CN115221786A - Design optimization method of Brayton cycle system matching mobile solid nuclear reactor - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及的是一种小型核反应堆装置设计领域的技术,具体是一种匹配移动式固体核反应堆的布雷顿循环系统设计优化方法。The invention relates to a technology in the field of small nuclear reactor device design, in particular to a design optimization method for a Brayton cycle system matching a mobile solid nuclear reactor.
背景技术Background technique
小型移动式核反应堆作为小型模块化反应堆的一种,其输出电功率通常不超过20MWe,可机动地部署在远离电网的地方独立运行,故而降低反应堆及能量转换系统装置的质量对于满足小型核反应堆系统的机动性要求十分重要。使用直接冷却的气冷反应堆结合闭式布雷顿循环能量转换装置可以在兆瓦量级的功率水平下,实现较低的系统比质量。然而,目前针对该种设计路线的优化方法都针对循环效率这一指标,而没有考虑对于提高系统机动性更重要的质量指标。因此,亟需一种兼顾考虑循环热效率与输出功率并实现系统质量最小化的优化设计方法,为小型移动式核反应堆装置的设计和系统质量优化评估提供支撑。As a kind of small modular reactor, the small mobile nuclear reactor usually has an output electric power of not more than 20MWe, and can be flexibly deployed in a place far away from the grid to operate independently. Therefore, reducing the quality of the reactor and the energy conversion system is necessary to meet the mobility of the small nuclear reactor system. Sexuality is very important. The use of a directly cooled gas-cooled reactor in combination with a closed Brayton cycle energy conversion unit can achieve lower system specific mass at power levels on the order of megawatts. However, the current optimization methods for this kind of design route are all aimed at the index of cycle efficiency, without considering the quality index which is more important to improve the maneuverability of the system. Therefore, there is an urgent need for an optimal design method that takes into account the thermal efficiency of the cycle and the output power and minimizes the system quality, so as to provide support for the design of small mobile nuclear reactor devices and the system quality optimization evaluation.
发明内容SUMMARY OF THE INVENTION
本发明针对现有匹配钠堆的超临界CO2布雷顿循环技术以及基于非线性规划的布雷顿循环技术均没有考虑系统质量的优化,无法适用于小型移动式核反应堆的不足,无法解决布雷顿循环系统的质量优化问题,提出一种匹配移动式固体核反应堆的布雷顿循环系统设计优化方法,兼顾考虑循环热效率及系统输出功率,通过参数化和最优化分析手段,获得不同设计约束下的系统质量最优设计,能够运用在耦合小型核反应堆的布雷顿循环系统的质量优化设计中,对于优化确定系统参数以降低装置整体质量具有一定参考价值。Aiming at the existing supercritical CO2 Brayton cycle technology of matching sodium reactor and the Brayton cycle technology based on nonlinear programming, the invention does not consider the optimization of system quality, cannot be applied to the shortcomings of small mobile nuclear reactors, and cannot solve the problem of Brayton cycle System quality optimization problem, a Brayton cycle system design optimization method matching mobile solid nuclear reactor is proposed, taking into account the cycle thermal efficiency and system output power, and obtaining the maximum system quality under different design constraints through parameterization and optimization analysis methods. The optimal design can be used in the quality optimization design of the Brayton cycle system coupled with small nuclear reactors, and has a certain reference value for optimizing the determination of system parameters to reduce the overall quality of the device.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明涉及一种匹配移动式固体核反应堆的布雷顿循环系统设计优化方法,根据设计约束初始化输入参数进行布雷顿循环热力学计算,根据计算得到的结果进行系统质量及效率分析,根据分析得到的影响系统质量的重要参数,采用改进的非支配排序遗传算法(NSGA-II)进一步优化分析,实现布雷顿循环系统优化。The invention relates to a Brayton cycle system design optimization method matching a mobile solid nuclear reactor. Input parameters are initialized according to design constraints to perform Brayton cycle thermodynamic calculation; The important parameters of quality are further optimized and analyzed by the improved non-dominated sorting genetic algorithm (NSGA-II) to realize the optimization of the Brayton cycle system.
所述的影响系统质量的重要参数包括:透平入口温度、换热器效率、氨气混合工质平均摩尔质量。The important parameters that affect the quality of the system include: turbine inlet temperature, heat exchanger efficiency, and average molar mass of ammonia mixed working medium.
本发明涉及一种实现上述方法的系统,包括:布雷顿循环热力学计算单元、参数化分析单元和最优化分析单元,其中:布雷顿循环热力学计算单元根据循环的输入参数进行系统回路热力学计算,获取回路温度压力分布,同时完成部件设计计算,得到系统质量信息,参数化分析单元变化针对不同的输入参数值,调用布雷顿循环热力学计算单元,获得不同设计参数下的系统效率和质量信息,最优化分析单元根据参数化分析单元初步分析结果,确立最优化分析的变量数目及范围,进行最优化分析,获取系统的最优设计解集。The invention relates to a system for realizing the above method, comprising: a Brayton cycle thermodynamics calculation unit, a parameterized analysis unit and an optimization analysis unit, wherein: the Brayton cycle thermodynamics calculation unit performs system loop thermodynamic calculation according to the input parameters of the cycle, and obtains The temperature and pressure distribution of the loop, the component design calculation is completed at the same time, and the system quality information is obtained. The parameterized analysis unit changes According to different input parameter values, the Brayton cycle thermodynamic calculation unit is called to obtain the system efficiency and quality information under different design parameters and optimize. According to the preliminary analysis results of the parameterized analysis unit, the analysis unit establishes the number and range of variables for the optimization analysis, carries out the optimization analysis, and obtains the optimal design solution set of the system.
技术效果technical effect
本发明综合考虑热力学循环参数与设备尺寸参数,通过参数化分析手段筛选输入变量个数,确定输入变量范围,在此基础上进行最优化分析,获取小型核反应堆布雷顿循环系统的质量最优设计区间。本发明可显著提高小型移动式核反应堆机动性能与快速部署能力。The invention comprehensively considers thermodynamic cycle parameters and equipment size parameters, screens the number of input variables by means of parameterized analysis, determines the range of input variables, and performs optimization analysis on this basis to obtain the quality optimal design interval of the Brayton cycle system of a small nuclear reactor . The invention can significantly improve the maneuverability and rapid deployment capability of the small mobile nuclear reactor.
附图说明Description of drawings
图1为匹配移动式固体核反应堆的布雷顿循环系统质量设计优化流程图;Figure 1 is a flow chart of the quality design optimization of the Brayton cycle system matching the mobile solid nuclear reactor;
图2为布雷顿循环热力学计算流程图;Figure 2 is a flow chart of Brayton cycle thermodynamic calculation;
图3为换热器设计计算流程图;Figure 3 is a flow chart of heat exchanger design calculation;
图4为简单回热布雷顿循环示意图;Figure 4 is a schematic diagram of a simple regenerative Brayton cycle;
图5为印刷电路板式换热器示意图;5 is a schematic diagram of a printed circuit board heat exchanger;
图6为气冷堆燃料组件结构示意图;6 is a schematic structural diagram of a gas-cooled reactor fuel assembly;
图7为参数化分析结果示意图;Fig. 7 is a schematic diagram of a parametric analysis result;
图8为质量最优化设计解集示意图。Figure 8 is a schematic diagram of the quality optimization design solution set.
具体实施方式Detailed ways
如图4所示,为简单回热布雷顿循环,由于移动式小型核反应堆在重量、体积以及部署机动性等方面的限制,大多采用该种形式的布雷顿循环。系统内包含换热器(回热器与预冷器)、反应堆、布雷顿旋转机械(透平、压缩机、发电机)等设备,影响循环热效率和装置质量的参数可分为循环参数与设备参数,循环参数包括:透平入口温度T1、压气机入口压力P4、压气机压比PI、氦氙混合工质平均摩尔质量M、预冷器冷侧工质流量及入口温度T7压力P7,设备参数包括:设备的效率(透平效率ηt、压缩机效率ηc、回热器效率ηrep、预冷器效率ηpre)与换热器堆芯的几何参数。As shown in Figure 4, in order to simply regenerate the Brayton cycle, this form of Brayton cycle is mostly used due to the limitations of mobile small nuclear reactors in terms of weight, volume, and deployment mobility. The system includes heat exchangers (regenerators and precoolers), reactors, Brayton rotating machinery (turbines, compressors, generators) and other equipment. The parameters that affect the thermal efficiency of the cycle and the quality of the device can be divided into cycle parameters and equipment. Parameters, cycle parameters include: turbine inlet temperature T 1 , compressor inlet pressure P 4 , compressor pressure ratio PI, average molar mass M of helium and xenon mixed working medium, and flow rate of working medium on the cold side of precooler and inlet temperature T 7 pressure P 7 , equipment parameters include: equipment efficiency (turbine efficiency η t , compressor efficiency η c , regenerator efficiency η rep , precooler efficiency η pre ) and the heat exchanger core efficiency Geometric parameters.
如图5所示,本实施例分析针对的换热器为印刷电路板式换热器,该种换热器相较于普通的管壳式换热器,结构更为紧凑、体积小,换热效率更高,适合用于小型移动式核反应堆系统,其中直通道型芯体及通道几何参数包括:芯体的长度L、宽度W、高度H,通道直径D、通道间距P、板厚tp。堆芯方面在固定组件设计参数的情况下,将堆芯的高度H与半径R作为输入变量,计算针对的气冷堆燃料组件结构形式如图6所示,慢化剂作为组件基体,上面贯通出孔道,容纳冷却剂通道和燃料棒。As shown in Figure 5, the heat exchanger analyzed in this example is a printed circuit board heat exchanger. It has higher efficiency and is suitable for small mobile nuclear reactor systems. The straight channel core and channel geometric parameters include: core length L, width W, height H, channel diameter D, channel spacing P, and plate thickness t p . In terms of the core, with the design parameters of the components fixed, the height H and radius R of the core are used as input variables, and the structure of the gas-cooled reactor fuel assembly is calculated as shown in Figure 6. The moderator is used as the component matrix, and the Outlet tunnels to accommodate coolant channels and fuel rods.
小型移动式核反应堆功率在兆瓦量级以上,能量转换系统采用布雷顿循环可以实现较低的系统比质量,循环工质同时作为堆芯的冷却剂,无需中间换热器,系统布局更简单。The power of small mobile nuclear reactors is above the megawatt level. The energy conversion system adopts Brayton cycle to achieve lower system specific mass. The circulating working fluid is also used as the coolant of the core, without intermediate heat exchangers, and the system layout is simpler.
常用的工质包括氦气、氦氙混合气体、超临界二氧化碳,本实施例以氦氙混合气体为例进行分析,相比于其他两种工质,输入变量多考虑了混合工质的成分。Commonly used working fluids include helium, helium-xenon mixed gas, and supercritical carbon dioxide. In this example, the helium-xenon mixed gas is used as an example for analysis. Compared with the other two working fluids, the input variables consider the composition of the mixed working fluid more.
如图1所示,本实施例涉及一种匹配移动式固体核反应堆的布雷顿循环系统设计优化方法,根据设计约束初始化输入参数进行布雷顿循环热力学计算,根据计算得到的结果进行系统质量及效率分析,根据分析得到的影响系统质量的重要参数,采用NSGA-II最优化算法进行进一步优化分析,获得指定约束下,系统质量最优的设计区间,该方法应用在小型核反应堆装置的设计阶段,装置中,堆芯采用直接冷却的气冷堆,换热器为印刷电路板式换热器,此外,还包括透平、压缩机与发电机,优化过程考虑循环热力学参数与各设备的设计参数,最终获得质量优化后的系统热力学循环参数以及各设备的设计参数。As shown in FIG. 1 , this embodiment relates to a Brayton cycle system design optimization method matching a mobile solid nuclear reactor. Input parameters are initialized according to design constraints to perform Brayton cycle thermodynamic calculation, and system quality and efficiency analysis is performed according to the calculated results. , according to the important parameters affecting the quality of the system obtained from the analysis, the NSGA-II optimization algorithm is used for further optimization analysis, and the design interval with the optimal system quality under the specified constraints is obtained. This method is applied in the design stage of the small nuclear reactor device. , the core adopts a direct-cooled gas-cooled reactor, and the heat exchanger is a printed circuit board heat exchanger. In addition, it also includes a turbine, a compressor and a generator. The optimization process considers the cycle thermodynamic parameters and the design parameters of each equipment, and finally obtains The thermodynamic cycle parameters of the system after the quality optimization and the design parameters of each equipment.
如图2所示,所述的布雷顿循环热力学计算是指:通过计算获取回路效率、功率及质量信息。计算整体基于各个部件的能量守恒及稳态热力学方程,并结合循环参数,针对不同部件使用经验关系式或几何设计方法,获取质量估计结果,包括以下步骤:As shown in FIG. 2 , the Brayton cycle thermodynamic calculation refers to: obtaining loop efficiency, power and quality information through calculation. The overall calculation is based on the energy conservation and steady-state thermodynamic equations of each component, combined with cycle parameters, using empirical relational expressions or geometric design methods for different components to obtain mass estimation results, including the following steps:
步骤一:根据输入进行循环参数和换热器几何参数的初始化,并假设回路高压侧与低压侧的压降均为0.1MPa,从而获得透平的入口压力P1与出口压力P2。Step 1: Initialize the cycle parameters and the geometric parameters of the heat exchanger according to the input, and assume that the pressure drop on the high-pressure side and the low-pressure side of the loop is both 0.1MPa, so as to obtain the inlet pressure P 1 and outlet pressure P 2 of the turbine.
步骤二:透平热力学过程计算。根据入口温度T1压力P1,通过物性查表获得入口熵值,依据等熵过程出口熵值与入口相等,获得出口焓值,S1=S(T1,P1),h2s=H(S1,P2),进一步结合等熵效率的定义,即可计算透平实际的出口焓值及温度,h2=h1-ηt×(h1-h2s),T2=T(h2,P2),其中:下角标1表示透平入口参数,下角标2表示透平出口参数,下角标2s为等熵过程的出口参数;S为工质的熵、T为温度、P为压力、h为比焓、ηt为透平等熵效率。Step 2: Calculation of the turbine thermodynamic process. According to the inlet temperature T 1 and the pressure P 1 , the inlet entropy value is obtained through the physical property look-up table. According to the isentropic process, the outlet entropy value is equal to the inlet, and the outlet enthalpy value is obtained, S 1 =S(T 1 , P 1 ), h 2s =H (S 1 , P 2 ), further combined with the definition of isentropic efficiency, the actual turbine outlet enthalpy and temperature can be calculated, h 2 =h 1 -η t ×(h 1 -h 2s ), T 2 =T (h 2 , P 2 ), where: the
步骤三:压缩机的热力学过程计算与透平类似。先获得等熵过程下的出口焓值h5s,进一步结合等熵效率的定义,计算实际的出口焓值h5及温度T5。透平、发电机和压缩机一起构成了系统中的布雷顿旋转单元,该旋转单元的质量使用经验关系式计算, 其中:π为压气机压比,Ntotal为布雷顿旋转单元的数量,αBRU为系统比质量系数,与透平入口温度T1相关,具体为 Pe为单个布雷顿旋转单元的输出功率。Step 3: The thermodynamic process calculation of the compressor is similar to that of the turbine. First obtain the outlet enthalpy value h 5s under the isentropic process, and further combine the definition of isentropic efficiency to calculate the actual outlet enthalpy value h 5 and temperature T 5 . The turbine, generator and compressor together form the Brayton rotating unit in the system, the mass of which is calculated using the empirical relationship, Where: π is the compressor pressure ratio, N total is the number of Brayton rotating units, α BRU is the system specific mass coefficient, which is related to the turbine inlet temperature T 1 , specifically Pe is the output power of a single Brayton rotating unit.
步骤四:结合步骤三与步骤二计算确定的回热器冷热两侧入口温度T5与T2,依据输入回热器效率,进行换热器的设计计算,计算换热器出口参数及质量信息,如图3所示,具体包括:Step 4: Combine the inlet temperatures T 5 and T 2 of the hot and cold sides of the regenerator calculated and determined in
步骤4.1:根据回热器效率的定义,计算回热器冷热两侧出口温度T3与T6,此时换热器出口的压力由假设的压降ΔP获得。Step 4.1: According to the definition of the efficiency of the regenerator, calculate the outlet temperatures T 3 and T 6 on the hot and cold sides of the regenerator. At this time, the pressure at the outlet of the heat exchanger is obtained by the assumed pressure drop ΔP.
步骤4.2:在根据效率获得换热器的换热量后,以PCHE的宽度W、高度H、通道直径D、通道间距P、板厚tp作为输入,求取换热器通道数目Nch及单个通道的换热量Qch。PCHE使用冷热两侧换热通道数目相等的设计,则单侧的换热器通道数换热器的总换热量,平均分配给每个通道,其中:hh,in为热侧通道入口比焓,hh,in为热侧通道出口比焓,为热侧通道质量流量,Nch为PCHE热侧或冷侧的换热通道数目,W为PCHE芯体宽度,H为高度,P为PCHE通道间距,tp为板厚。Step 4.2: After obtaining the heat exchange amount of the heat exchanger according to the efficiency, take the width W, height H, channel diameter D, channel spacing P, and plate thickness t p of the PCHE as input to obtain the number of heat exchanger channels N ch and The heat exchange Q ch of a single channel. PCHE uses a design with the same number of heat exchange channels on both sides of the cold and hot sides, then the number of heat exchanger channels on one side The total heat exchange of the heat exchanger, evenly distributed to each channel, Where: h h, in is the specific enthalpy of the hot side channel inlet, h h, in is the specific enthalpy of the hot side channel outlet, is the mass flow rate of the hot side channel, Nch is the number of heat exchange channels on the hot side or cold side of the PCHE, W is the PCHE core width, H is the height, P is the PCHE channel spacing, and t p is the plate thickness.
步骤4.3:由于换热器内流体温度变化大,为使换热器的设计计算获得的换热器尺寸更为准确,沿换热器长度方向划分N个子换热器,使用效能-传热单元数法(effectiveness-NTU method)计算换热器设计的UA值。Step 4.3: Since the temperature of the fluid in the heat exchanger varies greatly, in order to make the size of the heat exchanger obtained by the design calculation of the heat exchanger more accurate, divide N sub-heat exchangers along the length of the heat exchanger, and use the efficiency-heat transfer unit. The effectiveness-NTU method was used to calculate the UA value of the heat exchanger design.
步骤4.4:第i个子换热器的总换热系数满足其中:Ui为第i个传热单元的总换热系数,ki为芯体材料的导热率,t=1.15D/2.0为等效导热厚度;hh,i为热侧的对流换热系数,hc,i为冷侧的对流换热系数,针对不同的工质可使用不同的经验关系式计算获得,例如,Taylor经验关系式、Ginielinski经验关系式。Step 4.4: The total heat transfer coefficient of the i-th sub-heat exchanger satisfies Where: U i is the total heat transfer coefficient of the i -th heat transfer unit, ki is the thermal conductivity of the core material, t=1.15D/2.0 is the equivalent thermal conductivity thickness; h h, i is the convective heat transfer on the hot side The coefficient, h c, i is the convective heat transfer coefficient of the cold side, which can be calculated and obtained by using different empirical relational expressions for different working fluids, for example, Taylor empirical relational expression and Ginielinski empirical relational expression.
步骤4.5:换热器芯体的长度其中:uAi为第i个传热单元的热导率,Ui为总换热系数,D为通道直径。根据子换热器的长度计算更新冷热两侧的压降其中:Dh为通道的水力半径,ρi为第i个子换热内流体的密度,ui为流体速度;f为摩擦系数,针对不同的工质可使用不同的经验公式,例如Taylor经验关系式、Cole-Brook经验关系式。Step 4.5: Length of Heat Exchanger Core Where: uA i is the thermal conductivity of the ith heat transfer unit, U i is the total heat transfer coefficient, and D is the diameter of the channel. Update the pressure drop on the hot and cold sides based on the length of the sub-heat exchanger Where: D h is the hydraulic radius of the channel, ρ i is the density of the fluid in the ith sub-heat exchange, ui is the fluid velocity; f is the friction coefficient, different empirical formulas can be used for different working fluids, such as Taylor's empirical relationship formula, Cole-Brook empirical relational formula.
步骤4.6:将计算获得的压降与假设的初始压降进行比较。若小于指定误差,则认为换热器设计计算收敛,根据几何设计计算换热器质量,并返回换热器的压降ΔP56=ΔPc,new、ΔP23=ΔPh,new和质量信息;否则,返回步骤4.1,更新换热器的压降,重复上述计算。Step 4.6: Compare the calculated pressure drop with the assumed initial pressure drop. If it is less than the specified error, it is considered that the heat exchanger design calculation is converged, the heat exchanger mass is calculated according to the geometric design, and the pressure drop ΔP 56 =ΔP c,new , ΔP 23 =ΔP h,new and quality information of the heat exchanger are returned; Otherwise, go back to step 4.1, update the pressure drop of the heat exchanger, and repeat the above calculation.
步骤五:如图3所示,结合步骤四计算确定的预冷器热侧入口温度T3,依据输入预冷器效率,进行换热器的设计计算,计算换热器出口参数及质量信息,计算收敛后,获得预冷器冷侧压降ΔP78=ΔPc,new、热侧压降ΔP34=ΔPh,new、出口温度T4,new以及质量信息,具体包括:Step 5: As shown in Figure 3, combined with the precooler hot side inlet temperature T3 calculated and determined in step 4 , according to the input precooler efficiency, the design calculation of the heat exchanger is performed, and the outlet parameters and quality information of the heat exchanger are calculated, After the calculation converges, the pressure drop on the cold side of the precooler ΔP 78 =ΔP c,new , the pressure drop on the hot side ΔP 34 =ΔP h,new , the outlet temperature T 4,new and the quality information are obtained, including:
步骤5.1:根据回热器效率的定义,计算回热器冷热两侧出口温度T8与T4,此时换热器出口的压力由压降ΔP获得。Step 5.1: According to the definition of the efficiency of the regenerator, calculate the outlet temperatures T 8 and T 4 on both cold and hot sides of the regenerator. At this time, the pressure at the outlet of the heat exchanger is obtained by the pressure drop ΔP.
步骤5.2:在根据效率获得换热器的换热量后,以PCHE的宽度W、高度H、通道直径D、通道间距P、板厚tp作为输入,求取换热器通道数目Nch及单个通道的换热量Qch。PCHE使用冷热两侧换热通道数目相等的设计,则单侧的换热器通道数换热器的总换热量,平均分配给每个通道,其中:hh,in为热侧通道入口比焓,hh,in为热侧通道出口比焓,为热侧通道质量流量,Nch为PCHE热侧或冷侧的换热通道数目,W为PCHE芯体宽度,H为高度,P为PCHE通道间距,tp为板厚。Step 5.2: After obtaining the heat exchange amount of the heat exchanger according to the efficiency, using the width W, height H, channel diameter D, channel spacing P, and plate thickness t p of the PCHE as inputs, obtain the number of heat exchanger channels N ch and The heat exchange Q ch of a single channel. PCHE uses a design with the same number of heat exchange channels on both sides of the cold and hot sides, then the number of heat exchanger channels on one side The total heat exchange of the heat exchanger, evenly distributed to each channel, Where: h h, in is the specific enthalpy of the hot side channel inlet, h h, in is the specific enthalpy of the hot side channel outlet, is the mass flow rate of the hot side channel, Nch is the number of heat exchange channels on the hot side or cold side of the PCHE, W is the PCHE core width, H is the height, P is the PCHE channel spacing, and t p is the plate thickness.
步骤5.3:由于换热器内流体温度变化大,为使换热器的设计计算获得的换热器尺寸更为准确,沿换热器长度方向划分N个子换热器,使用效能-传热单元数法(effectiveness-NTU method)计算换热器设计的UA值。Step 5.3: Since the temperature of the fluid in the heat exchanger varies greatly, in order to make the size of the heat exchanger obtained by the design calculation of the heat exchanger more accurate, divide N sub-heat exchangers along the length of the heat exchanger, and use the efficiency-heat transfer unit. The effectiveness-NTU method was used to calculate the UA value of the heat exchanger design.
步骤5.4:第i个子换热器的总换热系数满足其中:Ui为第i个传热单元的总换热系数,ki为芯体材料的导热率,t=1.15D/2.0为等效导热厚度;hh,i为热侧的对流换热系数,hc,i为冷侧的对流换热系数,针对不同的工质可使用不同的经验关系式计算获得,例如,Taylor经验关系式、Ginielinski经验关系式。Step 5.4: The total heat transfer coefficient of the i-th sub-heat exchanger satisfies Where: U i is the total heat transfer coefficient of the i -th heat transfer unit, ki is the thermal conductivity of the core material, t=1.15D/2.0 is the equivalent thermal conductivity thickness; h h, i is the convective heat transfer on the hot side The coefficient, h c, i is the convective heat transfer coefficient of the cold side, which can be calculated and obtained by using different empirical relational expressions for different working fluids, for example, Taylor empirical relational expression and Ginielinski empirical relational expression.
步骤5.5:换热器芯体的长度其中:UAi为第i个传热单元的热导率,Ui为总换热系数,D为通道直径。根据子换热器的长度计算更新冷热两侧的压降其中:Dh为通道的水力半径,ρi为第i个子换热内流体的密度,ui为流体速度;f为摩擦系数,针对不同的工质可使用不同的经验公式,例如Taylor经验关系式、Cole-Brook经验关系式。Step 5.5: Length of Heat Exchanger Core Among them: UA i is the thermal conductivity of the ith heat transfer unit, U i is the total heat transfer coefficient, and D is the diameter of the channel. Update the pressure drop on the hot and cold sides based on the length of the sub-heat exchanger Where: D h is the hydraulic radius of the channel, ρ i is the density of the fluid in the ith sub-heat exchange, ui is the fluid velocity; f is the friction coefficient, different empirical formulas can be used for different working fluids, such as Taylor's empirical relationship formula, Cole-Brook empirical relational formula.
步骤5.6:将计算获得的压降与假设的初始压降进行比较。若小于指定误差,则认为换热器设计计算收敛,根据几何设计计算换热器质量,并返回换热器的压降ΔP78=ΔPc,new、ΔP34=ΔPh,new和质量信息;否则,返回步骤5.1,更新换热器的压降,重复上述计算。Step 5.6: Compare the calculated pressure drop with the assumed initial pressure drop. If it is less than the specified error, the heat exchanger design calculation is considered to be converged, and the heat exchanger mass is calculated according to the geometric design, and the pressure drop ΔP 78 =ΔP c,new , ΔP 34 =ΔP h,new and quality information of the heat exchanger are returned; Otherwise, go back to step 5.1, update the pressure drop of the heat exchanger, and repeat the above calculation.
步骤六:判断当新计算的压缩机入口温度T4,new与假设温度T4的误差小于指定值时则进行下一步;否则返回步骤三更新压缩机入口温度为T4,new重复上述计算。Step 6 : It is judged that when the error between the newly calculated compressor inlet temperature T4 ,new and the assumed temperature T4 is less than the specified value, proceed to the next step; otherwise, go back to
步骤七:根据堆芯入口温度T6与输入的堆芯出口温度T1,计算反应堆的热功率与不同材料的温度,具体为:针对组件内的单个通道同样采用与换热器类似的节点划分,固定燃料组件的几何尺寸,依据堆芯半径R,可以计算堆芯内燃料组件的数量Nassbl,则反应堆最热组件内单个冷却剂通道的换热量为hout=H(Tout,Pout),hin=H(Tin,Pin), 其中:hout为堆芯冷却剂出口比焓,hin为堆芯入口比焓,为堆芯冷却剂质量流量,Nassbl为堆芯内组件数量,Fqr为堆芯径向功率峰因子。Step 7: Calculate the thermal power of the reactor and the temperature of different materials according to the core inlet temperature T 6 and the input core outlet temperature T 1 , specifically: for a single channel in the assembly, the same node division as the heat exchanger is also used , the geometric size of the fixed fuel assembly, according to the core radius R, the number of fuel assemblies in the core N assbl can be calculated, then the heat exchange of a single coolant channel in the hottest assembly of the reactor is h out =H(T out , P out ), h in =H(T in , P in ), Where: h out is the specific enthalpy of the core coolant outlet, h in is the specific enthalpy of the core inlet, is the core coolant mass flow, N assbl is the number of components in the core, and F qr is the core radial power peak factor.
当堆芯轴向功率呈余弦分布,则依据能量守恒、牛顿冷却定理、圆筒壁及圆柱导热公式,依次计算获得第i个节点处各结构材料的温度,其中:Ti为冷却剂主流温度;Tclad,i为包壳内表面温度;Tmatrix,i为包壳外表面温度;Tfuel,i为燃料表面温度;Tc,i为燃料中心温度;为单个通道内冷却剂的质量流量,hi为冷却剂在第i个几点处的比焓,hin为冷却剂入口比焓,Qch为单个通道的热功率,H为堆芯高度,zi为第i节点的轴向坐标,hi为第i个节点处的对流换热系数,Dcoolant为冷却剂通道直径,Dclad为包壳的直径,Dmatrix为按面积等效的直径,Dfuel燃料元件直径,κclad,i、κmatrix,i、κfuel,i分别为包壳材料、基体材料、燃料元件的导热系数。在堆芯计算中,堆芯的尺寸参数应保证不同材料的温度值分布应小于其对应的安全限值即T<Tmax。根据各节点的冷却剂主流温度,更新堆芯冷却剂通道内压降 由于工质的物性和压降相互影响,需要进行迭代计算直至压降收敛,其中,fi为摩擦系数,ρi为冷却剂密度,ui冷却剂速度,li第i个节点单元的长度。When the axial power of the core has a cosine distribution, according to the energy conservation, Newton's cooling theorem, the cylinder wall and the cylinder thermal conductivity formula, the temperature of each structural material at the i-th node is calculated in turn, Where: T i is the mainstream temperature of the coolant; T clad,i is the inner surface temperature of the cladding; T matrix,i is the outer surface temperature of the cladding; T fuel,i is the fuel surface temperature; T c,i is the fuel center temperature; is the mass flow rate of the coolant in a single channel, hi is the specific enthalpy of the coolant at the ith point, h in is the specific enthalpy of the coolant inlet, Qch is the thermal power of a single channel, H is the core height, zi is the axial coordinate of the ith node, hi is the convective heat transfer coefficient at the ith node, D coolant is the diameter of the coolant channel, D clad is the diameter of the cladding, and D matrix is the equivalent diameter by area , D fuel fuel element diameter, κ clad, i , κ matrix, i , κ fuel, i are the thermal conductivity of cladding material, matrix material, and fuel element, respectively. In the core calculation, the size parameters of the core should ensure that the temperature distribution of different materials should be less than the corresponding safety limit, namely T<T max . Update the pressure drop in the core coolant channel according to the coolant mainstream temperature at each node Since the physical properties of the working fluid and the pressure drop affect each other, iterative calculation is required until the pressure drop converges, where f i is the friction coefficient, ρ i is the coolant density, u i is the coolant velocity, and l i is the length of the i-th node element .
步骤八:根据新计算的部件压降更新回路压力,并判断当新计算的压降ΔPc,new、ΔPh,new与最初的假设值ΔPc、ΔPh满足误差要求时,则认为布雷顿循环计算收敛;否则返回步骤一更新压降的假设值。Step 8: Update the circuit pressure according to the newly calculated component pressure drop, and judge that when the newly calculated pressure drop ΔP c,new , ΔP h,new and the initial assumed values ΔP c , ΔP h meet the error requirements, then Brayton is considered The loop calculation converges; otherwise, return to
所述的系统质量及效率分析是指:基于布雷顿循环的热力学计算,针对系统质量与回路效率指标,开展参数化分析与最优化分析,获得满足设计约束的系统质量最优设计,具体的优化分析流程如图1所示,对于堆芯,由于芯的半径对于堆芯的质量影响更为显著,故在分析过程中,固定堆芯的高度,根据对堆芯材料的温度限制,逼近搜寻允许的最小堆芯半径,具体包括:The system quality and efficiency analysis refers to: based on the Brayton cycle thermodynamic calculation, carry out parametric analysis and optimization analysis for the system quality and loop efficiency indicators, and obtain the optimal system quality design that satisfies the design constraints. The analysis process is shown in Figure 1. For the core, the radius of the core has a more significant impact on the quality of the core. Therefore, during the analysis process, the height of the core is fixed, and according to the temperature limit of the core material, the approximate search allows The minimum core radius of , including:
步骤①:固定其他参数不变,调整某一输入参数,进行参数化分析。根据系统热力学计算,获得回路质量效率信息。Step 1: Keep other parameters unchanged, adjust a certain input parameter, and carry out parametric analysis. According to the system thermodynamic calculation, the loop mass efficiency information is obtained.
步骤②:根据设计约束,逼近最小堆芯质量,即当堆芯材料温度小于温度上限T<Tmax时,进一步缩小堆芯半径并返回步骤①进行循环热力学计算;否则,认为已经搜寻到指定设计约束限制下的最小堆芯半径。Step ②: Approach the minimum core mass according to the design constraints, that is, when the temperature of the core material is less than the upper temperature limit T<T max , further reduce the core radius and return to step ① for cyclic thermodynamic calculation; otherwise, it is considered that the specified design has been searched Minimum core radius under constraints.
步骤③:判断当前功率达到目标功率值时,如果是,则认为找到满足目标功率要求的且包含最小堆芯半径的布雷顿循环设计参数;否则根据目标功率,调整回路质量流量后,返回步骤①。Step ③: When it is judged that the current power reaches the target power value, if it is, it is considered to find the Brayton cycle design parameters that meet the target power requirements and include the minimum core radius; otherwise, according to the target power, after adjusting the loop mass flow, return to
步骤④:根据计算结果,进行系统质量及效率分析。定量分析系统质量与效率对于不同输入参数的依赖关系,掌握系统质量分布,为进行系统最优化分析缩减分析变量个数,并结合系统质量结果确定优化输入参数的上下限。Step ④: According to the calculation results, analyze the system quality and efficiency. Quantitatively analyze the dependence of system quality and efficiency on different input parameters, grasp the system quality distribution, reduce the number of analysis variables for system optimization analysis, and determine the upper and lower limits of the optimized input parameters based on the system quality results.
所述的采用NSGA-II最优化算法进行进一步优化分析是指:针对对系统质量影响较大的输入变量,使用多目标遗传算法NSGA-II,以布雷顿热力学循环计算的质量及效率为目标函数,获得系统设计关于质量与效率的最优解集,具体步骤包括:The use of the NSGA-II optimization algorithm for further optimization analysis means: for the input variables that have a greater impact on the quality of the system, the multi-objective genetic algorithm NSGA-II is used, and the quality and efficiency calculated by the Brayton thermodynamic cycle are used as objective functions. , to obtain the optimal solution set regarding quality and efficiency of system design. The specific steps include:
步骤a:从循环参数与设备参数中,确定待考察输入参数并设置其变化范围的上下限值;同时,将其他输入参数初始化为某一固定值。Step a: From the cycle parameters and the equipment parameters, determine the input parameters to be investigated and set the upper and lower limit values of their variation ranges; at the same time, initialize other input parameters to a certain fixed value.
步骤b:将返回系统质量的布雷顿热力学循环计算流程作为目标函数。Step b: Take the Brayton thermodynamic cycle calculation flow that returns the mass of the system as the objective function.
步骤c:使用Python中的geatpy库,调用多目标遗传算法NSGA-II进行多目标优化分析。Step c: Use the geatpy library in Python to call the multi-objective genetic algorithm NSGA-II for multi-objective optimization analysis.
如图7所示,经过具体实际实验,在Windows 10的环境下,以表1的基本输入参数运行上述方法,变化透平入口温度T1,得到其对系统质量的影响。除了简单回热循环(单压缩循环),还在此基础上计算了引入了再压缩过程的双压缩循环,对于两种循环配置,提升透平入口温度均可以使系统质量降低、效率升高,且这种关系是非线性的,在透平入口温度较低的时候,循环效率的升高与系统质量的降低速率较快,虽然双压缩循环可以带来更高的循环效率,但显然其整体质量也更大。另一方面,从系统的质量来源看,系统质量的大部分被堆芯和换热器所占据,反映出换热器的设计参数是影响系统质量的重要因素。通过对不同输入变量的考察,最终确定进行最优化分析的输入变量及上下限,如表2所示。As shown in Figure 7, after a specific actual experiment, in the Windows 10 environment, the above method is run with the basic input parameters in Table 1, and the turbine inlet temperature T 1 is changed to obtain its influence on the system quality. In addition to the simple regenerative cycle (single compression cycle), a double compression cycle incorporating a recompression process was also calculated on this basis. For both cycle configurations, increasing the turbine inlet temperature can reduce the quality of the system and increase the efficiency. And this relationship is nonlinear. When the turbine inlet temperature is low, the cycle efficiency increases and the system quality decreases faster. Although the double compression cycle can bring higher cycle efficiency, it is obvious that its overall quality Also bigger. On the other hand, from the point of view of the mass source of the system, most of the mass of the system is occupied by the core and the heat exchanger, reflecting that the design parameters of the heat exchanger are an important factor affecting the quality of the system. Through the investigation of different input variables, the input variables and upper and lower limits for optimization analysis are finally determined, as shown in Table 2.
表1基本运行参数Table 1 Basic operating parameters
表2 NSGA-II最优化分析的输入变量及上下限Table 2 Input variables and upper and lower limits of NSGA-II optimization analysis
如图8所示,为使用NSGA-II算法获得不同透平入口温度下以系统质量最小为优化目标的最优解集,虽然提升透平入口温度可以降低系统的最小质量,但同时这会提高对透平材料强度等方面的要求,如表3所示,列出了选取的两个最优设计点的关键参数信息。As shown in Figure 8, in order to use the NSGA-II algorithm to obtain the optimal solution set with the minimum system quality as the optimization objective under different turbine inlet temperatures, although increasing the turbine inlet temperature can reduce the minimum system quality, it will increase the The requirements for turbine material strength and other aspects are shown in Table 3, and the key parameter information of the two selected optimal design points is listed.
表3选取最优化点的关键设计参数Table 3 The key design parameters for selecting the optimal point
与现有技术相比,本方法针对耦合小型核反应堆的布雷顿循环系统进行质量优化,分析评估循环参数与设备参数对小型核反应堆装置的尺寸质量的影响,在指定约束下,减少装置系统的质量提升其机动性能。Compared with the prior art, the method optimizes the quality of the Brayton cycle system coupled with the small nuclear reactor, analyzes and evaluates the influence of the cycle parameters and equipment parameters on the dimensional quality of the small nuclear reactor device, and reduces the quality improvement of the device system under the specified constraints. its maneuverability.
上述具体实施可由本领域技术人员在不背离本发明原理和宗旨的前提下以不同的方式对其进行局部调整,本发明的保护范围以权利要求书为准且不由上述具体实施所限,在其范围内的各个实现方案均受本发明之约束。The above-mentioned specific implementation can be partially adjusted by those skilled in the art in different ways without departing from the principle and purpose of the present invention. The protection scope of the present invention is subject to the claims and is not limited by the above-mentioned specific implementation. Each implementation within the scope is bound by the present invention.
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CN117131627A (en) * | 2023-08-22 | 2023-11-28 | 鞍钢股份有限公司 | A design method for area-controlled tubular heat exchangers |
CN118153487A (en) * | 2024-05-11 | 2024-06-07 | 南京远思智能科技有限公司 | Modelica-based Brayton system autonomous model |
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CN116933630A (en) * | 2023-07-18 | 2023-10-24 | 西安交通大学 | Closed air Brayton cycle multi-objective optimization and configuration screening method |
CN116933630B (en) * | 2023-07-18 | 2024-03-26 | 西安交通大学 | A closed air Brayton cycle multi-objective optimization and configuration screening method |
CN117131627A (en) * | 2023-08-22 | 2023-11-28 | 鞍钢股份有限公司 | A design method for area-controlled tubular heat exchangers |
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