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CN115248052B - Self-checking system of automatic testing device of airborne VHF navigation system receiver - Google Patents

Self-checking system of automatic testing device of airborne VHF navigation system receiver Download PDF

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CN115248052B
CN115248052B CN202211154668.2A CN202211154668A CN115248052B CN 115248052 B CN115248052 B CN 115248052B CN 202211154668 A CN202211154668 A CN 202211154668A CN 115248052 B CN115248052 B CN 115248052B
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陈玖圣
刘贵行
郭润夏
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Civil Aviation University of China
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    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
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Abstract

The invention discloses a self-checking system of an automatic testing device of an airborne VHF navigation system receiver. The system comprises four test circuits and a control circuit, wherein the four test circuits comprise a test circuit for carrying out self-detection on an ARINC429 card and an industrial personal computer serial port RS 232-1 of an automatic test device of an airborne very high frequency navigation system receiver, a test circuit for carrying out self-detection on a 3802 switch card of the automatic test device of the airborne very high frequency navigation system receiver, a test circuit for carrying out self-detection on a 3801 switch card of the automatic test device of the airborne very high frequency navigation system receiver, and a test circuit for carrying out self-detection on a 3803 switch card of the automatic test device of the airborne very high frequency navigation system receiver and a power supply; and is connected with an iCon1 connector on a resource interface box of the automatic test device through a VPC connector. The automatic testing device is rapidly self-checked, faults are positioned to the board card level, and maintainability is enhanced.

Description

一种机载甚高频导航系统接收机自动测试装置的自检系统A self-inspection system of an automatic test device for an airborne VHF navigation system receiver

技术领域technical field

本发明涉及机载甚高频导航系统测试技术,特别是涉及一种机载甚高频导航系统接收机自动测试装置的自检系统。The invention relates to an airborne VHF navigation system testing technology, in particular to a self-inspection system of an automatic test device for an airborne VHF navigation system receiver.

背景技术Background technique

机载甚高频导航系统接收机自动测试装置(申请号为2022102035211)能够对机载甚高频导航系统的接收机进行自动测试,但是由于其内部安装有多张电路板卡,特别是3801开关卡、3802开关卡、3803开关卡在长期使用后极容易发生故障,如果将电路板拆下后进行故障检查,不但消耗大量时间,且存在损坏装置的可能性,目前尚无成熟解决方案。The automatic test device for the receiver of the airborne VHF navigation system (application number 2022102035211) can automatically test the receiver of the airborne VHF navigation system, but because there are multiple circuit boards installed inside it, especially the 3801 switch Cards, 3802 switch cards, and 3803 switch cards are very prone to failure after long-term use. If the circuit board is removed and the fault inspection is performed, it will not only consume a lot of time, but also may damage the device. There is no mature solution at present.

发明内容Contents of the invention

本发明的目的是针对申请号为2022102035211的发明专利“一种机载甚高频导航系统接收机自动测试装置”进行快速自检,当“一种机载甚高频导航系统接收机自动测试装置”存在故障时,采用自检系统能够快速将故障定位至板卡级别。The purpose of the present invention is to perform rapid self-inspection for the invention patent "An Automatic Test Device for Airborne VHF Navigation System Receiver" with the application number of 2022102035211. When "An Automatic Test Device for Airborne VHF Navigation System Receiver" "When there is a fault, the self-inspection system can quickly locate the fault to the board level.

本发明为实现上述目的采取的技术方案是:一种机载甚高频导航系统接收机自动测试装置的自检系统包括四个测试电路和控制电路,所述四个测试电路:一是针对所述机载甚高频导航系统接收机自动测试装置的ARINC429卡和工控机串口RS232_1进行自检的测试电路;二是针对所述机载甚高频导航系统接收机自动测试装置的3802开关卡进行自检的测试电路;三是针对所述机载甚高频导航系统接收机自动测试装置的3801开关卡进行自检的测试电路;四是针对所述机载甚高频导航系统接收机自动测试装置的3803开关卡及电源进行自检的测试电路;所述四个测试电路通过VPC连接器与所述机载甚高频导航系统接收机自动测试装置的资源接口箱上的iCon1连接器相连;所述VPC连接器共168个管脚,168个管脚被分为P1A和P1B两个区域,每个区域由6列、每列14行、共84个管脚组成,其中P1A区域中的6列分别为:P1A-A列、P1A-B列、P1A-C列、P1A-D列、P1A-E列、P1A-F列;P1B区域中的6列分别为:P1B-A列、P1B-B列、P1B-C列、P1B-D列、P1B-E列、P1B-F列。The technical scheme adopted by the present invention to achieve the above object is: a self-test system of an automatic test device for an airborne VHF navigation system receiver includes four test circuits and a control circuit, and the four test circuits: one is for all The ARINC429 card of the airborne very high frequency navigation system receiver automatic test device and the test circuit of the industrial computer serial port RS232_1 carry out self-inspection; The test circuit for self-inspection; the third is the test circuit for self-inspection of the 3801 switch card of the automatic test device for the receiver of the airborne VHF navigation system; the fourth is for the automatic test of the receiver of the airborne VHF navigation system The 3803 switch card of the device and the test circuit for self-checking of the power supply; the four test circuits are connected to the iCon1 connector on the resource interface box of the airborne VHF navigation system receiver automatic test device through the VPC connector; The VPC connector has a total of 168 pins, and the 168 pins are divided into two areas, P1A and P1B, each area consists of 6 columns, 14 rows in each column, and a total of 84 pins, of which 6 in the P1A area The columns are: P1A-A column, P1A-B column, P1A-C column, P1A-D column, P1A-E column, P1A-F column; the 6 columns in the P1B area are: P1B-A column, P1B- Column B, Column P1B-C, Column P1B-D, Column P1B-E, Column P1B-F.

所述控制电路通过连接器J1与所述机载甚高频导航系统接收机自动测试装置的3803开关卡及电源进行自检的测试电路连接。The control circuit is connected to the 3803 switch card and the test circuit for self-testing of the power supply of the airborne VHF navigation system receiver automatic test device through the connector J1.

所述自检系统还包括对所述机载甚高频导航系统接收机自动测试装置的数字多用表、航空信号源的自检系统程序,所述自检系统程序编译为DLL文件拷贝到所述机载甚高频导航系统接收机自动测试装置的测试程序安装文件夹,在所述机载甚高频导航系统接收机自动测试装置的测试程序中加载所述自检系统程序,所述数字多用表和航空信号源内置自测试功能,所述自检系统程序分别向所述数字多用表和航空信号源发送自检测试命令,并接收返回的自检测试结果,然后与所述四个测试电路测试项目的测试结果一并输出。The self-inspection system also includes a self-inspection system program for the digital multimeter and the aviation signal source of the airborne VHF navigation system receiver automatic test device, and the self-inspection system program is compiled into a DLL file and copied to the The test program installation folder of the airborne VHF navigation system receiver automatic test device, load the self-inspection system program in the test program of the airborne VHF navigation system receiver automatic test device, and the digital multi-purpose The meter and the aviation signal source have a built-in self-test function, and the self-test system program sends a self-test test command to the digital multimeter and the aviation signal source respectively, and receives the returned self-test test result, and then communicates with the four test circuits The test results of the test items are output together.

本发明优点如下:The advantages of the present invention are as follows:

1、尽可能利用机载甚高频导航系统接收机自动测试装置中的电源和数字多用表,减少成本。1. Make use of the power supply and digital multimeter in the receiver automatic test device of the airborne VHF navigation system as much as possible to reduce costs.

2、本系统连接器与机载甚高频导航系统接收机自动测试装置中资源接口箱上的iCon1连接器规格一致,将本系统连接至iCon1连接器即可对机载甚高频导航系统接收机自动测试装置进行自检,无需拆下机载甚高频导航系统接收机自动测试装置中的电路板卡或组件。2. The connector of this system is in the same specification as the iCon1 connector on the resource interface box in the receiver automatic test device of the airborne VHF navigation system. Connect the system to the iCon1 connector to receive the airborne VHF navigation system The self-test can be performed by the automatic test device of the airborne VHF navigation system without removing the circuit board or components in the automatic test device of the receiver of the airborne VHF navigation system.

3、实现对机载甚高频导航系统接收机自动测试装置进行快速自检,并将故障定位至板卡级别,能够减少机载甚高频导航系统接收机自动测试装置的故障定位时间,增强维护性。3. Realize the rapid self-inspection of the automatic test device of the receiver of the airborne VHF navigation system, and locate the fault to the board level, which can reduce the fault location time of the automatic test device of the receiver of the airborne VHF navigation system and enhance maintainability.

附图说明Description of drawings

图1为本发明连接原理框图;Fig. 1 is the block diagram of connection principle of the present invention;

图2为图1中ARINC429卡测试、工控机串口RS232_1测试电路图;Fig. 2 is ARINC429 card test in Fig. 1, industrial computer serial port RS232_1 test circuit diagram;

图3为图1中 3802开关卡测试电路图;Fig. 3 is 3802 switch card test circuit diagrams in Fig. 1;

图4为图1中3801开关卡测试电路图;Fig. 4 is the test circuit diagram of 3801 switch card in Fig. 1;

图5为图1中 3803开关卡、电源测试电路图;Fig. 5 is a 3803 switch card and a power supply test circuit diagram in Fig. 1;

图6为图1中控制电路原理图;Fig. 6 is a schematic diagram of the control circuit in Fig. 1;

图7为本发明操作流程图;Fig. 7 is the operation flowchart of the present invention;

图8为3803开关卡基本结构示意图。Figure 8 is a schematic diagram of the basic structure of the 3803 switch card.

具体实施方式Detailed ways

以下结合附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing and embodiment:

如图1所示,本系统包括四个测试电路和控制电路,四个测试电路:一是针对所述机载甚高频导航系统接收机自动测试装置的ARINC429卡和工控机串口RS232_1进行自检的测试电路;二是针对机载甚高频导航系统接收机自动测试装置的3802开关卡进行自检的测试电路;三是针对机载甚高频导航系统接收机自动测试装置的3801开关卡进行自检的测试电路;四是针对机载甚高频导航系统接收机自动测试装置的3803开关卡及电源进行自检的测试电路;四个测试电路通过VPC连接器与机载甚高频导航系统接收机自动测试装置的资源接口箱上的iCon1连接器相连;VPC连接器共168个管脚,168个管脚被分为P1A和P1B两个区域,每个区域由6列、每列14行、共84个管脚组成,其中P1A区域中的6列分别为:P1A-A列、P1A-B列、P1A-C列、P1A-D列、P1A-E列、P1A-F列;P1B区域中的6列分别为:P1B-A列、P1B-B列、P1B-C列、P1B-D列、P1B-E列、P1B-F列。As shown in Figure 1, this system includes four test circuits and control circuits, four test circuits: one is to perform self-test for the ARINC429 card of the automatic test device for the receiver of the airborne VHF navigation system and the serial port RS232_1 of the industrial computer The test circuit; the second is the test circuit for self-checking of the 3802 switch card of the automatic test device for the receiver of the airborne VHF navigation system; The test circuit for self-inspection; the fourth is the test circuit for self-inspection of the 3803 switch card and power supply of the receiver automatic test device of the airborne VHF navigation system; the four test circuits are connected to the airborne VHF navigation system through the VPC connector The iCon1 connector on the resource interface box of the receiver automatic test device is connected; the VPC connector has a total of 168 pins, and the 168 pins are divided into two areas, P1A and P1B, each area consists of 6 columns and 14 rows in each column , a total of 84 pins, of which the 6 columns in the P1A area are: P1A-A column, P1A-B column, P1A-C column, P1A-D column, P1A-E column, P1A-F column; P1B area The 6 columns are: P1B-A column, P1B-B column, P1B-C column, P1B-D column, P1B-E column, P1B-F column.

本系统的控制电路通过连接器J1与机载甚高频导航系统接收机自动测试装置的3803开关卡及电源进行自检的测试电路连接。The control circuit of this system is connected with the 3803 switch card of the automatic test device of the receiver of the airborne VHF navigation system and the test circuit of the power supply for self-test through the connector J1.

本系统还包括对机载甚高频导航系统接收机自动测试装置的数字多用表、航空信号源的自检系统程序,自检系统程序编译为DLL文件拷贝到所述机载甚高频导航系统接收机自动测试装置的测试程序安装文件夹,在机载甚高频导航系统接收机自动测试装置的测试程序中加载自检系统程序,数字多用表和航空信号源内置自测试功能,自检系统程序分别向数字多用表和航空信号源发送自检测试命令,并接收返回的自检测试结果,然后与四个测试电路测试项目的测试结果一并输出。This system also includes a digital multimeter for the automatic test device of the airborne VHF navigation system receiver, and a self-inspection system program for the aviation signal source. The self-inspection system program is compiled into a DLL file and copied to the airborne VHF navigation system. The test program installation folder of the receiver automatic test device, load the self-test system program in the test program of the receiver automatic test device of the airborne VHF navigation system, the digital multimeter and the aviation signal source have built-in self-test function, self-test system The program sends the self-test test command to the digital multimeter and the aviation signal source respectively, and receives the returned self-test test result, and then outputs it together with the test results of the four test circuit test items.

如图2所示,针对机载甚高频导航系统接收机自动测试装置的ARINC429卡和工控机串口RS232_1进行自检的测试电路连接关系为:VPC连接器的P1A-1A与P1A-2C连接用于测试ARINC429-1#A信号;VPC连接器的P1A-1B与P1A-2D连接用于测试ARINC429-1#B信号;VPC连接器的P1A-1C与P1A-2E连接用于测试ARINC429-2#A信号;VPC连接器的P1A-1D与P1A-2F连接用于测试ARINC429-2#B信号;VPC连接器的P1A-1E与P1A-3A连接用于测试ARINC429-3#A信号;VPC连接器的P1A-1F与P1A-3B连接用于测试ARINC429-3#B信号;VPC连接器的P1A-2A与P1A-3C连接用于测试ARINC429-4#A信号;VPC连接器的P1A-2B与P1A-3D连接用于测试ARINC429-4#B信号;VPC连接器的P1A-3F与P1A-4F连接用于测试工控机串口RS232的1通道信号。As shown in Figure 2, the connection relationship of the test circuit for self-testing of the ARINC429 card of the automatic test device for the receiver of the airborne VHF navigation system and the serial port RS232_1 of the industrial computer is: the connection between P1A-1A and P1A-2C of the VPC connector Used to test ARINC429-1#A signal; P1A-1B and P1A-2D of VPC connector are used to test ARINC429-1#B signal; P1A-1C and P1A-2E of VPC connector are connected to test ARINC429-2# A signal; P1A-1D and P1A-2F of VPC connector are used to test ARINC429-2#B signal; P1A-1E and P1A-3A of VPC connector are connected to test ARINC429-3#A signal; VPC connector P1A-1F and P1A-3B are connected to test ARINC429-3#B signal; P1A-2A and P1A-3C of VPC connector are connected to test ARINC429-4#A signal; P1A-2B and P1A of VPC connector The -3D connection is used to test the ARINC429-4#B signal; the P1A-3F and P1A-4F connections of the VPC connector are used to test the 1-channel signal of the serial port RS232 of the industrial computer.

ARINC429卡测试、工控机串口RS232_1测试原理与测试流程描述如下:ARINC429 card test, industrial computer serial port RS232_1 test principle and test process are described as follows:

ARINC429卡共有四组,每组由两个发送端口和两个接收端口,共计八个发送端口,八个发送接口,测试时将发送端口和接收端口两两相接,通过发送端口发送特定字符,若在对应接收端口收到相同内容,则测试通过,否则测试不通过。There are four groups of ARINC429 cards, each group consists of two sending ports and two receiving ports, a total of eight sending ports and eight sending ports. During the test, the sending port and the receiving port are connected in pairs, and specific characters are sent through the sending port. If the same content is received at the corresponding receiving port, the test passes, otherwise the test fails.

工控机串口RS232_1测试原理和流程同ARINC429卡。The test principle and process of the serial port RS232_1 of the industrial computer are the same as that of the ARINC429 card.

如图3所示,针对机载甚高频导航系统接收机自动测试装置的3802开关卡进行自检的测试电路连接关系为:VPC连接器的P1A-5A、P1A-5B、P1A-5C、P1A-5D、P1A-5E、P1A-10A、P1A-10B、P1A-10C八个管脚分别与电阻R1、电阻R2、电阻R3、电阻R4、电阻R5、电阻R6、电阻R7、电阻R8串联,然后共同连接至VPC连接器的P1A-10E管脚;VPC连接器的P1A-6A、P1A-7A、P1A-8A、P1A-9A、P1A-6B、P1A-7B、P1A-8B、P1A-9B、P1A-6C、P1A-7C、P1A-8C、P1A-9C、P1A-6D、P1A-7D、P1A-8D、P1A-9D、P1A-6E、P1A-7E、P1A-8E、P1A-9E、P1A-11A、P1A-12A、P1A-13A、P1A-14A、P1A-11B、P1A-12B、P1A-13B、P1A-14B、P1A-11C、P1A-12C、P1A-13C、P1A-14C三十二个管脚共同连接至VPC连接器的P1A-10F管脚。As shown in Figure 3, the connection relationship of the test circuit for the self-test of the 3802 switch card of the automatic test device for the receiver of the airborne VHF navigation system is: P1A-5A, P1A-5B, P1A-5C, and P1A of the VPC connector -5D, P1A-5E, P1A-10A, P1A-10B, P1A-10C eight pins are connected in series with resistor R1, resistor R2, resistor R3, resistor R4, resistor R5, resistor R6, resistor R7, resistor R8 respectively, and then Commonly connected to P1A-10E pins of VPC connector; P1A-6A, P1A-7A, P1A-8A, P1A-9A, P1A-6B, P1A-7B, P1A-8B, P1A-9B, P1A of VPC connector -6C, P1A-7C, P1A-8C, P1A-9C, P1A-6D, P1A-7D, P1A-8D, P1A-9D, P1A-6E, P1A-7E, P1A-8E, P1A-9E, P1A-11A , P1A-12A, P1A-13A, P1A-14A, P1A-11B, P1A-12B, P1A-13B, P1A-14B, P1A-11C, P1A-12C, P1A-13C, P1A-14C thirty-two pins Commonly connected to the P1A-10F pins of the VPC connector.

3802开关卡测试原理与测试流程描述如下:The 3802 switch card test principle and test process are described as follows:

3801开关卡由8组4选1开关组成,每组4选1开关由4路开关通道和1路接地通道组成,需要依次对各组开关中的每路进行通断测试。The 3801 switch card is composed of 8 groups of 4-to-1 switches, and each group of 4-to-1 switches consists of 4 switch channels and 1 ground channel. It is necessary to perform on-off tests for each channel in each group of switches in turn.

通路测试:见图3,在每组开关的接地通道串联一个阻值为1000欧姆的电阻,依次接通各路开关,测量其对地电阻,若对地电阻为1000±15欧姆,则测试通过,否则测试不通过。Path test: see Figure 3, connect a resistor with a resistance value of 1000 ohms in series in the grounding channel of each group of switches, turn on each switch in turn, and measure its resistance to ground. If the resistance to ground is 1000±15 ohms, the test is passed , otherwise the test fails.

断路测试:依次断开各路开关,测量电阻两端压降,因为开关为断开状态,若电阻两端压降为0,则测试通过,否则测试不通过。Open circuit test: turn off each switch in turn, measure the voltage drop across the resistor, because the switch is off, if the voltage drop across the resistor is 0, the test is passed, otherwise the test is not passed.

如图4所示,针对所述机载甚高频导航系统接收机自动测试装置的3801开关卡进行自检的测试电路连接关系为:As shown in Figure 4, the connection relationship of the test circuit for self-testing of the 3801 switch card of the automatic test device for the receiver of the airborne VHF navigation system is:

VPC连接器的P1B-7A、P1B-7C、P1B-7E、P1B-8A、P1B-8C、P1B-8E、P1B-9A、P1B-9C、P1B-9E、P1B-10A、P1B-10C、P1B-10E、P1B-11A、P1B-11C、P1B-11E、P1B-12A十六个管脚相连接后与电阻R25串联,然后连接至VPC连接器的P1A-10E管脚;VPC连接器的P1B-7B、P1B-7D、P1B-7F、P1B-8B、P1B-8D、P1B-8F、P1B-9B、P1B-9D、P1B-9F、P1B-10B、P1B-10D、P1B-10F、P1B-11B、P1B-11D、P1B-11F、P1B-12B十六个管脚共同连接至VPC连接器的P1A-10F管脚。P1B-7A, P1B-7C, P1B-7E, P1B-8A, P1B-8C, P1B-8E, P1B-9A, P1B-9C, P1B-9E, P1B-10A, P1B-10C, P1B- 10E, P1B-11A, P1B-11C, P1B-11E, P1B-12A sixteen pins are connected in series with resistor R25, and then connected to the P1A-10E pins of the VPC connector; P1B-7B of the VPC connector , P1B-7D, P1B-7F, P1B-8B, P1B-8D, P1B-8F, P1B-9B, P1B-9D, P1B-9F, P1B-10B, P1B-10D, P1B-10F, P1B-11B, P1B The sixteen pins -11D, P1B-11F, and P1B-12B are commonly connected to the P1A-10F pins of the VPC connector.

3801开关卡测试原理与测试流程描述如下:The 3801 switch card test principle and test process are described as follows:

3801开关卡由32路单刀单掷开关组成,需要依次对每路开关进行通断测试。The 3801 switch card consists of 32 single-pole single-throw switches, and each switch needs to be tested for continuity in turn.

通路测试:见图4,在测试电路中串联一个阻值为1000欧姆的电阻R25,依次接通各路开关,测量其对地电阻,若对地电阻为1000±15欧姆,则测试通过,否则测试不通过。Path test: see Figure 4, connect a resistor R25 with a resistance value of 1000 ohms in series in the test circuit, turn on each switch in turn, and measure its resistance to ground. If the resistance to ground is 1000±15 ohms, the test is passed, otherwise The test fails.

断路测试:依次断开各路开关,测量电阻R25两端压降,因为开关为断开状态,若电阻R25两端压降为0,则测试通过,否则测试不通过。Open circuit test: turn off each switch in turn, measure the voltage drop across the resistor R25, because the switch is off, if the voltage drop across the resistor R25 is 0, the test is passed, otherwise the test is not passed.

如图5所示,机载甚高频导航系统接收机自动测试装置的3803开关卡及电源进行自检的测试电路连接,连接关系为:VPC连接器的P1A-14D连接至连接器J1的3号管脚,P1A-14E连接至连接器J1的4号管脚;VPC连接器的P1A-14D、P1A-14E分别连接至连接器J1的3号管脚和4号管脚的两根屏蔽双绞线;VPC连接器的P1B-1A连接至P1B-14A和P1B-14B,P1B-1A与电阻R9串联后和P1B-1B连接至P1B-13A和P1B-13B;VPC连接器的P1B-1C连接至P1B-13D,VPC连接器的P1B-1C与电阻R10串联后和P1B-1D连接至P1B-14D;VPC连接器的P1B-1E连接至P1B-13F和连接器J1的8号管脚,P1B-1E与电阻R11串联后和P1B-1F连接至P1B-12E;VPC连接器的P1B-2A连接至P1B-13E和连接器J1的7号管脚,P1B-2A与电阻R12串联后和P1B-2B连接至P1B-12F;VPC连接器的P1B-2C连接至P1B-12D和连接器J1的6号管脚,P1B-2C与电阻R13串联后和P1B-2D连接至P1B-14F和连接器J1的5号管脚,并与两根屏蔽双绞线的屏蔽层连接;VPC连接器的P1B-2E连接至P1A-13F和P1A-14F,P1B-2E与电阻R14串联后和P1B-2F连接至P1B-14E;VPC连接器的P1B-3A连接至P1B-13C,P1B-3A与电阻R15串联后和P1B-3B连接至P1B-14C;VPC连接器的P1B-3C与电阻R16串联后连接至P1B-3D;VPC连接器的P1B-3E与电阻R17串联后连接至P1B-3F;VPC连接器的P1B-4A与电阻R18串联后连接至P1B-4B;VPC连接器的P1B-4C与电阻R19串联后连接至P1B-4D;VPC连接器的P1B-4E与电阻R20串联后连接至P1B-4F;VPC连接器的P1B-5A电阻R21串联后连接至P1B-5B;VPC连接器的P1B-5C与电阻R22串联后连接至P1B-5D;VPC连接器的P1B-5E与电阻R23串联后连接至P1B-5F;VPC连接器的P1B-6A与电阻R24串联后连接至P1B-6B;VPC连接器的P1B-6C与P1B-6E连接至VPC连接器的P1A-10E管脚;VPC连接器的P1B-6D与P1B-6F连接至VPC连接器的P1A-10F管脚;VPC连接器的P1B-12C接地;连接器J1的1号管脚和2号管脚接地。As shown in Figure 5, the 3803 switch card of the airborne VHF navigation system receiver automatic test device is connected to the test circuit for self-testing of the power supply. The connection relationship is: P1A-14D of the VPC connector is connected to 3 of the connector J1 P1A-14E is connected to pin 4 of connector J1; P1A-14D and P1A-14E of the VPC connector are respectively connected to two shielded pairs of pin 3 and pin 4 of connector J1 Twisted wire; P1B-1A of VPC connector is connected to P1B-14A and P1B-14B, P1B-1A is connected in series with resistor R9 and P1B-1B is connected to P1B-13A and P1B-13B; P1B-1C of VPC connector is connected To P1B-13D, P1B-1C of VPC connector is connected in series with resistor R10 and P1B-1D to P1B-14D; P1B-1E of VPC connector is connected to P1B-13F and pin 8 of connector J1, P1B -1E is connected in series with resistor R11 and P1B-1F is connected to P1B-12E; P1B-2A of VPC connector is connected to P1B-13E and pin 7 of connector J1, and P1B-2A is connected in series with resistor R12 and P1B- 2B is connected to P1B-12F; P1B-2C of VPC connector is connected to P1B-12D and pin 6 of connector J1, P1B-2C is connected in series with resistor R13 and P1B-2D is connected to P1B-14F and connector J1 Pin 5 of the VPC connector is connected to the shielding layer of two shielded twisted pairs; P1B-2E of the VPC connector is connected to P1A-13F and P1A-14F, and P1B-2E is connected in series with resistor R14 and P1B-2F is connected to P1B-14E; P1B-3A of VPC connector is connected to P1B-13C, P1B-3A is connected in series with resistor R15 and P1B-3B is connected to P1B-14C; P1B-3C of VPC connector is connected in series with resistor R16 to P1B -3D; P1B-3E of VPC connector is connected to P1B-3F in series with resistor R17; P1B-4A of VPC connector is connected to P1B-4B in series with resistor R18; P1B-4C of VPC connector is connected in series with resistor R19 Then connect to P1B-4D; P1B-4E of VPC connector is connected to P1B-4F in series with resistor R20; P1B-5A resistor R21 of VPC connector is connected in series to P1B-5B; P1B-5C of VPC connector is connected to Resistor R22 is connected in series to P1B-5D; P1B-5E of VPC connector is connected to P1B-5F in series with resistor R23; P1B-6A of VPC connector is connected to P1B-6B in series with resistor R24; P1B-6C and P1B-6E are connected to the P1A-10E pins of the VPC connector; P1B-6D and P1B-6F of the VPC connector are connected to the P of the VPC connector 1A-10F pins; P1B-12C of the VPC connector are grounded; pins 1 and 2 of the connector J1 are grounded.

3803开关卡与电源测试原理与测试流程描述如下:3803 switch card and power supply test principle and test process are described as follows:

3803开关卡为矩阵开关,由1-16共计16行,A-B共计2列交叉组成,原理图如图8所示,总计32个开关通道,其中1-7行分别连接交流115伏、直流+28伏、直流+15伏、直流-15伏、直流+5伏、直流+12伏、直流24伏电源、8-15行分别串联阻值为2000欧姆的电阻,16行两个开关通道分别接P1A-10E和P1A-10F,如图5所示。The 3803 switch card is a matrix switch, consisting of 16 rows from 1 to 16, and 2 columns from A to B. V, DC +15 V, DC -15 V, DC +5 V, DC +12 V, DC 24 V power supply, 8-15 lines are connected in series with resistors with a resistance value of 2000 ohms, and the 16 lines are connected to P1A respectively. -10E and P1A-10F, as shown in Figure 5.

通路测试:Path test:

1-7行:分别接通1-7行的A、B共14个通路,测量其两端电压,若电压值等于参考值±1%,则测试通过,否则测试不通过;Lines 1-7: Connect 14 channels of A and B in lines 1-7 respectively, and measure the voltage at both ends. If the voltage value is equal to the reference value ±1%, the test is passed, otherwise the test is not passed;

8-15行:分别接通8-15行的A、B共16个通路,测量其对地电阻,若对地电阻为2000±20欧姆,则测试通过,否则测试不通过;Lines 8-15: Connect 16 channels of A and B in lines 8-15 respectively, and measure their resistance to ground. If the resistance to ground is 2000±20 ohms, the test is passed, otherwise the test is not passed;

断路测试:Open circuit test:

1-7行: 分别断开1-7行的A、B共14个通路,测量其两端电压,若电压值等于0,则测试通过,否则测试不通过;Lines 1-7: Disconnect 14 channels of A and B in lines 1-7 respectively, and measure the voltage at both ends. If the voltage value is equal to 0, the test is passed, otherwise the test is not passed;

8-15行:依次8-15行的A、B共16个通路,测量电阻两端压降,因为开关为断开状态,若电阻两端压降为0,则测试通过,否则测试不通过;Lines 8-15: There are 16 channels in A and B in lines 8-15 in sequence. Measure the voltage drop across the resistor, because the switch is in an off state. If the voltage drop across the resistor is 0, the test is passed, otherwise the test is not passed. ;

第16行连接数字多用表的两个测试端,若上述测试全部通过,则该行测试通过;若上述测试有多个未通过,则该行测试不通过。Line 16 connects the two test terminals of the digital multimeter. If all the above tests pass, the test of this line passes; if more than one of the above tests fail, the test of this line fails.

数字多用表:由测试程序通过数字多用表的GPIB接口发送自检命令“ TST”,数字多用表随即进入自检模式,自检结束后返回自检结果。Digital multimeter: The test program sends the self-test command "TST" through the GPIB interface of the digital multimeter, and the digital multimeter enters the self-test mode immediately, and returns the self-test result after the self-test is completed.

航空信号源:由测试程序通过航空信号源的GPIB接口发送自检命令“COMMAND::”,航空信号源随即进入自检模式,自检结束后返回自检结果。Aviation signal source: The test program sends the self-inspection command "COMMAND::" through the GPIB interface of the aviation signal source, and the aviation signal source enters the self-inspection mode immediately, and returns the self-inspection result after the self-inspection is completed.

如图6所示,控制电路包括型号为C8051控制芯片U1和型号为LM1117线性稳压器U2,连接关系为:As shown in Figure 6, the control circuit includes a C8051 control chip U1 and a LM1117 linear regulator U2, and the connection relationship is as follows:

控制芯片U1的7号管脚接地;8号管脚连接至二极管D2的负极,二极管D2的正极接地,同时8号管脚又连接至所述连接器J1的3号管脚;9号管脚连接至二极管D3的正极,二极管D3的负极接地,同时9号管脚又连接至所述连接器J1的4号管脚;10号管脚与11号管脚相连,同时10号管脚分别连接至正3.3伏直流电正极、电容C5一端、电解电容C6的正极,电容C5另一端、电解电容C6的负极分别接地;12号管脚连接至正5伏直流电正极;The 7th pin of the control chip U1 is grounded; the 8th pin is connected to the cathode of the diode D2, the anode of the diode D2 is grounded, and the 8th pin is connected to the 3rd pin of the connector J1; the 9th pin Connect to the anode of diode D3, the cathode of diode D3 is grounded, and the 9th pin is connected to the 4th pin of the connector J1; the 10th pin is connected to the 11th pin, and the 10th pin is respectively connected to To the positive 3.3 volt DC positive pole, one end of capacitor C5, the positive pole of electrolytic capacitor C6, the other end of capacitor C5, and the negative pole of electrolytic capacitor C6 are respectively grounded; pin 12 is connected to the positive 5 volt DC positive pole;

线性稳压器U2的3号管脚分别连接电解电容C2的正极、正5伏直流电正极、发光二极管LED的正极、电感L1的一端,电感L1的另一端分别连接二极管D1的负极、电解电容C1的正极后连接至所述连接器J1的6号管脚;电解电容C1的负极接至所述连接器J1的5号管脚及二极管D1的正极后接地;发光二极管LED的负极通过电阻R26与电解电容C2的负极连接后接地;所述线性稳压器U2的2号管脚分别连接电解电容C3的正极、电容C4的一端;线性稳压器U2的1号管脚与电容C4的另一端、电解电容C3的负极连接后接地。The No. 3 pin of the linear regulator U2 is respectively connected to the positive pole of the electrolytic capacitor C2, the positive pole of the positive 5 volt DC, the positive pole of the light-emitting diode LED, and one end of the inductor L1, and the other end of the inductor L1 is respectively connected to the negative pole of the diode D1 and the electrolytic capacitor C1 The positive pole of the electrolytic capacitor C1 is connected to the No. 6 pin of the connector J1; the negative pole of the electrolytic capacitor C1 is connected to the No. 5 pin of the connector J1 and the positive pole of the diode D1 is grounded; the negative pole of the light-emitting diode LED is connected with the resistor R26 The negative pole of the electrolytic capacitor C2 is connected to the ground; the No. 2 pin of the linear voltage regulator U2 is respectively connected to the positive pole of the electrolytic capacitor C3 and one end of the capacitor C4; the No. 1 pin of the linear voltage regulator U2 is connected to the other end of the capacitor C4 , The negative electrode of the electrolytic capacitor C3 is connected to the ground.

本系统通过在机载甚高频导航系统接收机自动测试装置的测试软件中加载自检程序,通过本系统内置的C8051控制电路与机载甚高频导航系统接收机自动测试装置中的工控机进行通信,确认当前和测试装置资源接口箱iCon1连接器相连接的适配器与选择的测试程序是否一致,若一致则继续测试程序,若不一致则终止测试程序。This system loads the self-inspection program in the test software of the automatic test device of the receiver of the airborne VHF navigation system, and through the built-in C8051 control circuit of the system and the industrial computer in the automatic test device of the receiver of the airborne VHF navigation system Carry out communication, confirm whether the adapter currently connected to the iCon1 connector of the resource interface box of the test device is consistent with the selected test program, if consistent, continue the test program, and if not, terminate the test program.

研制一种机载甚高频导航系统接收机自动测试装置的自检系统,利用机载甚高频导航系统接收机自动测试装置中的电源和数字多用表进行自测试并判断是否存在故障,若存在故障,则输出故障电路板卡名称以及故障类型。A self-inspection system for the automatic test device of the receiver of the airborne VHF navigation system is developed. The power supply and the digital multimeter in the automatic test device of the receiver of the airborne VHF navigation system are used to perform self-test and judge whether there is a fault. If there is a fault, the name of the faulty circuit board and the fault type will be output.

如图7所示,本系统操作流程如下:As shown in Figure 7, the system operation process is as follows:

1、接通测试装置的电源,启动测试装置;1. Turn on the power of the test device and start the test device;

2、将自检系统的插头与测试装置的iCon1连接器进行连接,并确保连接到位;2. Connect the plug of the self-test system to the iCon1 connector of the test device, and make sure the connection is in place;

3、运行测试装置的测试程序;3. Run the test program of the test device;

4、在测试程序中加载自检程序;4. Load the self-test program in the test program;

5、选择测试板卡或组件;5. Select the test board or component;

6、点击开始测试,等待测试完成;6. Click to start the test and wait for the test to complete;

7、查看测试结果并选择是否打印。7. View the test results and choose whether to print.

本系统通过自行设计的电路,将机载甚高频导航系统接收机自动测试装置中电路板卡或组件的信号进行重新调理和配对,利用机载甚高频导航系统接收机自动测试装置中的电源和数字多用表对信号的电压、电流、电阻等电参数进行测试并判断出现故障的电路板卡或组件,最后输出测试结果。This system readjusts and matches the signals of circuit boards or components in the automatic test device of the receiver of the airborne VHF navigation system through the self-designed circuit, and uses the automatic test device of the receiver of the airborne VHF navigation system. The power supply and the digital multimeter test the electrical parameters such as the voltage, current, and resistance of the signal and judge the faulty circuit board or component, and finally output the test result.

Claims (6)

1. The utility model provides an airborne very high frequency navigation system receiver automatic testing arrangement's self-checking system which characterized in that, the self-checking system includes four test circuit and control circuit, four test circuit: the test circuit is used for carrying out self-test on an ARINC429 card and an industrial personal computer serial port RS232_1 of the automatic test device of the airborne VHF navigation system receiver; a test circuit for self-checking the 3802 switch card of the automatic test device of the airborne VHF navigation system receiver; thirdly, a test circuit for self-checking the 3801 switch card of the automatic test device of the airborne VHF navigation system receiver; fourthly, a test circuit for self-checking the 3803 switch card and the power supply of the automatic test device of the airborne VHF navigation system receiver; the four test circuits are connected with an iCon1 connector on a resource interface box of the automatic test device of the airborne VHF navigation system receiver through a VPC connector; the VPC connector has 168 pins, the 168 pins are divided into two regions of P1A and P1B, each region consists of 6 columns, 14 rows in each column and 84 pins, wherein 6 columns in the P1A region are respectively: columns P1A-A, P1A-B, P1A-C, P1A-D, P1A-E and P1A-F; the 6 columns in the P1B region are: P1B-A column, P1B-B column, P1B-C column, P1B-D column, P1B-E column, and P1B-F column; the control circuit is connected with a 3803 switch card of the automatic testing device of the airborne VHF navigation system receiver and a testing circuit for performing self-checking on a power supply through a connector J1;
the self-test system also comprises a digital multimeter of the automatic testing device of the airborne VHF navigation system receiver and a self-test system program of the aviation signal source, wherein the self-test system program is compiled into a DLL file and copied to a test program installation folder of the automatic testing device of the airborne VHF navigation system receiver, the self-test system program is loaded in the test program of the automatic testing device of the airborne VHF navigation system receiver, the digital multimeter and the aviation signal source are internally provided with self-test functions, the self-test system program respectively sends self-test commands to the digital multimeter and the aviation signal source, receives returned self-test results, and then outputs the test results together with the test results of the four test circuit test items.
2. The self-test system of the automatic testing device of the airborne VHF navigation system receiver according to claim 1, characterized in that the connection relationship of the test circuit for self-testing the ARINC429 card and the industrial personal computer serial RS232_1 of the automatic testing device of the airborne VHF navigation system receiver is as follows:
the P1A-1A and the P1A-2C of the VPC connector are connected for testing ARINC429-1#A signals;
the P1A-1B and the P1A-2D of the VPC connector are connected for testing ARINC429-1#B signals;
the P1A-1C and the P1A-2E of the VPC connector are connected for testing ARINC429-2#A signals;
the P1A-1D and the P1A-2F of the VPC connector are connected for testing ARINC429-2#B signals;
the P1A-1E and the P1A-3A of the VPC connector are connected for testing ARINC429-3#A signals;
the P1A-1F and the P1A-3B of the VPC connector are connected for testing ARINC429-3#B signals;
the P1A-2A and the P1A-3C of the VPC connector are connected for testing ARINC429-4#A signals;
the P1A-2B and the P1A-3D of the VPC connector are connected and used for testing ARINC429-4#B signals;
and P1A-3F and P1A-4F of the VPC connector are connected for testing a 1-channel signal of an industrial personal computer serial port RS 232.
3. The self-test system of the automatic testing device of the airborne VHF navigation system receiver according to claim 1, wherein the connection relationship of the test circuit for self-testing the 3802 switch card of the automatic testing device of the airborne VHF navigation system receiver is as follows:
eight pins P1A-5A, P A-5B, P A-5C, P A-5D, P A-5E, P A-10A, P1A-10B, P A-10C of the VPC connector are respectively connected in series with a resistor R1, a resistor R2, a resistor R3, a resistor R4, a resistor R5, a resistor R6, a resistor R7 and a resistor R8 and then are commonly connected to pins P1A-10E of the VPC connector;
P1A-6A, P A-7A, P A-8A, P A-9A, P A-6B, P A-7B, P A-8B, P A-9B, P A-6B, P1A-7B, P A-8B, P A-9B, P A-6B, P, B, P A-7B, P A-8 zxft 6258A-9 zxft 6258A-6B, P7B, P1A-8B, P A-9B, P1A-11B, P1A-12B, P A-13B, P1A-14B, P A-11B, P1A-12B, P A-13B, P A-14C are connected to the thirty-two pins of the VPC connector.
4. The self-test system of the automatic testing device of the airborne VHF navigation system receiver according to claim 1, wherein the connection relationship of the test circuit for self-testing the 3801 switch card of the automatic testing device of the airborne VHF navigation system receiver is as follows:
P1B-7A, P B-7C, P B-7E, P B-8A, P B-8C, P B-8E, P B-9A, P B-9C, P B-9E, P B-10A, P B-10B-C, P B-10E, P B-11A, P B-11C, P B-11E, P B-12A sixteen pins of the VPC connector are connected in series with a resistor R25 and then connected to P1A-10E pins of the VPC connector;
P1B-7B, P B-7D, P B-7F, P B-8B, P B-8D, P B-8F, P B-9B, P B-9D, P B-9F, P1B-10B, P B-10D, P B-10F, P B-11B, P B-11D, P B-11F, P B-12B sixteen pins of the VPC connector are commonly connected to P1A-10F pins of the VPC connector.
5. The self-test system of the automatic testing device of the airborne VHF navigation system receiver according to claim 1, wherein the 3803 switch card of the automatic testing device of the airborne VHF navigation system receiver is connected with a test circuit for self-test of the power supply, and the connection relationship is as follows:
P1A-14D of the VPC connector are connected to a No. 3 pin of the connector J1, and P1A-14E are connected to a No. 4 pin of the connector J1; P1A-14D, P A-14E of the VPC connector are respectively connected to two shielded twisted pairs of a No. 3 pin and a No. 4 pin of the connector J1;
P1B-1A of the VPC connector is connected to P1B-14A and P1B-14B, and P1B-1A is connected with a resistor R9 in series and P1B-1B is connected to P1B-13A and P1B-13B;
P1B-1C of the VPC connector is connected to P1B-13D, and P1B-1C and P1B-1D of the VPC connector are connected to P1B-14D after being connected with a resistor R10 in series;
P1B-1E of the VPC connector is connected to P1B-13F and a No. 8 pin of the connector J1, and P1B-1E and P1B-1F are connected to P1B-12E after being connected with a resistor R11 in series;
P1B-2A of the VPC connector is connected to P1B-13E and a No. 7 pin of the connector J1, and P1B-2A and P1B-2B are connected to P1B-12F after being connected with a resistor R12 in series;
P1B-2C of the VPC connector is connected to P1B-12D and a No. 6 pin of the connector J1, P1B-2C is connected with a resistor R13 in series and then connected with P1B-14F and a No. 5 pin of the connector J1 in series, and is connected with the shielding layers of the two shielding twisted pairs;
P1B-2E of the VPC connector is connected to P1A-13F and P1A-14F, P1B-2E is connected with a resistor R14 in series, and P1B-2F is connected to P1B-14E;
P1B-3A of the VPC connector is connected to P1B-13C, and P1B-3B are connected to P1B-14C after the P1B-3A is connected with a resistor R15 in series;
P1B-3C of the VPC connector is connected with a resistor R16 in series and then is connected to P1B-3D;
P1B-3E of the VPC connector is connected with a resistor R17 in series and then is connected to P1B-3F;
P1B-4A of the VPC connector is connected with a resistor R18 in series and then is connected to P1B-4B;
P1B-4C of the VPC connector is connected with a resistor R19 in series and then is connected to P1B-4D;
P1B-4E of the VPC connector is connected with a resistor R20 in series and then is connected to P1B-4F;
the P1B-5A resistor R21 of the VPC connector is connected in series and then is connected to the P1B-5B;
P1B-5C of the VPC connector is connected with a resistor R22 in series and then is connected to P1B-5D;
P1B-5E of the VPC connector is connected with a resistor R23 in series and then is connected to P1B-5F;
P1B-6A of the VPC connector is connected with a resistor R24 in series and then is connected to P1B-6B;
the P1B-6C and the P1B-6E of the VPC connector are connected to the P1A-10E pins of the VPC connector;
the P1B-6D and the P1B-6F of the VPC connector are connected to the P1A-10F pins of the VPC connector;
P1B-12C of the VPC connector is grounded; the pin 1 and the pin 2 of the connector J1 are grounded.
6. The self-test system of the automatic testing device of the airborne VHF navigation system receiver according to claim 1, wherein the control circuit comprises a control chip U1 with model number C8051 and a linear regulator U2 with model number LM1117, and the connection relationship is as follows:
the No. 7 pin of the control chip U1 is grounded; the No. 8 pin is connected to the cathode of the diode D2, the anode of the diode D2 is grounded, and meanwhile, the No. 8 pin is connected to the No. 3 pin of the connector J1; the No. 9 pin is connected to the anode of the diode D3, the cathode of the diode D3 is grounded, and meanwhile, the No. 9 pin is connected to the No. 4 pin of the connector J1; the No. 10 pin is connected with the No. 11 pin, meanwhile, the No. 10 pin is respectively connected to the positive electrode of positive 3.3V direct current, one end of a capacitor C5 and the positive electrode of an electrolytic capacitor C6, and the other end of the capacitor C5 and the negative electrode of the electrolytic capacitor C6 are respectively grounded; the No. 12 pin is connected to the positive electrode of the positive 5V direct current;
the No. 3 pin of the linear voltage stabilizer U2 is respectively connected with the anode of the electrolytic capacitor C2, the anode of the positive 5V direct current, the anode of the light emitting diode LED and one end of the inductor L1, and the other end of the inductor L1 is respectively connected with the cathode of the diode D1 and the anode of the electrolytic capacitor C1 and then is connected with the No. 6 pin of the connector J1; the cathode of the electrolytic capacitor C1 is connected to the No. 5 pin of the connector J1 and the anode of the diode D1 and then grounded; the cathode of the LED is connected with the cathode of the electrolytic capacitor C2 through the resistor R26 and then grounded; the No. 2 pin of the linear voltage stabilizer U2 is respectively connected with the anode of the electrolytic capacitor C3 and one end of the capacitor C4; and the No. 1 pin of the linear voltage stabilizer U2 is connected with the other end of the capacitor C4 and the negative electrode of the electrolytic capacitor C3 and then grounded.
CN202211154668.2A 2022-09-22 2022-09-22 Self-checking system of automatic testing device of airborne VHF navigation system receiver Active CN115248052B (en)

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