CN115235747A - Differential oil seal multifunctional test device - Google Patents
Differential oil seal multifunctional test device Download PDFInfo
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- CN115235747A CN115235747A CN202210854662.XA CN202210854662A CN115235747A CN 115235747 A CN115235747 A CN 115235747A CN 202210854662 A CN202210854662 A CN 202210854662A CN 115235747 A CN115235747 A CN 115235747A
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- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2853—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipe joints or seals
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Abstract
本发明公开了一种差速器油封多功能测试装置,包括:润滑油供油箱、电机总成和测试装置,电机总成包括电机轴,测试装置包括工装骨架,工装骨架内部形成有腔体,腔体内设有油封驱动轴,油封驱动轴与电机轴连接,油封驱动轴上套设有油封轴,油封轴上下两侧设有腔体滑块,工装骨架上方设有后端空气侧进气口转接头、进油口转接头和前端空气侧进气口转接头,工装骨架下方设有后端空气侧出气口压力传感器、出油口压力传感器和前端空气侧出气口转接头。本发明提供的差速器油封多功能测试装置,具有很好的可拓展性;能够实施不同的油封性能试验,且经最小优化后,可实施不同尺寸的油封性能测试;可应用于双向旋转的油封同时验证性能,提高验证效率。
The invention discloses a multifunctional testing device for differential gear oil seal, comprising: a lubricating oil supply tank, a motor assembly and a testing device, the motor assembly includes a motor shaft, the testing device includes a tool frame, and a cavity is formed inside the tool frame. There is an oil seal drive shaft in the cavity, the oil seal drive shaft is connected with the motor shaft, the oil seal drive shaft is sleeved with an oil seal shaft, the upper and lower sides of the oil seal shaft are provided with cavity sliders, and the rear air side air inlet is arranged above the tooling frame The adapter, the oil inlet adapter and the front air side air inlet adapter are provided with the rear air side outlet pressure sensor, the oil outlet pressure sensor and the front air side outlet adapter under the tooling frame. The differential oil seal multifunctional test device provided by the invention has good expansibility; it can implement different oil seal performance tests, and after minimum optimization, it can implement oil seal performance tests of different sizes; it can be applied to bidirectional rotating The performance of the oil seal is verified at the same time, which improves the verification efficiency.
Description
技术领域technical field
本发明涉及差速器技术领域,尤其涉及一种差速器油封多功能测试装置。The invention relates to the technical field of differential gears, in particular to a multifunctional testing device for differential gear oil seals.
背景技术Background technique
差速器油封是一种典型的旋转轴唇形密封件,主要作用是密封差速器润滑油,防止润滑油泄漏到空气侧,同时也阻止空气侧的灰尘、水份进入到润滑油腔,为了避免油封失效对系统的影响,需要开展油封在各种应用环境下的密封性能测试。油封应用环境苛刻,验证试验项目多,试验条件也不尽相同。The differential oil seal is a typical rotary shaft lip seal. Its main function is to seal the differential oil, prevent the oil from leaking to the air side, and also prevent the dust and water on the air side from entering the lubricating oil cavity. In order to avoid the influence of oil seal failure on the system, it is necessary to carry out sealing performance tests of oil seals in various application environments. The application environment of oil seals is harsh, there are many verification test items, and the test conditions are not the same.
目前的油封测试机,采用动态的外圆轮廓支架结构,在电机主轴转动的过程中,电机主轴带动外圆轮廓支架作上下左右移动,或者作离心旋转运动,使油封治的安装孔与电机主轴在测试的过程中始终同轴,从而保证了被测油封与电机主轴在测试的过程中始终同轴。这种方案存在以下缺点:1)差速器油封等类似产品不能直接套在轴上,其次电机轴和油封安装偏心是油封的验证试验之一,故不能测试差速器油封产品;2)一次只能验证一个密封件,对于双向旋转的密封件,验证效率低;3)为开展油封的密封性能试验而设计,不具备开展油封的其他性能试验的能力(如偏心极限等试验);4)直接使用电机轴和油封配合测试,可拓展性差,只能专对某个油封测试使用。The current oil seal testing machine adopts a dynamic outer contour support structure. During the rotation of the motor spindle, the motor spindle drives the outer contour support to move up and down, left and right, or perform centrifugal rotation, so that the installation hole of the oil seal is connected to the motor spindle. It is always coaxial during the test, thus ensuring that the tested oil seal and the motor shaft are always coaxial during the test. This scheme has the following disadvantages: 1) Differential oil seal and other similar products cannot be directly sleeved on the shaft, and secondly, the eccentricity of the motor shaft and oil seal installation is one of the verification tests of the oil seal, so the differential oil seal product cannot be tested; 2) Once Only one seal can be verified, and the verification efficiency is low for two-way rotating seals; 3) It is designed for the sealing performance test of oil seals, and does not have the ability to carry out other performance tests of oil seals (such as eccentric limit tests); 4) The direct use of the motor shaft and the oil seal for the test has poor scalability and can only be used for a certain oil seal test.
因此,亟需一种差速器油封多功能测试装置。Therefore, there is an urgent need for a multifunctional testing device for differential oil seals.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种差速器油封多功能测试装置,以解决上述现有技术中的问题,具有很好的可拓展性,能够实施不同的油封性能试验,且经最小优化后,可实施不同尺寸的油封性能测试;可应用于双向旋转的油封同时验证性能,提高验证效率。The purpose of the present invention is to provide a differential oil seal multifunctional testing device to solve the above-mentioned problems in the prior art, has good scalability, can implement different oil seal performance tests, and can be Carry out performance test of oil seals of different sizes; it can be applied to bidirectionally rotating oil seals to verify performance at the same time to improve verification efficiency.
本发明提供了一种差速器油封多功能测试装置,其中,包括:The present invention provides a differential oil seal multifunctional testing device, which includes:
润滑油供油箱、电机总成和测试装置,所述测试装置的一端与所述润滑油供油箱连接,另一端与所述电机总成连接,所述电机总成包括电机轴,所述测试装置包括工装骨架,所述工装骨架内部形成有腔体,所述腔体内设置有延伸至所述工装骨架外部的油封驱动轴,所述油封驱动轴与所述电机轴连接,所述油封驱动轴上套设有油封轴,所述油封轴的上下两侧分别设置有腔体滑块,所述腔体滑块与所述腔体之间小间隙配合,所述腔体滑块内形成有润滑油腔,所述腔体滑块的左右两侧分别形成有空气腔,所述工装骨架在靠近所述电机轴的一端设置有前盖板,所述工装骨架在远离所述电机轴的一端设置有后盖板,所述工装骨架的上方依次设置有后端空气侧进气口转接头、进油口转接头和前端空气侧进气口转接头,所述进油口转接头与所述腔体滑块的位置对应,用于润滑油的进油,所述后端空气侧进气口转接头和所述前端空气侧进气口转接头用于加压气体的连通;所述工装骨架的下方依次设置有后端空气侧出气口压力传感器、出油口压力传感器和前端空气侧出气口转接头,所述出油口压力传感器与所述腔体滑块的位置对应,用于检测润滑油腔的压力,所述后端空气侧出气口压力传感器用于检测空气侧的压力。A lubricating oil supply tank, a motor assembly and a testing device, one end of the testing device is connected to the lubricating oil supply tank, and the other end is connected to the motor assembly, the motor assembly includes a motor shaft, and the testing device It includes a tooling frame, a cavity is formed inside the tooling frame, an oil seal drive shaft extending to the outside of the tool frame is arranged in the cavity, the oil seal drive shaft is connected with the motor shaft, and the oil seal drive shaft is on the An oil seal shaft is sleeved, the upper and lower sides of the oil seal shaft are respectively provided with cavity sliders, the cavity sliders fit with the cavity with a small gap, and lubricating oil is formed in the cavity sliders The left and right sides of the cavity slider are respectively formed with air cavities, the tooling frame is provided with a front cover at the end close to the motor shaft, and the tooling frame is provided with a front cover at the end away from the motor shaft The rear cover plate, the upper part of the tooling frame is sequentially provided with a rear air side air inlet adapter, an oil inlet adapter and a front air side air inlet adapter, and the oil inlet adapter is connected to the cavity. The position of the slider corresponds to the oil inlet of the lubricating oil, and the rear air side air inlet adapter and the front air side inlet adapter are used for the communication of pressurized gas; the lower part of the tooling skeleton The rear air side air outlet pressure sensor, the oil outlet pressure sensor and the front air side air outlet adapter are arranged in sequence. The oil outlet pressure sensor corresponds to the position of the cavity slider and is used to detect the lubricating oil cavity. pressure, the rear air side outlet pressure sensor is used to detect the air side pressure.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述润滑油供油箱包括润滑油供油箱箱体,所述润滑油供油箱箱体的顶部设置有出油口,所述润滑油供油箱的侧壁下端设置有回油口,所述润滑油供油箱的出油口通过出油管与所述测试装置的进油口连接,所述润滑油供油箱的回油口通过回油管与所述测试装置的回油口连接。In the above multifunctional testing device for differential oil seal, preferably, the lubricating oil supply tank includes a lubricating oil supply tank body, and the top of the lubricating oil supply tank is provided with an oil outlet, so The lower end of the side wall of the lubricating oil supply tank is provided with an oil return port, the oil outlet of the lubricating oil supply tank is connected with the oil inlet of the test device through an oil outlet pipe, and the oil return port of the lubricating oil supply tank passes through The oil return pipe is connected with the oil return port of the test device.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述进油口转接头通过所述出油管与所述润滑油供油箱的所述出油口连接。In the above multifunctional testing device for differential oil seal, preferably, the oil inlet adapter is connected to the oil outlet of the lubricating oil supply tank through the oil outlet pipe.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述电机轴与所述油封驱动轴通过螺栓连接,所述螺栓与对应的螺栓孔的间隙可调节,以调整所述油封驱动轴与所述电机轴的偏心量。In the above multifunctional testing device for differential oil seal, preferably, the motor shaft and the oil seal drive shaft are connected by bolts, and the gap between the bolt and the corresponding bolt hole can be adjusted to adjust the The eccentricity between the oil seal drive shaft and the motor shaft.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述后端空气侧进气口转接头、所述进油口转接头、所述前端空气侧进气口转接头、所述后端空气侧出气口压力传感器、所述出油口压力传感器、所述前端空气侧出气口转接头通过接口尺寸相同的螺纹与所述工装骨架连接,并分别在对应的螺纹处套设有O形圈,以保证与所述工装骨架的接口密封。The differential oil seal multifunctional test device as described above, wherein, preferably, the rear air side air inlet adapter, the oil inlet adapter, the front air side air inlet adapter, The rear air side air outlet pressure sensor, the oil outlet pressure sensor, and the front air side air outlet adapter are connected to the tooling frame through threads with the same interface size, and are respectively sleeved at the corresponding threads There are O-rings to ensure that the interface with the tooling skeleton is sealed.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述腔体滑块与所述工装骨架的腔体配合面设置有第一密封垫,用于密封所述润滑油腔,防止润滑油通过所述腔体滑块与所述工装骨架之间的腔体沿径向间隙泄漏到空气侧。In the above-mentioned multi-function test device for differential oil seal, preferably, a first gasket is provided on the cavity mating surface of the cavity slider and the tooling frame for sealing the lubricating oil cavity , to prevent the lubricating oil from leaking to the air side along the radial gap through the cavity between the cavity slider and the tool frame.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述前盖板通过前盖板固定螺栓固定在所述工装骨架上,所述前盖板固定螺栓与所述油封驱动轴之间间隙配合,所述前盖板与所述工装骨架的配合面通过第二密封垫密封。In the above multi-function test device for differential oil seal, preferably, the front cover is fixed on the tooling frame through front cover fixing bolts, and the front cover fixing bolts are driven by the oil seal. The shafts are in clearance fit, and the mating surfaces of the front cover plate and the tool frame are sealed by a second gasket.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述后盖板通过后盖板固定螺栓固定在所述工装骨架上,所述后盖板与所述工装骨架的配合面通过第三密封垫密封。In the above multifunctional testing device for differential oil seal, preferably, the rear cover plate is fixed on the tooling frame through the rear cover plate fixing bolts, and the rear cover plate and the tooling frame cooperate with each other The face is sealed by a third gasket.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述油封驱动轴的端部设置有预设长度的外螺纹,所述油封轴的内孔设置有与所述外螺纹配合的内螺纹,所述油封驱动轴和所述油封轴通过油封轴限位螺栓连接,所述油封轴限位螺栓包括固定在所述油封驱动轴端部的内螺纹,用于防止所述油封轴的轴向移动和相对所述油封驱动轴发生的相对转动。In the above multi-function test device for differential oil seal, preferably, the end of the oil seal drive shaft is provided with an external thread of a preset length, and the inner hole of the oil seal shaft is provided with the external thread The matching internal thread, the oil seal drive shaft and the oil seal shaft are connected by an oil seal shaft limit bolt, and the oil seal shaft limit bolt includes an internal thread fixed on the end of the oil seal drive shaft to prevent the oil seal Axial movement of the shaft and relative rotation with respect to the oil seal drive shaft.
如上所述的差速器油封多功能测试装置,其中,优选的是,所述腔体滑块的两侧内圈中安装有油封,所述油封的外圈与所述腔体滑块的内圈过盈配合,同一所述腔体滑块两侧的两个所述油封以前后背靠背方式安装。In the above multi-function test device for differential oil seal, preferably, oil seals are installed in the inner rings on both sides of the cavity slider, and the outer ring of the oil seal is connected to the inner ring of the cavity slider. Ring interference fit, the two oil seals on both sides of the same cavity slider are installed in a back-to-back manner.
本发明提供一种差速器油封多功能测试装置,装置简单、安装便捷,且具有很好的可拓展性;能够实施不同的油封性能试验,且经最小优化后,可实施不同尺寸的油封性能测试;可用于高速油封也可用于低速油封的测试;可测试单个油封,也可以同时测试2个油封,效率更高;可以同时验证双向旋转的油封性能,提高验证效率。The invention provides a multifunctional testing device for the differential oil seal, which is simple in device, convenient in installation, and has good expandability; it can implement different oil seal performance tests, and after minimum optimization, it can implement oil seal performances of different sizes It can be used for high-speed oil seal and low-speed oil seal testing; it can test a single oil seal or two oil seals at the same time, which is more efficient; it can simultaneously verify the performance of oil seals with bidirectional rotation and improve the verification efficiency.
附图说明Description of drawings
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步描述,其中:In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings, wherein:
图1为本发明提供的差速器油封多功能测试装置的实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of a differential oil seal multifunctional testing device provided by the present invention;
图2为本发明提供的差速器油封多功能测试装置的实施例的润滑油供油箱的结构示意图;2 is a schematic structural diagram of a lubricating oil supply tank of an embodiment of the differential oil seal multifunctional testing device provided by the present invention;
图3为本发明提供的差速器油封多功能测试装置的实施例的电机总成与测试装置的连接示意图;3 is a schematic diagram of the connection between the motor assembly and the testing device of the embodiment of the differential oil seal multifunctional testing device provided by the present invention;
图4和图5为本发明提供的差速器油封多功能测试装置的实施例的测试装置的剖面图;4 and 5 are cross-sectional views of the testing device of the embodiment of the differential oil seal multifunctional testing device provided by the present invention;
图6为本发明提供的差速器油封多功能测试装置的实施例的润滑油腔的结构示意图;6 is a schematic structural diagram of a lubricating oil cavity of an embodiment of the differential oil seal multifunctional testing device provided by the present invention;
图7为本发明提供的差速器油封多功能测试装置的实施例的密封垫的结构示意图。FIG. 7 is a schematic structural diagram of a sealing gasket of an embodiment of the differential oil seal multifunctional testing device provided by the present invention.
附图标记说明:1-润滑油供油箱,2-电机总成,3-测试装置,4-回油管,5-出油管,6-出油口,7-回油口,8-润滑油供油箱箱体,9-电机轴,10-油封驱动轴,11-油封轴,12-油封轴限位螺栓,13-腔体滑块,14-油封,15-工装骨架,16-前盖板,17-前盖板固定螺栓,18-后盖板,19-后盖板固定螺栓,20-后端空气侧进气口转接头,21-进油口转接头,22-前端空气侧进气口转接头,23-后端空气侧出气口压力传感器,24-出油口压力传感器,25-前端空气侧出气口转接头,26-第一密封垫,27-润滑油腔,28-第二密封垫,29-第三密封垫。Description of reference numerals: 1-lubricating oil supply tank, 2-motor assembly, 3-testing device, 4-oil return pipe, 5-oil outlet pipe, 6-oil outlet, 7-oil return port, 8-lubricating oil supply Oil tank body, 9-motor shaft, 10-oil seal drive shaft, 11-oil seal shaft, 12-oil seal shaft limit bolt, 13-cavity slider, 14-oil seal, 15-tooling frame, 16-front cover, 17- Front cover fixing bolts, 18- Rear cover plate, 19- Rear cover fixing bolts, 20- Rear air side air inlet adapter, 21- Oil inlet adapter, 22- Front air side air inlet Adapter, 23-rear air side outlet pressure sensor, 24-oil outlet pressure sensor, 25-front air side outlet adapter, 26-first gasket, 27-lubricating oil chamber, 28-second seal Pad, 29 - Third gasket.
具体实施方式Detailed ways
现在将参照附图来详细描述本公开的各种示例性实施例。对示例性实施例的描述仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。本公开可以以许多不同的形式实现,不限于这里所述的实施例。提供这些实施例是为了使本公开透彻且完整,并且向本领域技术人员充分表达本公开的范围。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、材料的组分、数字表达式和数值应被解释为仅仅是示例性的,而不是作为限制。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and in no way limits the disclosure, its application or uses in any way. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that unless specifically stated otherwise, the relative arrangements of parts and steps, compositions of materials, numerical expressions and numerical values set forth in these embodiments are to be interpreted as illustrative only and not as limiting.
本公开中使用的“第一”、“第二”:以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的部分。“包括”或者“包含”等类似的词语意指在该词前的要素涵盖在该词后列举的要素,并不排除也涵盖其他要素的可能。“上”、“下”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。As used in this disclosure, "first", "second": and similar terms do not denote any order, quantity, or importance, but are merely used to distinguish the different parts. "Comprising" or "comprising" and similar words mean that the element preceding the word covers the elements listed after the word, and does not exclude the possibility that other elements are also covered. "Up", "down", etc. are only used to indicate the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
在本公开中,当描述到特定部件位于第一部件和第二部件之间时,在该特定部件与第一部件或第二部件之间可以存在居间部件,也可以不存在居间部件。当描述到特定部件连接其它部件时,该特定部件可以与所述其它部件直接连接而不具有居间部件,也可以不与所述其它部件直接连接而具有居间部件。In the present disclosure, when a specific component is described as being between a first component and a second component, there may or may not be an intervening component between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without intervening components, or may not be directly connected to the other components but have intervening components.
本公开使用的所有术语(包括技术术语或者科学术语)与本公开所属领域的普通技术人员理解的含义相同,除非另外特别定义。还应当理解,在诸如通用字典中定义的术语应当被解释为具有与它们在相关技术的上下文中的含义相一致的含义,而不应用理想化或极度形式化的意义来解释,除非这里明确地这样定义。All terms (including technical or scientific terms) used in this disclosure have the same meaning as understood by one of ordinary skill in the art to which this disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general-purpose dictionaries should be construed to have meanings consistent with their meanings in the context of the related art, and not to be construed in an idealized or highly formalized sense, unless explicitly stated herein. Defined like this.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为说明书的一部分。Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, methods, and apparatus should be considered part of the specification.
如图1-图7所示,本发明实施例提供了一种差速器油封多功能测试装置,其包括:润滑油供油箱1、电机总成2和测试装置3,如图1所示,所述测试装置3的一端与所述润滑油供油箱1连接,另一端与所述电机总成2连接,如图3所示,所述电机总成2包括电机轴9,如图4和图5所示,所述测试装置3包括工装骨架15,所述工装骨架15内部形成有腔体,所述腔体内设置有延伸至所述工装骨架15外部的油封驱动轴10,所述油封驱动轴10与所述电机轴9连接,所述油封驱动轴10上套设有油封轴11,所述油封轴11的上下两侧分别设置有腔体滑块13,所述腔体滑块13与所述腔体之间小间隙配合,如图6所示,所述腔体滑块13内形成有润滑油腔27,所述腔体滑块13的左右两侧分别形成有空气腔,如图5所示,所述工装骨架15在靠近所述电机轴9的一端设置有前盖板16,所述工装骨架15在远离所述电机轴9的一端设置有后盖板18,所述工装骨架15的上方依次设置有后端空气侧进气口转接头20、进油口转接头21和前端空气侧进气口转接头22,所述进油口转接头21与所述腔体滑块13的位置对应,用于润滑油的进油,所述后端空气侧进气口转接头20和所述前端空气侧进气口转接头22用于加压气体的连通;所述工装骨架15的下方依次设置有后端空气侧出气口压力传感器23、出油口压力传感器24和前端空气侧出气口转接头25,所述出油口压力传感器24与所述腔体滑块13的位置对应,用于检测润滑油腔27的压力,所述后端空气侧出气口压力传感器23用于检测空气侧的压力。As shown in FIG. 1-FIG. 7, an embodiment of the present invention provides a differential oil seal multi-function testing device, which includes: a lubricating oil supply tank 1, a
其中,如图2所示,所述润滑油供油箱1包括润滑油供油箱箱体8,所述润滑油供油箱箱体8的顶部设置有出油口6,所述润滑油供油箱1的侧壁下端设置有回油口7,所述润滑油供油箱1的出油口6通过出油管5与所述测试装置3的进油口连接,所述润滑油供油箱1的回油口7通过回油管4与所述测试装置3的回油口连接,即润滑油供油箱1通过出油管5和回油管4分别与测试装置3的进油口和回油口相连,并且所述润滑油供油箱箱体8内设置有油泵、加热器、压力调节装置,以对输出润滑油的体积、温度、压力等进行调节。所述进油口转接头21通过所述出油管5与所述润滑油供油箱1的所述出油口6连接。Wherein, as shown in FIG. 2 , the lubricating oil supply tank 1 includes a lubricating oil
进一步地,如图3所示,所述电机轴9与所述油封驱动轴10通过螺栓连接,所述螺栓与对应的螺栓孔的间隙可调节,以调整所述油封驱动轴10与所述电机轴9的偏心量。Further, as shown in FIG. 3 , the
更进一步地,所述后端空气侧进气口转接头20、所述进油口转接头21、所述前端空气侧进气口转接头22、所述后端空气侧出气口压力传感器23、所述出油口压力传感器24、所述前端空气侧出气口转接头25通过接口尺寸相同的螺纹(即螺纹规格相同)与所述工装骨架15连接,并分别在对应的螺纹处套设有O形圈,以保证与所述工装骨架15的接口密封。本发明在一些实施方式中,可根据需要将后端空气侧出气口压力传感器23与后端空气侧进气口转接头20调换或更换为相同接口的开关阀,用于排净空气腔的介质;出油口压力传感器24可根据需要与后端空气侧进气口转接头20调换或更换为相同接口的开关阀,用于排净润滑油腔27内的介质;前端空气侧出气口转接头25可根据需要可更换为与后端空气侧进气口转接头20相同接口的开关阀,用于排净空气腔介质。本发明在一些实施方式中,也可根据需要对后端空气侧进气口转接头20、进油口转接头21、前端空气侧进气口转接头22、后端空气侧出气口压力传感器23、出油口压力传感器24、前端空气侧出气口转接头25的安装位置进行互换或取消。Further, the rear air side
进一步地,如图6所示,所述腔体滑块13与所述工装骨架15的腔体配合面设置有第一密封垫26,用于密封所述润滑油腔27,防止润滑油通过所述腔体滑块13与所述工装骨架15之间的腔体沿径向间隙泄漏到空气侧。Further, as shown in FIG. 6 , the cavity mating surface of the
进一步地,如图5所示,所述前盖板16通过前盖板固定螺栓17固定在所述工装骨架15上,所述前盖板固定螺栓17与所述油封驱动轴10之间间隙配合,如图7所示,所述前盖板16与所述工装骨架15的配合面通过第二密封垫28密封;前盖板固定螺栓17与工装骨架15之间形成前空气腔,可用于前空气腔内部分填充其他液体(如水等)的试验,拓展其测试装置的功能,前盖板16固定后给腔体滑块13施加压紧力,防止腔体滑块13发生轴向移动。Further, as shown in FIG. 5 , the
更进一步地,如图5所示,所述后盖板18通过后盖板固定螺栓19固定在所述工装骨架15上,如图7所示,所述后盖板18与所述工装骨架15的配合面通过第三密封垫29密封。后盖板固定螺栓19与工装骨架15等形成密闭的后空气腔,可用于后空气腔的加压测试,也可用于后空气腔内部分或全部填充其他液体(如水等)的试验,拓展其测试装置的功能,后盖板18固定后给腔体滑块13压紧力,防止腔体滑块13发生轴向移动。Further, as shown in FIG. 5 , the
进一步地,如图4所示,所述油封驱动轴10的端部设置有预设长度的外螺纹,所述油封轴11的内孔设置有与所述外螺纹配合的内螺纹,所述油封驱动轴10和所述油封轴11通过油封轴限位螺栓12连接,所述油封轴限位螺栓12包括固定在所述油封驱动轴10端部的内螺纹,用于防止所述油封轴11的轴向移动和相对所述油封驱动轴10发生的相对转动。Further, as shown in FIG. 4 , the end of the oil
进一步地,如图4所示,所述腔体滑块13的两侧内圈中安装有油封14,在具体实现中,可,通过专用工装将油封14安装于腔体滑块13的内圈中,所述油封14的外圈与所述腔体滑块13的内圈过盈配合,同一所述腔体滑块13两侧的两个所述油封14以前后背靠背方式安装,这样可以同时验证正反转特性。Further, as shown in FIG. 4 , oil seals 14 are installed in the inner rings on both sides of the
在工作中,将进油口转接头21安装于工装骨架15上,并通过出油管5与润滑油供油箱1出油口联通,并往润滑油腔27加注一定量、温度和压力的润滑油,例如通过润滑油供油箱1提供0.5bar、90℃油压填充满润滑油腔,通过出油口压力传感器24检测润滑油腔27的实际压力,启动电机总成2,使油封轴11获得一定转速,使用前端空气侧出气口转接头25代替后端空气侧出气口压力传感器23,并在前端空气侧出气口转接头25下方放置量杯,测量一定时间段后2个空气侧收集到的油量。During operation, the
在测试装置3中形成有3个腔体,分别是一个润滑油腔和前后两侧的空气腔,可根据需要对不同的腔体加注不同的介质;并对介质的压力、温度进行控制,并利用油口压力传感器24、后端空气侧出气口压力传感器23进行压力监测;测试装置3可以通过介质的温度、流量、压力控制来完成差速器油封的密封性能、耐久测试、耐轴偏心试验、背漏试验、摩擦扭矩、气密性试验、防尘试验等的测试;测试装置3可以根据不同油封重新设计油封轴11、腔体滑块13的尺寸,以此来满足不同尺寸油封的测试需求。There are 3 cavities formed in the
本发明实施例提供的差速器油封多功能测试装置,装置简单、安装便捷,且具有很好的可拓展性;能够实施不同的油封性能试验,且经最小优化后,可实施不同尺寸的油封性能测试;可用于高速油封也可用于低速油封的测试;可测试单个油封,也可以同时测试2个油封,效率更高;可以同时验证双向旋转的油封性能,提高验证效率。The multi-functional testing device for differential oil seal provided by the embodiment of the present invention has the advantages of simple device, convenient installation, and good scalability; it can carry out different oil seal performance tests, and after minimum optimization, it can carry out oil seals of different sizes Performance test; it can be used for high-speed oil seal and low-speed oil seal test; it can test a single oil seal or two oil seals at the same time, which is more efficient; it can verify the performance of oil seals with bidirectional rotation at the same time to improve the verification efficiency.
至此,已经详细描述了本公开的各实施例。为了避免遮蔽本公开的构思,没有描述本领域所公知的一些细节。本领域技术人员根据上面的描述,完全可以明白如何实施这里公开的技术方案。So far, the various embodiments of the present disclosure have been described in detail. Some details that are well known in the art are not described in order to avoid obscuring the concept of the present disclosure. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
虽然已经通过示例对本公开的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上示例仅是为了进行说明,而不是为了限制本公开的范围。本领域的技术人员应该理解,可在不脱离本公开的范围和精神的情况下,对以上实施例进行修改或者对部分技术特征进行等同替换。本公开的范围由所附权利要求来限定。While some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art will appreciate that the above examples are provided for illustration only, and are not intended to limit the scope of the present disclosure. Those skilled in the art should understand that, without departing from the scope and spirit of the present disclosure, the above embodiments can be modified or some technical features can be equivalently replaced. The scope of the present disclosure is defined by the appended claims.
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