CN115253893A - A kind of supercritical carbon dioxide preparation device and method for a small amount of nano-polar particles - Google Patents
A kind of supercritical carbon dioxide preparation device and method for a small amount of nano-polar particles Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及功能材料制备仪器技术领域,具体为一种少量纳米极性颗粒的超临界二氧化碳制备装置及方法。The invention relates to the technical field of functional material preparation instruments, in particular to a supercritical carbon dioxide preparation device and method for a small amount of nano polar particles.
背景技术Background technique
制备纳米颗粒的传统方法有乳化后的喷雾干燥、降温真空干燥、机械破碎、机械研磨等,但是这些方法存在一定的问题,如过程中引入的杂质无法脱除、对原物料的活性破坏、颗粒粒度分布宽等。超临界二氧化碳流体的临界温度(31.1℃)、临界压力(7.38Mpa)较低,无毒无腐蚀、不易燃烧、价格低廉。超临界二氧化碳流体的密度与液体相近,粘度与气体接近的特殊物理状态,并随压力和温度的变化而急剧变化,具有极好的流动性和传递性能,特别适合于热敏物质(如药物、生物提取物)的造粒处理。超临界二氧化碳流体技术在颗粒制备方向,基于需成粒物质的分子极性,有两类方法,分别为超临界二氧化碳快速膨胀法和超临界二氧化碳抗溶剂法。Traditional methods for preparing nanoparticles include spray drying after emulsification, cooling vacuum drying, mechanical crushing, mechanical grinding, etc., but these methods have certain problems, such as the impurity introduced in the process cannot be removed, the activity of raw materials is damaged, and the particles Wide particle size distribution, etc. The critical temperature (31.1°C) and critical pressure (7.38Mpa) of supercritical carbon dioxide fluid are low, non-toxic, non-corrosive, non-flammable, and low in price. The density of supercritical carbon dioxide fluid is close to that of liquid, and its viscosity is close to the special physical state of gas. It changes sharply with the change of pressure and temperature. It has excellent fluidity and transfer performance, and is especially suitable for heat-sensitive substances (such as drugs, Granulation treatment of biological extracts). Supercritical carbon dioxide fluid technology in the direction of particle preparation, based on the molecular polarity of the material to be granulated, there are two types of methods, namely supercritical carbon dioxide rapid expansion method and supercritical carbon dioxide anti-solvent method.
基于相似相溶的原理,由于极性的物质基本不溶于非极性的超临界二氧化碳流体,可选择一种能溶解超临界二氧化碳流体的溶剂溶解该物质。当作为抗溶剂的超临界二氧化碳流体与该溶液充分接触时,超临界二氧化碳流体迅速扩散到溶液中,溶液体积膨胀,密度下降、溶解能力下降,溶液过饱和而成核析出溶质颗粒,这就是超临界二氧化碳抗溶剂法的基本原理。Based on the principle that like dissolves like, since polar substances are basically insoluble in non-polar supercritical carbon dioxide fluid, a solvent capable of dissolving supercritical carbon dioxide fluid can be selected to dissolve the substance. When the supercritical carbon dioxide fluid as an anti-solvent is in full contact with the solution, the supercritical carbon dioxide fluid rapidly diffuses into the solution, the volume of the solution expands, the density decreases, the solubility decreases, and the solution is supersaturated to nucleate and precipitate solute particles. Fundamentals of the critical carbon dioxide antisolvent method.
作用机理需随着血液到达器官与组织的药物(如化疗药物或血液染色剂)一般分子结构含有极性官能团,如磺酸基(-SO3H)、羧基(-COOH)、羟基(-OH),这些药物的分子是极性的。所以采用超临界二氧化碳流体制备“极性颗粒”时,一般采用超临界二氧化碳抗溶剂法。Mechanism of action: Drugs (such as chemotherapy drugs or blood dyes) that need to reach organs and tissues along with the blood generally contain polar functional groups in their molecular structure, such as sulfonic acid (-SO 3 H), carboxyl (-COOH), hydroxyl (-OH ), the molecules of these drugs are polar. Therefore, when using supercritical carbon dioxide fluid to prepare "polar particles", the supercritical carbon dioxide anti-solvent method is generally used.
在高等院校、企业科研部门、医疗场所中的科研与应用时,经常面对需造粒的极性物质非常昂贵或难以大量获取,但经常需要高频率、小批量的进行成粒的情形。故利用超临界二氧化碳造粒装置时,需要装置与方法能利用少量物料即可进行造粒,且已成粒的物质能被收集到。另外,利用超临界二氧化碳造粒装置时,以上科研人员多处于室内环境,要防止高压的二氧化碳气体的泄露并导致人员缺氧窒息风险。In the scientific research and application in colleges and universities, enterprise scientific research departments, and medical places, polar substances that need to be granulated are often very expensive or difficult to obtain in large quantities, but high-frequency, small-batch granulation is often required. Therefore, when using a supercritical carbon dioxide granulation device, it is necessary for the device and method to be able to granulate with a small amount of material, and the granulated material can be collected. In addition, when using a supercritical carbon dioxide granulation device, the above-mentioned scientific research personnel are mostly in an indoor environment, and it is necessary to prevent the leakage of high-pressure carbon dioxide gas and cause the risk of hypoxia and suffocation.
现有技术存在缺点如下:There are disadvantages in the prior art as follows:
(1)目前,制备“极性颗粒”时,采用超临界二氧化碳抗溶剂法时,需要将极性物质溶解于溶剂中,然后通过泵加压后达到一定的流速进入高压成粒罐,实验结束后收集纳米极性颗粒。由于泵运转是需要液体充满泵头的,并且液体从泵至高压成粒罐未合适的方法满足少量液体也达到一定的流速。这导致目前的装置与方法,需要造粒前溶解配备有大量的极性物质,来满足泵的运转与喷嘴处液体喷射的大流速。由于纳米极性颗粒的粒径很小,造粒过程中容易二氧化碳流体携带并穿越到缓冲卸放模块,且造粒结束后沉积在内表壁上的颗粒不易被收集到。这进一步导致,当需要一定量的纳米极性颗粒时,需要造粒前溶解配备有大量的极性物质。(1) At present, when preparing "polar particles", when using the supercritical carbon dioxide anti-solvent method, it is necessary to dissolve the polar substance in the solvent, and then pressurize the pump to reach a certain flow rate and enter the high-pressure granulation tank. The experiment is over Nano polar particles are then collected. Since the pump operation requires the liquid to fill the pump head, and there is no suitable method for the liquid to reach a certain flow rate for a small amount of liquid from the pump to the high-pressure granulation tank. This leads to the current device and method requiring a large amount of polar substances to be dissolved and equipped before granulation to meet the operation of the pump and the high flow rate of the liquid sprayed at the nozzle. Due to the small particle size of the nano-polar particles, it is easy for the carbon dioxide fluid to carry and pass through the buffer discharge module during the granulation process, and the particles deposited on the inner and outer walls after the granulation are not easy to be collected. This further leads to the fact that when a certain amount of nano-polar particles is required, a large amount of polar substances need to be dissolved and equipped before granulation.
(2)目前,超临界二氧化碳抗溶剂法进行极性颗粒制备时,在装置超压、密封元件失效时,将出现二氧化碳泄露。当没有及时发现二氧化碳泄露现象时,人员不警觉将导致人员缺氧窒息风险。目前超临界二氧化碳造粒装置的可拆卸的高压成粒罐的密封,采用两种,第一种是采用聚四氟乙烯平垫片+法兰密封结构,此方案密封安全,但是操作繁琐且所需扭矩高达约15N·m。第二种是采用氟橡胶或聚氨酯类聚合物类O型密封圈+密封槽结构,此方案操作简单,但是使用过程中,此类O型密封圈被二氧化碳溶解并泄露,造成了室内空间的不安全与实验的失败。目前的超临界二氧化碳抗溶剂法的造粒技术中在如何避免超压、密封失效以及泄露气体的窒息风险,目前未报到有合适的改善方案。(2) At present, when the supercritical carbon dioxide anti-solvent method is used to prepare polar particles, carbon dioxide leakage will occur when the device is overpressured and the sealing element fails. When the leakage of carbon dioxide is not detected in time, the lack of vigilance of personnel will lead to the risk of asphyxiation due to hypoxia. At present, there are two kinds of seals for the detachable high-pressure granulation tank of the supercritical carbon dioxide granulation device. The first one is a PTFE flat gasket + flange sealing structure. This solution is safe to seal, but the operation is cumbersome and the The required torque is as high as about 15N·m. The second is to use fluorine rubber or polyurethane polymer O-ring + sealing groove structure. This solution is easy to operate, but during use, this type of O-ring is dissolved and leaked by carbon dioxide, resulting in bad indoor space. Safety and Experimental Failure. In the current granulation technology of supercritical carbon dioxide anti-solvent method, how to avoid overpressure, seal failure and suffocation risk of leaking gas, there is no suitable improvement plan reported at present.
公布号为CN103623746的发明专利申请公开了一种超临界-溶剂热相结合制备纳米材料的装置及方法,该申请通过管路及组件拼接,调整阀门开关组合、原料放置方式、夹带剂进入方式等条件或者参数,即能实现多种超临界-溶剂热相结合的制备方法,能够满足有机纳米材料、无机纳米材料以及有机/无机复合纳米材料的制备。但仍未解决上述问题。The invention patent application with the publication number CN103623746 discloses a supercritical-solvothermal combination device and method for preparing nanomaterials. The application adjusts the valve switch combination, raw material placement method, and entrainer entry method through splicing pipelines and components. Conditions or parameters, that is, a variety of supercritical-solvothermal combination preparation methods can be realized, which can meet the preparation of organic nanomaterials, inorganic nanomaterials and organic/inorganic composite nanomaterials. But the above problem is still not solved.
发明内容Contents of the invention
本发明的目的在于提供一种少量纳米极性颗粒的超临界二氧化碳制备装置及方法,本发明所要解决的技术问题在于:在应用超临界二氧化碳流体进行纳米极性颗粒制备时,为了满足泵的运转与喷嘴处液体的流速以及实验结束后回收收集足够的纳米颗粒,需要大量配备溶解有大量的极性溶质。另外,在室内科研应用超临界二氧化碳流体进行纳米极性颗粒制备时,易发生装置超压、密封失效造成的室内二氧化碳窒息风险。The object of the present invention is to provide a kind of supercritical carbon dioxide preparation device and method of a small amount of nano-polar particles. The flow rate of the liquid at the nozzle and the recovery and collection of enough nanoparticles after the experiment require a large number of equipment to dissolve a large number of polar solutes. In addition, when supercritical carbon dioxide fluid is used for indoor scientific research to prepare nano-polar particles, the risk of indoor carbon dioxide suffocation caused by device overpressure and seal failure is prone to occur.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一种少量纳米极性颗粒的超临界二氧化碳制备装置,包括CO2气源模块、冷却模块、循环降温模块、CO2增压模块、溶剂增压模块、成粒模块和缓冲泄放模块;A supercritical carbon dioxide preparation device for a small amount of nano-polar particles, including a CO2 gas source module, a cooling module, a circulation cooling module, a CO2 pressurization module, a solvent pressurization module, a granulation module and a buffer release module;
所述CO2气源模块的输出端与冷却模块的输入端连通,所述冷却模块的输出端与CO2增压模块的输入端连通;所述循环降温模块与冷却模块连通;The output end of the CO2 gas source module is communicated with the input end of the cooling module, and the output end of the cooling module is communicated with the input end of the CO2 booster module; the circulation cooling module is communicated with the cooling module;
所述溶剂增压模块包括玻璃瓶、溶剂计量泵、液体置换器;所述溶剂计量泵的一端与玻璃瓶连通,另一端与液体置换器的一端连通;所述液体置换器的另一端与成粒模块连通;The solvent pressurization module includes a glass bottle, a solvent metering pump, and a liquid displacer; one end of the solvent metering pump communicates with the glass bottle, and the other end communicates with one end of the liquid displacer; the other end of the liquid displacer communicates with the component Granular module connectivity;
所述成粒模块的输入端分别与CO2增压模块和溶剂增压模块的输出端连接,输出端通过缓冲泄放模块后与外部连通。The input ends of the granulation module are respectively connected with the output ends of the CO2 pressurization module and the solvent pressurization module, and the output ends communicate with the outside after passing through the buffer release module.
优点:本发明通过模块与流程的针对性地优化,能实现使用少量纳米极性物资进行纳米颗粒的制备并回收收集。并且在室内科研应用超临界二氧化碳流体进行纳米极性颗粒制备时,能减少装置超压、密封失效造成的室内二氧化碳窒息风险。Advantages: The present invention can realize the preparation and recycling of nano particles with a small amount of nano polar materials through targeted optimization of modules and processes. And when supercritical carbon dioxide fluid is used in indoor scientific research to prepare nano-polar particles, it can reduce the risk of indoor carbon dioxide suffocation caused by device overpressure and seal failure.
优选地,所述液体置换器包括置换筒体、前端旋盖、后端旋盖、活动块、第一弹簧蓄能密封圈;Preferably, the liquid displacer includes a displacement cylinder, a front screw cap, a rear screw cap, a movable block, and a first spring energy storage sealing ring;
所述置换筒体为上下开口的筒状结构,所述置换筒体的内部上下两端均呈阶梯状;The replacement cylinder is a cylindrical structure with upper and lower openings, and the upper and lower ends of the replacement cylinder are stepped;
所述前端旋盖能够配合安装在置换筒体的上端,所述后端旋盖能够配合安装在置换筒体的下端;所述置换筒体和前端旋盖之间、所述置换筒体和后端旋盖之间均安装有第一弹簧蓄能密封圈;The front screw cap can be matched and installed on the upper end of the replacement cylinder, and the rear screw cap can be matched and installed on the lower end of the replacement cylinder; between the replacement cylinder and the front screw cap, between the replacement cylinder and the rear The first spring energy storage sealing ring is installed between the end screw caps;
所述置换筒体的内部设置有活动块,所述活动块将置换筒体的内部空间分为第一腔体和第二腔体;A movable block is arranged inside the replacement cylinder, and the movable block divides the inner space of the replacement cylinder into a first cavity and a second cavity;
所述前端旋盖上设置有驱动溶液进口,所述驱动溶液进口与容纳驱动溶液的第一腔体连通;所述驱动溶液进口与溶剂计量泵连通;The front screw cap is provided with a driving solution inlet, and the driving solution inlet is connected with the first cavity containing the driving solution; the driving solution inlet is connected with a solvent metering pump;
所述后端旋盖上设置有置换溶液出口,所述置换溶液出口与容纳置换溶液的第二腔体连通,所述置换溶液出口与高压成粒罐连通。The rear screw cap is provided with a replacement solution outlet, the replacement solution outlet communicates with the second cavity containing the replacement solution, and the replacement solution outlet communicates with the high-pressure granulation tank.
优选地,所述液体置换器还包括O型密封圈;所述O型密封圈安装在活动块的周侧。Preferably, the liquid displacer further includes an O-ring; the O-ring is mounted on the peripheral side of the movable block.
优选地,所述成粒模块包括高压成粒罐和环形加热器;所述环形加热器安装在高压成粒罐的侧壁上;Preferably, the granulation module includes a high-pressure granulation tank and an annular heater; the annular heater is installed on the side wall of the high-pressure granulation tank;
所述高压成粒罐的上端连通液体置换器,下端连通缓冲泄放模块;The upper end of the high-pressure granulation tank is connected to the liquid displacer, and the lower end is connected to the buffer and discharge module;
所述高压成粒罐包括高压沉积釜体、沉积室釜盖、第二弹簧蓄能密封圈、聚四氟内衬和滤芯板;The high-pressure granulation tank includes a high-pressure deposition kettle body, a deposition chamber kettle cover, a second spring energy storage sealing ring, a polytetrafluoroethylene liner and a filter core plate;
所述高压沉积釜体为下端密封的筒状结构,高压沉积釜体的内壁上端呈阶梯状,沉积室釜盖为阶梯型,沉积室釜盖能够配合安装在高压沉积釜体上;The high-pressure deposition kettle body is a cylindrical structure with a sealed lower end, the upper end of the inner wall of the high-pressure deposition kettle body is stepped, the lid of the deposition chamber is stepped, and the lid of the deposition chamber can be matched and installed on the high-pressure deposition kettle body;
所述第二弹簧蓄能密封圈安装在高压沉积釜体和沉积室釜盖之间;The second spring energy storage sealing ring is installed between the high-pressure deposition kettle body and the deposition chamber kettle cover;
所述聚四氟内衬设置在高压沉积釜体内壁,所述高压沉积釜体的内壁下端设置有滤芯板,高压沉积釜体的底部设置有出气口;所述沉积室釜盖上设置有两个连通外部和沉积室内部的进液口。The polytetrafluoroethylene liner is arranged on the inner wall of the high-pressure deposition kettle, and the lower end of the inner wall of the high-pressure deposition kettle is provided with a filter plate, and the bottom of the high-pressure deposition kettle is provided with an air outlet; the lid of the deposition chamber is provided with two A liquid inlet connecting the outside and the inside of the deposition chamber.
优选地,所述喷嘴是金属材质,喷嘴的通道内直径介于0.05mm~0.25mm之间。Preferably, the nozzle is made of metal, and the inner diameter of the nozzle channel is between 0.05 mm and 0.25 mm.
优选地,所述第二弹簧蓄能密封圈采用PTFE(聚四氟乙烯)材料为母材,唇缘是半圆形或V型。半圆形或V型的聚四氟乙烯内,支撑有螺旋卷绕金属弹簧,用于提供常压和低压下的密封所需的初始密封力。Preferably, the second spring energy-storing sealing ring adopts PTFE (polytetrafluoroethylene) material as the base material, and the lip is semicircular or V-shaped. A helically wound metal spring is supported inside a semicircular or V-shaped PTFE to provide the initial sealing force required for sealing under normal and low pressures.
优选地,还包括控制模块,所述控制模块包括PLC控制器、第一温度传感器、第二温度传感器、第一压力传感器、第二压力传感器、CO2探测器;Preferably, a control module is also included, and the control module includes a PLC controller, a first temperature sensor, a second temperature sensor, a first pressure sensor, a second pressure sensor, and a CO2 detector;
所述第一温度传感器安装在环形加热器处,所述第二温度传感器安装在高压成粒罐内;The first temperature sensor is installed at the annular heater, and the second temperature sensor is installed in the high-pressure granulation tank;
所述第一压力传感器安装在高压成粒罐内,所述第二压力传感器安装在高压成粒罐与缓冲罐之间的管道内;The first pressure sensor is installed in the high-pressure granulation tank, and the second pressure sensor is installed in the pipeline between the high-pressure granulation tank and the buffer tank;
所述CO2探测器安装在装置内,接触大气环境,探测室内空气中CO2浓度;The CO2 detector is installed in the device, exposed to the atmospheric environment, and detects the CO2 concentration in the indoor air;
所述第一温度传感器、第二温度传感器、第一压力传感器、第二压力传感器和CO2探测器的信号均经PLC控制器上处理与显示。The signals of the first temperature sensor, the second temperature sensor, the first pressure sensor, the second pressure sensor and the CO2 detector are all processed and displayed on the PLC controller.
本发明还公开了一种应用上述的一种少量纳米极性颗粒的超临界二氧化碳制备装置的方法,包括如下步骤:The present invention also discloses a method for using the above-mentioned supercritical carbon dioxide preparation device with a small amount of nano-polar particles, comprising the following steps:
S1、将溶质和溶剂进行充分混合形成均一的溶液,移至液体置换器的靠近高压成粒罐的一侧。将乙醇移至玻璃瓶中。S1. Fully mix the solute and solvent to form a uniform solution, and move it to the side of the liquid displacer close to the high-pressure granulation tank. Transfer the ethanol to a glass vial.
S2、将单通道喷嘴安装于沉积室釜盖的下方,将聚四氟内衬和滤芯板放置于高压沉积釜体中,并手动拧旋沉积室釜盖至第二弹簧蓄能密封圈降至釜体内。S2. Install the single-channel nozzle under the lid of the deposition chamber, place the PTFE liner and the filter plate in the high-pressure deposition kettle body, and manually twist the lid of the deposition chamber until the second spring energy storage sealing ring falls to the bottom of the deposition chamber. Inside the kettle.
S3、设置目标温度和目标压力后,二氧化碳气体经冷凝器冷凝为液态后,经计量泵增压、泵后的管道电伴热,进入到高压成粒罐。控制系统通过第一温度传感器和第一压力传感器,通过调整计量泵的流量和启停,使高压成粒罐达到目标温度和目标压力。S3. After setting the target temperature and target pressure, the carbon dioxide gas is condensed into a liquid state by the condenser, pressurized by the metering pump, and the pipeline behind the pump is electrically heated, and then enters the high-pressure granulation tank. The control system makes the high-pressure granulation tank reach the target temperature and target pressure by adjusting the flow rate and starting and stopping of the metering pump through the first temperature sensor and the first pressure sensor.
S4、打开溶剂计量泵,将玻璃瓶中的乙醇,泵入液体置换器的远离高压成粒罐的一侧。通过液体置换器中的活动块,推动含有原料的溶液,进入高压成粒罐;S4. Turn on the solvent metering pump, and pump the ethanol in the glass bottle into the side of the liquid displacer away from the high-pressure granulation tank. Through the movable block in the liquid displacer, the solution containing raw materials is pushed into the high-pressure granulation tank;
S5、反应结束后,泄压至常压,自然降温至室温,手动拧旋沉积室釜盖,从聚四氟内衬和滤芯板收集到目标产物纳米极性颗粒。S5. After the reaction, the pressure was released to normal pressure, the temperature was naturally lowered to room temperature, and the lid of the deposition chamber was manually twisted to collect the nano-polar particles of the target product from the PTFE lining and the filter core plate.
S6、以上过程中,若CO2探测器探测到室内空气中CO2浓度异常,则控制连锁声光报警、动力电源的关闭。S6. During the above process, if the CO2 detector detects that the CO2 concentration in the indoor air is abnormal, then control the chain sound and light alarm and shut down the power supply.
优选地,溶剂在室温下的介电常数(dielectric constant)介于5~21,包括二氯甲烷、乙醚、丙酮的至少一种。Preferably, the solvent has a dielectric constant (dielectric constant) of 5-21 at room temperature, including at least one of dichloromethane, ether, and acetone.
优选地,溶质的分子结构含有强极性官能团,包括磺酸基(-SO3H)、羧基(-COOH)、羟基(-OH)的至少一种。Preferably, the molecular structure of the solute contains strong polar functional groups, including at least one of sulfonic acid group (-SO 3 H), carboxyl group (-COOH), and hydroxyl group (-OH).
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明通过模块与流程的针对性地优化,能实现使用少量纳米极性物资进行纳米颗粒的制备并回收收集。并且在室内科研应用超临界二氧化碳流体进行纳米极性颗粒制备时,能减少装置超压、密封失效造成的室内二氧化碳窒息风险。(1) Through the targeted optimization of modules and processes, the present invention can realize the preparation and recycling of nanoparticles using a small amount of nano-polar materials. And when supercritical carbon dioxide fluid is used in indoor scientific research to prepare nano-polar particles, it can reduce the risk of indoor carbon dioxide suffocation caused by device overpressure and seal failure.
(2)本发明的液体置换器的活动块将内部分为第一腔体和第二腔体两个空腔用于分别容纳驱动溶液和置换溶液。由于溶剂计量泵通过泵加压后达到一定的流速,而泵运转是需要液体充满泵头的,则需要大量的溶液来保证泵的运转。本发明通过大量廉价或易获取的驱动溶液来将置换溶液挤压到高压成粒罐的小尺寸的单通道喷嘴,并设置回收部件,因此本液体置换器能够实现使用少量纳米极性物质进行制备并收集到。(2) The movable block of the liquid displacer of the present invention divides the interior into two cavities, the first cavity and the second cavity, for containing the drive solution and the replacement solution respectively. Since the solvent metering pump reaches a certain flow rate after being pressurized by the pump, and the operation of the pump requires liquid to fill the pump head, a large amount of solution is required to ensure the operation of the pump. The present invention squeezes the replacement solution to the small-sized single-channel nozzle of the high-pressure granulation tank through a large amount of cheap or easy-to-obtain drive solution, and sets recovery components, so the liquid displacer can realize the use of a small amount of nano-polar substances for preparation and collected.
(3)本发明的高压成粒罐采用高压自紧密封结构,结构简单,大大方便了高压成粒罐的密封安装,由传统螺栓密封所需的约15N·m的预紧力降至约1N·m,不通过使用工具,可以使普通的成年人徒手进行开启与关闭,可达到密封要求。结合CO2探测器、压力传感器的安全连锁,同时也减少装置超压、密封失效造成的室内二氧化碳窒息风险。(3) The high-pressure granulation tank of the present invention adopts a high-pressure self-tightening seal structure, which is simple in structure and greatly facilitates the sealing installation of the high-pressure granulation tank, and the pre-tightening force of about 15N m required by traditional bolt sealing is reduced to about 1N ·m, without using tools, ordinary adults can open and close with bare hands, which can meet the sealing requirements. Combined with the safety interlocking of CO2 detectors and pressure sensors, it also reduces the risk of indoor carbon dioxide suffocation caused by device overpressure and seal failure.
附图说明Description of drawings
图1为本发明的实施例的装置组成的模块图;Fig. 1 is the block diagram that the device of the embodiment of the present invention forms;
图2为本发明的实施例的工艺与仪表流程图;Fig. 2 is the process and instrument flow chart of the embodiment of the present invention;
图3为本发明的实施例的液体置换器的结构连接示意图;Fig. 3 is a schematic structural connection diagram of a liquid displacer according to an embodiment of the present invention;
图4为本发明的实施例的高压成粒罐的结构连接示意图;Fig. 4 is the structural connection schematic diagram of the high pressure granulation tank of the embodiment of the present invention;
图5为本发明的实施例的沉积室釜盖的功能示意图。Fig. 5 is a functional schematic diagram of the lid of the deposition chamber according to the embodiment of the present invention.
具体实施方式Detailed ways
为便于本领域技术人员理解本发明技术方案,现结合说明书附图对本发明技术方案做进一步的说明。In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention will be further described in conjunction with the accompanying drawings.
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
参阅图1和图2,本实施例公开了一种少量纳米极性颗粒的超临界二氧化碳制备装置,包括CO2气源模块1、冷却模块2、循环降温模块3、CO2增压模块4、溶剂增压模块5、成粒模块6、缓冲泄放模块7和控制模块8。Referring to Fig. 1 and Fig. 2, the present embodiment discloses a kind of supercritical carbon dioxide preparation device of a small amount of nano-polar particles, including CO gas source module 1, cooling module 2, circulation cooling module 3, CO
CO2气源模块1为CO2钢瓶11,在室温(20℃/293.15K)下,CO2钢瓶11的内部压力值为57.2bar。钢瓶中CO2的相态是气态和液态共存的,气态位于上方,液体位于下方。The CO 2 gas source module 1 is a CO 2 cylinder 11, and at room temperature (20°C/293.15K), the internal pressure of the CO 2 cylinder 11 is 57.2 bar. The phase state of CO2 in the steel cylinder is gaseous and liquid coexistence, the gaseous state is at the top, and the liquid is at the bottom.
同时,冷却模块2采用冷凝器21;循环降温模块3采用冷冻循环机31;CO2增压模块4采用CO2计量泵41;溶剂增压模块5包括玻璃瓶51、溶剂计量泵52、液体置换器53;成粒模块6包括高压成粒罐61和环形加热器62;缓冲泄放模块7包括缓冲罐71。Simultaneously, the cooling module 2 adopts a
CO2钢瓶11的输出端通过第一球阀后与冷凝器21的输入端连通,冷凝器21的输出端通过第二球阀后与CO2计量泵41的输入端连通,CO2计量泵41的输出端接在高压成粒罐61的上端。冷冻循环机31与冷凝器21连通用于在冷凝器21中不断进行换热使得气态CO2冷却为液态CO2。The output end of the CO2
溶剂计量泵52的一端与玻璃瓶51连通,另一端与液体置换器53的一端连通;液体置换器53的另一端接在高压成粒罐61的上端。高压成粒罐61的下端通过电磁阀后连通缓冲罐71的输入端,缓冲罐71的输出端与大气连通。环形加热器62安装在高压成粒罐61的侧壁上。One end of the
参阅图3,本实施例的液体置换器53包括置换筒体531、前端旋盖532、后端旋盖533、活动块534和第一弹簧蓄能密封圈535。Referring to FIG. 3 , the
置换筒体531为上下开口的筒状结构,置换筒体531的内部上下两端均呈阶梯状,前端旋盖532和后端旋盖533均呈阶梯型且能够与置换筒体531配合。前端旋盖532能够配合安装在置换筒体531的上端,后端旋盖533能够配合安装在置换筒体531的下端。置换筒体531和前端旋盖532之间、置换筒体531和后端旋盖533之间均安装有第一弹簧蓄能密封圈535。置换筒体531的内部设置有活动块534,活动块534将置换筒体531的内部空间分为用于容纳驱动溶液的第一腔体和用于容纳置换溶液的第二腔体。活动块534的周侧还设置有O型密封圈5341,能够保证第一腔体内的溶液和第二腔体内的溶液不会融合。置换筒体531的上下两端均设置有第一防爆泄放孔5311。The
前端旋盖532上设置有驱动溶液进口5321,驱动溶液进口5321与容纳驱动溶液的第一腔体连通,用于输送驱动溶液,驱动溶液进口5321与溶剂计量泵连通。置换溶液出口5331与容纳置换溶液的第二腔体连通,用于输出置换溶液,置换溶液出口5331与高压成粒罐61连通。The
本实施例的液体置换器的活动块534将内部分为第一腔体和第二腔体两个空腔用于分别容纳驱动溶液和置换溶液。由于溶剂计量泵52通过泵加压后达到一定的流速,而泵运转是需要液体充满泵头的,则需要大量的溶液来保证泵的运转。本实施例在玻璃瓶51内设置如水等廉价的驱动溶液,驱动溶液从玻璃瓶51经过溶剂计量泵52后输送到液体置换器53容纳驱动溶液的第一腔体内,随着驱动溶液的注入,能够驱动活动块534向着容纳置换溶液的第二腔体运动,将第二腔体内的置换溶液挤压到高压成粒罐61。因此本液体置换器53能够实现使用少量纳米极性物质进行制备。The
采用该种方式,使用廉价的或者易获取的驱动溶液来保证泵的运转,因此即使是消耗大量的驱动溶液,也只需要极低的成本,也不需要提前制备大量的极性物质,节省了时间。参阅图4,本实施例的高压成粒罐61具体包括高压沉积釜体611、沉积室釜盖612、第二弹簧蓄能密封圈613、聚四氟内衬614、滤芯板615和喷嘴616。In this way, cheap or easily obtained drive solution is used to ensure the operation of the pump, so even if a large amount of drive solution is consumed, only a very low cost is required, and there is no need to prepare a large amount of polar substances in advance, saving time. Referring to FIG. 4 , the high-
高压沉积釜体611为下端密封的筒状结构,高压沉积釜体611的内壁上端呈阶梯状,沉积室釜盖612为阶梯型,沉积室釜盖612能够配合安装在高压沉积釜体611上,第二弹簧蓄能密封圈613安装在高压沉积釜体611和沉积室釜盖612之间。高压沉积釜体611内壁喷涂有特氟龙形成聚四氟内衬614,高压沉积釜体611内壁下端设置有滤芯板615,高压沉积釜体611的底部设置有出气口6112;沉积室釜盖612上设置有三个连通外部和沉积室内部的进液口6121,液态CO2通过其中一个进液口6121进入高压沉积釜体611内部,液体置换器53内的溶液通过另外一个进液口6121进入高压沉积釜体611内部,最后相应的传感器通过最后一个进液口6121伸入高压成粒罐61内以进行测量。高压沉积釜体611的上端设置有第一防爆泄放孔6111。The high-pressure
本实施例在高压沉积釜体611内中设置可更换的聚四氟内衬614和滤芯板615,一方面能够为高压沉积釜体611的金属内壁黏附颗粒,另一方面也容易将聚四氟内衬614和滤芯板615上的颗粒取出,更加容易对成粒后的颗粒进行回收。同时滤芯板615设置在出气口6112的上端,在让气体散出的同时,可使形成的颗粒滞留。In this embodiment, a
喷嘴616是金属材质,喷嘴的通道内直径介于0.05mm~0.25mm之间。喷嘴616为单通道喷嘴,防止液体回流。同时本实施例的喷嘴616采用尺寸小的喷嘴,相同流量下喷射速度快,更容易将输送来的置换溶液喷散,更容易在高压成粒罐61内成粒。The
本实施例的第二弹簧蓄能密封圈613,采用PTFE(聚四氟乙烯)材料为母材,唇缘是半圆形或V型。作为母材的PTFE(聚四氟乙烯)材料,此材料具有化学惰性好,耐温性能好,使用温度在+260℃~-196℃,对工作表面无硬度要求的特点,可用于往复旋转运动,在保证密封效果的同时延长了密封圈的使用寿命。在密封性能上采用第二弹簧蓄能密封圈613与将高压沉积釜体611与沉积室釜盖612装在一体,第二弹簧蓄能密封圈613在低压和零压时,初始密封力由金属弹簧产生,当系统压力升高时,主要密封力则由系统压力形成,因此从零压到高压无能保证良好密封的性能。螺纹式快开高压自紧密封结构设计简单易懂,操作方便,既满足了操作安全可靠的要求,又解决了快开的技术问题。该密封结构大大方便了高压成粒罐61的密封安装,由传统螺栓密封所需的约15N.m的预紧力降至约1N.m,不通过使用工具,可以使普通的成年人徒手进行开启与关闭,可达到密封要求。The second spring-energy-
本实施例的控制模块8包括PLC控制器(图未示出)、第一温度传感器81、第二温度传感器82、第一压力传感器83、第二压力传感器84、CO2探测器85。The
第一温度传感器81安装在环形加热器62处,第二温度传感器82安装在高压成粒罐61内;第一压力传感器83安装在高压成粒罐61内,第二压力传感器84安装在高压成粒罐61与缓冲罐71之间的管道内;CO2探测器85安装在缓冲罐71内;第一温度传感器81、第二温度传感器82、第一压力传感器83、第二压力传感器84和CO2探测器85均与PLC控制器的输入端连接,第一球阀、第二球阀和电磁阀均与PLC控制器的输出端连接。通过将CO2探测器85设置在缓冲罐71的外部,能够探测处本装置外部的空气中的CO2浓度,能够感知因装置部分部件的失效而导致的CO2泄露,进而提醒人员。The
本实施例通过设置控制模块8,一方面,为了精确控制并稳定体系温度和体系压力,以便精确控制超临界二氧化碳体系的稳定性;另一方面,为了使整个设备更加智能化与便捷化。In this embodiment, by setting the
具体的,本实施例的控制模块8在本次开发在控制系统进行了系统设计与优化,架构与方案主要包含:智能硬件系统,中央处理器运算控制系统,人机交互系统。Specifically, the
智能硬件系统:上述的增压设备、压力传感器和温度传感器等,需选择合适的通讯信号。Intelligent hardware system: For the above-mentioned booster equipment, pressure sensor and temperature sensor, etc., it is necessary to select the appropriate communication signal.
为了提升温控精度,对输入传感器的类型进行合理选型,输出控制型号用模拟量输出模式,控制精度更好,温控算法采用PID自调节,精确调节控温精度。In order to improve the temperature control accuracy, the type of input sensor is reasonably selected, and the output control model uses analog output mode, which has better control accuracy. The temperature control algorithm adopts PID self-adjustment to precisely adjust the temperature control accuracy.
中央处理器运算控制系统:中央处理器工业级PLC控制系统单元,通过国际标准的LAD和SCL语言进行数据精确处理和逻辑运算,系统稳定性高;通过压力传感器和增压设备的联动过程控制,和系统微调节单元,在设定的压力(MPa)值,中央处理器根据系统压力和设定压力的换算和过程动态比较,实现增压设备的过程控制,同时通过系统为调节算法逻辑,精确控制系统压力,总体精度高,误差小。Central processor operation control system: the central processor industrial-grade PLC control system unit, through the international standard LAD and SCL language for precise data processing and logic operations, high system stability; through the linkage process control of pressure sensors and booster equipment, With the system micro-adjustment unit, at the set pressure (MPa) value, the central processor realizes the process control of the booster equipment according to the conversion of the system pressure and the set pressure and the dynamic comparison of the process. The control system pressure has high overall precision and small error.
人机交互系统:本控制模块8采用电阻屏的触摸屏,对重要参数设置后(流量ml/min,压力MPa,温度℃等),将系统切换到自动工作模式,即可实现无人值守,自动对温度进行PID调节,压力过程控制和调节,使系统在一个稳定高校状态下长期稳定运行,提高实验效率,有效地排除其他干扰因素。Human-computer interaction system: This
本实施例还公开了应用本装置的制备方法,具体操作过程如下:This embodiment also discloses a preparation method using the device, and the specific operation process is as follows:
(1)将溶质“紫杉醇”和溶剂“丙酮”进行充分混合形成均一的溶液(约4ml),移至液体置换器53的靠近高压成粒罐61的一侧。将乙醇移至玻璃瓶51中。(1) The solute "paclitaxel" and the solvent "acetone" are thoroughly mixed to form a uniform solution (about 4ml), and moved to the side of the
(2)清洁并干燥单通道喷嘴616,防止堵塞。将单通道喷嘴616安装于沉积室釜盖612的下方,将聚四氟内衬614和滤芯板615放置于高压沉积釜体611中,并手动拧旋沉积室釜盖612至第二弹簧蓄能密封圈613降至釜体内。(2) Clean and dry the
(3)在该装置的触摸屏上,设置本次实验的高压成粒罐的实验目标温度(80.0℃)和目标压力(20.0Mpa)后,二氧化碳气体经冷凝器21冷凝为液态后,经计量泵41增压、泵后的管道电伴热,电伴热带的设置温度也为80.0℃。进入到高压成粒罐61。控制系统通过第一温度传感器81和第一压力传感器83,通过调整计量泵41的流量和启停,使高压成粒罐61达到目标温度和目标压力,稳定5-10分钟。(3) After setting the experimental target temperature (80.0°C) and target pressure (20.0Mpa) of the high-pressure granulation tank of this experiment on the touch screen of the device, the carbon dioxide gas is condensed into a liquid state by the
S4、通过单通道喷嘴616的直径和喷射流形所需流速、液体置换器53的内径,计算得出溶剂计量泵52的所需流量。设置流量,启动打开溶剂计量泵52,将玻璃瓶51中的乙醇,泵入液体置换器53的远离高压成粒罐61的一侧。通过液体置换器53中的活动块533,推动含有溶质的溶液,进入高压成粒罐61;S4. Calculate the required flow rate of the
S5、反应结束后,泄压至常压,自然降温至室温,手动拧旋沉积室釜盖612,用石英玻璃材质的工具,从聚四氟内衬614和滤芯板615收集到目标产物纳米极性颗粒。S5, after the reaction is over, release the pressure to normal pressure, naturally cool down to room temperature, manually twist the
S6、以上过程中,若PLC控制系统监测到温度、压力、CO2气体浓度异常,则控制系统自动连锁声光报警、动力电源的关闭。S6. During the above process, if the PLC control system detects that the temperature, pressure, and CO2 gas concentration are abnormal, the control system will automatically interlock sound and light alarms and shut down the power supply.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the invention, and any reference sign in a claim shall not be construed as limiting the claim concerned.
以上所述实施例仅表示发明的实施方式,本发明的保护范围不仅局限于上述实施例,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明保护范围。The above-described embodiments only represent the implementation of the invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments. For those skilled in the art, some deformations and changes can also be made without departing from the concept of the present invention. Improvements, these all belong to the protection scope of the present invention.
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