CN115230644A - A kind of hydraulic lifting belt lateral telescopic power exchange equipment - Google Patents
A kind of hydraulic lifting belt lateral telescopic power exchange equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
Description
技术领域technical field
本发明实施例涉及电池箱充换电技术领域,尤其涉及一种液压升降带侧向伸缩换电设备。Embodiments of the present invention relate to the technical field of battery box charging and replacing, and in particular, to a laterally telescopic power-changing device with a hydraulic lifting belt.
背景技术Background technique
随着国家推动的目标工作,各地方都制定了电动卡车的优惠政策,特别针对封闭场域、城市工程的短途应用场景。随着纯电动卡车换电系统设备采购规模的不断扩大,电池箱采用了可快速更换方式,以便实现纯电动卡车较长续航的能力。而电池箱的快速更换就需要研发一种专用的换电设备。With the target work promoted by the state, various localities have formulated preferential policies for electric trucks, especially for short-distance application scenarios in closed fields and urban projects. With the continuous expansion of the purchase scale of the battery replacement system equipment for pure electric trucks, the battery box adopts a quick replacement method to achieve the ability of pure electric trucks to last longer. The rapid replacement of the battery box requires the development of a special power exchange device.
发明内容SUMMARY OF THE INVENTION
基于现有技术的上述情况,本发明实施例的目的在于提供一种液压升降带侧向伸缩换电设备,通过设置行走模块、提升模块和伸缩模块,以及各模块之间的协同作用,实现了车辆电池箱的可靠以及快速更换。Based on the above-mentioned situation in the prior art, the purpose of the embodiments of the present invention is to provide a lateral telescopic power exchange device for a hydraulic lifting belt. Reliable and fast replacement of vehicle battery boxes.
为达到上述目的,根据本发明的一个方面,提供了一种液压升降带侧向伸缩换电设备,包括行走模块、提升模块和伸缩模块;其中,In order to achieve the above object, according to one aspect of the present invention, there is provided a lateral telescopic power exchange device for a hydraulic lifting belt, including a walking module, a lifting module and a telescopic module; wherein,
所述行走模块为闭合式框架结构,采用四点滚动支撑方式可移动地设置于两条固定轨道上;The walking module is a closed frame structure, and is movably arranged on two fixed rails by means of four-point rolling support;
所述提升模块包括桩体、升降台、液压泵和液压缸;所述提升模块通过桩体固定于所述行走模块上,用于带动待更换的电池箱纵向移动;The lifting module includes a pile body, a lifting platform, a hydraulic pump and a hydraulic cylinder; the lifting module is fixed on the walking module through the pile body, and is used to drive the battery box to be replaced to move longitudinally;
所述伸缩模块固定于提升模块的升降台顶部横梁上,用于带动待更换的电池箱伸缩移动。The telescopic module is fixed on the top beam of the lifting platform of the lifting module, and is used to drive the battery box to be replaced to telescopically move.
进一步的,所述行走模块包括两个主动轮、两个从动轮、电机以及联轴器;Further, the walking module includes two driving wheels, two driven wheels, a motor and a coupling;
所述两个主动轮和两个从动轮分别设置于闭合式框架结构的四角,可于所述两条固定轨道移动;The two driving wheels and the two driven wheels are respectively arranged at the four corners of the closed frame structure and can move on the two fixed rails;
所述电机通过联轴器连接两个主动轮,以驱动所述两个主动轮。The motor is connected to the two driving wheels through a coupling to drive the two driving wheels.
进一步的,所述行走模块的侧面设置有防侧倾保护装置和侧向辅助行走轮。Further, the side surface of the walking module is provided with an anti-rolling protection device and a lateral auxiliary walking wheel.
进一步的,所述桩体为龙门式框架结构;Further, the pile body is a gantry frame structure;
所述升降台设置为n型结构,其前后外围和左右内外侧设置有滚轮,所述滚轮套装于桩体上并且可沿所述桩体竖直运动。The lifting platform is set as an n-type structure, and the front and rear periphery and the left and right inner and outer sides are provided with rollers, the rollers are sleeved on the pile body and can move vertically along the pile body.
进一步的,所述液压泵固定设置于桩体的一侧,通过电磁阀、调速阀、单向阀和溢流阀为设备提供动力和保持;Further, the hydraulic pump is fixedly arranged on one side of the pile body, and provides power and maintenance for the equipment through a solenoid valve, a speed regulating valve, a one-way valve and an overflow valve;
所述液压缸一端铰接在行走模块上,另一端铰接在升降台上。One end of the hydraulic cylinder is hinged on the walking module, and the other end is hinged on the lifting platform.
进一步的,所述升降台内侧设置有导向轮,所述导向轮在电池箱倾斜时通过所述滚轮来导正电池箱。Further, the inner side of the lifting platform is provided with a guide wheel, and the guide wheel guides the battery box through the roller when the battery box is inclined.
进一步的,所述提升模块还包括配重;Further, the lifting module also includes a counterweight;
所述配重设置于桩体内部,通过多根链条跨过桩体顶部的链轮与升降台铰接,以减小液压提升所需的动力。The counterweight is arranged inside the pile body, and is hinged with the lifting platform through a plurality of chains across the sprocket at the top of the pile body, so as to reduce the power required for hydraulic lifting.
进一步的,所述链条端头设置有行程开关。Further, the end of the chain is provided with a travel switch.
进一步的,所述伸缩模块包括伸缩叉和吊具模块;Further, the telescopic module includes a telescopic fork and a spreader module;
所述伸缩叉包括多级伸缩结构;The telescopic fork includes a multi-stage telescopic structure;
所述吊具模块包括吊具和安装法兰板,所述吊具为C型吊钩结构,用于起吊电池箱的横梁。The sling module includes a sling and a mounting flange plate, and the sling is a C-shaped hook structure, used for hoisting the beam of the battery box.
进一步的,所述多级伸缩结构包括固定级、中间级和工作级;Further, the multi-level telescopic structure includes a fixed level, an intermediate level and a working level;
所述固定级固定设置于所述升降台顶部横梁的法兰板上;The fixed stage is fixedly arranged on the flange plate of the top beam of the lifting platform;
所述固定级与中间级和工作级之间通过轨道和轴承滑动连接;The fixed stage is slidably connected with the intermediate stage and the working stage through rails and bearings;
所述中间级和工作级之间通过齿轮和链条传动实现相对位移移动;The relative displacement movement is realized between the intermediate stage and the working stage through gear and chain transmission;
所述吊具模块通过安装法兰板固定于所述工作级上。The spreader module is fixed on the working stage through a mounting flange plate.
综上所述,本发明实施例提供一种液压升降带侧向伸缩换电设备,包括行走模块,提升模块和伸缩模块;所述行走模块为闭合式框架结构,采用四点滚动支撑方式可移动地设置于两条固定轨道上;所述提升模块通过桩体固定于所述行走模块上,所述桩体为龙门式框架结构,所述提升模块用于带动待更换的电池箱纵向移动;所述伸缩模块固定于提升模块的升降台顶部横梁上,用于带动待更换的电池箱伸缩移动。本发明实施例的技术方案,通过在换电设备中设置行走模块、提升模块和伸缩模块,通过行走模块在固定轨道上实现滚动移动;通过液压泵实现提升模块的电池箱提升,并设置配重和行程开关,以提高提升模块的效率和安全性;通过伸缩模块的多级伸缩结构实现待更换的电池箱的横向多级伸缩移动;通过各模块之间的协同作用,实现了车辆电池箱的可靠以及快速更换。To sum up, the embodiment of the present invention provides a lateral telescopic power exchange device for a hydraulic lifting belt, which includes a walking module, a lifting module and a telescopic module; the walking module is a closed frame structure and can be moved by a four-point rolling support method. is arranged on two fixed rails; the lifting module is fixed on the walking module through a pile body, and the pile body is a gantry frame structure, and the lifting module is used to drive the battery box to be replaced to move longitudinally; The telescopic module is fixed on the top beam of the lifting platform of the lifting module, and is used to drive the battery box to be replaced to telescopically move. In the technical solution of the embodiment of the present invention, a walking module, a lifting module and a telescopic module are arranged in the power exchange equipment, and rolling movement is realized on a fixed track through the walking module; the battery box of the lifting module is lifted by a hydraulic pump, and a counterweight is set. and travel switch to improve the efficiency and safety of the lifting module; the horizontal multi-stage telescopic movement of the battery box to be replaced is realized through the multi-stage telescopic structure of the telescopic module; Reliable and fast replacement.
附图说明Description of drawings
图1是本发明实施例提供的液压升降带侧向伸缩换电设备的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of a laterally telescopic power exchange device for a hydraulic lifting belt provided by an embodiment of the present invention;
图2是本发明实施例提供的液压升降带侧向伸缩换电设备中行走模块的结构示意图;2 is a schematic structural diagram of a walking module in a laterally telescopic power exchange device for a hydraulic lifting belt provided by an embodiment of the present invention;
图3是本发明实施例提供的液压升降带侧向伸缩换电设备中提升模块的结构示意图;3 is a schematic structural diagram of a lifting module in a lateral telescopic power exchange device for a hydraulic lifting belt provided by an embodiment of the present invention;
图4是本发明实施例提供的液压升降带侧向伸缩换电设备中升降台的结构示意图;4 is a schematic structural diagram of a lifting platform in a laterally telescopic power exchange device for a hydraulic lifting belt provided by an embodiment of the present invention;
图5是本发明实施例提供的液压升降带侧向伸缩换电设备中伸缩模块的结构示意图。FIG. 5 is a schematic structural diagram of a telescopic module in a lateral telescopic power exchange device for a hydraulic lifting belt provided by an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the specific embodiments and the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts of the present invention.
下面对结合附图对本发明实施例的技术方案进行详细说明。本发明的实施例,提供了一种液压升降带侧向伸缩换电设备,图1中示出了该液压升降带侧向伸缩换电设备的整体结构示意图,液压升降带侧向伸缩换电设备,包括行走模块1、提升模块2和伸缩模块3;其中,行走模块1为闭合式框架结构,采用四点滚动支撑方式可移动地设置于两条固定轨道上;提升模块2包括桩体201、升降台 202、液压泵203和液压缸204;所述提升模块2通过桩体201固定于所述行走模块1上,用于带动待更换的电池箱纵向移动;伸缩模块3固定于提升模块2 的升降台202顶部横梁上,用于带动待更换的电池箱伸缩移动。The technical solutions of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. An embodiment of the present invention provides a laterally telescopic power exchange device with a hydraulic lifting belt. Figure 1 shows a schematic diagram of the overall structure of the laterally telescopic power exchange device with a hydraulic lifting belt. The hydraulic lifting belt laterally telescopic power exchange equipment , including a walking module 1, a lifting module 2 and a
以下对该设备中各模块进行详细说明,图2中示出了该液压升降带侧向伸缩换电设备中行走模块的结构示意图,如图2所示,行走模块1采用四点滚动支撑行走方式,包括两个主动轮101、两个从动轮102、电机107和联轴器;两个主动轮101和两个从动轮102分别设置于闭合式框架结构的四角,可于所述两条固定轨道移动;电机107通过联轴器连接两个主动轮101,以驱动所述两个主动轮101,并保证行走轮动作的同步性。该行走模块1的侧面还设置有防侧倾保护装置104和侧向辅助行走轮105。Each module in the equipment will be described in detail below. Figure 2 shows a schematic diagram of the structure of the walking module in the hydraulic lifting belt lateral telescopic power exchange equipment. As shown in Figure 2, the walking module 1 adopts a four-point rolling support walking mode , including two
图3中示出了该液压升降带侧向伸缩换电设备提升模块的结构示意图,提升模块2包括桩体201、升降台202、液压泵203、液压缸204和配重205。图4 中示出了该液压升降带侧向伸缩换电设备升降台的结构示意图。如图3和图4 所示,桩体201固定在行走模块1上,为龙门式框架结构,用于为升降台202 提供支撑和导向作用;升降台202采用型钢拼焊装配成n型结构,其前后外围和左右内外侧设置有滚轮206,所述滚轮206套装于桩体201上并且可沿所述桩体201竖直运动。升降台202顶部横梁中间焊接有用于安装伸缩模块)用的法兰板212,升降台202内侧安装有导向轮213,以便在电池箱倾斜时通过滚轮来导正电池箱。液压泵203固定设置于桩体201的一侧,通过电磁阀207、调速阀 208、单向阀209和溢流阀210为设备提供动力和保持;液压缸204一端铰接在行走模块1上,另一端铰接在升降台202上。配重205设置于桩体201内部,通过多根链条跨过桩体201顶部的链轮211与升降台202铰接,本实施例中设置4根链条,以减小液压提升所需的动力。链条端头设置有行程开关214,行程开关214用于防止链条断裂后设备仍继续工作,以提高设备运行的可靠性和安全性。FIG. 3 shows a schematic structural diagram of the lifting module of the hydraulic lifting belt laterally telescopic power exchange equipment. The lifting module 2 includes a
图5中示出了该液压升降带侧向伸缩换电设备伸缩模块的结构示意图,所述伸缩模块3包括伸缩叉301和吊具模块302;伸缩叉301包括多级伸缩结构,通过电机驱动伸缩叉301实现多级伸缩;吊具模块302包括吊具和安装法兰板,所述吊具为C型吊钩结构,用于起吊电池箱的横梁。所述多级伸缩结构包括固定级、中间级和工作级;所述固定级固定设置于所述升降台202顶部横梁的法兰板211上;固定级与中间级和工作级之间通过轨道和轴承滑动连接;中间级和工作级之间通过齿轮和链条传动实现相对位移移动;吊具模块302通过安装法兰板固定于所述工作级上。FIG. 5 shows a schematic structural diagram of a telescopic module of the hydraulic lifting belt lateral telescopic power exchange equipment. The
综上所述,本发明实施例涉及一种液压升降带侧向伸缩换电设备,包括行走模块,提升模块和伸缩模块;所述行走模块为闭合式框架结构,采用四点滚动支撑方式可移动地设置于两条固定轨道上;所述提升模块通过桩体固定于所述行走模块上,所述桩体为龙门式框架结构,所述提升模块用于带动待更换的电池箱纵向移动;所述伸缩模块固定于提升模块的升降台顶部横梁上,用于带动待更换的电池箱伸缩移动。本发明实施例的技术方案,通过在换电设备中设置行走模块、提升模块和伸缩模块,通过行走模块在固定轨道上实现滚动移动;通过液压泵实现提升模块的电池箱提升,并设置配重和行程开关,以提高提升模块的效率和安全性;通过伸缩模块的多级伸缩结构实现待更换的电池箱的横向多级伸缩移动;通过各模块之间的协同作用,实现了车辆电池箱的可靠以及快速更换。To sum up, the embodiment of the present invention relates to a lateral telescopic power exchange device for a hydraulic lifting belt, including a walking module, a lifting module and a telescopic module; the walking module is a closed frame structure and can be moved by means of four-point rolling support is arranged on two fixed rails; the lifting module is fixed on the walking module through a pile body, and the pile body is a gantry frame structure, and the lifting module is used to drive the battery box to be replaced to move longitudinally; The telescopic module is fixed on the top beam of the lifting platform of the lifting module, and is used to drive the battery box to be replaced to telescopically move. In the technical solution of the embodiment of the present invention, a walking module, a lifting module and a telescopic module are arranged in the power exchange equipment, and rolling movement is realized on a fixed track through the walking module; the battery box of the lifting module is lifted by a hydraulic pump, and a counterweight is set. and travel switch to improve the efficiency and safety of the lifting module; the horizontal multi-stage telescopic movement of the battery box to be replaced is realized through the multi-stage telescopic structure of the telescopic module; Reliable and fast replacement.
应当理解的是,本发明的上述具体实施方式仅仅用于示例性说明或解释本发明的原理,而不构成对本发明的限制。因此,在不偏离本发明的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。此外,本发明所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above-mentioned specific embodiments of the present invention are only used to illustrate or explain the principle of the present invention, but not to limit the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention should be included within the protection scope of the present invention. Furthermore, the appended claims of this invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalents of such scope and boundaries.
Claims (10)
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CN115489491A (en) * | 2022-11-21 | 2022-12-20 | 苏州多能多新能源科技有限公司 | Mobile station battery replacement operation robot |
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