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CN115234641A - Speed reducer assembly and drive axle assembly - Google Patents

Speed reducer assembly and drive axle assembly Download PDF

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Publication number
CN115234641A
CN115234641A CN202210957243.9A CN202210957243A CN115234641A CN 115234641 A CN115234641 A CN 115234641A CN 202210957243 A CN202210957243 A CN 202210957243A CN 115234641 A CN115234641 A CN 115234641A
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China
Prior art keywords
gear
motor
sun gear
sleeve
reducer assembly
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Chinese (zh)
Inventor
冯涛
姚临喆
王亮
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FAW Jiefang Automotive Co Ltd
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FAW Jiefang Automotive Co Ltd
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Priority to CN202210957243.9A priority Critical patent/CN115234641A/en
Publication of CN115234641A publication Critical patent/CN115234641A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • F16H57/082Planet carriers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Retarders (AREA)

Abstract

本发明涉及一种减速器总成及驱动桥总成,减速器总成包括行星轮系、太阳轮、行星架、第一电机、固定齿套和滑动齿套;滑动齿套可沿其轴向往复移动以在第一档位和第二档位之间切换,以使行星轮系对应的处于直接挡和减速档。上述减速器总成,通过沿滑动齿套的轴向移动滑动齿套,使滑动齿套在第一档位和第三档位之间切换,进而使行星轮系对应的处于直接挡和减速档,当车辆重载时切换至减速挡,以提升扭矩能力,当车辆轻载或空载时切换至直接挡,减少能源消耗。

Figure 202210957243

The invention relates to a reducer assembly and a drive axle assembly. The reducer assembly includes a planetary gear train, a sun gear, a planet carrier, a first motor, a fixed gear sleeve and a sliding gear sleeve; the sliding gear sleeve can be along its axial direction. Reciprocating to switch between the first gear and the second gear, so that the planetary gear train is in the direct gear and the reduction gear correspondingly. The above-mentioned reducer assembly, by moving the sliding gear sleeve along the axial direction of the sliding gear sleeve, makes the sliding gear sleeve switch between the first gear and the third gear, so that the planetary gear train is corresponding to the direct gear and the reduction gear. , when the vehicle is heavily loaded, switch to the deceleration gear to increase the torque capacity, and switch to the direct gear when the vehicle is lightly loaded or unloaded to reduce energy consumption.

Figure 202210957243

Description

减速器总成及驱动桥总成Reducer assembly and drive axle assembly

技术领域technical field

本发明涉及汽车车桥技术领域,特别是涉及一种减速器总成及驱动桥总成。The invention relates to the technical field of vehicle axles, in particular to a reducer assembly and a drive axle assembly.

背景技术Background technique

行星轮系减速器是一种利用齿轮的速度转换器,将马达的回转数减速到所要的回转数,并得到较大转矩的动力传达机构,行星轮系减速器被广泛应用于车辆的驱动桥上。The planetary gear reducer is a speed converter that uses gears to reduce the number of revolutions of the motor to the required number of revolutions and obtain a power transmission mechanism with a large torque. The planetary gear reducer is widely used in the drive of vehicles. on the bridge.

但这种驱动桥由于没有设置减速档和直接挡的切换机构而导致车辆的耗能较高,不能满足车辆对高效、低耗能的需求。However, since this kind of drive axle does not have a switching mechanism for the reduction gear and the direct gear, the energy consumption of the vehicle is relatively high, and the vehicle's demand for high efficiency and low energy consumption cannot be satisfied.

发明内容SUMMARY OF THE INVENTION

基于此,有必要针对目前采用行星轮系减速器的驱动桥由于没有设置减速档和直接挡的切换机构而导致车辆的耗能较高的问题,提供一种减速器总成及驱动桥总成,减速器总成设置有减速档和直接挡的切换机构,从而降低耗能,节约燃油。Based on this, it is necessary to provide a reducer assembly and a drive axle assembly in order to solve the problem of high energy consumption of the vehicle due to the lack of a switching mechanism for the reduction gear and the direct gear in the drive axle currently using the planetary gear reducer. , The reducer assembly is provided with a switching mechanism for the reduction gear and the direct gear, thereby reducing energy consumption and saving fuel.

根据本申请的一个方面,本申请实施例提供一种减速器总成,包括行星轮系,所述减速器总成还包括:According to an aspect of the present application, an embodiment of the present application provides a reducer assembly, including a planetary gear train, and the reducer assembly further includes:

太阳轮;Sun gear;

行星架,套设于所述太阳轮;a planet carrier, sleeved on the sun gear;

第一电机,设于所述太阳轮沿其轴向的一端;a first motor, located at one end of the sun gear along its axial direction;

固定齿套,套设于所述太阳轮且位于所述行星架和所述第一电机之间;a fixed gear sleeve, sleeved on the sun gear and located between the planet carrier and the first motor;

滑动齿套,套设于所述行星架,所述滑动齿套可沿其轴向往复移动;A sliding gear sleeve is sleeved on the planet carrier, and the sliding gear sleeve can reciprocate along its axial direction;

所述滑动齿套沿其轴向的相对两端分别设有内花键,所述滑动齿套具有第一档位和第二档位;The opposite ends of the sliding gear sleeve along its axial direction are respectively provided with internal splines, and the sliding gear sleeve has a first gear position and a second gear position;

当所述滑动齿套处于第一档位时,两个所述内花键分别与所述行星架和所述固定齿套通过花键啮合,以使所述行星轮系处于直接挡;当所述滑动齿套处于第二档位时,两个所述内花键分别与所述行星架和所述电机通过花键啮合,以使所述行星轮系处于减速挡。When the sliding gear sleeve is in the first gear position, the two inner splines are respectively engaged with the planet carrier and the fixed gear sleeve through splines, so that the planetary gear train is in direct gear; When the sliding gear sleeve is in the second gear position, the two inner splines are respectively engaged with the planet carrier and the motor through splines, so that the planetary gear train is in a reduction gear.

在其中一个实施例中,所述减速器总成还包括拨叉;In one of the embodiments, the speed reducer assembly further includes a shift fork;

所述滑动齿套的外圆周面开设有环形安装槽;所述拨叉安装于所述环形安装槽,用于拨动所述滑动齿套,以使所述滑动齿套沿其轴向往复移动。The outer circumferential surface of the sliding gear sleeve is provided with an annular installation groove; the shifting fork is installed in the annular installation groove, and is used to toggle the sliding tooth sleeve to make the sliding tooth sleeve move back and forth along its axial direction .

在其中一个实施例中,所述第一电机包括安装于所述太阳轮一侧的第一电机转子,以及套设于所述第一电机转子外的第一电机定子;In one embodiment, the first motor includes a first motor rotor mounted on one side of the sun gear, and a first motor stator sleeved outside the first motor rotor;

所述第一电机转子绕所述太阳轮的轴线与所述第一电机定子转动连接,且所述第一电机转子与所述太阳轮通过花键啮合;The first motor rotor is rotatably connected to the first motor stator around the axis of the sun gear, and the first motor rotor is engaged with the sun gear through splines;

当所述滑动齿套处于第二档位时,所述第一电机定子的外周侧与其中一个所述内花键通过花键连接。When the sliding gear sleeve is in the second gear position, the outer peripheral side of the first motor stator is connected with one of the inner splines through a spline.

在其中一个实施例中,所述第一电机定子内设有沿所述太阳轮的轴向依次设置的第一腔和第二腔,所述第一腔用于容纳所述第一电机转子,所述第二腔与所述第一腔靠近所述太阳轮的一侧连通;In one of the embodiments, the first motor stator is provided with a first cavity and a second cavity arranged in sequence along the axial direction of the sun gear, and the first cavity is used for accommodating the first motor rotor, the second cavity communicates with the first cavity close to the side of the sun gear;

所述减速器总成还包括设于所述第二腔内的第一轴承;The reducer assembly further includes a first bearing disposed in the second cavity;

所述太阳轮的一端穿设于所述第一轴承并伸入于所述第一腔内,以与所述第一电机转子连接,所述太阳轮借助所述第一轴承与所述第一电机定子转动连接。One end of the sun gear passes through the first bearing and extends into the first cavity to be connected with the first motor rotor, and the sun gear is connected to the first motor by means of the first bearing. The motor stator is connected in rotation.

在其中一个实施例中,所述减速器总成还包括两组第一滚针轴承;In one of the embodiments, the reducer assembly further includes two sets of first needle roller bearings;

所述固定齿套沿其轴向的相对两端的外圆周面分别开设有安装台阶;两组第一滚针轴承分别安装于两个安装台阶上,所述固定齿套借助两个所述第一滚针轴承绕所述太阳轮的轴线与所述第一电机定子和所述行星架转动连接。The outer circumferential surfaces of the opposite ends of the fixed gear sleeve along its axial direction are respectively provided with installation steps; A needle bearing is rotatably connected with the first motor stator and the planet carrier around the axis of the sun gear.

在其中一个实施例中,所述减速器总成还包括第二电机;In one of the embodiments, the reducer assembly further includes a second motor;

所述第二电机包括安装于所述太阳轮远离所述第一电机一侧的第二电机转子,以及套设于所述第二电机转子外的第二电机定子;The second motor includes a second motor rotor mounted on a side of the sun gear away from the first motor, and a second motor stator sleeved outside the second motor rotor;

所述第二电机转子绕所述太阳轮的轴线与所述第二电机定子转动连接,且所述第二电机转子和所述太阳轮通过花键啮合;The second motor rotor is rotatably connected to the second motor stator around the axis of the sun gear, and the second motor rotor and the sun gear are engaged by splines;

所述第一电机和所述第二电机均用于为所述减速器总成提供驱动力。Both the first motor and the second motor are used to provide driving force for the reducer assembly.

在其中一个实施例中,所述第二电机定子内设有沿所述太阳轮的轴向依次设置的第三腔和第四腔1712,所述第三腔用于容纳所述第二电机转子,所述第四腔1712与所述第三腔靠近所述太阳轮的一侧连通;In one embodiment, the second motor stator is provided with a third cavity and a fourth cavity 1712 arranged in sequence along the axial direction of the sun gear, and the third cavity is used for accommodating the second motor rotor , the fourth cavity 1712 communicates with the side of the third cavity close to the sun gear;

所述减速器总成还包括设于所述第四腔1712内的第二轴承;The reducer assembly further includes a second bearing disposed in the fourth cavity 1712;

所述太阳轮远离所述第一电机的一端穿设于所述第二轴承并伸入所述第三腔内,以与所述第二电机转子连接,所述太阳轮借助所述第二轴承与所述第二电机定子转动连接。The end of the sun gear away from the first motor is passed through the second bearing and protrudes into the third cavity to be connected with the rotor of the second motor, and the sun gear is connected with the second bearing by means of the second bearing It is rotatably connected with the stator of the second motor.

在其中一个实施例中,所述减速器总成还包括第二滚针轴承;In one of the embodiments, the reducer assembly further includes a second needle bearing;

所述第二滚针轴承设于所述行星架和所述第二电机定子之间,所述行星架借助所述第二滚针轴承绕所述太阳轮的轴线与所述第二电机定子转动连接。The second needle bearing is arranged between the planet carrier and the second motor stator, and the planet carrier rotates around the axis of the sun gear and the second motor stator by means of the second needle bearing connect.

在其中一个实施例中,所述减速器总成还包括第三轴承;In one of the embodiments, the reducer assembly further includes a third bearing;

所述第三轴承套设于所述太阳轮;the third bearing is sleeved on the sun gear;

所述行星架借助所述第三轴承设于所述太阳轮上并绕所述太阳轮的轴线与所述太阳轮转动连接。The planet carrier is arranged on the sun gear by means of the third bearing and is rotatably connected with the sun gear around the axis of the sun gear.

根据本申请的另一个方面,本申请实施例还提供了一种驱动桥总成,所述驱动桥总成包括上述所述的减速器总成。According to another aspect of the present application, an embodiment of the present application further provides a drive axle assembly, wherein the drive axle assembly includes the above-mentioned reducer assembly.

上述减速器总成,通过沿滑动齿套的轴向移动滑动齿套,使滑动齿套在第一档位和第三档位之间切换,进而使行星轮系对应的处于直接挡和减速档。如此,当车辆满载或重载时通过移动滑动齿套而使行星轮系切换至减速挡,以提升扭矩能力,当车辆轻载或空载时通过移动滑动齿套而使行星轮系切换至直接挡,以减少能源消耗。The above reducer assembly, by moving the sliding gear sleeve along the axial direction of the sliding gear sleeve, makes the sliding gear sleeve switch between the first gear and the third gear, so that the planetary gear train is corresponding to the direct gear and the reduction gear. . In this way, when the vehicle is fully loaded or heavily loaded, the planetary gear train is switched to the reduction gear by moving the sliding gear sleeve to increase the torque capacity, and when the vehicle is lightly or idly loaded, the planetary gear train is switched to the direct to reduce energy consumption.

附图说明Description of drawings

图1为本发明一实施例中减速器总成100的装配剖视示意图;FIG. 1 is a schematic cross-sectional view of the assembly of a reducer assembly 100 according to an embodiment of the present invention;

图2为本发明一实施例中滑动齿套处于第一档位的局部剖视示意图;2 is a schematic partial cross-sectional view of the sliding gear sleeve in the first gear position according to an embodiment of the present invention;

图3为本发明一实施例中滑动齿套处于第二档位的局部剖视示意图;3 is a partial cross-sectional schematic view of the sliding gear sleeve in the second gear position according to an embodiment of the present invention;

图4为本发明一实施例中滑动齿套处于第三档位的局部剖视示意图;4 is a schematic partial cross-sectional view of the sliding gear sleeve in the third gear position according to an embodiment of the present invention;

图5为本发明一实施例中驱动桥总成的装配剖视示意图。5 is a schematic cross-sectional view of the assembly of a drive axle assembly in an embodiment of the present invention.

附图标号说明:Description of reference numbers:

10、驱动桥总成;100、减速器总成;110、行星轮系;104、第三圆锥齿轮;105、第二螺母;106、第五轴承;107、第二挡圈;108、圆柱齿轮;109、第一圆锥齿轮;111、隔圈;112、行星轮;113、第三滚针轴承;114、齿圈;115、行星齿轮;116、行星齿轮轴;117、行星轮垫片;118、行星轮轴;119、第二圆锥齿轮;120、太阳轮;121、太阳轮花键轴;122、太阳轮轴径;123、太阳轮圆柱齿;130、行星架;131、行星架花键轴;140、第一电机;141、第一电机定子;1411、第一腔;1412、电机定子花键轴;1413、第二腔;142、第一电机转子;150、固定齿套;151、固定齿套花键轴;160、滑动齿套;161、内花键;162、环形安装槽;170、第二电机;171、第二电机定子;1711、第三腔;1712、第四腔;172、第二电机转子;181、第三轴承;182、第一螺母;183、第一挡圈;184、第一轴承;185、第一滚针轴承;186、第一垫片;187、拨叉;188、第二轴承;189、第二垫片;191、第二滚针轴承;192、第三垫片;11、从动锥齿轮总成;12、主动锥齿轮总成;13、传动轴;14、第一差速器总成;15、第二差速器总成。10, drive axle assembly; 100, reducer assembly; 110, planetary gear train; 104, third bevel gear; 105, second nut; 106, fifth bearing; 107, second retaining ring; 108, cylindrical gear ; 109, the first bevel gear; 111, the spacer; 112, the planetary gear; 113, the third needle bearing; 114, the ring gear; 115, the planetary gear; 116, the planetary gear shaft; , planetary gear shaft; 119, second bevel gear; 120, sun gear; 121, sun gear spline shaft; 122, sun gear shaft diameter; 123, sun gear cylindrical teeth; 130, planet carrier; 131, planet carrier spline shaft; 140, the first motor; 141, the first motor stator; 1411, the first cavity; 1412, the motor stator spline shaft; 1413, the second cavity; 142, the first motor rotor; 150, the fixed gear sleeve; 151, the fixed gear Sleeve spline shaft; 160, sliding gear sleeve; 161, internal spline; 162, annular mounting groove; 170, second motor; 171, second motor stator; 1711, third cavity; 1712, fourth cavity; 172, The second motor rotor; 181, the third bearing; 182, the first nut; 183, the first retaining ring; 184, the first bearing; 185, the first needle bearing; 186, the first washer; 187, the shift fork; 188, the second bearing; 189, the second gasket; 191, the second needle bearing; 192, the third gasket; 11, the driven bevel gear assembly; 12, the driving bevel gear assembly; 13, the transmission shaft; 14. The first differential assembly; 15. The second differential assembly.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.

图1示出了本发明一实施例中减速器总成100的装配剖视示意图。FIG. 1 shows a schematic cross-sectional view of the assembly of a reducer assembly 100 according to an embodiment of the present invention.

参阅图1,本申请提供了一种减速器总成100,包括行星轮系110、太阳轮120、行星架130、第一电机140、固定齿套150和滑动齿套160。滑动齿套160能够沿其轴向移动,并具有第一档位和第二档位,当滑动齿套160处于第一档位时,行星轮系110处于直接挡(直接挡即为等速挡);当滑动齿套160处于第二档位时,行星轮系110处于减速挡。Referring to FIG. 1 , the present application provides a reducer assembly 100 including a planetary gear train 110 , a sun gear 120 , a planet carrier 130 , a first motor 140 , a fixed gear sleeve 150 and a sliding gear sleeve 160 . The sliding gear sleeve 160 can move along its axial direction and has a first gear and a second gear. When the sliding gear sleeve 160 is in the first gear, the planetary gear train 110 is in a direct gear (the direct gear is a constant speed gear). ); when the sliding gear sleeve 160 is in the second gear, the planetary gear train 110 is in a reduction gear.

如此,通过移动滑动齿套160,能够使行星轮系110在直接挡和减速挡之间进行切换,当车辆重载时通过移动滑动齿套160而使行星轮系切换至减速挡,以提升扭矩能力,当车辆轻载或空载时通过移动滑动齿套160而使行星轮系切换至直接挡,减少能源消耗。In this way, by moving the sliding gear sleeve 160 , the planetary gear train 110 can be switched between the direct gear and the reduction gear. When the vehicle is heavily loaded, the planetary gear train can be switched to the reduction gear by moving the sliding gear sleeve 160 to increase the torque. When the vehicle is lightly loaded or unloaded, the planetary gear train is switched to the direct gear by moving the sliding gear sleeve 160, thereby reducing energy consumption.

参阅图1,太阳轮120沿其轴向纵长延伸,太阳轮120自靠近第一电机140的一端至远离第一电机140的一端依次设有太阳轮花键轴121、太阳轮轴径122、太阳轮圆柱齿123、太阳轮轴径122和太阳轮花键轴121。其中,太阳轮圆柱齿123环设于太阳轮120的外圆周面,并与行星轮系110配合,并且太阳轮圆柱齿123所在的轴的直径大于太阳轮轴径122的直径。Referring to FIG. 1 , the sun gear 120 extends longitudinally along its axial direction. The sun gear 120 is sequentially provided with a sun gear spline shaft 121 , a sun gear shaft diameter 122 , and a sun gear spline shaft 121 from the end close to the first motor 140 to the end away from the first motor 140 . Gear cylindrical teeth 123 , sun gear shaft diameter 122 and sun gear spline shaft 121 . The sun gear cylindrical teeth 123 are arranged on the outer circumferential surface of the sun gear 120 and cooperate with the planetary gear train 110 , and the diameter of the shaft where the sun gear cylindrical teeth 123 are located is larger than the diameter of the sun gear shaft diameter 122 .

行星架130呈回转体结构,并套设于太阳轮120,行星架130朝向第一电机140的一端且远离太阳轮20的外圆周面设有行星架花键轴131。The planet carrier 130 has a revolving body structure and is sleeved on the sun gear 120 . The planet carrier 130 is provided with a planet carrier spline shaft 131 on the outer circumferential surface of the planet carrier 130 facing the first motor 140 and away from the sun gear 20 .

在一种实施例中,减速器总成100包括两个行星架130,两个行星架130间隔设于太阳轮120,且沿太阳轮120的轴向位于太阳轮圆柱齿123的相对两侧。具体地,减速器总成100还包括两个第三轴承181,两个第三轴承181分别安装于太阳轮120的两个太阳轮轴径122上,且抵接于太阳轮圆柱齿123所在轴沿其轴向的相对两侧,两个行星架130借助两个第三轴承181设于太阳轮120上。In one embodiment, the reducer assembly 100 includes two planet carriers 130 , the two planet carriers 130 are spaced apart from the sun gear 120 and located on opposite sides of the sun gear cylindrical teeth 123 along the axial direction of the sun gear 120 . Specifically, the reducer assembly 100 further includes two third bearings 181 . The two third bearings 181 are respectively mounted on the two sun gear shaft diameters 122 of the sun gear 120 and abut against the shaft edges where the cylindrical teeth 123 of the sun gear are located. On the opposite sides in the axial direction, the two planet carriers 130 are arranged on the sun gear 120 by means of the two third bearings 181 .

如此,通过两个第三轴承181将两个行星架130安装于太阳轮120上,能够使行星架130和太阳轮120相对转动以进行动力的传输,并能够限制行星架120沿其轴向移动。In this way, by installing the two planetary carriers 130 on the sun gear 120 through the two third bearings 181 , the planetary carriers 130 and the sun gear 120 can be rotated relative to each other for power transmission, and the planetary carrier 120 can be restricted from moving in its axial direction. .

在一些实施例中,减速器总成100还包括两个第一螺母182和两个第一挡圈183,两个第一螺母182间隔设于太阳轮轴径122且位于两个第三轴承181沿其轴向背离彼此的一侧。行星架130朝向太阳轮120一侧沿行星架130自身的圆周方向开设有环形凹槽,两个第一挡圈183分别设于两个行星架130开设的环形凹槽内。In some embodiments, the reducer assembly 100 further includes two first nuts 182 and two first retaining rings 183 . The two first nuts 182 are spaced apart from the sun gear shaft diameter 122 and located along the two third bearings 181 . The sides thereof axially face away from each other. An annular groove is formed on the side of the planet carrier 130 facing the sun gear 120 along the circumferential direction of the planet carrier 130 .

如此,通过设置第一螺母182和第一挡圈183,能够限制第三轴承181沿其轴向移动,进而有利于限制行星架130沿其轴向的移动,避免在滑动齿套160移动的过程中,导致行星架130也发生移动。In this way, by arranging the first nut 182 and the first retaining ring 183, the third bearing 181 can be restricted from moving in its axial direction, which is beneficial to restricting the axial movement of the planet carrier 130 and avoids the process of moving the sliding gear sleeve 160. , causing the planet carrier 130 to also move.

第一电机140整体呈回转体结构,设于太阳轮120沿其轴向的一端,第一电机140包括第一电机定子141和第一电机转子142。第一电机定子141设于靠近固定齿套150的太阳轮花键轴121上,且第一电机定子141内设有沿太阳轮120的轴向依次设置的第一腔1411和第二腔1413,第二腔1413与第一腔1411靠近太阳轮120的一侧连通,第一电机定子141朝向行星架130的一端的外圆周面设有电机定子花键轴1412。第一电机转子142安装于靠近固定齿套150的太阳轮花键轴121上,且收容于第一电机定子141开设的第一腔1411内。The first motor 140 has a rotary body structure as a whole, and is disposed at one end of the sun gear 120 along its axial direction. The first motor 140 includes a first motor stator 141 and a first motor rotor 142 . The first motor stator 141 is disposed on the sun gear spline shaft 121 close to the fixed gear sleeve 150 , and the first motor stator 141 is provided with a first cavity 1411 and a second cavity 1413 arranged in sequence along the axial direction of the sun gear 120 , The second cavity 1413 communicates with the side of the first cavity 1411 close to the sun gear 120 , and the outer circumferential surface of one end of the first motor stator 141 facing the planet carrier 130 is provided with a motor stator spline shaft 1412 . The first motor rotor 142 is mounted on the sun gear spline shaft 121 close to the fixed gear sleeve 150 , and is accommodated in the first cavity 1411 opened by the first motor stator 141 .

如此,第一电机140通过第一电机转子142连接于太阳轮花键轴121,从而为太阳轮120提供驱动力。In this way, the first motor 140 is connected to the sun gear spline shaft 121 through the first motor rotor 142 , so as to provide driving force for the sun gear 120 .

在一些实施例中,减速器总成100还包括设于第二腔1413内的第一轴承184。第一轴承184安装于靠近固定齿套150的太阳轮花键轴121上,太阳轮120的一端穿设于第一轴承184并伸入于第一腔1411内,以与第一电机转子142连接,太阳轮120借助第一轴承184与第一电机定子141转动连接,即第一电机定子141朝向固定齿套150的一端通过第一轴承184设于靠近固定齿套150的太阳轮花键轴121上。In some embodiments, the reducer assembly 100 further includes a first bearing 184 disposed within the second cavity 1413 . The first bearing 184 is installed on the sun gear spline shaft 121 close to the fixed gear sleeve 150 , and one end of the sun gear 120 passes through the first bearing 184 and extends into the first cavity 1411 to connect with the first motor rotor 142 , the sun gear 120 is rotatably connected with the first motor stator 141 by means of the first bearing 184 , that is, the end of the first motor stator 141 facing the fixed gear sleeve 150 is set on the sun gear spline shaft 121 close to the fixed gear sleeve 150 through the first bearing 184 superior.

如此,通过第一轴承184将第一电机定子141安装于太阳轮120上,能够使第一电机定子141和太阳轮120相对转动以进行动力的传输,并能够限制第一电机定子141沿其轴向移动。In this way, by installing the first motor stator 141 on the sun gear 120 through the first bearing 184, the first motor stator 141 and the sun gear 120 can be rotated relative to each other for power transmission, and the first motor stator 141 can be restricted along its axis to move.

固定齿套150整体呈回转体结构,套设于太阳轮120且位于行星架130和第一电机140之间,固定齿套150远离太阳轮20的外圆周面设有固定齿套花键轴151,且固定齿套150沿其轴向的相对两端的外外圆面分别开设有安装台阶。The fixed gear sleeve 150 has a rotary structure as a whole, and is sleeved on the sun gear 120 and located between the planet carrier 130 and the first motor 140 . The outer circumferential surface of the fixed gear sleeve 150 away from the sun gear 20 is provided with a fixed gear sleeve spline shaft 151 , and the outer outer surfaces of the opposite ends of the fixed gear sleeve 150 along the axial direction thereof are respectively provided with installation steps.

在一些实施例中,减速器总成100还包括两组第一滚针轴承185和两个第一垫片186,两组第一滚针轴承185分别安装于固定齿套150开设的两个安装台阶上,第一垫片186呈侧放的“T”字型,两个第一垫片186分别安装于两个安装台阶上且位于两组第一滚针轴承185背离彼此的一侧。从图1可以看出,第一电机定子141、两组第一滚针轴承185、两个第一垫片186、固定齿套150和靠近第一电机140的行星架130两两相互抵接。In some embodiments, the reducer assembly 100 further includes two sets of first needle roller bearings 185 and two first washers 186 , and the two sets of first needle roller bearings 185 are respectively installed on the two installations opened by the fixed gear sleeve 150 . On the steps, the first spacers 186 are in a "T" shape, and the two first spacers 186 are respectively mounted on the two mounting steps and located on the sides of the two sets of first needle roller bearings 185 away from each other. As can be seen from FIG. 1 , the first motor stator 141 , the two sets of first needle bearings 185 , the two first washers 186 , the fixed gear sleeve 150 and the planetary carrier 130 near the first motor 140 abut against each other.

如此,通过设置第一滚针轴承185和第一垫片186,能够限制固定齿套150沿其轴向移动,同时也能够进一步地限制第一电机定子141和靠近第一电机140的行星架130沿行星架130的轴向移动,并且设置两组第一滚针轴承185能够使固定齿套150与第一电机定子141和靠近第一电机140的行星架130相对转动,从而进行动力的传输。In this way, by arranging the first needle bearing 185 and the first washer 186 , the fixed gear sleeve 150 can be restricted from moving in its axial direction, and at the same time, the first motor stator 141 and the planet carrier 130 close to the first motor 140 can be further restricted. Moving along the axial direction of the planetary carrier 130 and disposing the two sets of first needle bearings 185 can make the fixed gear sleeve 150 rotate relative to the first motor stator 141 and the planetary carrier 130 close to the first motor 140 , so as to transmit power.

滑动齿套160呈回转体结构,套设于行星架130,滑动齿套160可沿其轴向往复移动,滑动齿套160朝向行星架130的一侧沿滑动齿套160轴向的相对两端分别设有内花键161,滑动齿套160在移动过程中具有第一档位和第二档位。The sliding gear sleeve 160 has a revolving body structure and is sleeved on the planet carrier 130 . The sliding gear sleeve 160 can reciprocate along its axial direction. Internal splines 161 are respectively provided, and the sliding gear sleeve 160 has a first gear position and a second gear position during the moving process.

图2示出了本发明一实施例中滑动齿套处于第一档位的局部剖视示意图,图3示出了本发明一实施例中滑动齿套处于第二档位的局部剖视示意图,图4示出了本发明一实施例中滑动齿套处于第三档位的局部剖视示意图。Fig. 2 shows a partial cross-sectional schematic diagram of the sliding gear sleeve in the first gear position according to an embodiment of the present invention, and Fig. 3 shows a partial cross-sectional schematic diagram of the sliding gear sleeve in the second gear position according to an embodiment of the present invention, FIG. 4 shows a partial cross-sectional schematic diagram of the sliding gear sleeve in the third gear position according to an embodiment of the present invention.

参阅图2,当滑动齿套160处于第一档位时,滑动齿套160移动至两个内花键161分别与固定齿套花键轴151和行星架花键轴131啮合,以使行星轮系110处于直接挡。Referring to FIG. 2 , when the sliding gear sleeve 160 is in the first gear position, the sliding gear sleeve 160 moves to the two inner splines 161 to engage with the fixed gear sleeve spline shaft 151 and the planet carrier spline shaft 131 respectively, so that the planetary gear System 110 is in direct gear.

参阅图3,当滑动齿套160处于第二档位时,滑动齿套160移动至两个内花键161分别与行星架花键轴131和电机定子花键轴1412啮合,以使行星轮系110处于减速挡。Referring to FIG. 3 , when the sliding gear sleeve 160 is in the second gear position, the sliding gear sleeve 160 moves to the two inner splines 161 to engage with the planet carrier spline shaft 131 and the motor stator spline shaft 1412 respectively, so that the planetary gear train 110 is in downshift.

在一些实施例中,滑动齿套160还具有第三档位,当滑动齿套160处于第三档位时,行星轮系110处于空挡。参阅图4,当滑动齿套160处于第三档位时,滑动齿套160移动至靠近行星架130一侧的内花键161和行星架花键轴131啮合,另一内花键161悬空,以使行星轮系110处于空挡。In some embodiments, the sliding sleeve 160 also has a third gear, and when the sliding sleeve 160 is in the third gear, the planetary gear train 110 is in neutral. Referring to FIG. 4 , when the sliding gear sleeve 160 is in the third gear position, the sliding gear sleeve 160 moves to the inner spline 161 on the side close to the planet carrier 130 and engages with the planet carrier spline shaft 131 , and the other inner spline 161 is suspended, so that the planetary gear train 110 is in neutral.

参阅图1,在一些实施例中,减速器总成100还包括拨叉187。滑动齿套160的外圆周面开设有环形安装槽162,拨叉187安装于环形安装槽162,用于拨动滑动齿套160,以使滑动齿套160沿其轴向往复移动。Referring to FIG. 1 , in some embodiments, the retarder assembly 100 further includes a shift fork 187 . An annular mounting groove 162 is defined on the outer circumferential surface of the sliding gear sleeve 160 , and the shifting fork 187 is installed in the annular mounting groove 162 to toggle the sliding gear sleeve 160 to reciprocate the sliding gear sleeve 160 along its axial direction.

参阅图1,在一些实施例中,减速器总成100还包括第二电机170,用于为减速器总成100提供驱动力。第二电机170呈回转体结构,包括第二电机定子171和第二电机转子172,第二电机定子171设于远离第一电机140的太阳轮花键轴121上,第二电机定子171内设有沿太阳轮120的轴向依次设置的第三腔1711和第四腔1712,第四腔1712与第三腔1711靠近太阳轮120的一侧连通,第二电机转子172安装于远离第一电机140的太阳轮花键轴121并位于第三腔1711内。Referring to FIG. 1 , in some embodiments, the reducer assembly 100 further includes a second motor 170 for providing driving force for the reducer assembly 100 . The second motor 170 has a rotary body structure and includes a second motor stator 171 and a second motor rotor 172 . The second motor stator 171 is disposed on the sun gear spline shaft 121 away from the first motor 140 , and the second motor stator 171 is internally provided There are a third cavity 1711 and a fourth cavity 1712 arranged in sequence along the axial direction of the sun gear 120. The fourth cavity 1712 communicates with the side of the third cavity 1711 close to the sun gear 120, and the second motor rotor 172 is installed away from the first motor. 140 of the sun gear spline shaft 121 and located in the third cavity 1711.

在一些实施例中,减速器总成还包括第二轴承188、第二垫片189、第二滚针轴承191和第三垫片192。第二轴承188安装于靠近第二电机170的太阳轮轴径122上并设于第四腔1712内,太阳轮120远离第一电机140的一端穿设于第二轴承188并伸入第三腔1711内,以与第二电机转子172连接,太阳轮120借助第二轴承188与第二电机定子171转动连接,即第二电机定子171通过第二轴承188设于靠近第二电机170的太阳轮轴径122上。In some embodiments, the reducer assembly further includes a second bearing 188 , a second spacer 189 , a second needle bearing 191 and a third spacer 192 . The second bearing 188 is installed on the shaft diameter 122 of the sun gear close to the second motor 170 and is arranged in the fourth cavity 1712 . The end of the sun gear 120 away from the first motor 140 is penetrated through the second bearing 188 and extends into the third cavity 1711 In order to connect with the second motor rotor 172 , the sun gear 120 is rotatably connected with the second motor stator 171 by means of the second bearing 188 , that is, the second motor stator 171 is set through the second bearing 188 near the sun gear shaft diameter of the second motor 170 . 122 on.

第二垫片189、第二滚针轴承191和第三垫片192沿太阳轮120的轴向依次设于太阳轮120且彼此相互抵接,以限制第二电机定子171和靠近第二电机170的行星架130沿行星架130的轴向移动,并且通过设置第二轴承188和滚针轴承130,能够使第二电机定子171与太阳轮120和行星架130靠近第二电机170的相对转动。至于第二垫片189和第三垫片192的具体结构以及一些为了结构装配而开设的孔可以参见图1,在此不赘述。The second washer 189 , the second needle bearing 191 and the third washer 192 are sequentially disposed on the sun gear 120 along the axial direction of the sun gear 120 and abut each other to restrict the second motor stator 171 from approaching the second motor 170 The planet carrier 130 moves along the axial direction of the planet carrier 130 , and by arranging the second bearing 188 and the needle bearing 130 , the relative rotation of the second motor stator 171 , the sun gear 120 and the planet carrier 130 can be close to the second motor 170 . As for the specific structures of the second gasket 189 and the third gasket 192 and some holes opened for structural assembly, reference may be made to FIG. 1 , which will not be repeated here.

参阅图1,行星轮系110包括第二螺母105、第五轴承106、第二挡圈107、圆柱齿轮108、第一圆锥齿轮109、隔圈111、行星轮112、第三滚针轴承113、齿圈114、行星齿轮115、行星齿轮轴116、行星轮垫片117、行星轮轴118、第二圆锥齿轮119和第三圆锥齿轮104。1, the planetary gear train 110 includes a second nut 105, a fifth bearing 106, a second retaining ring 107, a cylindrical gear 108, a first bevel gear 109, a spacer ring 111, a planetary gear 112, a third needle bearing 113, The ring gear 114 , the planetary gears 115 , the planetary gear shafts 116 , the planetary gear spacers 117 , the planetary gear shafts 118 , the second bevel gear 119 and the third bevel gear 104 .

具体地,太阳轮120沿其外圆周面设有太阳轮圆柱齿123,太阳轮圆柱齿123和行星轮系110的多个行星轮112的圆柱齿啮合,行星轮112套设于行星轮轴118,且行星轮轴118和行星轮112之间安装有第三滚针轴承113,行星轮112的圆孔与第三滚针轴承113配合,行星轮轴118的轴径与第三滚针轴承113配合,多个隔圈111分别设于行星轮轴118沿其轴向的相对两端,用于行星轮轴118的轴向限位;多个行星轮垫片110设于行星轮112沿其轴向的两端面;隔圈111的另一端面与第五轴承106连接;第五轴承106安装于行星架104,隔圈111远离行星轮轴118的一端抵接于第五轴承106,圆柱齿轮108借助第五轴承106安装于靠近第一电机140的行星架130远离固定齿套150的一端;第二螺母105安装于行星架104且抵接于第五轴承106背离隔圈111的一端,以与隔圈111共同限制轴承6沿其轴向的移动;圆柱齿轮108开设有用于安装第二挡圈107的环槽,第二挡圈107用于限制轴承6沿其轴向的移动;多个行星轮112的圆柱齿与齿圈114的圆柱齿孔啮合;齿圈114采用分布盲孔,与行星齿轮轴116的圆孔连接,并采用环形焊缝焊接;多个行星齿轮115的圆孔与行星齿轮轴116的轴径配合,行星齿轮115的圆锥齿与第一圆锥齿轮109的圆锥齿啮合;行星齿轮115的下平面与齿圈114的平面贴合;第一圆锥齿轮109的圆孔与圆柱齿轮108的轴径连接并用环形焊缝焊接;圆柱齿轮108的圆柱齿与差速器总成3的圆柱齿啮合;第二圆锥齿轮119与第三圆锥齿轮104之间采用环形焊缝焊接;第三圆锥齿轮104的圆锥齿与行星齿轮115的圆锥齿啮合,实现差速功能。Specifically, the sun gear 120 is provided with sun gear cylindrical teeth 123 along its outer circumferential surface, the sun gear cylindrical teeth 123 mesh with the cylindrical teeth of the plurality of planetary gears 112 of the planetary gear train 110, and the planetary gears 112 are sleeved on the planetary gear shaft 118, And a third needle roller bearing 113 is installed between the planetary wheel shaft 118 and the planetary wheel 112 , the circular hole of the planetary wheel 112 is matched with the third needle roller bearing 113 , and the shaft diameter of the planetary wheel shaft 118 is matched with the third needle roller bearing 113 . A plurality of spacers 111 are respectively arranged at opposite ends of the planetary wheel shaft 118 along its axial direction for axial limit of the planetary wheel shaft 118; a plurality of planetary wheel spacers 110 are arranged on both end faces of the planetary wheel 112 along its axial direction; The other end face of the spacer 111 is connected to the fifth bearing 106 ; the fifth bearing 106 is installed on the planet carrier 104 , the end of the spacer 111 away from the planetary wheel shaft 118 abuts on the fifth bearing 106 , and the spur gear 108 is installed by means of the fifth bearing 106 At the end of the planet carrier 130 close to the first motor 140 away from the fixed gear sleeve 150; the second nut 105 is mounted on the planet carrier 104 and abuts on the end of the fifth bearing 106 away from the spacer 111 to limit the bearing together with the spacer 111 6 moves along its axial direction; the cylindrical gear 108 is provided with a ring groove for installing the second retaining ring 107, and the second retaining ring 107 is used to limit the movement of the bearing 6 along its axial direction; the cylindrical teeth of the plurality of planetary gears 112 and The cylindrical gear holes of the ring gear 114 are meshed; the ring gear 114 adopts distributed blind holes, which are connected with the circular holes of the planetary gear shaft 116 and are welded by annular welding; In cooperation, the bevel teeth of the planetary gear 115 mesh with the bevel teeth of the first bevel gear 109 ; the lower plane of the planetary gear 115 is fitted with the plane of the ring gear 114 ; the circular hole of the first bevel gear 109 is connected with the shaft diameter of the cylindrical gear 108 And use annular welding seam welding; the cylindrical teeth of the cylindrical gear 108 mesh with the cylindrical teeth of the differential assembly 3; the second bevel gear 119 and the third bevel gear 104 are welded by annular welding seam; the cone of the third bevel gear 104 The teeth mesh with the conical teeth of the planetary gear 115 to realize the differential function.

需要说明的是,当滑动齿套160处于第一档位时,滑动齿套160移动至两个内花键161分别与固定齿套花键轴151和行星架花键轴131啮合,此时太阳轮120、行星架130和齿圈114三者均相对于第一电机定子141固定,即可以将三者均看做驱动力的输入端,第三圆锥齿轮104、第一圆锥齿轮109、行星轮112、行星齿轮115处于等速挡;当滑动齿套160处于第二档位时,滑动齿套160移动至两个内花键161分别与行星架花键轴131和电机定子花键轴1412啮合,此时行星架130相对于第一电机定子141固定,驱动力通过太阳轮120输入,再通过齿圈114输出,第三圆锥齿轮104、第一圆锥齿轮109、行星轮112、行星齿轮115处于减速档;当滑动齿套160处于第三档位时,滑动齿套160移动至靠近行星架130一侧的内花键161和行星架花键轴131啮合,另一内花键161悬空,此时太阳轮120、行星架130和齿圈114三者相对于第一电机定子141均未固定,第三圆锥齿轮104、第一圆锥齿轮109、行星轮112、行星齿轮115处于空挡。It should be noted that when the sliding gear sleeve 160 is in the first gear position, the sliding gear sleeve 160 moves to the two inner splines 161 to mesh with the fixed gear sleeve spline shaft 151 and the planet carrier spline shaft 131 respectively. The wheel 120 , the planet carrier 130 and the ring gear 114 are all fixed relative to the first motor stator 141 , that is, they can be regarded as the input end of the driving force, the third bevel gear 104 , the first bevel gear 109 , the planetary gear 112. The planetary gear 115 is in constant speed gear; when the sliding gear sleeve 160 is in the second gear, the sliding gear sleeve 160 moves to the two inner splines 161 to mesh with the planet carrier spline shaft 131 and the motor stator spline shaft 1412 respectively At this time, the planet carrier 130 is fixed relative to the first motor stator 141, the driving force is input through the sun gear 120, and then output through the ring gear 114. The third bevel gear 104, the first bevel gear 109, the planetary gear 112, and the planetary gear 115 are in Reduction gear; when the sliding gear sleeve 160 is in the third gear, the sliding gear sleeve 160 moves to the inner spline 161 on the side close to the planet carrier 130 to engage with the planet carrier spline shaft 131, and the other inner spline 161 is suspended, this When the sun gear 120 , the planet carrier 130 and the ring gear 114 are not fixed relative to the first motor stator 141 , the third bevel gear 104 , the first bevel gear 109 , the planetary gear 112 and the planetary gear 115 are in neutral.

图5示出了本发明一实施例中驱动桥总成的装配剖视示意图。FIG. 5 shows a schematic cross-sectional view of the assembly of a drive axle assembly in an embodiment of the present invention.

参阅图5,本申请还提供了一种驱动桥总成10,包括上述的减速器总成100。驱动桥总成10还包括从动锥齿轮总成11、主动锥齿轮总成12、传动轴13、第一差速器总成14和第二差速器总成15。Referring to FIG. 5 , the present application also provides a drive axle assembly 10 , including the above-mentioned reducer assembly 100 . The drive axle assembly 10 further includes a driven bevel gear assembly 11 , a driving bevel gear assembly 12 , a transmission shaft 13 , a first differential assembly 14 and a second differential assembly 15 .

从动锥齿轮总成11的法兰盘与传动轴13的法兰盘螺栓连接,且从动圆锥齿轮总成11的圆锥齿与第二圆锥齿轮119的圆锥齿啮合;传动轴13通过法兰螺接结构与主动圆锥齿轮总成12连接,主动圆锥齿轮总成12的圆锥齿轮与第二差速器总成15的圆锥齿轮啮合;第一差速器总成14的圆柱齿轮和圆柱齿轮108啮合。至于驱动桥总成10的详细装配在此不赘述。The flange of the driven bevel gear assembly 11 is bolted to the flange of the drive shaft 13, and the bevel teeth of the driven bevel gear assembly 11 mesh with the bevel teeth of the second bevel gear 119; the drive shaft 13 passes through the flange The screw connection structure is connected with the driving bevel gear assembly 12, and the bevel gear of the driving bevel gear assembly 12 meshes with the bevel gear of the second differential assembly 15; the cylindrical gear of the first differential assembly 14 and the cylindrical gear 108 mesh. The detailed assembly of the drive axle assembly 10 will not be repeated here.

综上,通过移动滑动齿套160,能够使行星轮系110在直接挡和减速挡之间自由切换,当车辆重载时切换至减速挡,以提升扭矩能力,当车辆轻载或空载时切换至直接挡,减少能源消耗。To sum up, by moving the sliding gear sleeve 160, the planetary gear train 110 can be freely switched between the direct gear and the reduction gear, and when the vehicle is heavily loaded, it can be switched to the reduced gear to improve the torque capacity, and when the vehicle is lightly loaded or idling Switch to direct gear to reduce energy consumption.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1.一种减速器总成,包括行星轮系,其特征在于,所述减速器总成还包括:1. A reducer assembly, comprising a planetary gear train, characterized in that the reducer assembly further comprises: 太阳轮;Sun gear; 行星架,套设于所述太阳轮;a planet carrier, sleeved on the sun gear; 第一电机,设于所述太阳轮沿其轴向的一端;a first motor, located at one end of the sun gear along its axial direction; 固定齿套,套设于所述太阳轮且位于所述行星架和所述第一电机之间;a fixed gear sleeve, sleeved on the sun gear and located between the planet carrier and the first motor; 滑动齿套,套设于所述行星架,所述滑动齿套可沿其轴向往复移动;A sliding gear sleeve is sleeved on the planet carrier, and the sliding gear sleeve can reciprocate along its axial direction; 所述滑动齿套沿其轴向的相对两端分别设有内花键,所述滑动齿套具有第一档位和第二档位;The opposite ends of the sliding gear sleeve along its axial direction are respectively provided with internal splines, and the sliding gear sleeve has a first gear position and a second gear position; 当所述滑动齿套处于第一档位时,两个所述内花键分别与所述行星架和所述固定齿套通过花键啮合,以使所述行星轮系处于直接挡;当所述滑动齿套处于第二档位时,两个所述内花键分别与所述行星架和所述电机通过花键啮合,以使所述行星轮系处于减速挡。When the sliding gear sleeve is in the first gear position, the two inner splines are respectively engaged with the planet carrier and the fixed gear sleeve through splines, so that the planetary gear train is in direct gear; When the sliding gear sleeve is in the second gear position, the two inner splines are respectively engaged with the planet carrier and the motor through splines, so that the planetary gear train is in a reduction gear. 2.根据权利要求1所述的减速器总成,其特征在于,所述减速器总成还包括拨叉;2. The reducer assembly according to claim 1, wherein the reducer assembly further comprises a shift fork; 所述滑动齿套的外圆周面开设有环形安装槽;所述拨叉安装于所述环形安装槽,用于拨动所述滑动齿套,以使所述滑动齿套沿其轴向往复移动。The outer circumferential surface of the sliding gear sleeve is provided with an annular installation groove; the shifting fork is installed in the annular installation groove, and is used to toggle the sliding tooth sleeve to make the sliding tooth sleeve move back and forth along its axial direction . 3.根据权利要求1所述的减速器总成,其特征在于,所述第一电机包括安装于所述太阳轮一侧的第一电机转子,以及套设于所述第一电机转子外的第一电机定子;3 . The reducer assembly according to claim 1 , wherein the first motor comprises a first motor rotor mounted on one side of the sun gear, and a first motor rotor sleeved outside the first motor rotor. 4 . the first motor stator; 所述第一电机转子绕所述太阳轮的轴线与所述第一电机定子转动连接,且所述第一电机转子与所述太阳轮通过花键啮合;The first motor rotor is rotatably connected to the first motor stator around the axis of the sun gear, and the first motor rotor is engaged with the sun gear through splines; 当所述滑动齿套处于第二档位时,所述第一电机定子的外周侧与其中一个所述内花键通过花键连接。When the sliding gear sleeve is in the second gear position, the outer peripheral side of the first motor stator is connected with one of the inner splines through a spline. 4.根据权利要求3所述的减速器总成,其特征在于,所述第一电机定子内设有沿所述太阳轮的轴向依次设置的第一腔和第二腔,所述第一腔用于容纳所述第一电机转子,所述第二腔与所述第一腔靠近所述太阳轮的一侧连通;4 . The reducer assembly according to claim 3 , wherein the first motor stator is provided with a first cavity and a second cavity sequentially arranged along the axial direction of the sun gear, and the first The cavity is used for accommodating the first motor rotor, and the second cavity communicates with the side of the first cavity close to the sun gear; 所述减速器总成还包括设于所述第二腔内的第一轴承;The reducer assembly further includes a first bearing disposed in the second cavity; 所述太阳轮的一端穿设于所述第一轴承并伸入于所述第一腔内,以与所述第一电机转子连接,所述太阳轮借助所述第一轴承与所述第一电机定子转动连接。One end of the sun gear passes through the first bearing and extends into the first cavity to be connected with the first motor rotor. The sun gear is connected to the first motor by means of the first bearing. The motor stator is connected in rotation. 5.根据权利要求3所述的减速器总成,其特征在于,所述减速器总成还包括两组第一滚针轴承;5. The reducer assembly according to claim 3, wherein the reducer assembly further comprises two sets of first needle roller bearings; 所述固定齿套沿其轴向的相对两端的外圆周面分别开设有安装台阶;两组第一滚针轴承分别安装于两个安装台阶上,所述固定齿套借助两个所述第一滚针轴承绕所述太阳轮的轴线与所述第一电机定子和所述行星架转动连接。The outer circumferential surfaces of the opposite ends of the fixed gear sleeve along its axial direction are respectively provided with installation steps; the two groups of first needle roller bearings are respectively installed on the two installation steps, and the fixed gear sleeve is supported by two A needle bearing is rotatably connected with the first motor stator and the planet carrier around the axis of the sun gear. 6.根据权利要求3所述的减速器总成,其特征在于,所述减速器总成还包括第二电机;6. The reducer assembly of claim 3, wherein the reducer assembly further comprises a second motor; 所述第二电机包括安装于所述太阳轮远离所述第一电机一侧的第二电机转子,以及套设于所述第二电机转子外的第二电机定子;The second motor includes a second motor rotor mounted on a side of the sun gear away from the first motor, and a second motor stator sleeved outside the second motor rotor; 所述第二电机转子绕所述太阳轮的轴线与所述第二电机定子转动连接,且所述第二电机转子和所述太阳轮通过花键啮合;The second motor rotor is rotatably connected to the second motor stator around the axis of the sun gear, and the second motor rotor and the sun gear are engaged by splines; 所述第一电机和所述第二电机均用于为所述减速器总成提供驱动力。Both the first motor and the second motor are used to provide driving force for the reducer assembly. 7.根据权利要求6所述的减速器总成,其特征在于,所述第二电机定子内设有沿所述太阳轮的轴向依次设置的第三腔和第四腔1712,所述第三腔用于容纳所述第二电机转子,所述第四腔1712与所述第三腔靠近所述太阳轮的一侧连通;7 . The reducer assembly according to claim 6 , wherein the second motor stator is provided with a third cavity and a fourth cavity 1712 arranged in sequence along the axial direction of the sun gear. Three cavities are used to accommodate the second motor rotor, and the fourth cavity 1712 communicates with the side of the third cavity close to the sun gear; 所述减速器总成还包括设于所述第四腔1712内的第二轴承;The reducer assembly further includes a second bearing disposed in the fourth cavity 1712; 所述太阳轮远离所述第一电机的一端穿设于所述第二轴承并伸入所述第三腔内,以与所述第二电机转子连接,所述太阳轮借助所述第二轴承与所述第二电机定子转动连接。The end of the sun gear away from the first motor is passed through the second bearing and extends into the third cavity to be connected with the rotor of the second motor, and the sun gear uses the second bearing It is rotatably connected with the stator of the second motor. 8.根据权利要求6所述的减速器总成,其特征在于,所述减速器总成还包括第二滚针轴承;8. The reducer assembly of claim 6, wherein the reducer assembly further comprises a second needle bearing; 所述第二滚针轴承设于所述行星架和所述第二电机定子之间,所述行星架借助所述第二滚针轴承绕所述太阳轮的轴线与所述第二电机定子转动连接。The second needle bearing is arranged between the planet carrier and the second motor stator, and the planet carrier rotates around the axis of the sun gear and the second motor stator by means of the second needle bearing connect. 9.根据权利要求1所述的减速器总成,其特征在于,所述减速器总成还包括第三轴承;9. The reducer assembly of claim 1, wherein the reducer assembly further comprises a third bearing; 所述第三轴承套设于所述太阳轮;the third bearing is sleeved on the sun gear; 所述行星架借助所述第三轴承设于所述太阳轮上并绕所述太阳轮的轴线与所述太阳轮转动连接。The planet carrier is arranged on the sun gear by means of the third bearing and is rotatably connected with the sun gear around the axis of the sun gear. 10.一种驱动桥总成,其特征在于,所述驱动桥总成包括如权利要求1-9任一项所述的减速器总成。10. A drive axle assembly, characterized in that the drive axle assembly comprises the reducer assembly according to any one of claims 1-9.
CN202210957243.9A 2022-08-10 2022-08-10 Speed reducer assembly and drive axle assembly Pending CN115234641A (en)

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