CN115253633A - Waste incineration flue gas purification method and system - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种烟气净化技术,尤其涉及一种垃圾焚烧烟气净化方法和系统。The invention relates to a flue gas purification technology, in particular to a waste incineration flue gas purification method and system.
背景技术Background technique
目前国内主流的垃圾焚烧烟气净化处理工艺路线为“SNCR脱硝处理→半干法脱酸处理→干法脱酸处理→活性炭吸附处理→除尘→GGH换热→SGH加热→SCR脱硝处理”。然而,目前的垃圾焚烧烟气净化处理工艺路线过于复杂,而且,由于目前的SCR脱硝处理对于垃圾焚烧烟气温度的要求仍然较高,需要垃圾焚烧烟气达到300~350℃的温度要求,但是半干法脱酸处理后的烟气温度是不高的,通常只有145℃左右,这样就无法满足SCR脱硝处理对于烟气温度的要求,因此不得不在SCR脱硝处理前对垃圾焚烧烟气进行加热(GGH换热以及SGH加热),这就导致了整个工艺处理流程的热能消耗较大,从而不利于降低生产成本。At present, the domestic mainstream waste incineration flue gas purification process route is "SNCR denitration treatment → semi-dry deacidification treatment → dry deacidification treatment → activated carbon adsorption treatment → dust removal → GGH heat exchange → SGH heating → SCR denitrification treatment". However, the current waste incineration flue gas purification process route is too complicated, and because the current SCR denitrification treatment still has high requirements for the temperature of waste incineration flue gas, it is necessary for waste incineration flue gas to reach the temperature requirement of 300-350 ° C, but The flue gas temperature after semi-dry deacidification treatment is not high, usually only about 145°C, which cannot meet the flue gas temperature requirements of SCR denitrification treatment, so the waste incineration flue gas has to be heated before SCR denitrification treatment (GGH heat exchange and SGH heating), which leads to a large heat energy consumption in the entire process, which is not conducive to reducing production costs.
以下为检索到的本领域相关的专利文献:The following are the retrieved patent documents related to this field:
中国专利(专利号:CN202022060057.4)公开了一种基于触媒陶瓷纤维滤管的危险废物焚烧烟气净化系统。中国专利(专利号:CN202022057185.3)公开了一种基于陶瓷滤芯及可再生活性炭的垃圾焚烧烟气净化系统。以上专利采用的陶瓷纤维滤管一体化装置反应温度在300~350℃左右区间,此区间温度窗口不适应于活性炭吸附重金属及二恶英,在300~350℃左右温度活性炭处于脱附状态,起不到吸附的作用,因此对于重金属及二恶英需后续单独设立吸附装置进行去除,增加了烟气处置的工艺流程和设备成本。Chinese patent (patent number: CN202022060057.4) discloses a hazardous waste incineration flue gas purification system based on a catalytic ceramic fiber filter tube. Chinese patent (patent number: CN202022057185.3) discloses a waste incineration flue gas purification system based on ceramic filter elements and renewable activated carbon. The reaction temperature of the integrated ceramic fiber filter tube device adopted in the above patents is in the range of 300-350°C. The temperature window in this range is not suitable for the adsorption of heavy metals and dioxins by activated carbon. The activated carbon is in a desorption state at a temperature of about 300-350°C. There is no adsorption effect, so for heavy metals and dioxins, it is necessary to set up a separate adsorption device to remove them, which increases the process flow and equipment costs of flue gas treatment.
此外,对于本发明所涉及的一些其它背景技术或概念作进一步说明如下:In addition, some other background technologies or concepts involved in the present invention are further described as follows:
本文中所提及的“SNCR脱硝处理”,其是一种现有技术的脱硝处理工艺,SNCR是本领域的专业术语,其是英文“selective non-catalytic reduction”的缩写,中译文为“选择性非催化还原”,是指无催化剂的作用下,在适合脱硝反应的800~1000℃的温度范围内喷入还原剂,将烟气中的氮氧化物还原为无害的氮气和水。The "SNCR denitrification treatment" mentioned in this article is a denitrification treatment process of the prior art. SNCR is a professional term in this field, which is the abbreviation of "selective non-catalytic reduction" in English, and the Chinese translation is "selective non-catalytic reduction". "Non-catalytic reduction" means that without the action of a catalyst, a reducing agent is sprayed in the temperature range of 800-1000 °C suitable for the denitrification reaction, and the nitrogen oxides in the flue gas are reduced to harmless nitrogen and water.
本文中所提及的“半干法脱酸处理”,其是一种现有技术的脱酸处理工艺,具体来说,通过石灰浆制备系统将生石灰制备成石灰浆溶液(氢氧化钙(Ca(OH)2)溶液),然后通过一个石灰浆泵加压到一个高速旋转的雾化器将旋转雾化的溶液均匀注入喷雾反应塔内与塔内流动的烟气反应,去除酸性气体。The "semi-dry deacidification treatment" mentioned herein is a deacidification treatment process in the prior art. Specifically, quicklime is prepared into a lime slurry solution (calcium hydroxide (Ca (OH) 2 ) solution), and then pressurized to a high-speed rotary atomizer through a lime slurry pump to uniformly inject the rotary atomized solution into the spray reaction tower to react with the flue gas flowing in the tower to remove acid gas.
本文中所提及的“干法脱酸处理”,其是一种现有技术的脱酸处理工艺,具体来说,是将固体的脱酸粉剂通过喷洒方式与烟气混合接触,脱酸粉剂通常采用的是碱性物质的粉剂,碱性的脱酸粉剂弥散微粒与烟气中的酸性气体接触,产生化学中和反应,生成中性盐粒子,然后再用除尘设备将反应生成的盐粒子连同烟气粉尘和未反应的脱酸粉剂一起被捕集下来,从而达到去除烟气中酸性气体的目的。The "dry deacidification treatment" mentioned in this article is a deacidification treatment process of the prior art. Specifically, the solid deacidification powder is mixed and contacted with the flue gas by spraying, and the deacidification powder Usually, the powder of alkaline substances is used. The dispersed particles of alkaline deacidification powder contact with the acid gas in the flue gas to produce a chemical neutralization reaction to generate neutral salt particles, and then use dust removal equipment to remove the salt particles generated by the reaction. Together with the flue gas dust and unreacted deacidification powder, it is captured, so as to achieve the purpose of removing acid gas in the flue gas.
本文中所提及的“GGH换热”,其是一种现有技术的换热工艺,GGH是英文“Gas GasHeater”的缩写,中译文为“烟气-烟气换热器”,具体来说,就是采用现有技术的GGH换热器对两种有温度差异的流动介质进行换热,使温度较低的介质得到加热而温度升高,而温度较高的介质则得到冷却而温度降低。所述GGH换热器是一种现有技术的装置,这种GGH换热器利用原烟气将脱硫后的净烟气进行加热,使排烟温度达到露点之上,减轻对进烟道和烟囱的腐蚀,提高污染物的扩散度。The "GGH heat exchange" mentioned in this article is a heat exchange process of the prior art. GGH is the abbreviation of "Gas Gas Heater" in English, and the Chinese translation is "flue gas-flue gas heat exchanger". In other words, the GGH heat exchanger of the prior art is used to exchange heat between two flowing media with temperature differences, so that the lower temperature medium is heated and the temperature rises, while the higher temperature medium is cooled and the temperature decreases . The GGH heat exchanger is a device in the prior art. This GGH heat exchanger uses the original flue gas to heat the desulfurized clean flue gas, so that the temperature of the exhaust gas reaches above the dew point, reducing the impact on the flue and the flue gas. Corrosion of the chimney increases the diffusion of pollutants.
本文中所提及的“SGH加热”,其是一种现有技术的加热工艺,SGH是英文“Steam-Gas-Heater”的缩写,中译文为“蒸汽-烟气换热器”,具体来说,就是采用现有技术的SGH换热器利用蒸汽与烟气换热,使温度较低的烟气得到加热而温度升高。所述SGH换热器是一种现有技术的装置,这种SGH换热器利用蒸汽将脱硫后的净烟气进行加热,使烟气温度升温达到300~350℃,满足常规SCR脱硝反应的温度区间,提高脱硝效率。The "SGH heating" mentioned in this article is a heating process of the prior art. SGH is the abbreviation of "Steam-Gas-Heater" in English, and the Chinese translation is "steam-gas heat exchanger". In other words, the SGH heat exchanger of the prior art uses steam to exchange heat with flue gas, so that the flue gas with a lower temperature is heated and the temperature rises. The SGH heat exchanger is a device in the prior art. This SGH heat exchanger uses steam to heat the desulfurized clean flue gas to raise the temperature of the flue gas to 300-350°C, which meets the requirements of the conventional SCR denitrification reaction. Temperature range, improve denitrification efficiency.
本文中所提及的“SCR脱硝处理”,其是一种现有技术的处理工艺,SCR是本领域的专业术语,其是英文“Selective Catalytic Reduction”的缩写,中译文为“选择性催化还原法”,其基本原理是,采用氨水中的氨气分子(NH3)作为脱硝还原剂与烟气中的氮氧化物(NO和NO2)反应,生成无害的氮气(N2)。具体来说,在催化剂作用下,脱硝还原剂氨气(NH3)在200~400℃的温度下有选择的将一氧化氮(NO)和二氧化氮(NO2)还原成氮气(N2),而几乎不发生氨气(NH3)与氧气(O2)的氧化反应,从而提高了氮的选择性,减少了脱硝还原剂氨气(NH3)的消耗。传统的SCR脱硝处理所采用的催化剂通常为钒钛(V-Ti)基或钒钨钛(V-W-Ti)基的催化剂。The "SCR denitration treatment" mentioned in this article is a treatment process of the prior art. SCR is a professional term in this field. It is the abbreviation of "Selective Catalytic Reduction" in English, and the Chinese translation is "Selective Catalytic Reduction The basic principle is that ammonia molecules (NH 3 ) in ammonia water are used as denitrification reducing agent to react with nitrogen oxides (NO and NO 2 ) in flue gas to generate harmless nitrogen gas (N 2 ). Specifically, under the action of a catalyst, the denitrification reducing agent ammonia (NH 3 ) selectively reduces nitrogen monoxide (NO) and nitrogen dioxide (NO 2 ) to nitrogen (N 2 ), and the oxidation reaction between ammonia (NH 3 ) and oxygen (O 2 ) hardly occurs, thereby improving the nitrogen selectivity and reducing the consumption of ammonia (NH 3 ), the denitrification reducing agent. The catalysts used in traditional SCR denitration treatment are usually vanadium-titanium (V-Ti)-based or vanadium-tungsten-titanium (VW-Ti)-based catalysts.
发明内容Contents of the invention
本发明的目的在于提供一种垃圾焚烧烟气净化方法和系统,该烟气净化方法和系统无须对垃圾焚烧烟气进行额外的加热处理,从而避免了热能消耗浪费,而且烟气净化的工艺流程简单,从而减少了工艺设备的投入。The object of the present invention is to provide a method and system for purifying waste incineration flue gas. The flue gas purification method and system do not need to perform additional heat treatment on waste incineration flue gas, thereby avoiding waste of heat energy consumption, and the process flow of flue gas purification Simple, thereby reducing the investment in process equipment.
为了实现上述技术目的,本发明采用如下技术方案:In order to realize above-mentioned technical purpose, the present invention adopts following technical scheme:
一种垃圾焚烧烟气净化方法,所述烟气净化方法包括:A method for purifying waste incineration flue gas, the method for purifying flue gas comprising:
S1,对垃圾焚烧烟气进行干法脱酸处理;S1, dry deacidification of waste incineration flue gas;
S2,对垃圾焚烧烟气进行SCR脱硝处理,所述SCR脱硝处理所采用的催化剂中包括有低温催化剂;S2, performing SCR denitration treatment on the waste incineration flue gas, the catalyst used in the SCR denitration treatment includes a low-temperature catalyst;
S3,对垃圾焚烧烟气进行湿法脱酸处理;S3, performing wet deacidification treatment on waste incineration flue gas;
S4,将垃圾焚烧烟气排放至大气中。S4, discharging waste incineration flue gas into the atmosphere.
进一步地,所述低温催化剂为锰基催化剂和/或铜基催化剂。Further, the low-temperature catalyst is a manganese-based catalyst and/or a copper-based catalyst.
进一步地,所述低温催化剂中添加有铈和/或锆。Further, cerium and/or zirconium are added to the low-temperature catalyst.
进一步地,所述S2还包括:在进行SCR脱硝处理过程中,向垃圾焚烧烟气中喷入活性炭粉剂。Further, said S2 also includes: spraying activated carbon powder into the waste incineration flue gas during the SCR denitrification process.
进一步地,所述S3还包括:在进行湿法脱酸处理过程中,采用换热器将湿法脱酸处理前的垃圾焚烧烟气与湿法脱酸处理后的垃圾焚烧烟气进行热交换。Further, said S3 also includes: during the wet deacidification process, using a heat exchanger to exchange heat between the waste incineration flue gas before the wet deacidification treatment and the waste incineration flue gas after the wet deacidification treatment .
一种垃圾焚烧烟气净化系统,包括干法脱酸塔、SCR脱硝除尘装置、湿法脱酸塔、引风机和烟囱;所述干法脱酸塔的进烟口与垃圾焚烧炉的排烟口连通;所述SCR脱硝除尘装置的进烟口与干法脱酸塔的出烟口连通,SCR脱硝除尘装置所采用的催化剂中包括有低温催化剂;所述湿法脱酸塔的进烟口与SCR脱硝除尘装置的出烟口连通,湿法脱酸塔的出烟口与烟囱的进烟口连通,所述引风机设置在烟囱的进烟口处。A waste incineration flue gas purification system, comprising a dry deacidification tower, an SCR denitrification and dust removal device, a wet deacidification tower, an induced draft fan and a chimney; the smoke inlet of the dry deacidification tower and the smoke exhaust of the waste incinerator The smoke inlet of the SCR denitrification and dust removal device is connected with the smoke outlet of the dry deacidification tower, and the catalyst used in the SCR denitrification and dust removal device includes a low-temperature catalyst; the smoke inlet of the wet deacidification tower It is connected with the smoke outlet of the SCR denitrification and dust removal device, and the smoke outlet of the wet deacidification tower is connected with the smoke inlet of the chimney, and the induced draft fan is arranged at the smoke inlet of the chimney.
进一步地,所述低温催化剂为锰基催化剂和/或铜基催化剂。Further, the low-temperature catalyst is a manganese-based catalyst and/or a copper-based catalyst.
进一步地,所述低温催化剂中添加有铈和/或锆。Further, cerium and/or zirconium are added to the low-temperature catalyst.
进一步地,在SCR脱硝除尘装置进烟口所连通的管路上设置有活性炭粉剂供给装置。Further, an activated carbon powder supply device is provided on the pipeline connected to the smoke inlet of the SCR denitrification and dust removal device.
进一步地,所述烟气净化系统还包括流动介质换热器;所述湿法脱酸塔的进烟口与SCR脱硝除尘装置的出烟口连通,为,湿法脱酸塔的进烟口通过流动介质换热器的放热介质管路与SCR脱硝除尘装置的出烟口连通;所述湿法脱酸塔的出烟口与烟囱的进烟口连通,为,湿法脱酸塔的出烟口通过流动介质换热器的受热介质管路与烟囱的进烟口连通。Further, the flue gas purification system also includes a flow medium heat exchanger; the smoke inlet of the wet deacidification tower communicates with the smoke outlet of the SCR denitrification and dust removal device, which is the smoke inlet of the wet deacidification tower The exothermic medium pipeline through the flow medium heat exchanger is communicated with the smoke outlet of the SCR denitrification and dust removal device; the smoke outlet of the wet deacidification tower is communicated with the smoke inlet of the chimney, which is the The smoke outlet communicates with the smoke inlet of the chimney through the heated medium pipeline of the flowing medium heat exchanger.
在本发明垃圾焚烧烟气净化方法和系统中,在进行SCR脱硝处理时采用锰基和/或铜基的低温催化剂,从而将SCR脱硝处理所需的垃圾焚烧烟气温度控制在150~250℃的温度范围内,然后,将整个烟气净化的工艺路线设置为干法脱酸处理→SCR脱硝处理→湿法脱酸处理,在干法脱酸处理前的垃圾焚烧烟气温度为180~230℃左右,干法脱酸处理后的垃圾焚烧烟气温度维持180~230℃左右,这样的温度正好适合进行SCR脱硝处理,而之后的湿法脱酸处理对于垃圾焚烧烟气温度也无特别要求,整个烟气净化的工艺流程是在烟气温度梯级递减的过程中进行的,在整个烟气净化工艺流程的实施过程中,无须再对垃圾焚烧烟气进行加热处理等复杂的工艺步骤。此外,干法脱酸处理后180~230℃左右的垃圾焚烧烟气温度也非常适合于活性炭吸附重金属和二恶英,可以在进行SCR脱硝处理的同时实施利用活性炭吸附重金属和二恶英的工艺。In the waste incineration flue gas purification method and system of the present invention, manganese-based and/or copper-based low-temperature catalysts are used during SCR denitrification treatment, so that the temperature of waste incineration flue gas required for SCR denitrification treatment is controlled at 150-250°C Then, set the entire flue gas purification process route as dry deacidification treatment → SCR denitrification treatment → wet deacidification treatment. The temperature of waste incineration flue gas before dry deacidification treatment is 180-230 ℃, the temperature of waste incineration flue gas after dry deacidification treatment is maintained at about 180-230 ℃, this temperature is just suitable for SCR denitrification treatment, and there is no special requirement for the temperature of waste incineration flue gas in subsequent wet deacidification treatment , the entire flue gas purification process is carried out in the process of stepwise decrease in the flue gas temperature. During the implementation of the entire flue gas purification process, there is no need for complex process steps such as heating the waste incineration flue gas. In addition, the waste incineration flue gas temperature of about 180-230°C after dry deacidification treatment is also very suitable for the adsorption of heavy metals and dioxins by activated carbon, and the process of using activated carbon to adsorb heavy metals and dioxins can be implemented while performing SCR denitrification treatment .
本发明的垃圾焚烧烟气净化方法和系统相对现有技术,其有益效果在于两方面:一方面,无须对垃圾焚烧烟气进行额外的加热处理,从而避免了热能消耗浪费,节约了能源,降低了生产成本;另一方面,由于整个烟气净化的工艺流程只有干法脱酸处理、SCR脱硝处理、湿法脱酸处理三个工艺处理过程,利用活性炭吸附重金属和二恶英的工艺在SCR脱硝处理的过程中同时进行,从而简化了整个烟气净化的工艺流程,减少了工艺设备的投入。Compared with the prior art, the waste incineration flue gas purification method and system of the present invention have two beneficial effects: on the one hand, no additional heat treatment is required for the waste incineration flue gas, thereby avoiding waste of heat energy consumption, saving energy, and reducing On the other hand, since the entire flue gas purification process only has three processes: dry deacidification treatment, SCR denitrification treatment, and wet deacidification treatment, the process of using activated carbon to adsorb heavy metals and dioxins in SCR The process of denitrification treatment is carried out at the same time, thereby simplifying the process flow of the entire flue gas purification and reducing the investment in process equipment.
附图说明Description of drawings
图1为本发明的垃圾焚烧烟气净化方法的流程图;Fig. 1 is the flowchart of the waste incineration flue gas purification method of the present invention;
图2为本发明的垃圾焚烧烟气净化系统的组成示意图。Fig. 2 is a schematic composition diagram of the waste incineration flue gas purification system of the present invention.
图中:1-干法脱酸塔、11-干粉供给装置、12-氨水供给装置、13-活性炭粉剂供给装置、2-SCR脱硝除尘装置、21-飞灰储仓、3-流动介质换热器、4-湿法脱酸塔、41-脱酸剂供给装置、5-引风机、6-烟囱。In the figure: 1-dry deacidification tower, 11-dry powder supply device, 12-ammonia water supply device, 13-activated carbon powder supply device, 2-SCR denitrification and dust removal device, 21-fly ash storage bin, 3-fluid medium heat exchange Device, 4- wet deacidification tower, 41- deacidification agent supply device, 5- induced draft fan, 6- chimney.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
本实施方式提供了一种垃圾焚烧烟气净化方法,该方法将垃圾焚烧炉焚烧垃圾产生的烟气进行净化处理,使其无害化后排放至大气中,从而达到保护大气环境的目的。垃圾焚烧炉焚烧垃圾产生的烟气称其为垃圾焚烧烟气。This embodiment provides a method for purifying flue gas from garbage incineration. The method purifies the flue gas generated by incinerating garbage in a garbage incinerator, makes it harmless, and then discharges it into the atmosphere, thereby achieving the purpose of protecting the atmospheric environment. The flue gas produced by the waste incinerator burning waste is called waste incineration flue gas.
本实施方式所涉及的垃圾焚烧炉具有余热回收装置,垃圾焚烧烟气经过余热回收装置的余热回收处理后,最终排出时的温度大约为180~230℃左右。The waste incinerator involved in this embodiment has a waste heat recovery device, and the temperature of the waste incineration flue gas is about 180-230°C when it is finally discharged after being processed by the waste heat recovery device.
参见图1,本实施方式的烟气净化方法包括如下步骤S1至S4。Referring to Fig. 1 , the flue gas purification method of this embodiment includes the following steps S1 to S4.
S1,对垃圾焚烧烟气进行干法脱酸处理,处理后的垃圾焚烧烟气的温度维持在180~230℃左右。S1, perform dry deacidification treatment on the waste incineration flue gas, and maintain the temperature of the treated waste incineration flue gas at about 180-230°C.
所述“干法脱酸处理”是一种现有常用的脱酸工艺,其所采用的固体脱酸粉剂在本领域内也称为“干粉”,在实际生产中最常用的脱酸粉剂为碳酸氢钠(NaHCO3)粉剂、熟石灰(Ca(OH)2)粉剂。The "dry deacidification treatment" is an existing deacidification process commonly used, and the solid deacidification powder it adopts is also called "dry powder" in the art, and the most commonly used deacidification powder in actual production is Sodium bicarbonate (NaHCO 3 ) powder, slaked lime (Ca(OH) 2 ) powder.
由于干法脱酸处理对于烟气温度影响不大,因此,垃圾焚烧烟气在经过干法脱酸处理后,其温度仍能维持在180~230℃左右。Since the dry deacidification treatment has little effect on the flue gas temperature, the temperature of the waste incineration flue gas can still be maintained at about 180-230°C after dry deacidification treatment.
S2,对干法脱酸处理后的垃圾焚烧烟气进行SCR脱硝处理。S2, performing SCR denitrification treatment on the waste incineration flue gas after the dry deacidification treatment.
在本实施方式的烟气净化方法中,在进行SCR脱硝处理过程中,除了采用传统的钒钛(V-Ti)基、钒钨钛(V-W-Ti)基的催化剂之外,还采用锰(Mn)基和/或铜(Cu)基的低温催化剂,同时还在在催化剂中添加少量铈(Ce)、锆(Zr)等元素,使得催化剂中的Mn、Cu活性组分的分散性得到增强,催化剂的低温脱硝活性显著提升。In the flue gas purification method of this embodiment, in addition to the traditional vanadium-titanium (V-Ti)-based and vanadium-tungsten-titanium (V-W-Ti)-based catalysts, manganese ( Mn)-based and/or copper (Cu)-based low-temperature catalysts, and a small amount of cerium (Ce), zirconium (Zr) and other elements are added to the catalyst to enhance the dispersion of Mn and Cu active components in the catalyst , the low-temperature denitrification activity of the catalyst was significantly improved.
所述锰基的低温催化剂包括有MnO2、Mn2O3、Mn3O4、MnO等等,其中主要以MnO2和Mn2O3为主。MnO2的单位面积活性、Mn2O3的选择性在180℃温度下NOx脱除效率都能达到90%。The manganese-based low-temperature catalyst includes MnO 2 , Mn 2 O 3 , Mn 3 O 4 , MnO, etc., among which MnO 2 and Mn 2 O 3 are the main ones. The activity per unit area of MnO 2 and the selectivity of Mn 2 O 3 can reach 90% of NOx removal efficiency at 180℃.
所述铜基的低温催化剂包括有CuO、Cu2O等等,在180~230℃的温度范围内, NOx脱除效率都能达到80%。The copper-based low-temperature catalyst includes CuO, Cu 2 O, etc., and the NOx removal efficiency can reach 80% in the temperature range of 180-230°C.
在本实施方式中,SCR脱硝处理采用低温催化剂,这样一来,只要垃圾焚烧烟气保持在150~250℃的温度范围内,就能实现很好的脱硝反应,通常能实现80%的脱硝效率,而垃圾焚烧烟气在经过干法脱酸处理后,其温度在180~230℃左右,正好处于150~250℃的温度范围内,从而无须对垃圾焚烧烟气进行额外的加热或冷却处理。In this embodiment, the SCR denitrification treatment uses a low-temperature catalyst. In this way, as long as the waste incineration flue gas is kept within the temperature range of 150-250°C, a good denitrification reaction can be achieved, usually 80% of the denitrification efficiency can be achieved. , and the temperature of waste incineration flue gas after dry deacidification treatment is about 180-230°C, just in the temperature range of 150-250°C, so there is no need for additional heating or cooling treatment of waste incineration flue gas.
此外,在150~250℃的温度范围内,有利于活性炭对于重金属和二恶英的吸附,因此,在对垃圾焚烧烟气进行SCR脱硝处理的过程中,还向垃圾焚烧烟气中喷入活性炭粉剂,以吸附垃圾焚烧烟气中的重金属和二恶英。这样一来,无须专门设置“活性炭吸附重金属和二恶英”的装置。同时,钒钛基、钒钨钛基的催化剂本身就能够促使二恶英和氧气反应,二恶英容易被分解为CO2、H2O、HCl等无毒物质排出,对二恶英有一定的分解作用,从而真正实现脱销处理与二恶英脱除一同进行。In addition, in the temperature range of 150-250 ° C, it is beneficial for the adsorption of heavy metals and dioxins by activated carbon. Therefore, in the process of SCR denitration treatment of waste incineration flue gas, activated carbon is also sprayed into waste incineration flue gas Powder to absorb heavy metals and dioxins in waste incineration flue gas. In this way, there is no need to set up a special device for "activated carbon adsorption of heavy metals and dioxins". At the same time, vanadium-titanium-based and vanadium-tungsten-titanium-based catalysts can promote the reaction between dioxins and oxygen, and dioxins are easily decomposed into non-toxic substances such as CO 2 , H 2 O, and HCl. Decomposition, so as to truly realize the out-of-stock treatment and dioxin removal.
S3,对垃圾焚烧烟气进行湿法脱酸处理,以进一步脱除垃圾焚烧烟气中残余的酸性气体,并进一步去除垃圾焚烧烟气中的粉尘颗粒。该湿法脱酸处理所采用的脱酸剂为碱性的氢氧化钠(NaOH)溶液。S3, performing wet deacidification treatment on the waste incineration flue gas, so as to further remove residual acid gas in the waste incineration flue gas, and further remove dust particles in the waste incineration flue gas. The deacidification agent used in the wet deacidification treatment is alkaline sodium hydroxide (NaOH) solution.
在此过程中,采用换热器将“湿法脱酸处理前的垃圾焚烧烟气”与“湿法脱酸处理后的垃圾焚烧烟气”进行热交换,使湿法脱酸处理前的垃圾焚烧烟气温度降低,并使湿法脱酸处理后的垃圾焚烧烟气温度升高至100~150℃,从而防止后续排放烟气时发生冒白烟的状况。这里所述的“冒白烟的状况”是指,烟囱排出的烟气中的水蒸气不能迅速被大气吸收而产生水蒸气凝结的现象,从而导致白色烟雾的视觉污染。In this process, a heat exchanger is used to exchange heat between "waste incineration flue gas before wet deacidification treatment" and "waste incineration flue gas after wet deacidification treatment", so that the waste before wet deacidification treatment The temperature of the incineration flue gas is lowered, and the temperature of the waste incineration flue gas after the wet deacidification treatment is raised to 100-150°C, so as to prevent the occurrence of white smoke when the flue gas is subsequently discharged. The "white smoke situation" mentioned here refers to the phenomenon that the water vapor in the flue gas discharged from the chimney cannot be quickly absorbed by the atmosphere, resulting in condensation of water vapor, resulting in visual pollution of white smoke.
这里所述的换热器指的是流动介质换热器,这是现有技术的装置,具体来说,换热器中有两路介质流动管路,这两路管路中流动的介质能够隔着管壁互相传递热量,从而使得温度较低的介质得到加热而温度升高,而温度较高的介质则得到冷却而温度降低。在本实施方式中,所采用的换热器是一种称为“GGH换热器”的换热器,这也是一种现有的换热器,其中GGH是英文“Gas Gas Heater”的缩写,中译文为“烟气-烟气换热器”。The heat exchanger described here refers to a flow medium heat exchanger, which is a device in the prior art. Specifically, there are two medium flow pipelines in the heat exchanger, and the medium flowing in these two pipelines can The heat is transferred to each other across the tube wall, so that the lower temperature medium is heated and the temperature is raised, while the higher temperature medium is cooled and the temperature is lowered. In this embodiment, the heat exchanger used is a heat exchanger called "GGH heat exchanger", which is also an existing heat exchanger, where GGH is the abbreviation of "Gas Gas Heater" in English , the Chinese translation is "flue gas-flue gas heat exchanger".
S4,最后,将完成净化处理的垃圾焚烧烟气排放至大气中。S4. Finally, discharge the waste incineration flue gas that has been purified into the atmosphere.
本实施方式的烟气净化方法所包括的步骤S1至S4至此结束。The steps S1 to S4 included in the flue gas purification method of this embodiment are now completed.
在本实施方式的烟气净化方法中,在进行SCR脱硝处理时采用锰(Mn)基和/或铜(Cu)基的低温催化剂,从而将SCR脱硝处理所需的垃圾焚烧烟气温度控制在150~250℃的温度范围内,然后,将整个烟气净化的工艺路线设置为“干法脱酸处理→SCR脱硝处理→湿法脱酸处理”,在干法脱酸处理前的垃圾焚烧烟气温度为180~230℃左右,干法脱酸处理后的垃圾焚烧烟气温度维持180~230℃左右,这样的温度正好适合进行SCR脱硝处理,而之后的湿法脱酸处理对于垃圾焚烧烟气温度也无特别要求,整个烟气净化的工艺流程是在烟气温度梯级递减的过程中进行的,这样一来,在整个烟气净化方法的实施过程中,无须再对垃圾焚烧烟气进行加热处理等复杂的工艺步骤。由此可见,本实施方式的烟气净化方法有两方面的优点,从一方面讲,无须对垃圾焚烧烟气进行额外的加热处理,从而避免了热能消耗浪费,节约了能源,降低了生产成本,从另一方面讲,由于整个烟气净化的工艺流程只有“干法脱酸处理、SCR脱硝处理、湿法脱酸处理”三个工艺处理过程,从而简化了整个烟气净化的工艺流程,减少了工艺设备的投入。此外,干法脱酸处理后180~230℃左右的垃圾焚烧烟气温度也非常适合于活性炭吸附重金属和二恶英,可以在进行SCR脱硝处理的同时实施“利用活性炭吸附重金属和二恶英”的工艺,从而进一步简化了烟气净化的工艺流程。In the flue gas purification method of this embodiment, manganese (Mn)-based and/or copper (Cu)-based low-temperature catalysts are used during SCR denitrification treatment, so that the temperature of waste incineration flue gas required for SCR denitrification treatment is controlled at In the temperature range of 150-250°C, then, set the entire flue gas purification process route as "dry deacidification treatment → SCR denitrification treatment → wet deacidification treatment", the waste incineration smoke before dry deacidification treatment The gas temperature is about 180-230°C, and the temperature of the waste incineration flue gas after the dry deacidification treatment is maintained at about 180-230°C. There is no special requirement on the gas temperature. The entire flue gas purification process is carried out in the process of decreasing the flue gas temperature step by step. In this way, in the implementation process of the entire flue gas purification method, there is no need to carry out waste incineration flue gas. Complex process steps such as heat treatment. It can be seen that the flue gas purification method of this embodiment has two advantages. On the one hand, there is no need to perform additional heat treatment on the waste incineration flue gas, thereby avoiding waste of heat energy consumption, saving energy, and reducing production costs. On the other hand, since the entire flue gas purification process only has three processes of "dry deacidification treatment, SCR denitrification treatment, and wet deacidification treatment", the entire flue gas purification process is simplified. Reduced investment in process equipment. In addition, the waste incineration flue gas temperature of about 180-230°C after dry deacidification treatment is also very suitable for the adsorption of heavy metals and dioxins by activated carbon, and it is possible to implement "adsorption of heavy metals and dioxins by activated carbon" while performing SCR denitrification treatment process, which further simplifies the process flow of flue gas purification.
本实施方式还提供了一种垃圾焚烧烟气净化系统,该烟气净化系统用于实施上述的烟气净化方法。This embodiment also provides a waste incineration flue gas purification system, which is used to implement the above flue gas purification method.
参见图2,本实施方式的烟气净化系统包括干法脱酸塔1、SCR脱硝除尘装置2、湿法脱酸塔4、流动介质换热器3、引风机5和烟囱6。Referring to FIG. 2 , the flue gas purification system of this embodiment includes a dry deacidification tower 1 , an SCR denitrification and
所述干法脱酸塔1的进烟口通过烟气管路与所述垃圾焚烧炉(图中未示出)的排烟口连通,由垃圾焚烧炉排出的垃圾焚烧烟气首先进入到干法脱酸塔1中进行干法脱酸处理,处理后的垃圾焚烧烟气的温度维持在180~230℃左右,并由干法脱酸塔1的出烟口离开。The smoke inlet of the dry deacidification tower 1 communicates with the smoke outlet of the garbage incinerator (not shown in the figure) through the flue gas pipeline, and the garbage incineration flue gas discharged from the garbage incinerator first enters the dry The dry deacidification treatment is carried out in the deacidification tower 1, and the temperature of the treated waste incineration flue gas is maintained at about 180-230° C., and it leaves through the smoke outlet of the dry deacidification tower 1.
所述干法脱酸塔1的上方设置有干粉供给装置11,该干粉供给装置11的作用是为干法脱酸处理提供脱酸粉剂(即“干粉”),这里的脱酸粉剂可以是碳酸氢钠(NaHCO3)粉剂或熟石灰(Ca(OH)2)粉剂。A dry
需要说明的是,所述干粉供给装置11是现有技术的干法脱酸塔1的常规配置。It should be noted that the dry
所述SCR脱硝除尘装置2的进烟口通过烟气管路与干法脱酸塔1的出烟口连通,经由干法脱酸塔1处理后的垃圾焚烧烟气进入到SCR脱硝除尘装置2中进行SCR脱硝处理,处理后的垃圾焚烧烟气由SCR脱硝除尘装置2的出烟口离开。The smoke inlet of the SCR denitration and
在SCR脱硝除尘装置2的内部设置有涂覆催化剂的过滤部件,与传统的过滤部件不同的是,该过滤部件上涂覆的催化剂除了传统的钒钛(V-Ti)基、钒钨钛(V-W-Ti)基的催化剂之外,还有锰(Mn)基和/或铜(Cu)基的低温催化剂,即,SCR脱硝除尘装置2所采用的催化剂包括锰(Mn)基和/或铜(Cu)基的低温催化剂,这样一来,只要垃圾焚烧烟气保持在150~250℃的温度范围内,就能实现很好的脱硝反应,通常能实现80%的脱硝效率。垃圾焚烧烟气在经过干法脱酸塔1的处理后,其温度在180~230℃左右,正好处于150~250℃的温度范围内,从而无须对垃圾焚烧烟气的进行额外的加热或冷却处理。Inside the SCR denitrification and
所述涂覆催化剂的过滤部件可以采用触媒陶瓷纤维管或催化滤袋。所述触媒陶瓷纤维管和催化滤袋尺寸相同,在SCR脱硝除尘装置2内可互通互换使用,在触媒陶瓷纤维管和催化滤袋中可根据市场成本变化选取最经济的设备,扩大了净化烟气工艺的应用场景。The catalyst-coated filter component can be a catalyst ceramic fiber tube or a catalyst filter bag. The catalyst ceramic fiber tube and the catalytic filter bag have the same size, and can be used interchangeably in the SCR denitrification and
在SCR脱硝除尘装置2的进烟口所连通的管路上设置有氨水供给装置12和活性炭粉剂供给装置13,所述氨水供给装置12所提供的氨水中的氨气作为SCR脱硝处理所需的脱硝还原剂,而活性炭粉剂供给装置13所提供的活性炭粉剂则用于“在对垃圾焚烧烟气进行SCR脱硝处理的同时,采用活性炭粉剂吸附垃圾焚烧烟气中的重金属和二恶英”。Ammonia
所述SCR脱硝除尘装置2的下方设置有飞灰储仓21,该飞灰储仓21的作用是存储SCR脱硝处理过程中反应生成的盐粒子以及烟气粉尘和未反应的脱酸粉剂。A fly
需要说明的是,所述氨水供给装置12、飞灰储仓21以及涂覆催化剂的过滤部件是现有技术的SCR脱硝除尘装置2的常规配置。It should be noted that the ammonia
所述流动介质换热器3是一种现有技术的装置,其具有两路介质流动管路,其中一路介质流动管路称其为放热介质管路,另一路介质流动管路称其为受热介质管路,“放热介质管路中流动的介质的温度”要比“受热介质管路中流动的介质的温度”高,放热介质管路中的介质能够隔着管壁将热量传递给受热介质管路的介质。本实施方式中所采用的流动介质换热器3是一种称为“GGH换热器”的换热器,这也是一种现有的换热器。The flow
所述湿法脱酸塔4的进烟口通过烟气管路以及流动介质换热器3的放热介质管路与SCR脱硝除尘装置2的出烟口连通,所述湿法脱酸塔4的出烟口通过烟气管路以及流动介质换热器3的受热介质管路与烟囱6的进烟口连通,所述引风机5设置在烟囱6进烟口所连通的烟气管路上。The smoke inlet of the wet deacidification tower 4 communicates with the smoke outlet of the SCR denitrification and
经由SCR脱硝除尘装置2处理后的垃圾焚烧烟气进入到湿法脱酸塔4中进行湿法脱酸处理,处理后的垃圾焚烧烟气由湿法脱酸塔4的出烟口离开。在此过程中,流动介质换热器3将“进入湿法脱酸塔4前的垃圾焚烧烟气”与“离开湿法脱酸塔4后的垃圾焚烧烟气”进行热交换,使进入湿法脱酸塔4前的垃圾焚烧烟气温度降低,并使离开湿法脱酸塔4后的垃圾焚烧烟气温度升高至100~150℃,从而防止后序烟囱6排放烟气时发生冒白烟的状况。The waste incineration flue gas processed by the SCR denitrification and
所述湿法脱酸塔4设置有脱酸剂供给装置41,该脱酸剂供给装置41用于为湿法脱酸处理提供脱酸剂。这里的脱酸剂采用的是碱性的氢氧化钠(NaOH)溶液,烟气进入湿法脱酸塔进一步与氢氧化钠溶液逆流接触,使得烟气与氢氧化钠溶液进行充分反应,同时通过循环泵对湿法脱酸塔底部的溶液进行循环使用。The wet deacidification tower 4 is provided with a deacidification
需要说明的是,所述脱酸剂供给装置41是现有技术的湿法脱酸塔4的常规配置。It should be noted that the deacidification
最后完成净化处理的垃圾焚烧烟气在引风机5的引风作用下经由烟囱6排放至大气中。Finally, the waste incineration flue gas that has been purified is discharged into the atmosphere through the chimney 6 under the action of the induced draft of the induced
本实施方式的烟气净化系统能够实现前述的垃圾焚烧烟气净化方法,从而实现该烟气净化方法的两方面优点,即,从一方面讲,避免了热能消耗浪费,节约了能源,降低了生产成本,从另一方面讲,也简化了整个烟气净化的工艺流程,由此减少了工艺设备的投入。The flue gas purification system of this embodiment can realize the above-mentioned waste incineration flue gas purification method, thereby realizing the two advantages of the flue gas purification method, that is, on the one hand, it avoids waste of heat energy consumption, saves energy, and reduces Production cost, on the other hand, also simplifies the process flow of the whole flue gas purification, thereby reducing the investment in process equipment.
以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围,因此,凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in this within the scope of protection of the invention.
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