CN115234735A - Connecting structure of HDPE (high-density polyethylene) pipe and using method thereof - Google Patents
Connecting structure of HDPE (high-density polyethylene) pipe and using method thereof Download PDFInfo
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- CN115234735A CN115234735A CN202210581215.1A CN202210581215A CN115234735A CN 115234735 A CN115234735 A CN 115234735A CN 202210581215 A CN202210581215 A CN 202210581215A CN 115234735 A CN115234735 A CN 115234735A
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- 229920001903 high density polyethylene Polymers 0.000 title claims abstract description 111
- 239000004700 high-density polyethylene Substances 0.000 title claims abstract description 111
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000010008 shearing Methods 0.000 claims abstract description 40
- 238000003466 welding Methods 0.000 claims abstract description 25
- 230000000694 effects Effects 0.000 claims abstract description 7
- 230000000670 limiting effect Effects 0.000 claims description 40
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 5
- 238000004021 metal welding Methods 0.000 abstract description 5
- 230000005484 gravity Effects 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 description 7
- 239000012943 hotmelt Substances 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 208000020673 hypertrichosis-acromegaloid facial appearance syndrome Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/06—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end
- F16L47/12—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics with sleeve or socket formed by or in the pipe end with additional locking means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/02—Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mutual Connection Of Rods And Tubes (AREA)
Abstract
本发明公开了一种HDPE管的连接结构及其使用方法,HDPE管与连接管之间通过剪力槽与剪力肋配合的形式连接锁紧,两个连接管的相互远离的一端分别顶紧HDPE管在连接部的交界面,将两个连接管之间金属焊接即可实现两个HDPE管的连接,通过在HDPE管的端部设置连接部并套设连接连接管,增加了原HDPE管的刚度,能够更好的减少HDPE型材由温度、重力等蠕变造成的变形,HDPE管和连接管能够分别在工厂内加工成型,通过两个连接管之间的焊接实现对应的两个HDPE管的连接,焊接工艺成熟可靠,速度快,连接效果有保证,焊接后散热快,可尽快的进行后续施工。
The invention discloses a connecting structure of an HDPE pipe and a method of using the same. The HDPE pipe and the connecting pipe are connected and locked in the form of a shearing groove and a shearing rib, and the ends of the two connecting pipes that are far away from each other are respectively pressed against each other. The HDPE pipe is at the interface of the connecting part, and the connection of the two HDPE pipes can be realized by metal welding between the two connecting pipes. It can better reduce the deformation of HDPE profiles caused by creep such as temperature and gravity. HDPE pipes and connecting pipes can be processed and formed in the factory respectively, and the corresponding two HDPE pipes can be realized by welding between the two connecting pipes. The welding process is mature and reliable, the speed is fast, the connection effect is guaranteed, the heat dissipation is fast after welding, and the subsequent construction can be carried out as soon as possible.
Description
技术领域technical field
本发明涉及管道熔接结构技术领域。更具体地说,本发明涉及一种HDPE管的连接结构及其使用方法。The invention relates to the technical field of pipeline welding structures. More specifically, the present invention relates to a connection structure of HDPE pipes and a method of using the same.
背景技术Background technique
高密度聚乙烯HDPE具有良好的耐热性和耐寒性,化学稳定性好;还具有较高的刚性和韧性,机械强度好;介电性能、耐环境应力开裂性亦较好。本世纪在管道领域发生了一场革命性的进步,即“以塑代钢”。HDPE管材或管件倍受青睐,广泛用于燃气输送、给水、排污、农业灌溉、矿山细颗粒固体输送,以及油田、化工和邮电通讯等领域,特别在燃气输送上得到了普遍的应用。High-density polyethylene HDPE has good heat resistance and cold resistance, good chemical stability; also has high rigidity and toughness, good mechanical strength; dielectric properties, environmental stress cracking resistance is also good. In this century, there has been a revolutionary progress in the field of piping, that is, "replacing steel with plastic". HDPE pipes or fittings are very popular, and are widely used in gas transportation, water supply, sewage, agricultural irrigation, mine fine particle solid transportation, as well as oil field, chemical industry, post and telecommunications and other fields, especially in gas transportation.
HDPE在温度190℃~0℃之间将被熔化,不同原材料牌号的熔化温度略有不同,利用这一特性,将HDPE型材两两熔化的部份充分接触,并保持适当压力,压力由自身热膨胀产生、正确的连接位置,冷却后两者便可牢固地融为一体。HDPE的连接方式通常采用电热熔连接及热熔对接两种方式。目前HDPE管材或管件的连接还存在以下问题:HDPE will be melted between 190°C and 0°C. The melting temperature of different raw material grades is slightly different. Using this feature, the melted parts of the HDPE profiles are fully contacted and maintained at an appropriate pressure. The pressure is caused by its own thermal expansion. Produced, the correct connection position, the two can be firmly integrated after cooling. The connection method of HDPE usually adopts two methods: electric hot melt connection and hot melt butt joint. At present, the connection of HDPE pipes or fittings still has the following problems:
1、目前采用的热熔对接方法为承插型,需要有较大的加热板,尺寸大于管材外径,先加热加热板,然后将加热板插入对接管材之间,通过加热板传递温度熔化材料后,取出加热板,再对接管材。这样会损失大部分能量,设备的功率要求较高;工作效率不高,时间比较长;同时人工作业内容多,质量较难保证。1. The currently used hot-melt butt joint method is a socket type, which requires a larger heating plate, the size of which is larger than the outer diameter of the pipe. The heating plate is heated first, and then the heating plate is inserted between the butt pipes, and the temperature is transferred through the heating plate to melt the material. After that, take out the heating plate, and then dock the pipe. In this way, most of the energy will be lost, and the power requirements of the equipment are relatively high; the work efficiency is not high, and the time is relatively long; at the same time, there are many manual tasks, and the quality is difficult to guarantee.
2、采用电热熔焊接时,需要在管壁上敷设热熔丝(片),并设置承插接头,影响外观,设备的功率要求较高,并且每次加热焊接的长度有限。2. When using electrothermal fusion welding, it is necessary to lay hot fuses (sheets) on the pipe wall, and set up socket and socket joints, which will affect the appearance, the power requirements of the equipment are high, and the length of each heating and welding is limited.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题,并提供至少后面将说明的优点。An object of the present invention is to solve at least the above-mentioned problems and to provide at least the advantages which will be explained later.
本发明还有一个目的是提供一种HDPE管的连接结构及其使用方法,以解决现有技术中HDPE管连接效率低、连接质量难保证的技术问题。Another object of the present invention is to provide a connection structure of HDPE pipes and a method of using the same, so as to solve the technical problems of low connection efficiency and difficult connection quality of HDPE pipes in the prior art.
为了实现根据本发明的这些目的和其它优点,提供了一种HDPE管的连接结构,每个HDPE管的端部延伸设置连接部,连接部的外径略小于HDPE管的外径,连接部的外表面设置有剪力槽,连接部的外侧套设有连接管,连接管的长度与连接部的长度一致,连接管的内侧对应剪力肋配合设置有剪力肋,待连接的两个HDPE管之间通过两个对应的连接管之间沿周向焊接而连接。In order to achieve these objects and other advantages according to the present invention, a connecting structure of HDPE pipes is provided, wherein a connecting portion is extended at the end of each HDPE pipe, and the outer diameter of the connecting portion is slightly smaller than the outer diameter of the HDPE pipe. The outer surface is provided with a shearing groove, the outer side of the connecting part is sleeved with a connecting pipe, the length of the connecting pipe is the same as that of the connecting part, and the inner side of the connecting pipe is equipped with a shearing rib corresponding to the shearing rib. The pipes are connected by circumferential welding between two corresponding connecting pipes.
优选的是,所述剪力槽为环绕所述HDPE管设置的环形槽,所述剪力槽沿所述HDPE管的长度方向间隔设置,所述剪力肋为对应环形槽设置的环形肋。Preferably, the shearing grooves are annular grooves arranged around the HDPE pipe, the shearing grooves are arranged at intervals along the length direction of the HDPE pipe, and the shearing ribs are annular ribs disposed corresponding to the annular grooves.
优选的是,所述剪力槽为均匀布置在HDPE管的外表面的剪力孔,所述剪力肋为对应剪力孔设置的剪力柱。Preferably, the shearing grooves are shearing holes evenly arranged on the outer surface of the HDPE pipe, and the shearing ribs are shearing columns corresponding to the shearing holes.
优选的是,所述剪力槽和所述剪力肋为相互配合的螺纹结构。Preferably, the shearing groove and the shearing rib are screw structures that cooperate with each other.
优选的是,所述连接管的外径和所述HDPE管的外径一致。Preferably, the outer diameter of the connecting pipe is the same as the outer diameter of the HDPE pipe.
优选的是,所述HDPE管为两半哈夫连接结构,所述连接管对应设置为两半相同的管片,两半管片之间沿所述连接管的轴向焊接。Preferably, the HDPE pipe is a two-half Haff connection structure, and the connection pipe is correspondingly arranged as two half of the same segment, and the two half segments are welded along the axial direction of the connection pipe.
优选的是,所述连接管的外侧还连接有吊耳。Preferably, the outer side of the connecting pipe is also connected with a lifting lug.
本发明还提供一种HDPE管的连接结构的使用方法,包括如下步骤:The present invention also provides a method for using the connection structure of the HDPE pipe, comprising the following steps:
S1、将待连接的所述HDPE管的所述连接部和相配合的所述连接管在工厂内加工成型并连接,形成组合结构;S1. The connecting part of the HDPE pipe to be connected and the matching connecting pipe are processed and connected in a factory to form a combined structure;
S2、检验所述连接部与所述连接管之间的连接强度;S2, check the connection strength between the connection part and the connection pipe;
S3、将两个组合结构之间相对对齐,通过金属焊接两个连接管,从而连接两个HDPE管。S3. Align the two composite structures relative to each other, and weld the two connecting pipes through metal, thereby connecting the two HDPE pipes.
优选的是,在步骤S1中,加工连接所述HDPE管和所述连接管时,对连接管加热,以增加所述HDPE管和所述连接管的连接效果。Preferably, in step S1, when processing and connecting the HDPE pipe and the connecting pipe, the connecting pipe is heated to increase the connection effect of the HDPE pipe and the connecting pipe.
优选的是,在步骤S3中,通过设置对齐装置使两个所述组合结构对齐,对齐装置包括:Preferably, in step S3, the two combined structures are aligned by setting an alignment device, and the alignment device includes:
第一限位环,其内径与所述HDPE管的外径一致,第一限位环上开设有沿轴向贯通的第一限位孔,第一限位孔在所述第一限位环上沿圆周对称设置有多个,第一限位孔在靠近圆心的一侧为呈圆形的第一孔部、在远离圆心的一侧延伸为第二孔部,第二孔部在第一限位环的周向上的尺寸小于第一孔部的直径,第二孔部在径向上的长度与第一孔部距离第一限位环的内侧壁的长度一致;The inner diameter of the first limit ring is the same as the outer diameter of the HDPE pipe. The first limit ring is provided with a first limit hole that penetrates through the axial direction, and the first limit hole is in the first limit ring. The upper part is symmetrically arranged with a plurality of holes along the circumference, the first limiting hole is a circular first hole part on the side close to the center of the circle, and a second hole part extends on the side away from the center of the circle. The size of the limit ring in the circumferential direction is smaller than the diameter of the first hole portion, and the length of the second hole portion in the radial direction is consistent with the length of the first hole portion from the inner side wall of the first limit ring;
第二限位环,其内径与所述HDPE管的外径一致且为两个相同的半圆环拼装而成,半圆环包括限位部和紧固部,限位部上对应所有第一限位孔的位置分别开设有一个第二限位孔,第二限位孔为圆形结构且与第一孔部的尺寸一致;The second limiting ring, the inner diameter of which is the same as the outer diameter of the HDPE pipe, is assembled from two identical semi-circular rings. The semi-circular ring includes a limiting part and a fastening part, and the limiting part corresponds to all the first The position of the limit hole is respectively provided with a second limit hole, and the second limit hole has a circular structure and is consistent with the size of the first hole;
插销,其包括圆杆,圆杆的直径与第一孔部的直径一致,圆杆的一端沿径向向外设置有第一卡位部,第一卡位部的形状和尺寸均与第二孔部一致,圆杆的外侧中部沿轴向间隔设置有第二卡位部,在圆杆的径向上第二卡位部与第一卡位部位于相对的两端,第一卡位部与最近的一个第二卡位部之间的距离大于第一限位环的厚度,在圆杆的径向上,第二卡位部的最远端与轴心的距离等于所述连接管的外径,每相对的一个第一限位孔和第二限位孔之间共穿一个插销且第二卡位部的最远端用于与所述连接管的外侧壁抵触;The plug includes a round rod, the diameter of the round rod is the same as the diameter of the first hole portion, and one end of the round rod is provided with a first locking portion radially outward, and the shape and size of the first locking portion are the same as those of the second locking portion. The hole parts are the same, and the middle part of the outer side of the round rod is provided with a second clamping part at intervals along the axial direction; the second clamping part and the first clamping part are located at opposite ends in the radial direction of the round rod; The distance between the nearest second stopper is greater than the thickness of the first stop ring. In the radial direction of the round rod, the distance between the farthest end of the second stopper and the axis is equal to the outer diameter of the connecting pipe , a latch is passed between each opposite first limiting hole and the second limiting hole, and the most distal end of the second locking portion is used to collide with the outer side wall of the connecting pipe;
使用对齐装置时,将待连接的一个所述组合结构穿入第一限位环,另一个所述组合结构嵌入至第二限位环的一个半圆环内,两个所述组合结构的待连接端面抵触,然后对应已安装的半圆环上的第二限位孔及相对的第一限位环上的第一限位孔内共同穿入一根插销以调整两个组合结构的同轴度,穿入插销时,以第二卡位部优先依次进入第一限位孔的方向穿入,直至圆杆进入第二限位环的第二限位孔内,然后旋转并继续沿轴向前移插销,使第一卡位部进入第一限位环的第二孔部,之后再安装另一个半圆环,在另一半的半圆环上的第二限位孔插入一个插销,以相同的方式安装,顶推插销进入对应的第一限位环上的第一限位孔内,然后继续沿轴向前移插销并旋转直至进入一个第二限位孔内且第一卡位部进入对应的第二孔部内,最后通过两个半圆环之间的紧固部紧密连接;When using the alignment device, one of the combined structures to be connected is inserted into the first limit ring, the other of the combined structures is embedded into a semicircle of the second limit ring, and the two combined structures to be The connecting end faces collide, and then a pin is inserted into the second limit hole on the installed semi-circular ring and the first limit hole on the opposite first limit ring to adjust the coaxiality of the two combined structures. When inserting the pin, insert it in the direction that the second detent part preferentially enters the first limit hole until the round rod enters the second limit hole of the second limit ring, and then rotate and continue to move in the axial direction Move the latch forward so that the first locking part enters the second hole of the first limit ring, then install another half ring, and insert a plug into the second limit hole on the other half of the half ring to Install in the same way, push the pin into the first limit hole on the corresponding first limit ring, and then continue to move the pin forward in the axial direction and rotate until it enters a second limit hole and the first stopper Enter into the corresponding second hole, and finally connect tightly through the fastening part between the two semi-circles;
在焊接两个所述连接管时,交叉抽出对应位置的插销,形成焊接空间。When welding the two connecting pipes, the latches at the corresponding positions are drawn out crosswise to form a welding space.
本发明至少包括以下有益效果:本发明的HDPE管的连接结构,HDPE管与连接管之间通过剪力槽与剪力肋配合的形式连接锁紧,两个连接管的相互远离的一端分别顶紧HDPE管在连接部的交界面,将两个连接管之间金属焊接即可实现两个HDPE管的连接,通过在HDPE管的端部设置连接部并套设连接连接管,增加了原HDPE管的刚度,能够更好的减少HDPE型材由温度、重力等蠕变造成的变形,HDPE管和连接管能够分别在工厂内加工成型,通过两个连接管之间的焊接实现对应的两个HDPE管的连接,焊接工艺成熟可靠,速度快,连接效果有保证,焊接后散热快,可尽快的进行后续施工。The present invention includes at least the following beneficial effects: in the connection structure of the HDPE pipe of the present invention, the HDPE pipe and the connecting pipe are connected and locked in the form of cooperation between the shearing groove and the shearing rib, and the ends of the two connecting pipes that are far away from each other are Tighten the interface between the HDPE pipe and the connecting part, and the metal welding between the two connecting pipes can realize the connection of the two HDPE pipes. The stiffness of the pipe can better reduce the deformation of HDPE profiles caused by creep such as temperature and gravity. The HDPE pipe and the connecting pipe can be processed and formed in the factory respectively, and the corresponding two HDPE pipes can be realized by welding between the two connecting pipes. Pipe connection, the welding process is mature and reliable, the speed is fast, the connection effect is guaranteed, the heat dissipation is fast after welding, and the subsequent construction can be carried out as soon as possible.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明的HDPE管的连接结构的一个实施例的主视结构图;1 is a front view structural view of an embodiment of the connection structure of the HDPE pipe of the present invention;
图2为本发明的HDPE管的连接结构的一个实施例的连接管的主视结构图;Fig. 2 is the front structural view of the connecting pipe of an embodiment of the connecting structure of the HDPE pipe of the present invention;
图3为本发明的HDPE管的连接结构的另一个实施例的连接部和连接管的分解结构示意图;3 is a schematic diagram of the exploded structure of the connecting part and the connecting pipe of another embodiment of the connecting structure of the HDPE pipe of the present invention;
图4为本发明的一个实施例的对齐装置的主视结构图;FIG. 4 is a front structural view of an alignment device according to an embodiment of the present invention;
图5为本发明的一个实施例的第一限位环的侧视结构图;5 is a side view structural view of a first limiting ring according to an embodiment of the present invention;
图6为本发明的一个实施例的第二限位环的侧视结构图;6 is a side view structural view of a second limiting ring according to an embodiment of the present invention;
图7为本发明的一个实施例的插销的侧视结构图。FIG. 7 is a side structural view of a latch according to an embodiment of the present invention.
说明书附图标记说明:1、HDPE管,2、HDPE管的内侧,3、连接部,4、连接管,5、环形槽,6、环形肋,7、剪力孔,8、剪力柱,9、吊耳,10、组合结构,11、第一限位环,12、第一限位孔,13、第一孔部,14、第二孔部,15、第二限位环,16、限位部,17、紧固部,18、第二限位孔,19、插销,20、圆杆,21、第一卡位部,22、第二卡位部。Description of the reference numerals in the description: 1. HDPE pipe, 2. Inner side of HDPE pipe, 3. Connecting part, 4. Connecting pipe, 5. Annular groove, 6. Annular rib, 7. Shearing hole, 8. Shearing column, 9, lifting lug, 10, combined structure, 11, first limit ring, 12, first limit hole, 13, first hole portion, 14, second hole portion, 15, second limit ring, 16, Limiting part, 17, Fastening part, 18, Second limiting hole, 19, Bolt, 20, Round rod, 21, First locking part, 22, Second locking part.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
需要说明的是,下述实施方案中所述实验方法,如无特殊说明,均为常规方法,所述试剂和材料,如无特殊说明,均可从商业途径获得;在本发明的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials can be obtained from commercial sources unless otherwise specified; in the description of the present invention, The terms "landscape", "portrait", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", The orientation or positional relationship indicated by "inside" and "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the indicated device or element must have The particular orientation, construction and operation in the particular orientation are therefore not to be construed as limitations of the invention.
如图1-4所示,本发明提供一种HDPE管的连接结构,每个HDPE管1的端部延伸设置连接部3,连接部3的外径略小于HDPE管1的外径,连接部3的外表面设置有剪力槽,连接部3的外侧套设有连接管4,连接管4的长度与连接部3的长度一致,连接管4的内侧对应剪力肋配合设置有剪力肋,待连接的两个HDPE管1之间通过两个对应的连接管4之间沿周向焊接而连接。As shown in Figures 1-4, the present invention provides a connection structure for HDPE pipes. The end of each HDPE pipe 1 is extended with a
连接管4设置为金属制品材质,一般是铝合金、普通铝材、不锈钢、碳钢等,HDPE管1与连接管4之间通过剪力槽与剪力肋配合的形式连接锁紧,再通过将两个连接管4之间金属焊接即可完成两个HDPE管1的连接,焊接后两个连接管4的相互远离的一端分别在连接部3的外径小于HDPE管1管身的限位作用下顶住HDPE管1在连接部3的交界面。通过在HDPE管1的端部设置连接部3并套设连接连接管4,增加了原HDPE管1的刚度,能够更好的减少HDPE型材由温度、重力等蠕变造成的变形。HDPE管1和连接管4能够分别在工厂内加工成型,检验合格后出厂,连接效果有保证,通过两个连接管4之间的焊接实现对应的两个HDPE管1的连接,连接管4为金属制品,焊接工艺成熟可靠,速度快,焊接后散热快,可尽快的进行后续施工。The connecting
在另一种技术方案中,如图1、2所示,所述剪力槽为环绕所述HDPE管1设置的环形槽5,所述剪力槽沿所述HDPE管1的长度方向间隔设置,所述剪力肋为对应环形槽5设置的环形肋6。In another technical solution, as shown in FIGS. 1 and 2 , the shearing grooves are annular grooves 5 arranged around the HDPE pipe 1 , and the shearing grooves are spaced along the length direction of the HDPE pipe 1 . , the shearing rib is the
HDPE管1本身具有一定的韧性,并根据材质成分不同可在190℃~0℃之间将被熔化,金属材质的连接管4套进HDPE管1的连接部3时,沿HDPE管1的轴向顶进连接部3到底,每个环形肋6分别进入一个环形槽5内,从而锁紧连接管4与HDPE管1之间的连接,可通过适当加热连接管4处,使HDPE管1的连接部3产生适量的融化,方便并加强与连接管4之间的连接效果。The HDPE pipe 1 itself has a certain toughness, and can be melted between 190° C. and 0° C. depending on the material composition. Pushing the connecting
在另一种技术方案中,如图3所示,所述剪力槽为均匀布置在HDPE管1的外表面的剪力孔7,所述剪力肋为对应剪力孔7设置的剪力柱8。In another technical solution, as shown in FIG. 3 , the shear force grooves are shear force holes 7 evenly arranged on the outer surface of the HDPE pipe 1 , and the shear force ribs are shear force corresponding to the shear force holes 7 .
在连接管4顶进HDPE管1的连接部3上时,每个剪力柱8进入其中一个剪力孔7内,进行限位锁紧连接管4与HDPE管1的连接。When the connecting
在另一种技术方案中,所述剪力槽和所述剪力肋为相互配合的螺纹结构。In another technical solution, the shearing groove and the shearing rib are screw structures that cooperate with each other.
通过设置配合的螺纹结构,连接管4可通过螺纹拧入至连接部3到顶,连接方便。By arranging the matched thread structure, the connecting
在另一种技术方案中,如图1-4所示,所述连接管4的外径和所述HDPE管1的外径一致。整个HDPE管1的外径一致,连接的HDPE管1之间的外形连续美观,也便于施工时对HDPE管1的连接处的安装固定。In another technical solution, as shown in FIGS. 1-4 , the outer diameter of the connecting
在另一种技术方案中,所述HDPE管1为两半哈夫连接结构,所述连接管4对应设置为两半相同的管片,两半管片之间沿所述连接管4的轴向焊接。In another technical solution, the HDPE pipe 1 is a two-half Hough connection structure, and the connecting
针对不同结构形式的HDPE管1,采用相应连接管4结构,并对两半连接管4之间也采用金属焊接的形式连接为一体。For the HDPE pipes 1 of different structural forms, the corresponding connecting
在另一种技术方案中,如图2所示,所述连接管4的外侧还连接有吊耳9。通过设置吊耳9,可以便于整体移动或提升HDPE管1。In another technical solution, as shown in FIG. 2 , the outer side of the connecting
本发明还提供一种HDPE管1的连接结构的使用方法,如图1-4所示,包括如下步骤:The present invention also provides a method for using the connection structure of the HDPE pipe 1, as shown in Figures 1-4, comprising the following steps:
S1、将待连接的所述HDPE管1的所述连接部3和相配合的所述连接管4在工厂内加工成型并连接,形成组合结构10;S1. The connecting
S2、检验所述连接部3与所述连接管4之间的连接强度;S2, check the connection strength between the
S3、将两个组合结构10之间相对对齐,通过金属焊接两个连接管4,从而连接两个HDPE管1。S3. Align the two composite structures 10 relative to each other, and connect the two HDPE pipes 1 by metal welding the two connecting
HDPE型材与专用连接结构的连接可在工厂内加工成型,并通过拉拔等检验验收,连接管4之间的焊接可采用激光焊接、超声波焊接等方式,通过连接管4焊接来连接HDPE管1,操作简单,连接牢固受力明确,外形连续美观。The connection between the HDPE profile and the special connection structure can be processed and formed in the factory, and it can be inspected and accepted by drawing. , The operation is simple, the connection is firm and the force is clear, and the appearance is continuous and beautiful.
在另一种技术方案中,在步骤S1中,加工连接所述HDPE管1和所述连接管4时,对连接管4加热,以增加所述HDPE管1和所述连接管4的连接效果。In another technical solution, in step S1, when processing and connecting the HDPE pipe 1 and the connecting
在另一种技术方案中,如图4-7所示,在步骤S3中,通过设置对齐装置使两个所述组合结构10对齐,对齐装置包括:In another technical solution, as shown in Figures 4-7, in step S3, the two combined structures 10 are aligned by setting an alignment device, and the alignment device includes:
第一限位环11,其内径与所述HDPE管1的外径一致,第一限位环11上开设有沿轴向贯通的第一限位孔12,第一限位孔12在所述第一限位环11上沿圆周对称设置有多个,第一限位孔12在靠近圆心的一侧为呈圆形的第一孔部13、在远离圆心的一侧延伸为第二孔部14,第二孔部14在第一限位环11的周向上的尺寸小于第一孔部13的直径,第二孔部14在径向上的长度与第一孔部13距离第一限位环11的内侧壁的长度一致;The inner diameter of the first limiting
第二限位环15,其内径与所述HDPE管1的外径一致且为两个相同的半圆环拼装而成,半圆环包括限位部16和紧固部17,限位部16上对应所有第一限位孔12的位置分别开设有一个第二限位孔18,第二限位孔18为圆形结构且与第一孔部13的尺寸一致;The second limiting
插销19,其包括圆杆20,圆杆20的直径与第一孔部13的直径一致,圆杆20的一端沿径向向外设置有第一卡位部21,第一卡位部21的形状和尺寸均与第二孔部14一致,圆杆20的外侧中部沿轴向间隔设置有第二卡位部22,在圆杆20的径向上第二卡位部22与第一卡位部21位于相对的两端,第一卡位部21与最近的一个第二卡位部22之间的距离大于第一限位环11的厚度,在圆杆20的径向上,第二卡位部22的最远端与轴心的距离等于所述连接管4的外径,每相对的一个第一限位孔12和第二限位孔18之间共穿一个插销19且第二卡位部22的最远端用于与所述连接管4的外侧壁抵触;The
使用对齐装置时,将待连接的一个所述组合结构10穿入第一限位环11,另一个所述组合结构10嵌入至第二限位环15的一个半圆环内,两个所述组合结构10的待连接端面抵触,然后对应已安装的半圆环上的第二限位孔18及相对的第一限位环11上的第一限位孔12内共同穿入一根插销19以调整两个组合结构10的同轴度,穿入插销19时,以第二卡位部22优先依次进入第一限位孔12的方向穿入,直至圆杆20进入第二限位环15的第二限位孔18内,然后旋转并继续沿轴向前移插销19,使第一卡位部21进入第一限位环11的第二孔部14,之后再安装另一个半圆环,在另一半的半圆环上的第二限位孔18插入一个插销19,以相同的方式安装,顶推插销19进入对应的第一限位环11上的第一限位孔12内,然后继续沿轴向前移插销19并旋转直至进入一个第二限位孔18内且第一卡位部21进入对应的第二孔部14内,最后通过两个半圆环之间的紧固部17紧密连接;When using the alignment device, insert one of the combined structures 10 to be connected into the first limiting
在焊接两个所述连接管4时,交叉抽出对应位置的插销19,形成焊接空间。When welding the two connecting
根据需要,可在每组相对的一个第一限位孔12和一个第二限位孔18内共穿一个插销19,利用插销19调整好两个HDPE管1的同轴共线度便于HDPE管1的连接牢固性,提高使用寿命,第一卡位部21和第二卡位部22相对于圆杆20的径向伸出的长度相同,这样可在第二卡位部22先通过第二孔部14,之后第二卡位部22来到第一限位环11和第二限位环15之间后,再旋转圆杆20,使第一卡位部21位于第二孔部14的所在方位再进入第二孔部14,这样第二卡位部22也正好旋转至与HDPE管1的径向一致,顶住并对连接管4实现限位的作用,而圆杆20整体则通过第二孔部14对第一卡位部21的限位作用防止转动,之后根据焊接需求,抽出需要焊接处的插销19,避免妨碍焊接工具的运行,焊接完成后,抽出所有插销19,拆除第二限位环15,第一限位环11也可做成可拆卸的两半结构或从对应的HDPE管1上划出,则对应的第一限位环11内壁可做的较为光滑,便于在HDPE管1上滑动,紧固部17在第二限位环15上的位置相对第二限位孔18的位置对称设置,避免影响第二限位孔18的位置设置。According to needs, a
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
Claims (10)
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