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CN115256806A - Injection molding machine system for automotive bumper molding - Google Patents

Injection molding machine system for automotive bumper molding Download PDF

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Publication number
CN115256806A
CN115256806A CN202210857614.6A CN202210857614A CN115256806A CN 115256806 A CN115256806 A CN 115256806A CN 202210857614 A CN202210857614 A CN 202210857614A CN 115256806 A CN115256806 A CN 115256806A
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fixedly connected
assembly
injection molding
rod
molding
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Chinese (zh)
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邱岳冬
彭飞
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Jiangsu Yongcheng Automobile Parts Co ltd
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Jiangsu Yongcheng Automobile Parts Co ltd
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Priority to CN202210857614.6A priority Critical patent/CN115256806A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/18Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
    • B29C45/1808Feeding measured doses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an injection molding machine system for processing and molding an automobile bumper, which comprises a feeding assembly, a storage chamber, an injection molding assembly, a heating assembly, a molding chamber, a mold assembly and a receiving assembly, wherein the feeding assembly is arranged in the storage chamber; the injection molding device comprises a storage chamber, an injection molding assembly, a heating assembly, a mold assembly, a material receiving assembly and a feeding assembly, wherein the storage chamber is used for storing injection molding particles, the storage chamber is connected with the feeding assembly, the injection molding assembly is arranged on the upper side of the feeding assembly, the heating assembly is arranged inside the injection molding assembly, the mold assembly is arranged on the inner side of a molding chamber, the mold assembly is connected with the injection molding assembly, and the material receiving assembly is arranged on the lower side of the mold assembly; the feeding assembly comprises a material sucking volute, an air outlet pipe is arranged on one side of the material sucking volute, a feeding pipe is arranged at the circle center of the material sucking volute and connected with the material storage chamber, a rotating disc is arranged on the inner side of the material sucking volute, and a transmission shaft II is fixedly connected to one side of the rotating disc.

Description

用于汽车保险杠加工成型的注塑机系统Injection molding machine system for automotive bumper molding

技术领域technical field

本发明应用于自动化注塑加工背景,名称是用于汽车保险杠加工成型的注塑机系统。The invention is applied to the background of automatic injection molding processing, and the name is an injection molding machine system for processing and molding automobile bumpers.

背景技术Background technique

汽车保险杠是汽车外观的重要组成部分,是汽车外部的主要装饰件。汽车保险杠现在主要以塑料保险杠为主,它具有一定的强度、刚性和装饰性,它既能在发生碰撞事故时起到一定的缓冲作用,保护前后车体,更主要的还是可以很自然的与车身形成一体,起到很好的装饰性,成为汽车外观不可或缺的重要组成部分。The car bumper is an important part of the appearance of the car and the main decorative part of the car exterior. Car bumpers are now mainly plastic bumpers, which have certain strength, rigidity and decoration. It is integrated with the body and plays a very good decorative role, becoming an indispensable and important part of the appearance of the car.

目前的塑料保险杠大多都是利用注塑机注塑成型,注塑机又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔,自动化注塑加工,然而现有的汽车保险杠注塑机有较多局限性,如:Most of the current plastic bumpers are injection molded by injection molding machines, which are also known as injection molding machines or injection machines. It is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products using plastic molding molds. The injection molding machine can heat the plastic, apply high pressure to the molten plastic, make it inject and fill the mold cavity, and automate the injection molding process. However, the existing automobile bumper injection molding machines have many limitations, such as:

1、由于汽车保险杠整体体积较大,所以单次注塑时,所需的注塑粒子的量也比较多,然而大多数的注塑机都是依靠人工进行加料,且单次加料有限,需要工人不断加料,较为不便,增加工人的疲劳强度。1. Due to the large overall volume of the automobile bumper, the amount of injection particles required for a single injection is relatively large. However, most injection molding machines rely on manual feeding, and single feeding is limited, requiring workers to constantly Adding materials is inconvenient and increases the fatigue strength of workers.

2、目前大多数的注塑机的加料口设置在注塑机的最上侧,工人每次加料需要爬到高处,将注塑粒子倒入加料漏斗中,操作比较麻烦且危险性较大。2. At present, the feeding port of most injection molding machines is set on the uppermost side of the injection molding machine. Workers need to climb to a high place every time they feed, and pour the injection molding particles into the feeding funnel. The operation is troublesome and dangerous.

3、汽车保险杠一次注塑所需的注塑粒子数量较大,加料之后容易堆积,造成加料口堵塞。3. The number of injection molding particles required for one-time injection molding of automobile bumpers is large, and they are easy to accumulate after feeding, resulting in blockage of the feeding port.

4、由于注塑粒子的数量较大,因此,在对其进行加热塑化时,所消耗的时间较大,注塑效率低,而且很容易造成塑化不均匀,有部分的塑化过热,而导致烧焦,无法正常进行注塑加工作业。4. Due to the large number of injection molding particles, it takes a long time to heat and plasticize them, the injection molding efficiency is low, and it is easy to cause uneven plasticization, and some plasticization is overheated, resulting in Burnt, unable to perform normal injection molding operations.

5、注塑前需要保证注塑粒子的干燥性,受潮之后的粒子在注塑时,会影响到保险杠的纹理和质量。5. It is necessary to ensure the dryness of the injection molding particles before injection molding. The damp particles will affect the texture and quality of the bumper during injection molding.

6、在给汽车保险杠脱模时,由于整体体积较大,往往需要工作人员进行手动脱模,较为不便,自动化程度低。6. When demoulding the automobile bumper, due to the large overall volume, it is often necessary for the staff to manually demould, which is inconvenient and has a low degree of automation.

故,有必要提供用于汽车保险杠加工成型的注塑机系统,可以达到自动化注塑加工的作用。Therefore, it is necessary to provide an injection molding machine system for automobile bumper processing and molding, which can achieve the effect of automatic injection molding processing.

发明内容Contents of the invention

本发明的目的在于提供用于汽车保险杠加工成型的注塑机系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide an injection molding machine system for processing and molding automobile bumpers, so as to solve the problems raised in the above-mentioned background technology.

为了解决上述技术问题,本发明提供如下技术方案:用于汽车保险杠加工成型的注塑机系统,包含上料组件、储料室、注塑组件、加热组件、成型室、模具组件和接料组件;其中,In order to solve the above technical problems, the present invention provides the following technical solutions: an injection molding machine system for automobile bumper processing and molding, including a feeding assembly, a material storage chamber, an injection molding assembly, a heating assembly, a molding chamber, a mold assembly and a material receiving assembly; in,

所述储料室用于储存注塑粒子,所述储料室与上料组件相连接,所述注塑组件设置于上料组件的上侧,所述加热组件设置于注塑组件的内部,所述模具组件设置于成型室的内侧,所述模具组件与注塑组件相连接,所述接料组件设置于模具组件的下侧;The storage chamber is used to store injection molding particles, the storage chamber is connected to the feeding assembly, the injection molding assembly is arranged on the upper side of the feeding assembly, the heating assembly is arranged inside the injection molding assembly, and the mold The assembly is arranged inside the molding chamber, the mold assembly is connected with the injection molding assembly, and the material receiving assembly is arranged on the lower side of the mold assembly;

所述上料组件包括有吸料蜗壳,所述吸料蜗壳的一侧设置有出风管,所述吸料蜗壳的圆心处设置有进料管,所述进料管与储料室相连接,所述吸料蜗壳的内侧设置有旋转动盘,所述旋转动盘的一侧固定连接有传动轴二,所述传动轴二贯穿于吸料蜗壳的右端且轴承连接,所述传动轴二的右端设置有变频电机二,所述吸料蜗壳的右侧设置有固定座,所述传动轴二贯穿于固定座且轴承连接,所述变频电机二与固定座固定连接;The feeding assembly includes a suction volute, an air outlet pipe is provided on one side of the suction volute, and a feeding pipe is provided at the center of the suction volute, and the feeding pipe is connected to the material storage The chambers are connected to each other, and the inside of the suction volute is provided with a rotating disk, and one side of the rotating disk is fixedly connected with the transmission shaft 2, and the transmission shaft 2 runs through the right end of the suction volute and is connected with a bearing. The right end of the transmission shaft 2 is provided with a frequency conversion motor 2, and the right side of the suction volute is provided with a fixed seat, the transmission shaft 2 runs through the fixed seat and is connected with a bearing, and the frequency conversion motor 2 is fixedly connected with the fixed seat ;

所述出风管的上侧管道连接有运输管,所述运输管的一侧设置有旋风分离器,所述旋风分离器的下端与注塑组件相连接。The upper side of the air outlet pipe is connected with a transport pipe, one side of the transport pipe is provided with a cyclone separator, and the lower end of the cyclone separator is connected with the injection molding assembly.

在一个实施例中,所述旋转动盘包括有封板一,所述封板一的一侧固定连接有若干组分料板,所述分料板的一侧固定连接有封板二,所述封板二的圆心处开设有通孔,所述通孔的直径大于进料管的外径且间隙配合,所述传动轴二与封板一固定连接,所述传动轴二的轴端设置有球形端盖。In one embodiment, the rotating disc includes a sealing plate 1, one side of the sealing plate 1 is fixedly connected with several component material plates, and one side of the material distribution plate is fixedly connected with a sealing plate 2, so The center of the sealing plate 2 is provided with a through hole, the diameter of the through hole is larger than the outer diameter of the feed pipe and the gap fits, the transmission shaft 2 is fixedly connected with the sealing plate 1, and the shaft end of the transmission shaft 2 is set With spherical end caps.

在一个实施例中,所述注塑组件包括有料筒,所述加热组件设置于料筒的内壁内部,所述料筒的右端下侧与固定座固定连接,所述料筒的下端与储料室固定连接,所述料筒的上侧右端开设有进料口,所述进料口与旋风分离器相互连接,所述料筒的右端设置有变频电机一,所述变频电机一与料筒固定连接,所述变频电机一的左侧设置有传动轴一,所述传动轴一贯穿料筒的右端且与料筒轴承连接,所述料筒的内侧设置有往复式螺杆,所述传动轴一与往复式螺杆的右端固定连接,所述往复式螺杆与料筒的左端均设置为圆锥形,所述料筒的左端设置有注射管,所述注射管贯穿于模具组件且固定连接。In one embodiment, the injection molding assembly includes a barrel, the heating assembly is arranged inside the inner wall of the barrel, the lower side of the right end of the barrel is fixedly connected to the fixing seat, and the lower end of the barrel is connected to the storage chamber Fixed connection, the upper right end of the material barrel is provided with a feed inlet, the feed inlet is connected to the cyclone separator, the right end of the material barrel is provided with a frequency conversion motor one, and the frequency conversion motor one is fixed to the material cylinder Connected, the left side of the frequency conversion motor one is provided with a transmission shaft one, the transmission shaft one runs through the right end of the barrel and is connected with the barrel bearing, the inside of the barrel is provided with a reciprocating screw, and the transmission shaft one It is fixedly connected with the right end of the reciprocating screw, the left end of the reciprocating screw and the barrel is conical, and the left end of the barrel is provided with an injection tube, which runs through the mold assembly and is fixedly connected.

在一个实施例中,所述加热组件包括有若干组电热圈,所述电热圈设置于料筒内壁的内侧,所述电热圈的下端电连接有导电片,所述导电片的右端设置有导电块,所述导电块的右侧设置有伸缩杆,所述伸缩杆的右端设置有固定块,所述固定块与料筒固定连接,所述伸缩杆的外侧设置有弹簧一,所述导电块与电源电连接。In one embodiment, the heating assembly includes several groups of electric heating coils, the electric heating coils are arranged on the inside of the inner wall of the barrel, the lower end of the electric heating coils is electrically connected to a conductive sheet, and the right end of the conductive sheet is provided with a conductive Block, the right side of the conductive block is provided with a telescopic rod, the right end of the telescopic rod is provided with a fixed block, the fixed block is fixedly connected with the barrel, the outer side of the telescopic rod is provided with a spring one, and the conductive block Electrically connected to a power source.

在一个实施例中,所述料筒的上侧设置有测温管,所述测温管的内侧设置有水银,所述测温管的内侧滑动连接有活塞板,所述活塞板的一端固定连接有活塞杆,所述活塞杆的一端设置有开关,所述开关的一侧设置有电机三,所述电机三与料筒固定连接,所述电机三的一侧设置有齿轮,所述齿轮的一侧啮合连接有齿条,所述齿条的一侧固定连接有活动杆,所述活动杆的上端固定连接有横杆,所述横杆的另一端同样固定连接有活动杆,所述活动杆的下端固定连接有绝缘板,所述料筒的两侧固定连接有杆套,所述活动杆与杆套滑动连接。In one embodiment, a temperature measuring tube is provided on the upper side of the barrel, mercury is provided on the inside of the temperature measuring tube, a piston plate is slidably connected to the inside of the temperature measuring tube, and one end of the piston plate is fixed A piston rod is connected, one end of the piston rod is provided with a switch, one side of the switch is provided with a motor three, the motor three is fixedly connected with the barrel, one side of the motor three is provided with a gear, and the gear One side of the rack is meshed with a rack, one side of the rack is fixedly connected with a movable rod, the upper end of the movable rod is fixedly connected with a cross bar, and the other end of the cross rod is also fixedly connected with a movable rod. An insulating plate is fixedly connected to the lower end of the movable rod, rod sleeves are fixedly connected to both sides of the barrel, and the movable rod is slidably connected to the rod sleeve.

在一个实施例中,所述模具组件包括有凹模,所述注射管贯穿于凹模的中侧,所述凹模的上侧与成型室固定连接,所述凹模的左侧设置有凸模,所述凸模的左侧固定连接有凸模板,所述凸模板的四角固定连接有导柱,所述导柱与凹模滑动连接,所述导柱的右端固定连接有盖板,所述盖板的左侧接触连接有框架板,所述框架板在导柱上滑动,所述框架板的左侧焊接有弹簧二,所述弹簧二的左端与凹模相互焊接,所述框架板的中侧固定连接有两组顶杆,所述顶杆贯穿于凹模且滑动连接,所述顶杆的左端固定连接有阶梯头,所述凹模的内侧开设有相应凹槽,所述阶梯头的高度与凹槽的高度相等。In one embodiment, the mold assembly includes a die, the injection pipe runs through the middle side of the die, the upper side of the die is fixedly connected to the molding chamber, and the left side of the die is provided with a convex Die, the left side of the punch is fixedly connected with a convex template, the four corners of the convex template are fixedly connected with a guide post, the guide post is slidingly connected with the die, and the right end of the guide post is fixedly connected with a cover plate, so The left side of the cover plate is contacted with a frame plate, and the frame plate slides on the guide column. The left side of the frame plate is welded with a spring two, and the left end of the spring two is welded to the die. The frame plate There are two sets of ejector rods fixedly connected to the middle side of the die, and the ejector rods run through the die and are slidably connected. The height of the head is equal to the height of the groove.

在一个实施例中,所述凸模板的左端设置有液压组件,所述液压组件与成型室相连接。In one embodiment, a hydraulic assembly is provided at the left end of the convex plate, and the hydraulic assembly is connected with the molding chamber.

在一个实施例中,所述接料组件包括有接料框,所述接料框设置于凹模与凸模的下侧,所述接料框的内侧设置有海绵。In one embodiment, the material receiving assembly includes a material receiving frame, the material receiving frame is arranged on the lower side of the die and the punch, and the inside of the material receiving frame is provided with a sponge.

在一个实施例中,所述接料框的右侧滑动连接有若干组固定杆,所述固定杆的下端与成型室固定连接,所述固定杆的上端固定连接有若干组方形杆,所述方形杆设置有四组,所述方形杆与凹模固定连接,所述方形杆与成型室的侧壁固定连接,所述接料框的上端固定连接有链条,所述方形杆的上端固定连接有支撑座,所述支撑座的上端轴承连接有链轮,所述链轮与链条啮合连接,所述链条的一端与凸模板相连接。In one embodiment, several groups of fixed rods are slidably connected to the right side of the receiving frame, the lower ends of the fixed rods are fixedly connected to the molding chamber, and the upper ends of the fixed rods are fixedly connected to several groups of square rods. There are four sets of square rods, the square rods are fixedly connected with the die, the square rods are fixedly connected with the side wall of the molding chamber, the upper end of the material receiving frame is fixedly connected with a chain, and the upper end of the square rods is fixedly connected There is a support seat, and the upper end bearing of the support seat is connected with a sprocket, and the sprocket is meshed with a chain, and one end of the chain is connected with the convex plate.

在一个实施例中,所述储料室的两侧开设有透气窗,所述储料室的左端与成型室固定连接,所述储料室的内侧滑动连接有推料板,所述推料板的左端固定连接有若干组伸缩柱,所述伸缩柱的左端与储料室固定连接,所述伸缩柱的外侧设置有弹簧三。In one embodiment, ventilation windows are provided on both sides of the material storage room, the left end of the material storage room is fixedly connected with the molding room, and the inner side of the material storage room is slidably connected with a pusher plate, and the material pusher The left end of the plate is fixedly connected with several groups of telescopic columns, the left end of the telescopic columns is fixedly connected with the storage chamber, and the outside of the telescopic columns is provided with a spring three.

与现有技术相比,本发明所达到的有益效果是:本发明通过上料组件中的旋转动盘,高速旋转,从而在吸料蜗壳内产生较强的离心力和风压,并通过进料管对储料室产生较强的吸力,内部的注塑粒子会被强大的吸力吸进吸料蜗壳中心内,并伴随较强的离心力,注塑粒子分散向出风管飞出,经过旋风分离器,注塑粒子掉入注塑组件内进行注塑,可实现全自动化上料,不需要人工干预,可根据一次注塑保险杠成型所需注塑粒子的数量,通过控制旋转动盘的旋转时间,来控制加料的多少,有序加料不会堵塞,并且可通过对储料室内的吸力,将湿气吸走,对注塑粒子进行烘干,保证注塑质量,而且注塑粒子在吸料蜗壳内受离心力的作用,与蜗壳侧壁进行摩擦,从而产生热量,初步对粒子进行预热,可提高塑化的效率。Compared with the prior art, the beneficial effect achieved by the present invention is that the present invention rotates at a high speed through the rotating disk in the feeding assembly, thereby generating strong centrifugal force and wind pressure in the suction volute, and through the feeding The pipe produces strong suction to the material storage chamber, and the injection molding particles inside will be sucked into the center of the suction volute by the strong suction, and accompanied by strong centrifugal force, the injection molding particles are dispersed and fly out of the air outlet pipe, passing through the cyclone separator , the injection molding particles fall into the injection molding assembly for injection molding, which can realize fully automatic feeding without manual intervention. According to the number of injection molding particles required for one injection bumper molding, the speed of feeding can be controlled by controlling the rotation time of the rotating disk How much, the orderly feeding will not be blocked, and the moisture can be sucked away by the suction in the storage room, and the injection molding particles can be dried to ensure the injection molding quality, and the injection molding particles are subjected to the centrifugal force in the suction volute, It rubs against the side wall of the volute to generate heat, and preheats the particles initially, which can improve the efficiency of plasticization.

附图说明Description of drawings

下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solutions and other beneficial effects of the present application will be apparent through the detailed description of the specific embodiments of the present application below in conjunction with the accompanying drawings.

在附图中:In the attached picture:

图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;

图2是本发明的主视示意图;Fig. 2 is a front schematic view of the present invention;

图3是本发明的吸料蜗壳结构爆炸图;Fig. 3 is the exploded view of the suction volute structure of the present invention;

图4是本发明的旋转动盘结构爆炸示意图;Fig. 4 is a schematic exploded view of the rotating disk structure of the present invention;

图5是本发明的吸料蜗壳剖视示意图;Fig. 5 is a schematic cross-sectional view of the suction volute of the present invention;

图6是本发明的正面剖视示意图;Fig. 6 is a schematic front sectional view of the present invention;

图7是图6的A区域的局部放大示意图;Fig. 7 is a partially enlarged schematic diagram of area A of Fig. 6;

图8是图6的B区域的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of area B in Fig. 6;

图9是本发明的背面局部立体示意图;Fig. 9 is a partial perspective view of the back side of the present invention;

图10是图2的C区域的局部放大的示意图;Fig. 10 is a partially enlarged schematic diagram of area C in Fig. 2;

图11是图9的D区域的局部放大示意图;Fig. 11 is a partially enlarged schematic diagram of area D in Fig. 9;

图12是本发明模具组件结构剖视的示意图;Fig. 12 is a schematic diagram of a structural section of a mold assembly of the present invention;

图13是图12的E区域的局部放大示意图;Fig. 13 is a partially enlarged schematic diagram of the E area of Fig. 12;

图中:1、上料组件;101、吸料蜗壳;102、出风管;103、进料管;104、旋转动盘;1041、封板二;1042、通孔;1043、封板一;1044、分料板;1045、球形端盖;105、传动轴二;106、变频电机二;107、运输管;108、旋风分离器;In the figure: 1, feeding assembly; 101, suction volute; 102, air outlet pipe; 103, feeding pipe; 104, rotating disk; 1041, sealing plate 2; 1042, through hole; 1043, sealing plate 1 ; 1044, material distribution plate; 1045, spherical end cap; 105, transmission shaft two; 106, frequency conversion motor two; 107, transport pipe; 108, cyclone separator;

2、储料室;201、透气窗;202、推料板;203、伸缩柱;204、弹簧三;2. Material storage room; 201. Breathable window; 202. Pushing plate; 203. Telescopic column; 204. Spring three;

3、成型室;3. Molding room;

4、注塑组件;401、料筒;402、往复式螺杆;403、注射管;404、变频电机一;405、传动轴一;406、进料口;4. Injection molding components; 401, barrel; 402, reciprocating screw; 403, injection tube; 404, frequency conversion motor 1; 405, drive shaft 1; 406, feed port;

5、固定座;5. Fixed seat;

6、电热圈;601、导电片;602、绝缘板;603、导电块;604、弹簧一;605、固定块;606、伸缩杆;607、测温管;608、电机三;609、活塞板;610、活塞杆;611、开关;612、横杆;613、活动杆;614、齿条;615、杆套;616、齿轮;6. Electric heating ring; 601. Conductive sheet; 602. Insulating plate; 603. Conductive block; 604. Spring one; 605. Fixed block; 606. Telescopic rod; 607. Temperature measuring tube; 608. Motor three; 609. Piston plate ; 610, piston rod; 611, switch; 612, cross bar; 613, movable rod; 614, rack; 615, rod cover; 616, gear;

7、凹模;701、凸模板;702、凸模;703、导柱;705、方形杆;706、链条;707、阶梯头;708、顶杆;709、框架板;710、盖板;711、弹簧二;7, die; 701, convex formwork; 702, punch; 703, guide post; 705, square rod; 706, chain; 707, step head; 708, ejector rod; 709, frame plate; 710, cover plate; 711 , spring two;

8、接料框;801、海绵;802、固定杆;803、链轮;804、支撑座。8. Material receiving frame; 801, sponge; 802, fixed rod; 803, sprocket wheel; 804, support seat.

具体实施方式Detailed ways

下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different implementations or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and arrangements of specific examples are described below. Of course, they are examples only and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or reference letters in various instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.

请参阅图1-4,本发明提供技术方案:用于汽车保险杠加工成型的注塑机系统,包含上料组件1、储料室2、注塑组件4、加热组件、成型室3、模具组件和接料组件;其中,Please refer to Figures 1-4, the present invention provides a technical solution: an injection molding machine system for automobile bumper processing and molding, including a feeding assembly 1, a storage chamber 2, an injection molding assembly 4, a heating assembly, a molding chamber 3, a mold assembly and receiving components; wherein,

储料室2用于储存注塑粒子,储料室2与上料组件1相连接,注塑组件4设置于上料组件1的上侧,加热组件设置于注塑组件4的内部,模具组件设置于成型室3的内侧,模具组件与注塑组件4相连接,接料组件设置于模具组件的下侧;The storage chamber 2 is used to store injection molding particles, the storage chamber 2 is connected to the feeding assembly 1, the injection molding assembly 4 is arranged on the upper side of the feeding assembly 1, the heating assembly is arranged inside the injection molding assembly 4, and the mold assembly is arranged on the molding Inside the chamber 3, the mold assembly is connected to the injection molding assembly 4, and the material receiving assembly is arranged on the lower side of the mold assembly;

上料组件1包括有吸料蜗壳101,吸料蜗壳101的一侧设置有出风管102,吸料蜗壳101的圆心处设置有进料管103,进料管103与储料室2相连接,吸料蜗壳101的内侧设置有旋转动盘104,旋转动盘104的一侧固定连接有传动轴二105,传动轴二105贯穿于吸料蜗壳101的右端且轴承连接,传动轴二105的右端设置有变频电机二106,吸料蜗壳101的右侧设置有固定座5,传动轴二105贯穿于固定座5且轴承连接,变频电机二106与固定座5固定连接;The feeding assembly 1 includes a suction volute 101, one side of the suction volute 101 is provided with an air outlet pipe 102, and the center of the suction volute 101 is provided with a feed pipe 103, and the feed pipe 103 is connected to the material storage chamber. 2 phase connection, the inner side of the suction volute 101 is provided with a rotating disk 104, and one side of the rotating disk 104 is fixedly connected with a transmission shaft 2 105, and the transmission shaft 105 runs through the right end of the suction volute 101 and is connected with a bearing. The right end of transmission shaft 2 105 is provided with variable frequency motor 2 106, and the right side of suction volute 101 is provided with fixed seat 5, transmission shaft 2 105 runs through fixed seat 5 and is connected with bearings, variable frequency motor 2 106 is fixedly connected with fixed seat 5 ;

出风管102的上侧管道连接有运输管107,运输管107的一侧设置有旋风分离器108,旋风分离器108的下端与注塑组件4相连接,The upper side of the air outlet pipe 102 is connected with a transportation pipe 107, and one side of the transportation pipe 107 is provided with a cyclone separator 108, and the lower end of the cyclone separator 108 is connected with the injection molding assembly 4,

具体的,当变频电机二106启动时,通过传动轴二105带动旋转动盘104高速旋转,从而在吸料蜗壳101内产生较强的离心力和风压,并通过进料管103对储料室2产生较强的吸力,其内部的注塑粒子会被强大的吸力吸进吸料蜗壳101内部,到旋转动盘104的中心处,并伴随旋转动盘104较强的离心力,注塑粒子向四周分散,在风压下,沿着吸料蜗壳101的侧壁滑动,最后在风力的带动下,飞出出风管102,经过运输管107飞入旋风分离器108,经过旋风分离器108,实现物料与风的分离,注塑粒子掉入注塑组件4内,通过加热组件对注塑粒子进行加热塑化,通过注塑组件4对熔融塑料施加高压,注入模具组件中,进行保险杠的成型,最后成型的保险杠通过接料组件进行接料,完成注塑加工;Specifically, when the frequency conversion motor 2 106 starts, the rotating disk 104 is driven to rotate at a high speed through the transmission shaft 2 105, thereby generating strong centrifugal force and wind pressure in the suction volute 101, and through the feed pipe 103 to the storage chamber. 2 Generate strong suction, and the injection molding particles inside will be sucked into the interior of the suction volute 101 by the strong suction, to the center of the rotating disk 104, and accompanied by the strong centrifugal force of the rotating disk 104, the injection molding particles will flow around Scatter, under the wind pressure, slide along the side wall of the suction volute 101, and finally, driven by the wind, fly out of the air duct 102, fly into the cyclone separator 108 through the transport pipe 107, pass through the cyclone separator 108, Realize the separation of material and wind, the injection molding particles fall into the injection molding assembly 4, heat and plasticize the injection molding particles through the heating assembly, apply high pressure to the molten plastic through the injection molding assembly 4, inject it into the mold assembly, carry out the molding of the bumper, and finally form it The bumper is connected through the material receiving component to complete the injection molding process;

本发明可实现全自动化上料,不需要人工干预,可根据一次注塑保险杠成型所需的注塑粒子的数量,通过控制变频电机二106的旋转时间,来控制加料的多少,实现有序加料,不会堵塞,并且可通过对储料室2内的吸力,将湿气吸走,使得注塑粒子更加干燥,保证注塑质量,而且注塑粒子在吸料蜗壳101内受离心力的作用,与蜗壳侧壁进行摩擦,从而产生热量,初步对粒子进行预热,可提高塑化的效率;The present invention can realize fully automatic feeding without manual intervention, and can control the amount of feeding by controlling the rotation time of the frequency conversion motor 2 106 according to the quantity of injection particles required for one injection bumper molding, so as to realize orderly feeding. It will not be blocked, and the moisture can be sucked away by the suction force in the material storage chamber 2, so that the injection molding particles are drier and the injection molding quality is guaranteed, and the injection molding particles are subjected to the centrifugal force in the suction volute 101, and the volute The side wall is rubbed to generate heat, and the particles are initially preheated to improve the efficiency of plasticization;

旋转动盘104包括有封板一1043,封板一1043的一侧固定连接有若干组分料板1044,分料板1044的一侧固定连接有封板二1041,封板二1041的圆心处开设有通孔1042,通孔1042的直径大于进料管103的外径且间隙配合,传动轴二105与封板一1043固定连接,传动轴二105的轴端设置有球形端盖1045,The rotating disc 104 includes a sealing plate 1 1043, one side of the sealing plate 1043 is fixedly connected with several component material plates 1044, one side of the material distribution plate 1044 is fixedly connected with a sealing plate 2 1041, and the center of the sealing plate 1041 is A through hole 1042 is opened, the diameter of the through hole 1042 is larger than the outer diameter of the feed pipe 103 and the gap fits, the second transmission shaft 105 is fixedly connected with the first sealing plate 1043, and the shaft end of the second transmission shaft 105 is provided with a spherical end cover 1045,

具体的,旋转动盘104旋转时,由于若干分料板1044分别与封板一1043和封板二1041垂直设置,使得产生较强的风压和离心力,若干分料板1044沿着圆周均匀分布,使得塑化粒子在进入旋转动盘104中侧时,被均匀甩向四周,且通孔1042的直径大于进料管103的外径,当旋转动盘104旋转时,保证物料和风全部经过进料管103进入动盘内部,避免漏料,且被吸进动盘中心的物料先撞在球形端盖1045上,使得风带着物料均匀分散进入分料板1044之间,避免物料撞击在轴端平面上而造成物料的回弹,实用性较强;Specifically, when the rotating disk 104 rotates, since several material distribution plates 1044 are vertically arranged with the first sealing plate 1043 and the second sealing plate 1041 respectively, strong wind pressure and centrifugal force are generated, and several material distribution plates 1044 are evenly distributed along the circumference. , so that when the plasticized particles enter the middle side of the rotating disk 104, they are evenly thrown to the surroundings, and the diameter of the through hole 1042 is larger than the outer diameter of the feeding pipe 103. When the rotating disk 104 rotates, it is ensured that all materials and wind pass through The material tube 103 enters the interior of the moving plate to avoid material leakage, and the material sucked into the center of the moving plate hits the spherical end cover 1045 first, so that the wind carries the material evenly and disperses into the material distribution plate 1044, preventing the material from hitting the shaft. The rebound of the material is caused by the end plane, which is more practical;

注塑组件4包括有料筒401,加热组件设置于料筒401的内壁内部,料筒401的右端下侧与固定座5固定连接,料筒401的下端与储料室2固定连接,料筒401的上侧右端开设有进料口406,进料口406与旋风分离器108相互连接,料筒401的右端设置有变频电机一404,变频电机一404与料筒401固定连接,变频电机一404的左侧设置有传动轴一405,传动轴一405贯穿料筒401的右端且与料筒401轴承连接,料筒401的内侧设置有往复式螺杆402,传动轴一405与往复式螺杆402的右端固定连接,往复式螺杆402与料筒401的左端均设置为圆锥形,料筒401的左端设置有注射管403,注射管403贯穿于模具组件且固定连接,The injection molding assembly 4 includes a barrel 401, the heating assembly is arranged inside the inner wall of the barrel 401, the lower side of the right end of the barrel 401 is fixedly connected with the fixing seat 5, the lower end of the barrel 401 is fixedly connected with the storage chamber 2, and the bottom of the barrel 401 The right end of the upper side is provided with a feed inlet 406, the feed inlet 406 is connected to the cyclone separator 108, the right end of the material cylinder 401 is provided with a frequency conversion motor 404, the frequency conversion motor 1 404 is fixedly connected with the material cylinder 401, and the frequency conversion motor 1 404 The left side is provided with transmission shaft one 405, transmission shaft one 405 runs through the right end of material cylinder 401 and is connected with material cylinder 401 bearing, the inner side of material cylinder 401 is provided with reciprocating screw rod 402, transmission shaft one 405 and the right end of reciprocating screw rod 402 Fixedly connected, the reciprocating screw 402 and the left end of the barrel 401 are both set in a conical shape, the left end of the barrel 401 is provided with an injection tube 403, the injection tube 403 runs through the mold assembly and is fixedly connected,

具体的,注塑粒子通过进料口406进入料筒401的末端,通过变频电机一404带动传动轴一405和内部的往复式螺杆402旋转,将原料不断送入料筒401的头端,而加热组件在料筒401内部加热,通过螺杆的旋转的剪切力和内壁的加热,使注塑粒子成为熔融状态,并通过注射管403,将熔融塑料注入模具组件内,经过一定时间和压力保持、冷却,使其固化成型,便可开模取出制品,且在进料口406附近不设置加热组件,避免注塑粒子在进料口406熔融在一起,从而堵塞进料口406;Specifically, the injection molding particles enter the end of the barrel 401 through the feed port 406, drive the transmission shaft 1 405 and the internal reciprocating screw 402 to rotate through the frequency conversion motor 404, and continuously feed the raw materials into the head end of the barrel 401, and heat The component is heated inside the barrel 401, and the injection molding particles become molten through the shear force of the screw rotation and the heating of the inner wall, and the molten plastic is injected into the mold component through the injection tube 403, and after a certain period of time and pressure, it is maintained and cooled. , to make it solidify and form, and then the mold can be opened to take out the product, and there is no heating component near the feed port 406, so as to prevent the injection molding particles from melting together at the feed port 406, thereby blocking the feed port 406;

并且由于料筒401设置在储料室2的上侧,通过加热组件的发热,使得部分热量散发到下侧的储料室2内,可进一步对储存的注塑粒子进行烘干和预热,保证其干燥性,提高塑化的效率;And since the barrel 401 is arranged on the upper side of the storage chamber 2, part of the heat is dissipated into the lower storage chamber 2 through the heating of the heating component, and the stored injection molding particles can be further dried and preheated to ensure Its dryness improves the efficiency of plasticization;

加热组件包括有若干组电热圈6,电热圈6设置于料筒401内壁的内侧,电热圈6的下端电连接有导电片601,导电片601的右端设置有导电块603,导电块603的右侧设置有伸缩杆606,伸缩杆606的右端设置有固定块605,固定块605与料筒401固定连接,伸缩杆606的外侧设置有弹簧一604,导电块603与电源电连接,The heating assembly includes several groups of electric heating coils 6, the electric heating coils 6 are arranged on the inner side of the inner wall of the barrel 401, the lower end of the electric heating coils 6 is electrically connected with a conductive sheet 601, the right end of the conductive sheet 601 is provided with a conductive block 603, and the right side of the conductive block 603 The side is provided with a telescopic rod 606, the right end of the telescopic rod 606 is provided with a fixed block 605, the fixed block 605 is fixedly connected with the barrel 401, the outer side of the telescopic rod 606 is provided with a spring one 604, and the conductive block 603 is electrically connected with the power supply,

具体的,在料筒401的内壁内,设置有多组电热圈6,并且通过一根导电片601进行串联,在弹簧一604的弹力作用下和伸缩杆606的导向作用下,使得导电块603始终与导电片601接通并传递电流,从而使得电热圈6在正常工作状态;Specifically, in the inner wall of the barrel 401, there are multiple sets of electric heating coils 6, and they are connected in series through a conductive piece 601. Under the elastic force of the spring one 604 and the guidance of the telescopic rod 606, the conductive piece 603 Always connect with the conductive sheet 601 and transfer current, so that the electric heating coil 6 is in a normal working state;

料筒401的上侧设置有测温管607,测温管607的内侧设置有水银,测温管607的内侧滑动连接有活塞板609,活塞板609的一端固定连接有活塞杆610,活塞杆610的一端设置有开关611,开关611的一侧设置有电机三608,电机三608与料筒401固定连接,电机三608的一侧设置有齿轮616,齿轮616的一侧啮合连接有齿条614,齿条614的一侧固定连接有活动杆613,活动杆613的上端固定连接有横杆612,横杆612的另一端同样固定连接有活动杆613,活动杆613的下端固定连接有绝缘板602,料筒401的两侧固定连接有杆套615,活动杆613与杆套615滑动连接,The upper side of the barrel 401 is provided with a temperature measuring tube 607, the inner side of the temperature measuring tube 607 is provided with mercury, the inner side of the temperature measuring tube 607 is slidingly connected with a piston plate 609, and one end of the piston plate 609 is fixedly connected with a piston rod 610, the piston rod One end of the 610 is provided with a switch 611, one side of the switch 611 is provided with a motor three 608, the motor three 608 is fixedly connected with the barrel 401, one side of the motor three 608 is provided with a gear 616, and one side of the gear 616 is engaged with a rack 614, one side of rack 614 is fixedly connected with movable rod 613, the upper end of movable rod 613 is fixedly connected with cross bar 612, the other end of cross rod 612 is also fixedly connected with movable rod 613, and the lower end of movable rod 613 is fixedly connected with insulating The plate 602, the two sides of the barrel 401 are fixedly connected with the rod cover 615, the movable rod 613 is slidingly connected with the rod cover 615,

具体的,通过利用水银热胀冷缩的原理,将测温管607设置在料筒401一端对其进行温度检测,当料筒401的温度过高,超过测温管607预定的温度时,水银膨胀将活塞板609和活塞杆610顶出,将开关611按下,从而启动电机三608,带动齿轮616旋转,与齿条614啮合连接,推动活动杆613向上移动,在杆套615的导向作用下,使得活动杆613带动下侧的绝缘板602向上移动,从而插进导电块603和导电片601之间,断开电连接,从而自动关闭电热圈6,实现对料筒401进行过热保护,防止部分塑料塑化过热,而导致烧焦,无法正常进行注塑加工作业,当温度下降到正常之后,活塞杆610回到原位,从而关闭电机三608,绝缘板602、活动杆613和横杆612在重力作用下下降,使得导电块603和导电片601重新接通,达到对温度的均匀保持,自动化程度高;Specifically, by using the principle that mercury expands with heat and contracts with cold, the temperature measuring tube 607 is arranged at one end of the barrel 401 to detect its temperature. Expansion pushes out the piston plate 609 and the piston rod 610, presses the switch 611, thereby starts the motor three 608, drives the gear 616 to rotate, engages with the rack 614, pushes the movable rod 613 to move upward, and acts as the guide of the rod sleeve 615 Down, so that the movable rod 613 drives the insulating plate 602 on the lower side to move upwards, thereby inserting between the conductive block 603 and the conductive sheet 601, disconnecting the electrical connection, thereby automatically closing the electric heating coil 6, and realizing overheating protection for the barrel 401. To prevent some plastics from being plasticized and overheated, resulting in scorching, and unable to perform normal injection molding operations. When the temperature drops to normal, the piston rod 610 returns to its original position, thereby turning off the motor 3 608, insulating plate 602, movable rod 613 and cross bar 612 descends under the action of gravity, so that the conductive block 603 and the conductive sheet 601 are reconnected to achieve uniform temperature maintenance and a high degree of automation;

模具组件包括有凹模7,注射管403贯穿于凹模7的中侧,凹模7的上侧与成型室3固定连接,凹模7的左侧设置有凸模702,凸模702的左侧固定连接有凸模板701,凸模板701的四角固定连接有导柱703,导柱703与凹模7滑动连接,导柱703的右端固定连接有盖板710,盖板710的左侧接触连接有框架板709,框架板709在导柱703上滑动,框架板709的左侧焊接有弹簧二711,弹簧二711的左端与凹模7相互焊接,框架板709的中侧固定连接有两组顶杆708,顶杆708贯穿于凹模7且滑动连接,顶杆708的左端固定连接有阶梯头707,凹模7的内侧开设有相应凹槽,阶梯头707的高度与凹槽的高度相等,The mold assembly includes a die 7, the injection pipe 403 runs through the middle side of the die 7, the upper side of the die 7 is fixedly connected with the molding chamber 3, the left side of the die 7 is provided with a punch 702, and the left side of the die 702 The side is fixedly connected with a convex template 701, the four corners of the convex template 701 are fixedly connected with guide posts 703, the guide posts 703 are slidingly connected with the die 7, the right end of the guide post 703 is fixedly connected with a cover plate 710, and the left side of the cover plate 710 is connected There is frame plate 709, and frame plate 709 slides on guide column 703, and the left side of frame plate 709 is welded with spring two 711, and the left end of spring two 711 is mutually welded with die 7, and the middle side of frame plate 709 is fixedly connected with two groups The ejector rod 708 runs through the die 7 and is slidably connected. The left end of the ejector rod 708 is fixedly connected with a step head 707. The inner side of the die 7 is provided with a corresponding groove, and the height of the step head 707 is equal to the height of the groove. ,

具体的,当保险杠在凹模7和凸模702中间成型之后,凸模板701和凸模702脱离凹模7,导柱703在凹模7的内侧滑动并导向,导柱703的右端的盖板710随着导柱703向左移动,从而推动框架板709,框架板709带动顶杆708和阶梯头707向左移动,从而将成型件从凹模7内顶出,实现模具分离的同时,顶出成型件,实用性较强,并且在凹模7的内侧开设有与阶梯头707相对应的凹槽,当重新合模时,盖板710向右移动,使得框架板709失去限制,在弹簧二711的作用下带动框架板709回到原位,使得阶梯头707完全沉入凹槽内,和凹模7内部处于同一平面上,即可开始注塑作业;Specifically, after the bumper is molded between the die 7 and the punch 702, the punch template 701 and the punch 702 break away from the die 7, the guide post 703 slides and guides inside the die 7, and the cover at the right end of the guide post 703 The plate 710 moves to the left along with the guide post 703, thereby pushing the frame plate 709, and the frame plate 709 drives the ejector rod 708 and the step head 707 to move to the left, thereby ejecting the molded part from the die 7, realizing the separation of the mold, The molded part is ejected, which is more practical, and a groove corresponding to the stepped head 707 is opened on the inner side of the die 7. When the mold is closed again, the cover plate 710 moves to the right, so that the frame plate 709 loses its restriction. Under the action of the spring 2 711, the frame plate 709 is driven back to the original position, so that the step head 707 is completely sunk into the groove, and is on the same plane as the inside of the die 7, and the injection molding operation can be started;

凸模板701的左端设置有液压组件,液压组件与成型室3相连接,The left end of the convex plate 701 is provided with a hydraulic assembly, which is connected with the molding chamber 3,

具体的,需要注塑成型时,凸模板701和凸模702受液压组件的作用,进行左右移动,导柱703起导向作用;Specifically, when injection molding is required, the convex plate 701 and the convex mold 702 are moved left and right by the action of the hydraulic component, and the guide post 703 acts as a guide;

接料组件包括有接料框8,接料框8设置于凹模7与凸模702的下侧,接料框8的内侧设置有海绵801,The material receiving assembly includes a material receiving frame 8, the material receiving frame 8 is arranged on the lower side of the die 7 and the punch 702, and the inner side of the material receiving frame 8 is provided with a sponge 801,

具体的,当成型件被顶出凹模7之后,落入下侧的接料框8内,内侧设置海绵801,防止对成型件表面磕碰损伤;Specifically, after the molding is pushed out of the die 7, it falls into the material receiving frame 8 on the lower side, and a sponge 801 is arranged inside to prevent damage to the surface of the molding;

接料框8的右侧滑动连接有若干组固定杆802,固定杆802的下端与成型室3固定连接,固定杆802的上端固定连接有若干组方形杆705,方形杆705设置有四组,方形杆705与凹模7固定连接,方形杆705与成型室3的侧壁固定连接,接料框8的上端固定连接有链条706,方形杆705的上端固定连接有支撑座804,支撑座804的上端轴承连接有链轮803,链轮803与链条706啮合连接,链条706的一端与凸模板701相连接,The right side of the receiving frame 8 is slidingly connected with several groups of fixed rods 802, the lower end of the fixed rods 802 is fixedly connected with the molding chamber 3, and the upper end of the fixed rods 802 is fixedly connected with several groups of square rods 705, and the square rods 705 are provided with four groups, The square rod 705 is fixedly connected with the die 7, the square rod 705 is fixedly connected with the side wall of the molding chamber 3, the upper end of the receiving frame 8 is fixedly connected with a chain 706, and the upper end of the square rod 705 is fixedly connected with a support seat 804, and the support seat 804 The upper end of the bearing is connected with a sprocket 803, and the sprocket 803 is meshed with the chain 706, and one end of the chain 706 is connected with the convex plate 701,

具体的,当凸模板701和凸模702向左移动时,凸模板701同时拉动链条706,链条706经过链轮803,与接料框8相连接,从而拉动接料框8向上移动,接料框8在固定杆802上滑动,保证移动的方向,使得成型件被顶出的时候,抬高接料框8的高度,避免落下的高度过高造成磕碰损伤,当再次合模时,在接料框8的重力作用下,链条706被放出的同时,带动接料框8缓缓向下,工作人员即可取出成型件;Specifically, when the punch plate 701 and the punch 702 move to the left, the punch plate 701 pulls the chain 706 at the same time, and the chain 706 passes through the sprocket 803 and is connected with the material receiving frame 8, thereby pulling the material receiving frame 8 to move upward, and the material receiving The frame 8 slides on the fixed rod 802 to ensure the direction of movement, so that when the molded part is ejected, the height of the material receiving frame 8 is raised to avoid bumping damage caused by an excessively high falling height. Under the action of gravity of the material frame 8, when the chain 706 is released, it drives the material receiving frame 8 down slowly, and the staff can take out the molded part;

储料室2的两侧开设有透气窗201,储料室2的左端与成型室3固定连接,储料室2的内侧滑动连接有推料板202,推料板202的左端固定连接有若干组伸缩柱203,伸缩柱203的左端与储料室2固定连接,伸缩柱203的外侧设置有弹簧三204,Ventilation windows 201 are provided on both sides of the material storage chamber 2. The left end of the material storage chamber 2 is fixedly connected with the molding chamber 3. The inner side of the material storage chamber 2 is slidingly connected with a pusher plate 202, and the left end of the pusher plate 202 is fixedly connected with several Group telescopic column 203, the left end of telescopic column 203 is fixedly connected with storage room 2, and the outside of telescopic column 203 is provided with spring three 204,

具体的,设置透气窗201,方便进料管103吸入空气的同时吸入注塑粒子,当靠近进料管103的一侧的注塑粒子被吸走时,会在储料室2内造成一处空腔,导致进料管103无法均匀吸入注塑粒子,设置推料板202,在弹簧三204的作用下,不断推动注塑粒子向进料管103靠近,保证吸入物料的均匀性。Specifically, a ventilation window 201 is provided to facilitate the feed pipe 103 to inhale the injection molding particles while inhaling air. When the injection molding particles on the side close to the feed pipe 103 are sucked away, a cavity will be formed in the storage chamber 2. As a result, the feeding pipe 103 cannot evenly suck the injection molding particles, so a pusher plate 202 is provided to continuously push the injection molding particles closer to the feeding pipe 103 under the action of the spring 3 204 to ensure the uniformity of the sucked materials.

在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; may be mechanically connected, may also be electrically connected or may communicate with each other; may be directly connected, may be internal communication between two components or an interactive relationship between two components. Those of ordinary skill in the art can understand the meanings of the above terms in this application according to specific situations.

以上对本申请实施例所提供的用于汽车保险杠加工成型的注塑机系统进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The injection molding machine system for the processing and molding of automobile bumpers provided by the embodiments of the present application has been introduced in detail above. In this paper, specific examples are used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for To help understand the technical solution and its core idea of the present application; those skilled in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications Or replacement, does not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.

Claims (10)

1.用于汽车保险杠加工成型的注塑机系统,包含上料组件(1)、储料室(2)、注塑组件(4)、加热组件、成型室(3)、模具组件和接料组件;其中,1. Injection molding machine system for automobile bumper processing and molding, including feeding assembly (1), storage chamber (2), injection molding assembly (4), heating assembly, molding chamber (3), mold assembly and material receiving assembly ;in, 所述储料室(2)用于储存注塑粒子,所述储料室(2)与上料组件(1)相连接,所述注塑组件(4)设置于上料组件(1)的上侧,所述加热组件设置于注塑组件(4)的内部,所述模具组件设置于成型室(3)的内侧,所述模具组件与注塑组件(4)相连接,所述接料组件设置于模具组件的下侧;The storage chamber (2) is used to store injection molding particles, the storage chamber (2) is connected to the feeding assembly (1), and the injection molding assembly (4) is arranged on the upper side of the feeding assembly (1) , the heating assembly is arranged inside the injection molding assembly (4), the mold assembly is arranged inside the molding chamber (3), the mold assembly is connected with the injection molding assembly (4), and the material receiving assembly is arranged on the mold the underside of the component; 所述上料组件(1)包括有吸料蜗壳(101),所述吸料蜗壳(101)的一侧设置有出风管(102),所述吸料蜗壳(101)的圆心处设置有进料管(103),所述进料管(103)与储料室(2)相连接,所述吸料蜗壳(101)的内侧设置有旋转动盘(104),所述旋转动盘(104)的一侧固定连接有传动轴二(105),所述传动轴二(105)贯穿于吸料蜗壳(101)的右端且轴承连接,所述传动轴二(105)的右端设置有变频电机二(106),所述吸料蜗壳(101)的右侧设置有固定座(5),所述传动轴二(105)贯穿于固定座(5)且轴承连接,所述变频电机二(106)与固定座(5)固定连接;The feeding assembly (1) includes a suction volute (101), one side of the suction volute (101) is provided with an air outlet pipe (102), and the center of the suction volute (101) A feed pipe (103) is arranged at the place, and the feed pipe (103) is connected with the storage chamber (2), and a rotating disc (104) is arranged inside the suction volute (101), and the One side of the rotating disc (104) is fixedly connected with the transmission shaft two (105), and the transmission shaft two (105) runs through the right end of the suction volute (101) and is connected with a bearing, and the transmission shaft two (105) The right end of the drive shaft is provided with a variable frequency motor two (106), the right side of the suction volute (101) is provided with a fixed seat (5), and the transmission shaft two (105) runs through the fixed seat (5) and is connected by bearings, The second frequency conversion motor (106) is fixedly connected with the fixed seat (5); 所述出风管(102)的上侧管道连接有运输管(107),所述运输管(107)的一侧设置有旋风分离器(108),所述旋风分离器(108)的下端与注塑组件(4)相连接。The upper side pipeline of described air outlet pipe (102) is connected with transport pipe (107), and one side of described transport pipe (107) is provided with cyclone separator (108), and the lower end of described cyclone separator (108) is connected with The injection molding components (4) are connected. 2.根据权利要求1所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述旋转动盘(104)包括有封板一(1043),所述封板一(1043)的一侧固定连接有若干组分料板(1044),所述分料板(1044)的一侧固定连接有封板二(1041),所述封板二(1041)的圆心处开设有通孔(1042),所述通孔(1042)的直径大于进料管(103)的外径且间隙配合,所述传动轴二(105)与封板一(1043)固定连接,所述传动轴二(105)的轴端设置有球形端盖(1045)。2. The injection molding machine system for processing and molding automobile bumpers according to claim 1, characterized in that: the rotating disk (104) includes a sealing plate one (1043), and the sealing plate one (1043) There are several component material plates (1044) fixedly connected to one side of the material distribution plate (1044), the second sealing plate (1041) is fixedly connected to one side of the said material distribution plate (1044), and a through hole is opened at the center of the circle of the second sealing plate (1041). hole (1042), the diameter of the through hole (1042) is greater than the outer diameter of the feed pipe (103) and clearance fit, the transmission shaft two (105) is fixedly connected with the sealing plate one (1043), and the transmission shaft Two (105) shaft ends are provided with spherical end caps (1045). 3.根据权利要求1所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述注塑组件(4)包括有料筒(401),所述加热组件设置于料筒(401)的内壁内部,所述料筒(401)的右端下侧与固定座(5)固定连接,所述料筒(401)的下端与储料室(2)固定连接,所述料筒(401)的上侧右端开设有进料口(406),所述进料口(406)与旋风分离器(108)相互连接,所述料筒(401)的右端设置有变频电机一(404),所述变频电机一(404)与料筒(401)固定连接,所述变频电机一(404)的左侧设置有传动轴一(405),所述传动轴一(405)贯穿料筒(401)的右端且与料筒(401)轴承连接,所述料筒(401)的内侧设置有往复式螺杆(402),所述传动轴一(405)与往复式螺杆(402)的右端固定连接,所述往复式螺杆(402)与料筒(401)的左端均设置为圆锥形,所述料筒(401)的左端设置有注射管(403),所述注射管(403)贯穿于模具组件且固定连接。3. The injection molding machine system for processing and molding automobile bumpers according to claim 1, characterized in that: the injection molding assembly (4) includes a barrel (401), and the heating assembly is arranged on the barrel (401) Inside the inner wall of the material cylinder (401), the lower side of the right end of the material cylinder (401) is fixedly connected with the fixed seat (5), the lower end of the material cylinder (401) is fixedly connected with the storage chamber (2), and the material cylinder (401) The upper right end of the upper side is provided with a feed inlet (406), and the feed inlet (406) is connected to the cyclone separator (108), and the right end of the barrel (401) is provided with a frequency conversion motor one (404), so The frequency conversion motor one (404) is fixedly connected with the material cylinder (401), and the left side of the frequency conversion motor one (404) is provided with a transmission shaft one (405), and the transmission shaft one (405) runs through the material cylinder (401) The right end of the barrel (401) is bearing-connected, the inner side of the barrel (401) is provided with a reciprocating screw (402), and the transmission shaft one (405) is fixedly connected to the right end of the reciprocating screw (402), Both the reciprocating screw (402) and the left end of the barrel (401) are conical, and the left end of the barrel (401) is provided with an injection tube (403), and the injection tube (403) runs through the mold assembly And fixed connection. 4.根据权利要求1或3所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述加热组件包括有若干组电热圈(6),所述电热圈(6)设置于料筒(401)内壁的内侧,所述电热圈(6)的下端电连接有导电片(601),所述导电片(601)的右端设置有导电块(603),所述导电块(603)的右侧设置有伸缩杆(606),所述伸缩杆(606)的右端设置有固定块(605),所述固定块(605)与料筒(401)固定连接,所述伸缩杆(606)的外侧设置有弹簧一(604),所述导电块(603)与电源电连接。4. The injection molding machine system for processing and molding automobile bumpers according to claim 1 or 3, characterized in that: the heating assembly includes several groups of electric heating coils (6), and the electric heating coils (6) are arranged on The inner side of the inner wall of the barrel (401), the lower end of the electric heating ring (6) is electrically connected with a conductive sheet (601), the right end of the conductive sheet (601) is provided with a conductive block (603), and the conductive block (603 ) is provided with a telescopic rod (606), the right end of the telescopic rod (606) is provided with a fixed block (605), and the fixed block (605) is fixedly connected with the barrel (401), and the telescopic rod ( 606) is provided with a spring one (604) outside, and the conductive block (603) is electrically connected to the power supply. 5.根据权利要求4所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述料筒(401)的上侧设置有测温管(607),所述测温管(607)的内侧设置有水银,所述测温管(607)的内侧滑动连接有活塞板(609),所述活塞板(609)的一端固定连接有活塞杆(610),所述活塞杆(610)的一端设置有开关(611),所述开关(611)的一侧设置有电机三(608),所述电机三(608)与料筒(401)固定连接,所述电机三(608)的一侧设置有齿轮(616),所述齿轮(616)的一侧啮合连接有齿条(614),所述齿条(614)的一侧固定连接有活动杆(613),所述活动杆(613)的上端固定连接有横杆(612),所述横杆(612)的另一端同样固定连接有活动杆(613),所述活动杆(613)的下端固定连接有绝缘板(602),所述料筒(401)的两侧固定连接有杆套(615),所述活动杆(613)与杆套(615)滑动连接。5. The injection molding machine system for processing and molding automobile bumpers according to claim 4, characterized in that: the upper side of the barrel (401) is provided with a temperature measuring tube (607), and the temperature measuring tube ( The inner side of 607) is provided with mercury, the inner side of the temperature measuring tube (607) is slidably connected with a piston plate (609), and one end of the piston plate (609) is fixedly connected with a piston rod (610), and the piston rod ( One end of 610) is provided with switch (611), and one side of described switch (611) is provided with motor three (608), and described motor three (608) is fixedly connected with barrel (401), and described motor three (608 ) is provided with a gear (616) on one side, and one side of the gear (616) is meshed with a rack (614), and one side of the rack (614) is fixedly connected with a movable rod (613). The upper end of the movable rod (613) is fixedly connected with a crossbar (612), the other end of the crossbar (612) is also fixedly connected with a movable rod (613), and the lower end of the movable rod (613) is fixedly connected with an insulating plate (602), the two sides of the barrel (401) are fixedly connected with a rod sleeve (615), and the movable rod (613) is slidingly connected with the rod sleeve (615). 6.根据权利要求1所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述模具组件包括有凹模(7),所述注射管(403)贯穿于凹模(7)的中侧,所述凹模(7)的上侧与成型室(3)固定连接,所述凹模(7)的左侧设置有凸模(702),所述凸模(702)的左侧固定连接有凸模板(701),所述凸模板(701)的四角固定连接有导柱(703),所述导柱(703)与凹模(7)滑动连接,所述导柱(703)的右端固定连接有盖板(710),所述盖板(710)的左侧接触连接有框架板(709),所述框架板(709)在导柱(703)上滑动,所述框架板(709)的左侧焊接有弹簧二(711),所述弹簧二(711)的左端与凹模(7)相互焊接,所述框架板(709)的中侧固定连接有两组顶杆(708),所述顶杆(708)贯穿于凹模(7)且滑动连接,所述顶杆(708)的左端固定连接有阶梯头(707),所述凹模(7)的内侧开设有相应凹槽,所述阶梯头(707)的高度与凹槽的高度相等。6. The injection molding machine system for processing and molding automobile bumpers according to claim 1, characterized in that: the mold assembly includes a die (7), and the injection pipe (403) runs through the die (7) ), the upper side of the die (7) is fixedly connected with the molding chamber (3), and the left side of the die (7) is provided with a punch (702), and the punch (702) The left side is fixedly connected with a convex formwork (701), and the four corners of the convex formwork (701) are fixedly connected with guide posts (703), and the guide posts (703) are slidingly connected with the die (7), and the guide posts ( 703) is fixedly connected with a cover plate (710), and the left side of the cover plate (710) is connected with a frame plate (709) in contact, and the frame plate (709) slides on the guide post (703). The left side of the frame plate (709) is welded with spring two (711), the left end of the spring two (711) is welded to the die (7), and the middle side of the frame plate (709) is fixedly connected with two sets of top Rod (708), the push rod (708) runs through the die (7) and is slidably connected, the left end of the push rod (708) is fixedly connected with a stepped head (707), and the inner side of the die (7) Corresponding grooves are provided, and the height of the step head (707) is equal to the height of the grooves. 7.根据权利要求6所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述凸模板(701)的左端设置有液压组件,所述液压组件与成型室(3)相连接。7. The injection molding machine system for processing and molding automobile bumpers according to claim 6, characterized in that: the left end of the convex plate (701) is provided with a hydraulic assembly, and the hydraulic assembly is connected to the molding chamber (3). connect. 8.根据权利要求1所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述接料组件包括有接料框(8),所述接料框(8)设置于凹模(7)与凸模(702)的下侧,所述接料框(8)的内侧设置有海绵(801)。8. The injection molding machine system for processing and molding automobile bumpers according to claim 1, characterized in that: the material receiving assembly includes a material receiving frame (8), and the material receiving frame (8) is arranged in the concave The underside of the mold (7) and the punch (702), and the inner side of the material receiving frame (8) are provided with a sponge (801). 9.根据权利要求8所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述接料框(8)的右侧滑动连接有若干组固定杆(802),所述固定杆(802)的下端与成型室(3)固定连接,所述固定杆(802)的上端固定连接有若干组方形杆(705),所述方形杆(705)设置有四组,所述方形杆(705)与凹模(7)固定连接,所述方形杆(705)与成型室(3)的侧壁固定连接,所述接料框(8)的上端固定连接有链条(706),所述方形杆(705)的上端固定连接有支撑座(804),所述支撑座(804)的上端轴承连接有链轮(803),所述链轮(803)与链条(706)啮合连接,所述链条(706)的一端与凸模板(701)相连接。9. The injection molding machine system for processing and molding automobile bumpers according to claim 8, characterized in that: the right side of the receiving frame (8) is slidably connected with several groups of fixing rods (802), and the fixing rods (802) The lower end of the rod (802) is fixedly connected with the molding chamber (3), and the upper end of the fixed rod (802) is fixedly connected with several groups of square rods (705), and the square rods (705) are provided with four groups. The rod (705) is fixedly connected to the die (7), the square rod (705) is fixedly connected to the side wall of the molding chamber (3), and the upper end of the receiving frame (8) is fixedly connected to a chain (706), The upper end of the square rod (705) is fixedly connected with a support seat (804), and the upper end bearing of the support seat (804) is connected with a sprocket (803), and the sprocket (803) is engaged with the chain (706) , one end of the chain (706) is connected with the convex template (701). 10.根据权利要求1所述的用于汽车保险杠加工成型的注塑机系统,其特征在于:所述储料室(2)的两侧开设有透气窗(201),所述储料室(2)的左端与成型室(3)固定连接,所述储料室(2)的内侧滑动连接有推料板(202),所述推料板(202)的左端固定连接有若干组伸缩柱(203),所述伸缩柱(203)的左端与储料室(2)固定连接,所述伸缩柱(203)的外侧设置有弹簧三(204)。10. The injection molding machine system for processing and molding automobile bumpers according to claim 1, characterized in that: ventilation windows (201) are provided on both sides of the storage chamber (2), and the storage chamber ( 2) is fixedly connected to the molding chamber (3), the inner side of the material storage chamber (2) is slidingly connected with a pusher plate (202), and the left end of the pusher plate (202) is fixedly connected with several groups of telescopic columns (203), the left end of the telescopic column (203) is fixedly connected to the storage chamber (2), and a spring three (204) is arranged outside the telescopic column (203).
CN202210857614.6A 2022-07-20 2022-07-20 Injection molding machine system for automotive bumper molding Pending CN115256806A (en)

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