly, and reset the first transporting mechanism;
步骤3:墨盒灌墨,启动固定气缸,推动固定件沿着固定块上的容纳腔移动,知道墨盒上的通孔与灌墨孔相对,接着依次启动驱动电机以及驱动气缸,将灌墨模块移动到灌墨孔上;启动灌墨电机,驱动罐墨管向下移动,穿过灌墨孔延伸至墨盒内将墨灌入墨盒中,灌墨模块和固定气缸复位;Step 3: Fill the ink cartridge with ink, start the fixed cylinder, push the fixing piece to move along the accommodation cavity on the fixed block, know that the through hole on the ink cartridge is opposite to the ink filling hole, then start the drive motor and drive the cylinder in sequence to move the ink filling module Go to the ink filling hole; start the ink filling motor, drive the ink tube of the tank to move down, pass through the ink filling hole and extend into the ink box to fill the ink into the ink box, the ink filling module and the fixed cylinder reset;
步骤4:墨盒二次搬运,启动第二搬运机构,将墨盒从固定机构上搬运到第二墨盒输送组件的安装件上,第二搬运机构复位;Step 4: The ink cartridge is transported for the second time, the second transport mechanism is activated, the ink cartridge is transported from the fixing mechanism to the mounting part of the second ink cartridge conveying assembly, and the second transport mechanism is reset;
步骤5:墨盒封口,当墨盒移动到墨盒封口组件下方时,启动第二电动滑轨和第二升降气缸,将第一负压吸嘴移动到送料通道上,接着启动第一负压泵,第一负压吸嘴将送料通道上的封口吸附住,通过第二电动滑轨和第二升降气缸将第一负压吸嘴移动到墨盒上的通孔处,将封口放置在通孔上,接着再次启动第二升降气缸,驱动第一负压吸嘴向下移动挤压封口,将封口固定在通孔上;第二电动滑轨和第二升降气缸复位;Step 5: Ink cartridge sealing, when the ink cartridge moves below the ink cartridge sealing assembly, start the second electric slide rail and the second lifting cylinder, move the first negative pressure nozzle to the feeding channel, and then start the first negative pressure pump, the second A negative pressure suction nozzle absorbs the seal on the feeding channel, moves the first negative pressure suction nozzle to the through hole on the ink cartridge through the second electric slide rail and the second lifting cylinder, places the seal on the through hole, and then Start the second lift cylinder again, drive the first negative pressure suction nozzle to move downward to squeeze the seal, and fix the seal on the through hole; the second electric slide rail and the second lift cylinder reset;
步骤6:墨盒贴标签,当墨盒移动到墨盒贴标签组件下方时,启动第三负压泵吸附住便签纸,接着关闭第二负压泵,然后启动横向移动机构将标签纸移动到墨盒的上方,启动第二负压泵,接着启动下压机构对标签纸进行下压,贴标完成后下压机构和横向移动机构复位;Step 6: Label the ink cartridge. When the ink cartridge moves to the bottom of the ink cartridge labeling assembly, start the third negative pressure pump to absorb the note paper, then turn off the second negative pressure pump, and then start the lateral movement mechanism to move the label paper to the top of the ink cartridge, start The second negative pressure pump then starts the pressing mechanism to press down the label paper, and after the labeling is completed, the pressing mechanism and the lateral moving mechanism are reset;
步骤7:墨盒包装,当墨盒移动到墨盒包装组件处时,通过端封机构对墨盒进行包装。Step 7: Ink cartridge packaging, when the ink cartridge is moved to the ink cartridge packaging assembly, the ink cartridge is packaged by the end sealing mechanism.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提出的种墨盒自动装配生产装置及方法,能够自动进行墨盒的灌墨、封口、贴封、包装等加工步骤,与传统的人工手动加工方式相比,本发明提供的方法加工效率高,不合格率低,适用与大规模生产。The ink cartridge automatic assembly production device and method proposed by the present invention can automatically perform processing steps such as ink filling, sealing, sealing, and packaging of the ink cartridge. Compared with traditional manual processing methods, the method provided by the present invention has high processing efficiency. Low failure rate, suitable for mass production.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
图2是本发明第一墨盒输送组件、第一墨盒输送组件的结构示意图。Fig. 2 is a structural schematic diagram of the first ink cartridge conveying assembly and the first ink cartridge conveying assembly of the present invention.
图3是本发明墨盒搬运组件的结构示意图。Fig. 3 is a structural schematic diagram of the ink cartridge handling assembly of the present invention.
图4是本发明墨盒搬运组件的部分结构示意图。Fig. 4 is a partial structural schematic view of the ink cartridge conveying assembly of the present invention.
图5是本发明灌墨组件的部分结构示意图。Fig. 5 is a partial structural schematic diagram of the ink filling assembly of the present invention.
图6是本发明墨盒封口组件的结构示意图。Fig. 6 is a schematic structural view of the ink cartridge sealing assembly of the present invention.
图7是本发明墨盒贴标签组件的结构示意图。Fig. 7 is a structural schematic diagram of an ink cartridge labeling assembly of the present invention.
图8是本发明灌墨机构的结构示意图。Fig. 8 is a structural schematic diagram of the ink filling mechanism of the present invention.
图9是本发明端封机构的结构示意图。Fig. 9 is a schematic structural view of the end sealing mechanism of the present invention.
图10是本发明第二引导块的结构示意图。Fig. 10 is a schematic structural diagram of the second boot block of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图示与具体实施例,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further elaborated below in conjunction with illustrations and specific embodiments.
如图1至图10所示,本发明提出的一种墨盒自动装配生产装置,包括:As shown in Figures 1 to 10, an ink cartridge automatic assembly production device proposed by the present invention includes:
一种墨盒自动装配生产装置,包括:An ink cartridge automatic assembly production device, comprising:
第一墨盒输送组件100,所述第一墨盒输送组件用于输送墨盒,第一墨盒输送组件100上设有多个光电传感器用于检测墨盒的位置;The first ink
第二墨盒输送组件200,平行设置在第一墨盒输送组件的一侧,所述第二墨盒输送组件用于输送墨盒,第二墨盒输送组件200上设有多个光电传感器用于检测墨盒的位置;The second ink
墨盒搬运组件300,其中一端设置在第一墨输送组件上,另一端设置在第二墨盒输送组件上,所述墨盒搬运组件用于搬运墨盒;Ink
灌墨组件400,设置在第一墨盒输送组件的一侧,所述灌墨组件用于向墨盒中注入墨汁;The
墨盒封口组件500,设置在第二墨盒输送组件的一侧,所述墨盒封口组件用于对墨盒进行密封;The ink
墨盒贴标签组件600,设置在第二墨盒输送组件的一侧,所述墨盒贴标签组件用于对墨盒进行贴标;The ink
墨盒包装组件700,设置在第二墨盒输送组件的输出端,所述墨盒包装组件用于对墨盒进行包装。The ink
所述第一墨盒输送组件和第二墨盒输送组件的结构相同均包括机架101,所述机架101上安装有多个传动辊,所述传动辊上设置有输送带102,其中一个传动辊的端部与减速机103连接,所述减速机103与输送电机104的输出端传动连接,所述输送带104上设置有多个用于容纳墨盒的安装件105。The structure of the first ink cartridge conveying assembly and the second ink cartridge conveying assembly are the same and both include a frame 101, on which a plurality of drive rollers are installed, on which a
所述墨盒搬运组件300包括第一搬运机构和第二搬运机构,所述第一搬运机构和第二搬运机构的结构相同均包括第一安装支架301,所述第一安装支架301的底部固定在机架上,第一安装支架与机架连接处的一侧设置有光电传感器,用于检测安装件的位置,当安装件移动到第一安装支架处时将信号发送至外接控制器,控制第一墨盒输送组件暂停,所述第一安装支架301的顶部设置有第一电动滑轨302,所述电动滑轨302上滑动设置有第一滑块,所述第一滑块上设置有第一升降气缸303,所述第一升降气缸303的底部设置有升降架304,所述升降架304上设置有多个升降杆305,所述升降杆305上套设有升降板306,所述升降板306的顶部与第一升降气缸303的输出端连接,所述升降板306的侧面与夹爪气缸307固定连接,当安装件移动位时,启动电动滑轨将升降气缸移动到合适位置,接着启动升降气缸调节夹爪气缸的位置,然后夹爪气缸夹持住墨盒,通过电动滑轨将夹爪气缸移动到固定机构上方,将墨盒放置到固定槽中。The ink
所述灌墨组件400包括灌墨机构、旋转机构、固定机构,所述旋转机构包括旋转电机以及转盘401,所述转盘401与旋转电机的输出端转动连接,所述转盘401的上表面设置有多个固定机构;The
所述固定机构包括固定气缸402,所述固定气缸402的输出端与固定件403连接,所述固定件403上开有用于容纳墨盒的固定槽404,所述固定件403远离固定气缸的一端上设置有固定块405,所述固定块405内开有用于容纳固定件的容纳腔,所述固定块405的顶部开有灌墨孔406,所述灌墨孔406上设置有灌墨机构。The fixing mechanism includes a fixing
所述墨盒封口组件500包括送料机构、上料机构,所述送料机构包括振动送料盘501,所述振动送料盘501设置在第二墨盒输送组件的一侧,所述振动送料盘501的输出端与送料通道502连接,所述送料通道502上设置有上料机构;The ink
所述上料组件包括第二安装支架503,所述第二安装支架503的底部固定在第二墨盒输送组件的机架上,所述第二安装支架503的顶部设置有第二电动滑轨504,所述第二电动滑轨504上设置有第二滑块,所述第二滑块上滑动设置有第二升降气缸505,所述升降气缸505的输出端与固定架连接,所述固定架上安装有第一负压泵506,所述第一负压泵506的输出输出端设置有第一负压吸嘴507。The feeding assembly includes a
所述墨盒贴标签组件600包括放卷机构和下压机构,所述下压机构包括下压架601,所述下压架601上安装有下压气缸602,所述下压气缸602的输出端与下压块603连接,所述下压机构的一侧设置有放卷机构;Described ink
所述放卷机构包括放卷辊605,所述放卷辊605安装在下压架601上,所述下压架601上还设置有吸附机构和横向移动机构,所述吸附机构包括安装块606,所述安装块606的上设置有第二负压泵607,所述第二负压泵607的输出端上设置有第二负压吸嘴,所述第二负压吸嘴的外侧设置有第二引导块608,所述第二引导块608上开有用于容纳第二负压吸嘴的通孔,所述第二引导块608的侧面开有标签通道,标签从放卷辊上拉出,穿过第二引导块和第三引导块,被第二负压吸嘴吸附住;The unwinding mechanism includes an unwinding
所述横向移动机构包括第三电动滑轨609,所述第三电动滑轨609上滑动设置有第三滑块,所述第三滑块上设置有第三负压泵610,所述第三负压泵610的输出端上设置有第三负压吸嘴,所述第三负压吸嘴的外侧设置有第三引导块611,所述第三引导块611上开有用于容纳第三负压吸嘴的通孔,所述第三引导块的侧面开有标签通道,使用时,启动第三负压泵通过第三负压吸嘴吸住标签,关闭第二负压泵,接着启动第三电动滑轨移动标签。The lateral movement mechanism includes a third
所述墨盒包装组件700包括包装机主体,所述包装机主体上设置有端封机构,所述包装机主体上还设置有输送皮带701,所述输送皮带701与第二墨盒输送组件的输送带位于同一高度,如图9所示,端封机构包括上封刀和下封刀,所述上封刀位于输送皮带701上方,所述下封刀位于输送皮带701下方,用于对墨盒进行封包。The ink
所述灌墨机构包括驱动模块,所述驱动模块包括连接支架800,所述连接支架800的两端分别与第一墨盒输送组件、第一墨盒输送组件连接,所述连接支架800上设置有驱动电机801,所述驱动电机801的输出端通过第一联轴器与第一丝杆传动连接,所述第一丝杆上滑动设置有第四滑块,所述第四滑块上设置有驱动气缸808,所述驱动气缸808的输出端设有灌墨模块,使用时,启动驱动电机和驱动气缸从而带动灌墨模块实现高度和位置的调节。The ink filling mechanism includes a driving module, and the driving module includes a connecting
所述灌墨模块包括连接架802,所述连接架802上设置有多个导向杆803,所述导向杆803上套设有导向块804,所述导向块804上安装有灌墨管805,所述灌墨管的底部设有灌墨嘴806,所述灌墨管的顶部开有灌墨口,所述连接架802的侧面固定在第四滑块上,所述连接架802的顶部设置有灌墨电机807,所述灌墨电机807的输出端通过第二联轴器与第二丝杆传动连接,所述第二丝杆贯穿导向块804与连接架802连接,灌墨管顶部的灌墨口通过管道与外接墨箱连接,用于供墨,使用时,启动灌墨电机807驱动第二丝杆使导向块804沿着导向杆向下移动,驱动灌墨嘴穿过灌墨孔延伸至墨盒内完成灌墨。The ink filling module includes a connecting
一种墨盒自动装配生产装置的使用方法,包括以下步骤:A method for using an automatic ink cartridge assembly production device, comprising the following steps:
步骤1:墨盒输送,将墨盒放置到第一墨盒输送组件输送带上的安装件中,接着启动输送电机,带动墨盒移动;Step 1: Ink cartridge conveying, place the ink cartridge in the mount on the conveyor belt of the first ink cartridge conveying assembly, and then start the conveying motor to drive the ink cartridge to move;
步骤2:墨盒搬运,当墨盒移动到墨盒搬运组件100下方时,启动第一搬运机构,将墨盒从第一墨盒输送组件100上搬运到灌墨组件400的固定机构上,第一搬运机构复位;Step 2: transporting the ink cartridge, when the ink cartridge moves below the ink
步骤3:墨盒灌墨,启动固定气缸402,推动固定件403沿着固定块405上的容纳腔移动,知道墨盒上的通孔与灌墨孔406相对,接着依次启动驱动电机801以及驱动气缸808,将灌墨模块移动到灌墨孔406上;启动灌墨电机807,驱动罐墨管805向下移动,穿过灌墨孔406延伸至墨盒内将墨灌入墨盒中,灌墨模块和固定气缸402复位;Step 3: Fill the ink cartridge with ink, start the fixing
步骤4:墨盒二次搬运,启动第二搬运机构,将墨盒从固定机构上搬运到第二墨盒输送组件200的安装件上,第二搬运机构复位;Step 4: Secondary transport of the ink cartridge, start the second transport mechanism, transport the ink cartridge from the fixing mechanism to the mounting part of the second ink
步骤5:墨盒封口,当墨盒移动到墨盒封口组件500下方时,启动第二电动滑轨504和第二升降气缸505,将第一负压吸嘴507移动到送料通道502上,接着启动第一负压泵506,第一负压吸嘴507将送料通道502上的封口吸附住,通过第二电动滑轨504和第二升降气缸505将第一负压吸嘴507移动到墨盒上的通孔处,将封口放置在通孔上,接着再次启动第二升降气缸505,驱动第一负压吸嘴507向下移动挤压封口,将封口固定在通孔上;第二电动滑轨504和第二升降气缸505复位;Step 5: ink cartridge sealing, when the ink cartridge moves below the ink
步骤6:墨盒贴标签,当墨盒移动到墨盒贴标签组件600下方时,启动第三负压泵610吸附住便签纸,接着关闭第二负压泵607,然后启动横向移动机构将标签纸移动到墨盒的上方,启动第二负压泵607,接着启动下压机构对标签纸进行下压,贴标完成后下压机构和横向移动机构复位;Step 6: labeling the ink cartridge, when the ink cartridge moves below the ink
步骤7:墨盒包装,当墨盒移动到墨盒包装组件700处时,通过端封机构对墨盒进行包装。Step 7: Ink cartridge packaging, when the ink cartridge is moved to the ink
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,“设置”、“连接”等术语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,除了包含所列的那些要素,而且还可包含没有明确列出的其他要素。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "left", "right" etc. are based on the Orientation or positional relationship, or the orientation or positional relationship that is usually placed when the product of the invention is used, or the orientation or positional relationship that is commonly understood by those skilled in the art, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance. In the description of the present invention, it should also be noted that, unless otherwise specified and limited, terms such as "setting" and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection or a Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations. As used herein, the terms "comprises", "comprises" or any other variation thereof are intended to cover a non-exclusive inclusion of elements other than those listed and also other elements not expressly listed.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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EP3453629A1 (en) * | 2017-09-08 | 2019-03-13 | Sidel Participations | Method and machine for filling and capping receptacles |
CN110104272A (en) * | 2019-06-18 | 2019-08-09 | 中山市富日印刷材料有限公司 | A filling mechanism for on printing ink tank packaging production line |
CN209322458U (en) * | 2018-11-23 | 2019-08-30 | 南雄市敖祥工贸有限公司 | A kind of ink spray filling apparatus |
CN110654589A (en) * | 2019-11-08 | 2020-01-07 | 丹阳天创机械设备制造有限公司 | A fully automatic PP cup sealing machine |
CN210559302U (en) * | 2019-08-02 | 2020-05-19 | 南京金世家新材料科技有限公司 | Ink machine of printing ink production usefulness |
CN211196700U (en) * | 2019-11-12 | 2020-08-07 | 郑州鑫宇飞数码科技有限公司 | Printing ink filters liquid filling machine |
CN211770252U (en) * | 2020-02-28 | 2020-10-27 | 上海寅唯讯包装机械有限公司 | Printing ink liquid filling machine |
CN111891500A (en) * | 2020-08-21 | 2020-11-06 | 珠海市创飞自动化设备有限公司 | Production line and method for refilling ink in straight line |
CN212401635U (en) * | 2020-06-18 | 2021-01-26 | 吉林市西朗自动化设备有限公司 | PP cup heat-sealing packaging machine for contact lenses |
CN212425402U (en) * | 2020-04-30 | 2021-01-29 | 珠海中墨科技有限公司 | Ink filling mechanism |
CN112340167A (en) * | 2020-11-06 | 2021-02-09 | 株洲瑞尔泰机电科技有限公司 | New energy automobile fills electric pile production with pasting mark device |
CN113400809A (en) * | 2021-08-12 | 2021-09-17 | 中山骏威办公用品有限公司 | Automatic ink injection equipment of double-column ink outlet type ink box |
CN114248556A (en) * | 2021-12-13 | 2022-03-29 | 珠海中润靖杰打印科技有限公司 | Ink cartridge assembling production line |
CN216470831U (en) * | 2021-07-29 | 2022-05-10 | 佛山市木川机械有限公司 | Power line lifting and carrying device |
CN216661571U (en) * | 2021-11-24 | 2022-06-03 | 常州武进三晶自动化设备有限公司 | Finished product carrying mechanism for terminal processing |
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CN108190131A (en) * | 2018-01-08 | 2018-06-22 | 广州风行乳业股份有限公司 | A kind of dairy products packaging facilities falls film spot seal apparatus |
CN109052286A (en) * | 2018-07-16 | 2018-12-21 | 安徽雅美油墨有限公司 | A kind of ink filling apparatus being convenient for loading and unloading |
CN209322458U (en) * | 2018-11-23 | 2019-08-30 | 南雄市敖祥工贸有限公司 | A kind of ink spray filling apparatus |
CN110104272A (en) * | 2019-06-18 | 2019-08-09 | 中山市富日印刷材料有限公司 | A filling mechanism for on printing ink tank packaging production line |
CN210559302U (en) * | 2019-08-02 | 2020-05-19 | 南京金世家新材料科技有限公司 | Ink machine of printing ink production usefulness |
CN110654589A (en) * | 2019-11-08 | 2020-01-07 | 丹阳天创机械设备制造有限公司 | A fully automatic PP cup sealing machine |
CN211196700U (en) * | 2019-11-12 | 2020-08-07 | 郑州鑫宇飞数码科技有限公司 | Printing ink filters liquid filling machine |
CN211770252U (en) * | 2020-02-28 | 2020-10-27 | 上海寅唯讯包装机械有限公司 | Printing ink liquid filling machine |
CN212425402U (en) * | 2020-04-30 | 2021-01-29 | 珠海中墨科技有限公司 | Ink filling mechanism |
CN212401635U (en) * | 2020-06-18 | 2021-01-26 | 吉林市西朗自动化设备有限公司 | PP cup heat-sealing packaging machine for contact lenses |
CN111891500A (en) * | 2020-08-21 | 2020-11-06 | 珠海市创飞自动化设备有限公司 | Production line and method for refilling ink in straight line |
CN112340167A (en) * | 2020-11-06 | 2021-02-09 | 株洲瑞尔泰机电科技有限公司 | New energy automobile fills electric pile production with pasting mark device |
CN216470831U (en) * | 2021-07-29 | 2022-05-10 | 佛山市木川机械有限公司 | Power line lifting and carrying device |
CN113400809A (en) * | 2021-08-12 | 2021-09-17 | 中山骏威办公用品有限公司 | Automatic ink injection equipment of double-column ink outlet type ink box |
CN216661571U (en) * | 2021-11-24 | 2022-06-03 | 常州武进三晶自动化设备有限公司 | Finished product carrying mechanism for terminal processing |
CN114248556A (en) * | 2021-12-13 | 2022-03-29 | 珠海中润靖杰打印科技有限公司 | Ink cartridge assembling production line |
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