CN115247078A - Alkylated gasoline and preparation method thereof - Google Patents
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
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- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
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Abstract
本发明提供了一种烷基化汽油及其制备方法,该制备方法包括:将异构烷烃和烯烃在强酸催化剂和助催化剂作用下进行烷基化反应,得到烷基化汽油;其中,所述助催化剂为酸酯类化合物。本发明中,添加酸酯类化合物作为助催化剂能显著改善烷基化反应中酸烃两相界面的反应微环境,提高异辛烷(尤其是三甲基戊烷)的选择性和烷基化汽油的收率,使得烷基化汽油的RON值显著提升。The invention provides an alkylated gasoline and a preparation method thereof. The preparation method comprises: performing an alkylation reaction on isoparaffins and olefins under the action of a strong acid catalyst and a co-catalyst to obtain alkylated gasoline; wherein, the The cocatalyst is an acid ester compound. In the present invention, adding an ester compound as a cocatalyst can significantly improve the reaction microenvironment of the acid-hydrocarbon two-phase interface in the alkylation reaction, and improve the selectivity and alkylation of isooctane (especially trimethylpentane). The yield of gasoline increases significantly the RON value of alkylated gasoline.
Description
技术领域technical field
本发明属于汽油生产领域,具体涉及一种烷基化汽油及其制备方法。The invention belongs to the field of gasoline production, in particular to an alkylated gasoline and a preparation method thereof.
背景技术Background technique
烷基化清洁汽油是以异构烷烃(多为异丁烷)和一种或多种烯烃(C3~C5烯烃)为烷基化反应原料,在强酸催化下进行化学加成反应生成含有多种异构烷烃混合物的清洁汽油生产技术。该烷基化汽油以2,2,4–三甲基戊烷(TMP)及其异构体(如2,3,4–三甲基戊烷)为主,具有辛烷值高、敏感度低、抗爆性好且几乎不含烯烃、硫和芳烃含量等优点,是车用汽油的理想调和组分。Alkylated clean gasoline uses isoparaffins (mostly isobutane) and one or more olefins (C3-C5 olefins) as the raw materials for the alkylation reaction. Clean gasoline production technology for isoparaffinic mixtures. The alkylated gasoline is mainly composed of 2,2,4-trimethylpentane (TMP) and its isomers (such as 2,3,4-trimethylpentane), with high octane number, high sensitivity Low, good anti-knock and almost free of olefin, sulfur and aromatic content and other advantages, it is an ideal blending component for motor gasoline.
目前全球应用的烷基化技术主要为氢氟酸法烷基化和浓硫酸法烷基化。氢氟酸属于极危险的化学品,一旦在生产过程中发生泄漏,会造成巨大的人员伤亡和财产损失,同时严重破坏周围的环境。相比于氢氟酸法,浓硫酸相对安全,生产能耗低,工艺成熟,是未来十几年我国烷基化工艺的主流。同时由于我国汽油低端产品多,高端产品少,因此改善浓硫酸催化剂的活性,提高酸烃界面的溶解度及传质,大幅度提高烷基化汽油的质量,尤其是提高产品的辛烷值是烷基化汽油发展的首选。At present, the alkylation technologies used in the world are mainly hydrofluoric acid alkylation and concentrated sulfuric acid alkylation. Hydrofluoric acid is an extremely dangerous chemical. Once it leaks during the production process, it will cause huge casualties and property losses, and seriously damage the surrounding environment. Compared with the hydrofluoric acid method, concentrated sulfuric acid is relatively safe, has low production energy consumption, and has a mature process. It will be the mainstream of my country's alkylation process in the next ten years. At the same time, since there are many low-end gasoline products and few high-end gasoline products in my country, the activity of the concentrated sulfuric acid catalyst is improved, the solubility and mass transfer of the acid-hydrocarbon interface are improved, and the quality of alkylated gasoline is greatly improved, especially the octane number of the product is improved. The first choice for alkylated gasoline development.
固体酸法烷基化和离子液体法烷基化属于近年来国内外积极开发的新型工艺技术。固体酸催化剂安全环保远胜氢氟酸法烷基化和浓硫酸法烷基化,但原料适应性差、工艺操作复杂、装置投资及运行费用高、催化剂易失活;离子液体催化剂具有比硫酸和氢氟酸更高的催化活性,但离子液体催化剂的成本高昂,催化剂稳定性以及原料适应性需要时间和更多工业应用装置检验。固体酸法烷基化和离子液体法烷基化要想彻底取代传统的液体酸烷基化技术还有很长的路要走。Solid acid alkylation and ionic liquid alkylation belong to new process technologies actively developed at home and abroad in recent years. The safety and environmental protection of solid acid catalysts is far better than that of hydrofluoric acid alkylation and concentrated sulfuric acid alkylation, but the raw material adaptability is poor, the process operation is complicated, the equipment investment and operating costs are high, and the catalyst is easy to deactivate; ionic liquid catalysts are more efficient than sulfuric acid and Hydrofluoric acid has higher catalytic activity, but the cost of ionic liquid catalysts is high, and catalyst stability and raw material adaptability require time and more industrial application device testing. Solid acid alkylation and ionic liquid alkylation still have a long way to go to completely replace the traditional liquid acid alkylation technology.
硫酸法C4烷基化工业化以来,关于硫酸法C4烷基化的助剂研究就在一直进行,助剂可有效降低硫酸的腐蚀性、硫酸消耗量、提高产品的质量。BetzDearborn烃过程化学品公司开发的ALKAT–X硫酸助剂可提高辛烷值和降低酸耗;Davis Applied Technologies公司开发的XL–2100硫酸助剂可降低酸耗,提高液收;C.M.Frederic等采用每个支链带有10~20个碳原子的三烷基磷胺或磺胺为硫酸烷基化助剂,能有效提高C8选择性,进而提高烷基化汽油的辛烷值;G.Holzman等采用三氟乙酸作硫酸烷基化助剂,可通过调节硫酸的酸强度改善烷基化效果,进而降低产物中二甲基己烷的选择性,提高三甲基戊烷的选择性;V.I.Zakoshanskij采用环丁砜作为硫酸助剂能够大幅提高烷基化反应的选择性,使酸耗降低等;但上述助剂或其类型和结构信息一直处于保密状态,或对烷基化汽油产品的提升效果微弱。Since the industrialization of sulfuric acid C 4 alkylation, research on auxiliary agents for sulfuric acid C 4 alkylation has been carried out. ALKAT-X sulfuric acid additives developed by BetzDearborn Hydrocarbon Process Chemicals can increase octane number and reduce acid consumption; XL-2100 sulfuric acid additives developed by Davis Applied Technologies can reduce acid consumption and improve liquid yield; CMFrederic et al. Trialkyl phosphoramines or sulfonamides with branched chains with 10 to 20 carbon atoms are sulfuric acid alkylation additives, which can effectively improve the C8 selectivity, thereby improving the octane number of alkylated gasoline; G.Holzman et al. Trifluoroacetic acid is used as a sulfuric acid alkylation assistant, which can improve the alkylation effect by adjusting the acid strength of sulfuric acid, thereby reducing the selectivity of dimethylhexane in the product and improving the selectivity of trimethylpentane; VIZakoshanskij uses sulfolane As a sulfuric acid adjuvant, it can greatly improve the selectivity of the alkylation reaction and reduce the acid consumption; however, the above adjuvant or its type and structure information have been kept confidential, or the improvement effect on alkylated gasoline products is weak.
CN102134507A公开了一种以三氟乙醇或离子液体为助剂改性浓硫酸制备烷基化汽油的方法,该方法使用的三氟乙醇在反应环境中形成氢氟酸,腐蚀设备和管道;同时醇羟基能够与浓硫酸发生反应,进而使浓硫酸的浓度及酸性降低。CN106635141A公开了一种金刚烷基离子液体助催化生产烷基化汽油的方法,该方法提升烷基化产物的选择性和RON值低;同时烷基化反应中酸耗量较大,废酸处理成本高。CN102134507A discloses a method for preparing alkylated gasoline by using trifluoroethanol or ionic liquid as auxiliary modified concentrated sulfuric acid, the trifluoroethanol used in the method forms hydrofluoric acid in the reaction environment, corrodes equipment and pipelines; The hydroxyl group can react with concentrated sulfuric acid, thereby reducing the concentration and acidity of the concentrated sulfuric acid. CN106635141A discloses a method for producing alkylated gasoline with the help of adamantyl ionic liquid. The method improves the selectivity of alkylation products and has a low RON value; meanwhile, the acid consumption in the alkylation reaction is large, and the waste acid treatment high cost.
因此,本领域技术人员仍需对硫酸法烷基化的助剂进行进一步研究。Therefore, those skilled in the art still need to conduct further research on the additives for sulfuric acid alkylation.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种烷基化汽油及其制备方法,由本发明方法制备的烷基化汽油具有较高的C8组分选择性,辛烷值较高。The main purpose of the present invention is to provide an alkylated gasoline and a preparation method thereof. The alkylated gasoline prepared by the method of the present invention has higher C8 component selectivity and higher octane number.
为了达到上述目的,本发明提供了一种烷基化汽油的制备方法,该制备方法包括:将异构烷烃和烯烃在强酸催化剂和助催化剂作用下进行烷基化反应,得到烷基化汽油;其中,所述助催化剂为酸酯类化合物。In order to achieve the above object, the present invention provides a method for preparing alkylated gasoline, the preparation method comprising: performing an alkylation reaction on isoparaffins and olefins under the action of a strong acid catalyst and a cocatalyst to obtain alkylated gasoline; Wherein, the cocatalyst is an acid ester compound.
本发明所述的烷基化汽油的制备方法,其中,所述助催化剂为乙酸正丁酯、乙酸异丁酯、乙酸叔丁酯、碳酸二正丁酯、碳酸二异丁酯、二碳酸二叔丁酯中的至少一种。The preparation method of alkylated gasoline according to the present invention, wherein, the cocatalyst is n-butyl acetate, isobutyl acetate, tert-butyl acetate, di-n-butyl carbonate, diisobutyl carbonate, dicarbonate dicarbonate At least one of tert-butyl esters.
本发明所述的烷基化汽油的制备方法,其中,所述异构烷烃具有4~8个碳原子,所述烯烃具有2~8个碳原子。In the method for preparing alkylated gasoline according to the present invention, the isoparaffin has 4-8 carbon atoms, and the olefin has 2-8 carbon atoms.
本发明所述的烷基化汽油的制备方法,其中,所述异构烷烃包括异丁烷和/或异戊烷;所述烯烃包括丙烯、异丁烯、正丁烯、顺–2–丁烯、反–2–丁烯和戊烯中至少一种。In the method for preparing alkylated gasoline according to the present invention, the isoparaffins include isobutane and/or isopentane; the olefins include propylene, isobutene, n-butene, cis-2-butene, At least one of trans-2-butene and pentene.
本发明所述的烷基化汽油的制备方法,其中,所述强酸催化剂包括硫酸、HF酸、三氟甲磺酸、水杨酸、固体分子筛和氯铝酸离子液体中的至少一种。In the method for preparing alkylated gasoline of the present invention, the strong acid catalyst comprises at least one of sulfuric acid, HF acid, trifluoromethanesulfonic acid, salicylic acid, solid molecular sieve and chloroaluminate ionic liquid.
本发明所述的烷基化汽油的制备方法,其中,所述异构烷烃与所述烯烃的质量比为1~100:1;所述助催化剂与所述强酸催化剂的质量比为0.0005~0.1:1;所述强酸催化剂与所述异构烷烃和所述烯烃总量的质量比为1:10~10:1。In the method for preparing alkylated gasoline according to the present invention, the mass ratio of the isoparaffin to the olefin is 1-100:1; the mass ratio of the co-catalyst and the strong acid catalyst is 0.0005-0.1 : 1; the mass ratio of the strong acid catalyst to the total amount of the isoparaffin and the olefin is 1:10-10:1.
本发明所述的烷基化汽油的制备方法,其中,所述烷基化反应的温度为–10~25℃,压力为0.1~3.0MPa。In the method for preparing alkylated gasoline according to the present invention, the temperature of the alkylation reaction is -10-25°C, and the pressure is 0.1-3.0 MPa.
本发明所述的烷基化汽油的制备方法,其中,该制备方法包括:将所述强酸催化剂和所述助催化剂混合,然后与所述异构烷烃和所述烯烃接触,进行烷基化反应。The preparation method of alkylated gasoline according to the present invention, wherein, the preparation method comprises: mixing the strong acid catalyst and the cocatalyst, and then contacting with the isoparaffin and the olefin to carry out an alkylation reaction .
本发明所述的烷基化汽油的制备方法,其中,还包括,于所述烷基化反应后,将反应产物静置分层,上层为烷基化汽油,下层为强酸催化剂和助催化剂。The method for preparing alkylated gasoline of the present invention further comprises, after the alkylation reaction, the reaction product is allowed to stand for stratification, the upper layer is alkylated gasoline, and the lower layer is strong acid catalyst and co-catalyst.
为了达到上述目的,本发明还提供了上述的制备方法得到烷基化汽油。In order to achieve the above object, the present invention also provides the above preparation method to obtain alkylated gasoline.
本发明的有益效果:Beneficial effects of the present invention:
本发明以酸酯类化合物为助催化剂协同催化制备烷基化汽油,酸酯类化合物能够改善反应体系的界面性能和维持体系酸度,显著提高强酸催化剂的稳定性和烷基化汽油的品质(三甲基戊烷的选择性)。另外,酸酯类化合物只含有C、H、O元素,不含S、N,不对环境产生污染;并且酸酯类化合物在强酸环境下稳定;同时,酸酯类化合物在油相和酸相中的分配系数差距巨大,烷基化反应后,酸酯类化合物不存在于油相中,减少了助催化剂的分离成本,工业应用前景广阔。The present invention uses ester compounds as cocatalysts to synergistically catalyze the preparation of alkylated gasoline. The acid ester compounds can improve the interface performance of the reaction system and maintain the acidity of the system, and significantly improve the stability of the strong acid catalyst and the quality of the alkylated gasoline (three). selectivity to methylpentane). In addition, the acid ester compounds only contain C, H, O elements, without S, N, and do not pollute the environment; and the acid ester compounds are stable in a strong acid environment; at the same time, the acid ester compounds are in the oil phase and the acid phase. There is a huge difference in the distribution coefficients of the catalysts. After the alkylation reaction, the ester compounds do not exist in the oil phase, which reduces the separation cost of the cocatalyst and has a broad industrial application prospect.
具体实施方式Detailed ways
以下对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和过程,但本发明的保护范围不限于下述的实施例,下列实施例中未注明具体条件的实验方法,通常按照常规条件。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and provides detailed implementation methods and processes. However, the protection scope of the present invention is not limited to the following embodiments. The following The experimental methods that do not specify specific conditions in the examples are usually in accordance with conventional conditions.
本发明提供了一种烷基化汽油的制备方法,该制备方法包括:将异构烷烃和烯烃在强酸催化剂和助催化剂作用下进行烷基化反应,得到烷基化汽油;其中,所述助催化剂为酸酯类化合物。The present invention provides a method for preparing alkylated gasoline, which comprises the following steps: performing an alkylation reaction on isoparaffins and olefins under the action of a strong acid catalyst and a co-catalyst to obtain alkylated gasoline; The catalyst is an acid ester compound.
在异构烷烃和烯烃反应过程中,在强酸催化剂中添加酸酯类助催化剂,能够改善反应体系界面性能和维持体系酸度,显著提高强酸催化剂的稳定性和烷基化汽油的品质(三甲基戊烷的选择性)。详细而言,酸酯类助催化剂所起作用在于提高异构烷烃和烯烃烷基化反应所产烷基化汽油质量,即提高烷基化汽油中C8含量,抑制烯烃叠合,降低C9+副产物的含量。同时,C9+副产物的减少有效延缓了酸性催化剂的失活速率,降低催化剂消耗,降低企业成本,提高经济效益;而且酸酯类助催化剂仅由C、H、O元素组成,不对环境产生危害;并且,酸酯类助催化剂在强酸环境下稳定,反应后易于与产物(烷基化汽油)分离,工业应用前景广阔。During the reaction of isoparaffins and olefins, adding an ester cocatalyst to the strong acid catalyst can improve the interface properties of the reaction system and maintain the acidity of the system, and significantly improve the stability of the strong acid catalyst and the quality of alkylated gasoline (trimethyl selectivity to pentane). In detail, the role of ester co-catalysts is to improve the quality of alkylated gasoline produced by the alkylation of isoparaffins and olefins, that is, to increase the C 8 content in the alkylated gasoline, inhibit the superposition of olefins, and reduce C 9 + Content of by-products. At the same time, the reduction of C 9 + by-products effectively delays the deactivation rate of acid catalysts, reduces catalyst consumption, reduces enterprise costs, and improves economic benefits; and ester co-catalysts are only composed of C, H, and O elements, which do not produce any environmental impact. In addition, the acid ester cocatalyst is stable in a strong acid environment, easy to separate from the product (alkylated gasoline) after the reaction, and has a broad industrial application prospect.
在一实施方式中,本发明异构烷烃具有3~8个碳原子;在另一实施方式中,异构烷烃具有4~6个碳原子;在又一实施方式中,异构烷烃包括异丁烷和/或异戊烷。In one embodiment, the isoparaffins of the present invention have 3 to 8 carbon atoms; in another embodiment, the isoparaffins have 4 to 6 carbon atoms; in yet another embodiment, the isoparaffins include isobutyl alkane and/or isopentane.
在一实施方式中,本发明烯烃具有2~10个碳原子;在另一实施方式中,烯烃具有3~8个碳原子。烯烃可以为正构烯烃,也可以为异构烯烃,在一实施方式中,烯烃可以包括丙烯、异丁烯、正丁烯、顺–2–丁烯、反–2–丁烯和戊烯中至少一种。In one embodiment, the olefins of the present invention have 2 to 10 carbon atoms; in another embodiment, the olefins have 3 to 8 carbon atoms. The olefin may be a normal olefin or an iso-olefin. In one embodiment, the olefin may include at least one of propylene, isobutene, n-butene, cis-2-butene, trans-2-butene and pentene. kind.
在一实施方式中,本发明强酸催化剂包括硫酸、HF酸、三氟甲磺酸、水杨酸、固体分子筛和氯铝酸离子液体中的一种或多种的组合,其中,固体分子筛可以为Y型分子筛、USY分子筛、ZSM–5中的至少一种。在另一实施方式中,本发明强酸催化剂为硫酸。In one embodiment, the strong acid catalyst of the present invention comprises a combination of one or more of sulfuric acid, HF acid, trifluoromethanesulfonic acid, salicylic acid, solid molecular sieve and chloroaluminate ionic liquid, wherein the solid molecular sieve can be At least one of Y-type molecular sieve, USY molecular sieve and ZSM-5. In another embodiment, the strong acid catalyst of the present invention is sulfuric acid.
本发明助催化剂为酸酯类化合物,在一实施方式中,本发明酸酯类化合物为酸与醇或酚反应得到的,其中酸可以为有机酸或无机酸,也可以为一元酸、二元酸或三元酸,醇可以为一元醇、二元醇或三元醇。无机酸例如为碳酸,有机酸例如为具有1~10个碳原子的羧酸;醇例如具有1~10个碳原子。在另一实施方式中,酸酯类化合物包括乙酸正丁酯、乙酸异丁酯、乙酸叔丁酯、碳酸二正丁酯、碳酸二异丁酯、二碳酸二叔丁酯中的一种或多种的组合。The cocatalyst of the present invention is an acid ester compound. In one embodiment, the acid ester compound of the present invention is obtained by reacting an acid with an alcohol or a phenol, wherein the acid may be an organic acid or an inorganic acid, or a monobasic acid, a dibasic acid Acid or tribasic acid, alcohol can be monohydric alcohol, dihydric alcohol or trihydric alcohol. The inorganic acid is, for example, carbonic acid, the organic acid is, for example, a carboxylic acid having 1 to 10 carbon atoms; the alcohol, for example, has 1 to 10 carbon atoms. In another embodiment, the acid ester compound includes one of n-butyl acetate, isobutyl acetate, tert-butyl acetate, di-n-butyl carbonate, diisobutyl carbonate, and di-tert-butyl dicarbonate or various combinations.
在一实施方式中,本发明异构烷烃与烯烃的质量比为1~100:1;助催化剂与强酸催化剂的质量比为0.0005~0.1:1;强酸催化剂与异构烷烃和所述烯烃总量的质量比为1:10~10:1。在另一实施方式中,本发明助催化剂与强酸催化剂的质量比为0.001~0.05:1。In one embodiment, the mass ratio of isoparaffin to olefin of the present invention is 1 to 100:1; the mass ratio of cocatalyst to strong acid catalyst is 0.0005 to 0.1:1; the total amount of strong acid catalyst to isoparaffin and the olefin The mass ratio of 1:10 ~ 10:1. In another embodiment, the mass ratio of the promoter of the present invention to the strong acid catalyst is 0.001-0.05:1.
本发明添加强酸催化剂质量0.05%~5%的酸酯类助催化剂,能显著改善烷基化反应中酸烃界面的反应环境,降低烷基化反应速率,降低烯烃叠合速率,减少反应副产物的生成,提高强酸催化剂的催化活性,促进反应向正反应方向移动,对烷基化反应选择性、烷基化汽油收率及RON值的提升起显著作用。The present invention adds 0.05% to 5% of the strong acid catalyst by weight of the ester co-catalyst, which can significantly improve the reaction environment of the acid-hydrocarbon interface in the alkylation reaction, reduce the alkylation reaction rate, reduce the olefin superposition rate, and reduce the reaction by-products It can improve the catalytic activity of the strong acid catalyst, promote the reaction to move to the forward reaction direction, and play a significant role in improving the selectivity of the alkylation reaction, the yield of alkylated gasoline and the RON value.
在一实施方式中,本发明烷基化汽油的制备方法包括:将强酸催化剂和助催化剂混合,将异构烷烃和烯烃混合,然后将强酸催化剂和助催化剂与异构烷烃和烯烃接触,进行烷基化反应。烷基化反应完成后,反应后的物料进入烷基化汽油分离罐静置分层,未反应的烷烃进入尾气冷凝罐回收;在烷基化汽油分离罐中下层为强酸催化剂和助催化剂,上层为烷基化汽油。在另一实施方式中,烷基化反应的温度为–10℃~50℃,反应压力为0.1~3.0Mpa。In one embodiment, the method for preparing the alkylated gasoline of the present invention comprises: mixing a strong acid catalyst and a cocatalyst, mixing isoparaffins and olefins, and then contacting the strong acid catalyst and the cocatalysts with isoparaffins and olefins to conduct alkanes. base reaction. After the alkylation reaction is completed, the reacted materials enter the alkylated gasoline separation tank to stand for stratification, and the unreacted alkanes enter the tail gas condensation tank for recovery; Alkylated gasoline. In another embodiment, the temperature of the alkylation reaction is -10°C to 50°C, and the reaction pressure is 0.1 to 3.0 Mpa.
本发明不特别限定上述烷基化反应的装置,可以为工业上硫酸或氢氟酸烷基化所使用的连续生产装置,或其烷基化反应装置(如固定床反应器、浆态床反应器、填料床反应器、液–液两相混合反应器等),也可以为带搅拌装置的反应釜。烷基化反应在上述装置中可间歇反应也可连续反应。本发明中的异构烷烃、烯烃、酸酯类助催化剂在反应装置中均以高压液态存在。The present invention does not specifically limit the device for the above-mentioned alkylation reaction, and it can be a continuous production device used in industrial alkylation of sulfuric acid or hydrofluoric acid, or an alkylation reaction device (such as a fixed bed reactor, a slurry bed reactor, etc.) It can also be a reactor with a stirring device. The alkylation reaction can be carried out either batchwise or continuously in the above-mentioned apparatus. The isoparaffins, olefins, and acid ester cocatalysts in the present invention all exist in a high-pressure liquid state in the reaction device.
本发明技术方案可以适用于碳四烷基化技术,碳四烷基化技术是以碳四烷烃例如异丁烷为烷基化原料,和C4烯烃进行烷基化反应,生成高辛烷值汽油调和组分2,2,4–三甲基戊烷(TMP)的技术,但是本发明不局限于此。以下将通过具体实施例对本发明技术方案进一步进行详细说明。The technical solution of the present invention can be applied to the carbon tetraalkylation technology. The carbon tetraalkylation technology uses carbon tetraalkane such as isobutane as the alkylation raw material, and carries out the alkylation reaction with C4 olefin to generate high octane number The technology of gasoline blending component 2,2,4-trimethylpentane (TMP), but the present invention is not limited thereto. The technical solutions of the present invention will be further described in detail below through specific embodiments.
实施例1Example 1
将510g浓硫酸注入低温、耐腐蚀的间歇反应釜内,用氮气除去反应釜中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,反应后的物料进入烷基化汽油分离罐静置分层,未反应的烷烃进入尾气冷凝罐回收;在烷基化汽油分离罐中下层为浓硫酸催化剂,上层为烷基化汽油。取上层烷基化汽油进行气相色谱定量分析,由质谱确定物质的种类,采用归一法进行定量计算。510g of concentrated sulfuric acid was injected into the low-temperature, corrosion-resistant batch reaction kettle. After removing the air in the reaction kettle with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a speed of 3000r/min, and passed through a refrigerator to ensure the reaction. The temperature is 5°C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the reacted material enters the alkylated gasoline separation tank to stand for stratification, and the unreacted alkane enters the tail gas condensation tank for recovery; in the alkylated gasoline separation tank, the lower layer is concentrated sulfuric acid catalyst, and the upper layer is alkane. base gasoline. Take the upper layer of alkylated gasoline for quantitative analysis by gas chromatography, determine the type of substances by mass spectrometry, and use the normalization method for quantitative calculation.
实施例2Example 2
将510g浓硫酸和7.65g乙酸正丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of n-butyl acetate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例3Example 3
将510g浓硫酸和7.65g乙酸异丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of isobutyl acetate were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator. To ensure that the reaction temperature is 5 °C. Then, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3) and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例4Example 4
将510g浓硫酸和7.65g乙酸异丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为2℃。紧接着将123g异丁烷、6g异丁烯通入混合罐混和(烷烯质量比为20.5)并降温至2℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度2℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of isobutyl acetate were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator. To ensure that the reaction temperature is 2 °C. Then, 123 g of isobutane and 6 g of isobutene were introduced into the mixing tank to be mixed (the mass ratio of alkenes was 20.5) and the temperature was lowered to 2°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 2°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例5Example 5
将510g浓硫酸和7.65g乙酸叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of tert-butyl acetate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at the rotating speed of 3000r/min, and passed the refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例6Example 6
将510g浓硫酸和7.65g乙酸叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将123g异丁烷、6g异丁烯通入混合罐混和(烷烯质量比为20.5)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of tert-butyl acetate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at the rotating speed of 3000r/min, and passed the refrigerator. To ensure that the reaction temperature is 5 °C. Then, 123 g of isobutane and 6 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 20.5) and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例7Example 7
将510g浓硫酸和2.55g碳酸二正丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of di-n-butyl carbonate auxiliary were injected into the reactor, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the reactor stirred at a rotating speed of 3000 r/min, and refrigerated machine to keep the reaction temperature at 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例8Example 8
将510g浓硫酸和2.55g碳酸二异丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of diisobutyl carbonate auxiliary were injected into the reactor, and after the air in the reactor was removed with nitrogen, the ultra-high-speed magnetic stirrer in the reactor stirred at a rotating speed of 3000r/min, and refrigerated machine to keep the reaction temperature at 5 °C. Then, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3) and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例9Example 9
将510g浓硫酸和5.10g碳酸二异丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为2℃。紧接着将123g异丁烷、6g异丁烯通入混合罐混和(烷烯质量比为20.5)并降温至2℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度2℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 5.10g of diisobutyl carbonate auxiliary were injected into the reactor, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the reactor stirred at a rotating speed of 3000r/min, and refrigerated machine to keep the reaction temperature at 2 °C. Then, 123 g of isobutane and 6 g of isobutene were introduced into the mixing tank to be mixed (the mass ratio of alkenes was 20.5) and the temperature was lowered to 2°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature is 2°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例10Example 10
将510g浓硫酸和2.55g二碳酸二叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of di-tert-butyl dicarbonate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed Refrigerator to keep the reaction temperature at 5°C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture was premixed and cooled, it was injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature was 5°C, the reaction pressure was 0.5MPa, the rotation speed was 3000r/min, and the reaction time was 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例11Example 11
将510g浓硫酸和5.10g二碳酸二叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为2℃。紧接着将123g异丁烷、6g异丁烯通入混合罐混和(烷烯质量比为20.5)并降温至2℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度2℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 5.10g of di-tert-butyl dicarbonate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed Refrigerator to keep the reaction temperature at 2°C. Then, 123 g of isobutane and 6 g of isobutene were introduced into the mixing tank to be mixed (the mass ratio of alkenes was 20.5) and the temperature was lowered to 2°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump to carry out the alkylation reaction. The reaction temperature is 2°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例12Example 12
将510g浓硫酸注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g正丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid was injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator to ensure that the reaction temperature was 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of n-butene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例13Example 13
将510g浓硫酸和7.65g乙酸叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g正丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of tert-butyl acetate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at the rotating speed of 3000r/min, and passed the refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of n-butene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例14Example 14
将510g浓硫酸和2.55g二碳酸二叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g正丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of di-tert-butyl dicarbonate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed Refrigerator to keep the reaction temperature at 5°C. Immediately afterwards, 120 g of isobutane and 9 g of n-butene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例15Example 15
将510g浓硫酸注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g醚前C4通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid was injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator to ensure that the reaction temperature was 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of C 4 before ether were passed into the mixing tank to be mixed (the mass ratio of alkenes was 13.3) and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例16Example 16
将510g浓硫酸和7.65g乙酸叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g醚前C4通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 7.65g of tert-butyl acetate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at the rotating speed of 3000r/min, and passed the refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of C 4 before ether were passed into the mixing tank to be mixed (the mass ratio of alkenes was 13.3) and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
实施例17Example 17
将510g浓硫酸和2.55g二碳酸二叔丁酯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g醚前C4通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of di-tert-butyl dicarbonate auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed Refrigerator to keep the reaction temperature at 5°C. Immediately afterwards, 120 g of isobutane and 9 g of C 4 before ether were passed into the mixing tank to be mixed (the mass ratio of alkenes was 13.3) and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
对比例1Comparative Example 1
将510g浓硫酸和5.10g甲基磺酸助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 5.10g of methanesulfonic acid auxiliary were injected into the reaction kettle, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the kettle stirred at a rotating speed of 3000 r/min, and passed through a refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
对比例2Comparative Example 2
将510g浓硫酸和2.55g 1–丁基–3–甲基咪唑硫酸氢盐([BMIm][HSO4])助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of 1-butyl-3-methylimidazolium hydrogen sulfate ([BMIm][HSO 4 ]) auxiliary were injected into the reactor, and after the air in the reactor was removed with nitrogen, the ultra A high-speed magnetic stirrer was used for stirring at a rotational speed of 3000 r/min, and the reaction temperature was guaranteed to be 5 °C through a refrigerator. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
对比例3Comparative Example 3
将510g浓硫酸和2.55g氟化钠助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of sodium fluoride auxiliary were injected into the reaction kettle, and after the air in the reactor was removed with nitrogen, the ultra-high-speed magnetic stirrer in the kettle was stirred at a rotating speed of 3000 r/min, and the refrigerating machine was used for stirring. The reaction temperature was guaranteed to be 5°C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
对比例4Comparative Example 4
将510g浓硫酸和2.55g环庚三烯助剂注入反应釜内,用氮气除去反应器中的空气后,釜内的超高速磁力搅拌器在3000r/min的转速下进行搅拌,并通过制冷机以保证反应温度为5℃。紧接着将120g异丁烷、9g异丁烯通入混合罐混和(烷烯质量比为13.3)并降温至5℃。烃类混合物预混及降温后,通过计量泵注入反应釜内进行烷基化反应,反应温度5℃,反应压力0.5MPa,转速3000r/min,反应时间5min。烷基化反应完成后,静置分层,取烷基化汽油分析计算。510g of concentrated sulfuric acid and 2.55g of cycloheptatriene auxiliary were injected into the reactor, and after removing the air in the reactor with nitrogen, the ultra-high-speed magnetic stirrer in the reactor stirred at a rotating speed of 3000r/min, and passed the refrigerator. To ensure that the reaction temperature is 5 °C. Immediately afterwards, 120 g of isobutane and 9 g of isobutene were mixed in a mixing tank (the mass ratio of alkenes was 13.3), and the temperature was lowered to 5°C. After the hydrocarbon mixture is premixed and cooled, it is injected into the reaction kettle through a metering pump for alkylation reaction, the reaction temperature is 5°C, the reaction pressure is 0.5MPa, the rotation speed is 3000r/min, and the reaction time is 5min. After the alkylation reaction is completed, the layers are left to stand, and the alkylated gasoline is taken for analysis and calculation.
表1实施例及对比例所得烷基化汽油质量The alkylate gasoline quality obtained by the embodiment and comparative example of table 1
由表1可知,乙酸正丁酯、乙酸异丁酯、乙酸叔丁酯、碳酸二正丁酯、碳酸二异丁酯、二碳酸二叔丁酯作为助催化剂均能显著影响浓硫酸C4烷基化反应效果,使烷基化产物的C8组分含量提高,C9+重组分含量降低,烷基化汽油的RON值提高。将实施例5与实施例1进行对比可以看出,相比于实施例1无助催化剂技术方案,实施例5所得烷基化汽油C8组分的含量从68.25%增加到73.88%,C9+重组分的含量从16.48%降低到11.29%,烷基化反应产物的RON值达到了从92.67增加到94.39,增加了1.72个单位。通过将实施例5、实施例13、实施例16与实施例1、实施例12、实施例15对比可以看出,不同反应原料在添加酸酯类助催化剂后得到的烷基化汽油质量均得到改善。As can be seen from Table 1, n-butyl acetate, isobutyl acetate, tert-butyl acetate, di-n-butyl carbonate, diisobutyl carbonate, and di-tert-butyl dicarbonate can all significantly affect the concentrated sulfuric acid C alkane as cocatalysts . The effect of the alkylation reaction increases the content of C 8 components in the alkylation product, reduces the content of C 9 + heavy components, and increases the RON value of the alkylated gasoline. Comparing Example 5 with Example 1, it can be seen that, compared with the technical solution without co-catalyst in Example 1, the content of C 8 components in the alkylated gasoline obtained in Example 5 increased from 68.25% to 73.88%, C 9 + The content of heavy components decreased from 16.48% to 11.29%, and the RON value of the alkylation reaction product increased from 92.67 to 94.39, an increase of 1.72 units. By comparing Example 5, Example 13, and Example 16 with Example 1, Example 12, and Example 15, it can be seen that the quality of the alkylated gasoline obtained from different reaction raw materials after adding the ester co-catalyst was all improve.
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明权利要求的保护范围。Of course, the present invention can also have other various embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding changes and deformation should belong to the protection scope of the claims of the present invention.
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US5220096A (en) * | 1991-06-21 | 1993-06-15 | Mobil Oil Corporation | Liquid acid alkylation catalyst composition and isoparaffin:olefin alkylation process |
CN104212484A (en) * | 2013-05-31 | 2014-12-17 | 中国石油化工股份有限公司 | Method for producing alkylation gasoline by catalysis of sulfuric acid |
CN104232153A (en) * | 2013-06-21 | 2014-12-24 | 中国石油天然气股份有限公司 | Method for preparing high-octane gasoline by alkylation reaction |
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US5220096A (en) * | 1991-06-21 | 1993-06-15 | Mobil Oil Corporation | Liquid acid alkylation catalyst composition and isoparaffin:olefin alkylation process |
CN104212484A (en) * | 2013-05-31 | 2014-12-17 | 中国石油化工股份有限公司 | Method for producing alkylation gasoline by catalysis of sulfuric acid |
CN104232153A (en) * | 2013-06-21 | 2014-12-24 | 中国石油天然气股份有限公司 | Method for preparing high-octane gasoline by alkylation reaction |
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