CN115228575A - A high-pressure pulse crushing device for waste concrete - Google Patents
A high-pressure pulse crushing device for waste concrete Download PDFInfo
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- 239000002699 waste material Substances 0.000 title claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 abstract description 21
- 230000005672 electromagnetic field Effects 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
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- 239000002131 composite material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
- B02C2019/183—Crushing by discharge of high electrical energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
本发明公开了一种用于废弃混凝土的高压脉冲破碎装置,具体涉及混凝土结构拆除技术领域,本发明包括板车,板车上设有高压装置,板车上设有基座,基座上设有驱动电机,驱动电机上连接有RV减速器,RV减速器上设有上部座,上部座上连接有液压缸,液压缸上连接有第一连杆,第一连杆上连接有第二连杆,第二连杆上连接有第三连杆,第三连杆上连接有夹持块,夹持块上连接有放电装置,放电装置用于放出高压脉冲。本发明解决现有的混凝土高压脉冲破碎装置在使用时不方便根据混凝土的位置调节方向,而且在放电时容易受到电磁场的影响从而不能正常工作的问题。
The invention discloses a high-voltage pulse crushing device for waste concrete, and specifically relates to the technical field of concrete structure dismantling. The invention comprises a pallet truck, a high-voltage device is arranged on the pallet truck, a base is arranged on the pallet, and a base is arranged on the base. There is a drive motor, the drive motor is connected with an RV reducer, an upper seat is arranged on the RV reducer, a hydraulic cylinder is connected to the upper seat, a first connecting rod is connected to the hydraulic cylinder, and a second connecting rod is connected to the first connecting rod. A third connecting rod is connected to the second connecting rod, a clamping block is connected to the third connecting rod, and a discharge device is connected to the clamping block, and the discharge device is used to emit high-voltage pulses. The invention solves the problems that the existing concrete high-voltage pulse crushing device is inconvenient to adjust the direction according to the position of the concrete when in use, and is easily affected by the electromagnetic field during discharge, so that it cannot work normally.
Description
技术领域technical field
本发明属于混凝土结构拆除技术领域,尤其涉及一种用于废弃混凝土的高压脉冲破碎装置。The invention belongs to the technical field of concrete structure demolition, and in particular relates to a high-voltage pulse crushing device for waste concrete.
背景技术Background technique
混凝土是指由胶凝材料将集料胶结成整体的工程复合材料的统称,其被广泛应用于土木建筑工程。每年由于各种原因导致楼房拆迁后会遗留大量的废弃混凝土。废弃混凝土若是经过加工处理提炼出其中钢筋、骨料等可以进行二次利用,使用电脉冲破碎法可以较为完整地分离出钢筋、骨料等。Concrete is a general term for engineering composite materials in which aggregates are cemented into a whole by cementitious materials, and it is widely used in civil engineering. Every year, due to various reasons, a large amount of waste concrete will be left after the demolition of buildings. If the waste concrete is processed and extracted, the steel bars and aggregates can be used for secondary use, and the electric pulse crushing method can be used to separate the steel bars and aggregates more completely.
高压脉冲破碎技术是近十几年兴起的一门新技术,经过几十年的发展已经由军用领域发展到医用、矿业、混凝土破碎等领域。高压脉冲破碎技术通过放电中轴释放电压到废弃混凝土内部,废弃混凝土内部的间隙可以在高压脉冲作用下形成放电通道,放电通道受热膨胀对外进行做功,就可以对钢筋、石子等不同材质进行分离,从而达到二次使用的目的。High-voltage pulse crushing technology is a new technology that has emerged in the past ten years. After decades of development, it has developed from the military field to the medical, mining, concrete crushing and other fields. The high-voltage pulse crushing technology releases the voltage to the inside of the waste concrete through the discharge axis. The gap inside the waste concrete can form a discharge channel under the action of a high-voltage pulse. The discharge channel is heated and expanded to perform work on the outside, and different materials such as steel bars and stones can be separated. So as to achieve the purpose of secondary use.
然而现有的混凝土高压脉冲破碎装置在使用时不方便根据混凝土的位置调节方向,而且在放电时容易受到电磁场的影响从而不能正常工作。However, the existing concrete high-voltage pulse crushing device is inconvenient to adjust the direction according to the position of the concrete during use, and is easily affected by the electromagnetic field during discharge, so it cannot work normally.
发明内容Contents of the invention
基于以上问题,本发明提供一种用于废弃混凝土的高压脉冲破碎装置,用于解决现有的混凝土高压脉冲破碎装置在使用时不方便根据混凝土的位置调节方向,而且在放电时容易受到电磁场的影响从而不能正常工作的问题。Based on the above problems, the present invention provides a high-voltage pulse crushing device for waste concrete, which is used to solve the problem that the existing high-voltage pulse crushing device for concrete is inconvenient to adjust the direction according to the position of the concrete, and is easily affected by the electromagnetic field during discharge. Affects and thus does not work properly.
本发明的上述技术目的是通过以下技术方案得以实现的:一种用于废弃混凝土的高压脉冲破碎装置,包括板车,所述板车上设有高压装置,所述高压装置用于提供电源,所述板车上连接有位于高压装置一侧的基座,所述基座上设有驱动电机,所述驱动电机的输出轴上配合连接有RV减速器,所述RV减速器上连接有上部座,所述上部座上固定连接有液压缸,所述液压缸的活塞杆上转动连接有第一连杆,所述第一连杆的一端转动连接有第二连杆,所述第二连杆的一端转动连接有第三连杆,所述第三连杆呈L形,所述第三连杆的末端转动连接有夹持块,所述夹持块上固定连接有放电装置,所述放电装置用于放出高压脉冲。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a high-voltage pulse crushing device for waste concrete, including a pallet truck, a high-voltage device is provided on the pallet truck, and the high-voltage device is used to provide power, The trolley is connected with a base located on one side of the high-voltage device, the base is provided with a drive motor, the output shaft of the drive motor is connected with an RV reducer, and the RV reducer is connected with an upper seat, the upper seat is fixedly connected with a hydraulic cylinder, the piston rod of the hydraulic cylinder is rotatably connected with a first connecting rod, and one end of the first connecting rod is rotatably connected with a second connecting rod, and the second connecting rod One end of the rod is rotatably connected to a third connecting rod, the third connecting rod is L-shaped, the end of the third connecting rod is rotatably connected to a clamping block, and a discharge device is fixedly connected to the clamping block, and the The discharge device is used to emit high-voltage pulses.
进一步,所述放电装置包括放电正极上盖、绝缘保护外壳、第一绝缘块、第二绝缘块和反应组件,所述放电正极上盖固定连接在夹持块下端,所述绝缘保护外壳固定连接在放电正极下盖上,所述第一绝缘块和第二绝缘块分别固定连接在绝缘保护外壳内部,所述反应组件包括放电正极、高压放电板、反应腔体、靶块和纯水,所述放电正极固定连接在第二绝缘块的中心处且穿过绝缘保护外壳,所述高压放电板安装在绝缘保护外壳的内侧侧壁上,所述反应腔体的顶端带有开口且安置在放电正极正下方,所述靶块放置在反应腔体的内部中心处,所述纯水盛装在反应腔体内。Further, the discharge device includes a positive discharge upper cover, an insulating protective casing, a first insulating block, a second insulating block and a reaction assembly, the positive discharging upper cover is fixedly connected to the lower end of the clamping block, and the insulating protective casing is fixedly connected to the lower end of the clamping block. On the lower cover of the positive discharge electrode, the first insulating block and the second insulating block are respectively fixedly connected inside the insulating protective shell, and the reaction assembly includes the positive discharge electrode, a high-voltage discharge plate, a reaction chamber, a target block and pure water. The discharge positive electrode is fixedly connected to the center of the second insulating block and passes through the insulating protective shell, the high-voltage discharge plate is installed on the inner side wall of the insulating protective shell, the top of the reaction chamber has an opening and is placed on the discharge Directly below the positive electrode, the target block is placed at the center of the reaction chamber, and the pure water is contained in the reaction chamber.
采用上述方案,可以将电压释放到混凝土的内部,从而在混凝土的内部形成放电通道,放电通道受热膨胀对外做功,从而将钢筋和石子分离。With the above solution, the voltage can be released to the inside of the concrete, thereby forming a discharge channel inside the concrete, and the discharge channel is heated and expanded to do work to the outside, thereby separating the steel bar and the stone.
进一步,所述液压缸为单杆液压缸。Further, the hydraulic cylinder is a single-rod hydraulic cylinder.
采用上述方案,通过单杆液压缸。Using the above scheme, through a single-rod hydraulic cylinder.
进一步,所述高压装置为Marx发生器,所述Marx发生器与放电正极之间连接有电导线,所述Marx发生器上设置有电压调节器,所述电压调节器用于调节Marx发生器的输入电压。Further, the high-voltage device is a Marx generator, an electric lead is connected between the Marx generator and the positive discharge electrode, and a voltage regulator is arranged on the Marx generator, and the voltage regulator is used to adjust the input of the Marx generator. Voltage.
采用上述技术方案,通过电压调节器对输入电压进行调节,可以对钢筋、骨料进行分开分离。By adopting the above-mentioned technical scheme, the input voltage is adjusted through the voltage regulator, and the reinforcing bars and aggregates can be separated.
进一步,所述减速器外套设有减速器外壳,所述液压缸固定连接在减速器外壳上,所述第一连杆的左端转动连接有第四连杆,所述第四连杆的左端与减速器外壳之间设有第一伸缩杆,所述第一伸缩杆第四连杆转动连接,所述第一连杆和第二连杆之间设有第二伸缩杆,所述第二连杆和第三连杆之间设有第三伸缩杆,所述第三伸缩杆位于第二连杆的上方,所述第二伸缩杆与第二连杆和第三连杆分别铰接。Further, the outer casing of the reducer is provided with a reducer casing, the hydraulic cylinder is fixedly connected to the reducer casing, the left end of the first connecting rod is rotatably connected with a fourth connecting rod, and the left end of the fourth connecting rod is connected to the reducer casing. A first telescopic rod is arranged between the reducer shells, the first telescopic rod and the fourth connecting rod are rotatably connected, and a second telescopic rod is arranged between the first connecting rod and the second connecting rod, and the second connecting rod is connected. A third telescopic rod is arranged between the rod and the third connecting rod, the third telescopic rod is located above the second connecting rod, and the second telescopic rod is hinged with the second connecting rod and the third connecting rod respectively.
采用上述技术方案,可以使液压缸运行时更加稳定。By adopting the above technical solution, the hydraulic cylinder can be operated more stably.
与现有技术相比,本发明的有益效果是:可以通过机械控制放电正极从不同角度对混凝土进行破碎;还可以通过绝缘保护外壳对放电正极进行包裹从而防止误伤;采用液压缸杆控制机械臂的运动,避免使用电机是受放电时产生的电磁场影响电机正常工作。Compared with the prior art, the present invention has the beneficial effects of: the concrete can be crushed from different angles by mechanically controlling the positive discharge electrode; the positive discharge electrode can also be wrapped by an insulating protective shell to prevent accidental injury; the hydraulic cylinder rod is used to control the mechanical arm Avoid using the motor because the electromagnetic field generated during discharge will affect the normal operation of the motor.
附图说明Description of drawings
图1为本发明一种用于废弃混凝土的高压脉冲破碎装置的结构示意图;Fig. 1 is a structural representation of a high-voltage pulse crushing device for waste concrete in the present invention;
图中:1、板车;2、Marx发生器;3、基座;4、驱动电机;5、支撑外壳;6、RV减速器;7、减速器外壳;8、上部座;9、液压缸; 10、活塞杆;11、第一连杆;12、第二连杆;13、第三连杆;14、夹持块;15、放电正极上盖;16、绝缘保护外壳;17、第一绝缘块; 18、第二绝缘块;19、放电正极;20、高压放电板;21、反应腔体; 22、靶块;23、纯水;24、第四连杆;25、第一伸缩杆;26、第二伸缩杆;27、第三伸缩杆。In the figure: 1, trolley; 2, Marx generator; 3, base; 4, drive motor; 5, support shell; 6, RV reducer; 7, reducer shell; 8, upper seat; 9, hydraulic cylinder ; 10. Piston rod; 11. The first connecting rod; 12. The second connecting rod; 13. The third connecting rod; Insulating block; 18. Second insulating block; 19. Discharging positive electrode; 20. High voltage discharge plate; 21. Reaction chamber; 22. Target block; 23. Pure water; 24. Fourth connecting rod; 25. First telescopic rod ; 26, the second telescopic rod; 27, the third telescopic rod.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细的说明。The following is a further detailed description through specific embodiments.
如图1所示,一种用于废弃混凝土的高压脉冲破碎装置,包括板车1,板车1的底部安装有四个具有刹车功能的滑轮。板车1的左上方螺栓连接有高压装置,高压装置为Marx发生器2,板车1上螺栓连接位于Marx发生器2右侧的基座3,基座3呈矩形。基座3 上螺栓连接有驱动电机4,驱动电机4的输出轴上固定连接有RV减速器6,驱动电机4的上方安装有支撑外壳5,RV减速器6外套设有减速器外壳7。减速器外壳7上焊接有减速器窟板,减速器窟板上螺栓连接有上部座8,减速器窟板上螺栓连接有位于上部座8右侧的单杆液压缸,单杆液压缸的活塞杆10上转动连接有第一连杆 11,第一连杆11的一端铰接在上部座8的顶端,第一连杆11的另一端铰接有第二连杆12,第二连杆12的末端铰接有呈L形的第三连杆13。第一连杆11与上部座8共同铰接有第四连杆24,第四连杆24的右端与减速器外壳7之间设有第一伸缩杆25,第一伸缩杆 25的底部固定连接在减速器窟板上,第一伸缩杆25的顶端铰接在第四连杆24的右端。第一连杆11和第二连杆12之间铰接有第二伸缩杆26,通过第二伸缩杆26可以增加第一连杆11和第二连杆12 工作时的稳定性,第二连杆12和第三连杆13之间铰接有第三伸缩杆27,第三伸缩杆27可以增加第二连杆12和第三连杆13之间的稳定性。第三连杆13的末端固定连接有夹持块14,夹持块14上固定连接有放电装置,放电装置包括放电正极上盖15、绝缘保护外壳16、第一绝缘块17、第二绝缘块18和反应组件,放电正极上盖15 固定安装在夹持块14的下端,放电正极上盖15的底部螺栓连接有绝缘保护外壳16,第一绝缘块17和第二绝缘块18分别固定安装在绝缘保护外壳16的内部上方,第二绝缘块18位于第一绝缘块17的下方。反应组件包括放电正极19、高压放电板20、反应腔体21、靶块22和纯水23,放电正极19螺栓连接在第二绝缘块18的下侧中心处且穿过绝缘保护外壳16,高压放电板20固定连接在绝缘保护外壳16的内部侧壁上。Marx发生器2和放电正极19之间连接有电导线,Marx发生器2上安装有电压调节器,通过电压调节器可以对输入电压进行调节,从而对混凝土中的钢筋、骨料进行分开分离,反应腔体21的顶端带有开口,反应腔体21放置在放电正极19下方,靶块22放置在反应腔体21的中心处且位于放电正的正下方,纯水 23盛装在反应腔体21内。As shown in FIG. 1 , a high-voltage pulse crushing device for waste concrete includes a trolley 1, and four pulleys with brake functions are installed on the bottom of the trolley 1 . The upper left bolt of the cart 1 is connected with a high-voltage device, which is a Marx
具体实施过程如下:The specific implementation process is as follows:
使用时,当需要对混凝土进行破碎时,只需开启Marx发生器2,然后通过电压调节器调节输入电压,Marx发生器2通过电导线将电压传递到放电正极19上,放电正极19再将电压释放到混凝土内部。混凝土内部的间隙在电压的作用下形成放电通道,放电通道受热膨胀对外做功,从而将混凝土内的钢筋和石子分离。当需要改变放电正极19的位置时,只需要开启驱动电机4,液压缸9在RV减速器6 的作用下通过液压缸9的活塞杆10改变第一连杆11的角度,第一连杆11的角度改变时也带动第二连杆12的角度发生改变,第二连杆12再带动第三连杆13的位置发生改变,从而改变放电正极19的位置。When in use, when the concrete needs to be crushed, only need to turn on the Marx
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未做过多描述,应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What has been described above is only an embodiment of the present invention, and the common knowledge such as the specific structure and characteristics known in the scheme is not described too much here. It should be pointed out that for those skilled in the art, without departing from the premise of the structure of the present invention Under the circumstances, several modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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