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CN115217816A - Test setup for sensors built into cylinders - Google Patents

Test setup for sensors built into cylinders Download PDF

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Publication number
CN115217816A
CN115217816A CN202210871140.0A CN202210871140A CN115217816A CN 115217816 A CN115217816 A CN 115217816A CN 202210871140 A CN202210871140 A CN 202210871140A CN 115217816 A CN115217816 A CN 115217816A
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China
Prior art keywords
cylinder
limit
displacement sensor
sensor
hole
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CN202210871140.0A
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Chinese (zh)
Inventor
赵叔吉
周杰
文治国
任怀伟
张德生
李世军
巩师鑫
张帅
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Ccteg Coal Mining Research Institute Co ltd
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Ccteg Coal Mining Research Institute Co ltd
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Priority to CN202210871140.0A priority Critical patent/CN115217816A/en
Publication of CN115217816A publication Critical patent/CN115217816A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/005Fault detection or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/007Simulation or modelling

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Actuator (AREA)

Abstract

The invention discloses a test device for a built-in sensor of an oil cylinder, which comprises: the deep water camera is connected with the main cylinder, and is used for observing the running state of the stay rope displacement sensor. Hydraulic oil is introduced into the cylinder body to drive the piston rod to move, and the effect of simulating the working condition of the hydraulic oil cylinder is achieved. The deep water camera observes the state of the sensor in the motion process of the piston rod in real time, and records images when the sensor fails so as to assist in fault analysis and improve the accuracy of fault detection.

Description

用于油缸内置传感器的试验装置Test setup for sensors built into cylinders

技术领域technical field

本发明涉及故障检测技术领域,尤其涉及一种用于油缸内置传感器的试验装置。The invention relates to the technical field of fault detection, in particular to a test device for a sensor built in an oil cylinder.

背景技术Background technique

液压油缸包括缸体、活塞和油缸杆等部件,在液压油缸的工作过程中,由腔体内的液压油推动活塞作直线运动,从而推动油缸杆作直线运动。目前在液压油缸的工作过程中,通常会设置位移传感器以监测油缸杆直线运动的位移,以实现活塞杆位置的精确控制。The hydraulic cylinder includes components such as cylinder block, piston and cylinder rod. During the working process of the hydraulic cylinder, the hydraulic oil in the cavity pushes the piston to move in a straight line, thereby pushing the cylinder rod to move in a straight line. At present, in the working process of the hydraulic cylinder, a displacement sensor is usually installed to monitor the displacement of the linear motion of the cylinder rod, so as to realize the precise control of the position of the piston rod.

然而,置于油缸内部的位移传感器在使用过程中,会出现机械结构卡死、损坏、失效等问题。由于位移传感器安装在油缸内部,需在传感器出现故障时将其取出,以对失效原因进行判断。但是传感器取出检测时,很难确定位移传感器是在活塞直线运动过程中的何种状态下出现故障,不利于故障分析和后续的调整。However, during the use of the displacement sensor placed inside the oil cylinder, problems such as mechanical structure jamming, damage, and failure may occur. Since the displacement sensor is installed inside the cylinder, it needs to be taken out when the sensor fails to judge the cause of the failure. However, when the sensor is taken out for inspection, it is difficult to determine the state in which the displacement sensor fails during the linear motion of the piston, which is not conducive to failure analysis and subsequent adjustment.

发明内容SUMMARY OF THE INVENTION

本发明是基于发明人对以下事实和问题的发现和认识做出的:The present invention is made based on the inventors' findings and understanding of the following facts and problems:

相关技术中,将油缸的缸体用透明材料制成,从而可以实时观察内置传感器的运行状态,但是常用的透明材料不耐压,无法还原煤矿等采用高压液体(31.5MPa)的工况。或者,在压力实验容器中安装传感器,压力实验容器都带有摄像头,可以实时观察容器内情况,但是压力容器只做压力实验,很难模拟活塞运动过程中由于活塞的启停和换向所导致的液体冲击和缸体的振动工况。In the related art, the cylinder body of the oil cylinder is made of transparent material, so that the running state of the built-in sensor can be observed in real time, but the commonly used transparent material is not pressure-resistant and cannot restore the working conditions of high-pressure liquid (31.5MPa) such as coal mines. Alternatively, a sensor is installed in the pressure test vessel. The pressure test vessel is equipped with a camera, and the situation in the vessel can be observed in real time. However, the pressure vessel only performs pressure experiments, and it is difficult to simulate the start, stop and reversal of the piston during the movement of the piston. The liquid shock and cylinder vibration conditions.

本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

为此,本发明的实施例提出一种用于油缸内置传感器的试验装置,该装置能够模拟液压油缸的工况,并实时准确的观测传感器的运行状态。To this end, an embodiment of the present invention provides a test device for a sensor built into an oil cylinder, which can simulate the working condition of a hydraulic oil cylinder and accurately observe the operating state of the sensor in real time.

本发明实施例的用于油缸内置传感器的试验装置包括:缸体、活塞杆、拉绳位移传感器和深水相机,所述缸体包括主缸和副缸,所述主缸与所述副缸可拆卸地相连,所述活塞杆沿所述主缸的轴向贯穿所述主缸,所述活塞杆的活塞沿所述主缸的轴向可滑动地设在所述主缸内,所述拉绳位移传感器与所述副缸相连,且所述拉绳位移传感器的至少部分位于所述主缸内,所述拉绳位移传感器的拉绳的移动端与所述活塞杆相连,所述深水相机与所述主缸相连,所述深水相机用于观测所述拉绳位移传感器的运行状态。The test device for the sensor built in the oil cylinder according to the embodiment of the present invention includes: a cylinder body, a piston rod, a cable displacement sensor and a deep water camera, the cylinder body includes a main cylinder and an auxiliary cylinder, and the main cylinder and the auxiliary cylinder can be are detachably connected, the piston rod penetrates the master cylinder along the axial direction of the master cylinder, the piston of the piston rod is slidably arranged in the master cylinder along the axial direction of the master cylinder, and the pull The rope displacement sensor is connected with the auxiliary cylinder, and at least part of the rope displacement sensor is located in the main cylinder, the moving end of the rope of the rope displacement sensor is connected with the piston rod, and the deep water camera Connected to the master cylinder, the deep-water camera is used to observe the running state of the pull-rope displacement sensor.

本发明实施例的用于油缸内置传感器的试验装置,通过向缸体内通入液压油以驱动活塞杆运动,以达到模拟液压油缸工况的效果。然后,通过深水相机实时地观测拉绳位移传感器在活塞杆运动过程中的状态,并记录拉绳位移传感器产生故障时的影像,以帮助进行故障分析,从而提高故障检测的准确性,进而为后续拉绳位移传感器的调整提供便利。In the test device for the built-in sensor in the oil cylinder according to the embodiment of the present invention, the hydraulic oil is introduced into the cylinder to drive the movement of the piston rod, so as to achieve the effect of simulating the working condition of the hydraulic oil cylinder. Then, the state of the cable displacement sensor during the movement of the piston rod is observed in real time through the deep-water camera, and the image of the cable displacement sensor when a fault occurs is recorded to help the failure analysis, thereby improving the accuracy of fault detection, and then for the follow-up. The adjustment of the cable displacement sensor provides convenience.

由此,本发明实施例的用于油缸内置传感器的试验装置解决了油缸内置传感器的检测试验问题。Therefore, the test device for the sensor built in the oil cylinder according to the embodiment of the present invention solves the problem of the detection test of the sensor built in the oil cylinder.

在一些实施例中,所述主缸具有监视孔,所述深水相机贯穿所述监视孔且与所述主缸固定连接,所述深水相机的镜头朝向所述拉绳位移传感器。In some embodiments, the master tank has a monitoring hole, the deep-water camera penetrates through the monitoring hole and is fixedly connected to the master tank, and the lens of the deep-water camera faces the pull-rope displacement sensor.

在一些实施例中,还包括防护壳,所述防护壳与所述主缸相连,且所述防护壳的内腔与所述主缸的内腔相连通,所述深水相机可转动地设在所述防护壳内,所述深水相机的拍摄角度可调节。In some embodiments, a protective shell is further included, the protective shell is connected with the master cylinder, and the inner cavity of the protective shell is communicated with the inner cavity of the master cylinder, and the deep-water camera is rotatably arranged on the Inside the protective shell, the shooting angle of the deep-water camera can be adjusted.

在一些实施例中,还包括调节组件,所述调节组件包括转动轴、套筒和限位环,所述防护壳上设有转孔,所述转动轴贯穿所述转孔,所述转动轴的位于所述防护壳内的一端与所述深水相机相连,所述套筒套在所述转动轴的位于所述防护壳外的一端上,且所述套筒沿所述转动轴的轴向可滑动,所述套筒的外周壁上具有限位滑块,所述限位环与所述防护壳相连,且所述限位环环绕所述套筒,所述限位环的内周壁上设有多个限位滑槽,多个所述限位滑槽沿所述限位环的周向间隔分布,所述限位滑槽沿所述限位环的轴向延伸,所述限位滑块可滑入所述限位滑槽内且可从所述限位滑槽内滑出,所述限位滑块配合在任一所述限位滑槽内。In some embodiments, an adjustment assembly is further included, the adjustment assembly includes a rotating shaft, a sleeve and a limit ring, a rotating hole is formed on the protective shell, the rotating shaft passes through the rotating hole, and the rotating shaft The end inside the protective shell is connected to the deep-water camera, the sleeve is sleeved on the end of the rotating shaft outside the protective shell, and the sleeve is along the axial direction of the rotating shaft It is slidable, the outer peripheral wall of the sleeve is provided with a limit slider, the limit ring is connected with the protective shell, and the limit ring surrounds the sleeve, and the inner peripheral wall of the limit ring is A plurality of limit chutes are provided, and the plurality of limit chutes are distributed at intervals along the circumferential direction of the limit ring, the limit chutes extend along the axial direction of the limit ring, and the limit The slider can slide into the limit chute and can slide out from the limit chute, and the limit slider is matched in any of the limit chute.

在一些实施例中,所述调节组件还包括星型手柄和复位弹簧,所述星型手柄与所述套筒的远离所述防护壳的一端相连,所述复位弹簧位于所述套筒内,所述复位弹簧的一端与所述星型手柄相连,所述复位弹簧的另一端与所述转动轴的位于所述防护壳外的一端相连。In some embodiments, the adjustment assembly further comprises a star-shaped handle and a return spring, the star-shaped handle is connected to an end of the sleeve away from the protective shell, the return spring is located in the sleeve, One end of the return spring is connected to the star-shaped handle, and the other end of the return spring is connected to the end of the rotating shaft outside the protective shell.

在一些实施例中,所述副缸包括相连的连接部和缸座,所述连接部的至少部分插设在所述主缸内,所述拉绳位移传感器的第一端卡设在所述连接部的中心通孔内,所述拉绳位移传感器的第二端位于所述主缸内,所述用于油缸内置传感器的试验装置还包括紧固件,所述主缸具有第一凸台,所述缸座具有第二凸台,所述第一凸台上设有第一螺孔,所述第二凸台上设有与所述第一螺孔相对应的第二螺孔,所述紧固件分别与所述第一螺孔和所述第二螺孔螺纹配合。In some embodiments, the auxiliary cylinder includes a connecting part and a cylinder base which are connected together, at least part of the connecting part is inserted into the master cylinder, and the first end of the cable displacement sensor is clamped on the In the central through hole of the connecting part, the second end of the cable displacement sensor is located in the master cylinder, the test device for the sensor built in the oil cylinder further includes a fastener, and the master cylinder has a first boss , the cylinder seat has a second boss, the first boss is provided with a first screw hole, the second boss is provided with a second screw hole corresponding to the first screw hole, so The fastener is screwed with the first screw hole and the second screw hole respectively.

在一些实施例中,还包括第一环形密封件和第二环形密封件,所述第一凸台的靠近所述第二凸台的表面上设有第一环形槽,所述第二凸台的靠近所述第一凸台的表面上设有第二环形槽,所述第一环形密封件的两端分别设在所述第一环形槽和所述第二环形槽内,所述拉绳位移传感器的外周壁上设有环形卡槽,所述第二环形密封件的至少部分卡设在所述环形卡槽内,所述第二环形密封件的外周壁与所述连接部的的中心通孔的孔壁相抵。In some embodiments, a first annular seal and a second annular seal are further included, a first annular groove is provided on the surface of the first boss close to the second boss, and the second boss is A second annular groove is provided on the surface of the seal near the first boss, the two ends of the first annular seal are respectively set in the first annular groove and the second annular groove, and the pull rope An annular clamping groove is provided on the outer peripheral wall of the displacement sensor, at least part of the second annular sealing member is clamped in the annular clamping groove, and the outer peripheral wall of the second annular sealing member and the center of the connecting portion The hole walls of the through holes abut against each other.

在一些实施例中,还包括转动环、柱形连接件和限位螺柱,所述转动环绕自身中心轴线可转动地设在所述活塞杆的靠近所述拉绳位移传感器的端面上,所述转动环的中心通孔的孔壁上设有内螺纹,所述柱形连接件与所述拉绳位移传感器的拉绳的移动端相连,所述柱形连接件的外周壁上设有与所述内螺纹相匹配的外螺纹,所述柱形连接件与所述转动环螺纹连接,所述活塞杆的靠近所述拉绳位移传感器的端面上设有第三螺孔,所述转动环上设有与所述第三螺孔相对应的第四螺孔,所述限位螺柱分别与所述第三螺孔和所述第四螺孔螺纹配合。In some embodiments, it also includes a rotating ring, a cylindrical connecting piece and a limit stud, and the rotating ring is rotatably provided on the end surface of the piston rod close to the pulling rope displacement sensor around its central axis, so An inner thread is provided on the hole wall of the central through hole of the rotating ring, the cylindrical connecting piece is connected with the moving end of the pull rope of the pull rope displacement sensor, and the outer peripheral wall of the cylindrical connecting piece is provided with The inner thread is matched with the outer thread, the cylindrical connecting piece is threadedly connected with the rotating ring, the end face of the piston rod close to the cable displacement sensor is provided with a third screw hole, and the rotating ring is provided with a third screw hole. A fourth screw hole corresponding to the third screw hole is provided on the upper surface, and the limit stud is screwed with the third screw hole and the fourth screw hole respectively.

在一些实施例中,所述主缸的内周壁上设有限位凸起,所述限位凸起位于所述活塞杆的靠近所述拉绳位移传感器的一侧。In some embodiments, a limiting protrusion is provided on the inner peripheral wall of the master cylinder, and the limiting protrusion is located on a side of the piston rod that is close to the cable displacement sensor.

在一些实施例中,所述缸座具有多根支撑柱,多根所述支撑柱沿所述缸座的周向间隔分布,所述支撑柱沿所述缸座的径向设置。In some embodiments, the cylinder base has a plurality of support columns, the plurality of support columns are distributed at intervals along the circumference of the cylinder base, and the support columns are arranged along the radial direction of the cylinder base.

附图说明Description of drawings

图1是本发明一个实施例的用于油缸内置传感器的试验装置的结构示意图。FIG. 1 is a schematic structural diagram of a test device for a sensor built in a cylinder according to an embodiment of the present invention.

图2是本发明一个实施例的用于油缸内置传感器的试验装置的半剖示意图。FIG. 2 is a schematic half-sectional view of a test device for a sensor built into a cylinder according to an embodiment of the present invention.

图3是本发明另一个实施例的用于油缸内置传感器的试验装置的右视示意图。FIG. 3 is a schematic right side view of a test device for an in-cylinder sensor according to another embodiment of the present invention.

图4是本发明另一个实施例的用于油缸内置传感器的试验装置的结构示意图。FIG. 4 is a schematic structural diagram of a test device for a sensor built in a cylinder according to another embodiment of the present invention.

图5是本发明另一个实施例的用于油缸内置传感器的试验装置的半剖示意图。FIG. 5 is a schematic half-sectional view of a test device for a sensor built into a cylinder according to another embodiment of the present invention.

图6是图3中A-A的剖视示意图。FIG. 6 is a schematic cross-sectional view of A-A in FIG. 3 .

图7是图6中A部分的放大示意图。FIG. 7 is an enlarged schematic view of part A in FIG. 6 .

图8是本发明另一个实施例的用于油缸内置传感器的试验装置的限位滑块滑出限位滑槽后的示意图。FIG. 8 is a schematic diagram of a limit slider of another embodiment of the present invention used for a test device with built-in sensor in an oil cylinder after sliding out of the limit chute.

图9是本发明另一个实施例的用于油缸内置传感器的试验装置的转动轴和套筒的示意图。9 is a schematic diagram of a rotating shaft and a sleeve of a test device for a sensor built in a cylinder according to another embodiment of the present invention.

图10是本发明另一个实施例的用于油缸内置传感器的试验装置的套筒和限位环的示意图。10 is a schematic diagram of a sleeve and a limit ring of a test device for a sensor built in a cylinder according to another embodiment of the present invention.

图11是图5中B部分的放大示意图。FIG. 11 is an enlarged schematic view of part B in FIG. 5 .

附图标记:Reference number:

缸体1、主缸11、第一凸台111、限位凸起112、副缸12、连接部121、缸座122、第二凸台123、紧固件13、第一环形密封件14、Cylinder block 1, master cylinder 11, first boss 111, limiting protrusion 112, auxiliary cylinder 12, connecting part 121, cylinder seat 122, second boss 123, fastener 13, first annular seal 14,

活塞杆2、转动环21、限位螺柱22、活塞23、油缸杆24、Piston rod 2, rotating ring 21, limit stud 22, piston 23, cylinder rod 24,

拉绳位移传感器3、第二环形密封件31、柱形连接件32、The cable displacement sensor 3, the second annular seal 31, the cylindrical connecting piece 32,

深水相机4、防护壳5、Deep water camera 4, protective case 5,

调节组件6、转动轴61、套筒62、限位滑块621、限位环63、限位滑槽631、星型手柄64、复位弹簧65、Adjustment assembly 6, rotating shaft 61, sleeve 62, limit slider 621, limit ring 63, limit chute 631, star handle 64, return spring 65,

支撑柱7。Support column 7.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.

下面结合附图描述本发明实施例的用于油缸内置传感器的试验装置。The following describes a test device for a sensor built in a cylinder according to an embodiment of the present invention with reference to the accompanying drawings.

如图1至图5所示,本发明实施例的用于油缸内置传感器的试验装置包括:缸体1、活塞杆2、拉绳位移传感器3和深水相机4。缸体1包括主缸11和副缸12,主缸11与副缸12可拆卸地相连。活塞杆2沿主缸11的轴向贯穿主缸11,活塞杆2的活塞23沿主缸11的轴向可滑动地设在主缸11内。拉绳位移传感器3与副缸12相连,且拉绳位移传感器3的至少部分位于主缸11内,拉绳位移传感器3的拉绳的移动端与活塞杆2相连。深水相机4与主缸11相连,深水相机4用于观测拉绳位移传感器3的运行状态。As shown in FIG. 1 to FIG. 5 , the test device for the sensor built in the oil cylinder according to the embodiment of the present invention includes: a cylinder block 1 , a piston rod 2 , a cable displacement sensor 3 and a deep-water camera 4 . The cylinder block 1 includes a master cylinder 11 and an auxiliary cylinder 12 , and the master cylinder 11 and the auxiliary cylinder 12 are detachably connected. The piston rod 2 penetrates the master cylinder 11 along the axial direction of the master cylinder 11 , and the piston 23 of the piston rod 2 is slidably arranged in the master cylinder 11 along the axial direction of the master cylinder 11 . The cable displacement sensor 3 is connected to the auxiliary cylinder 12 , and at least part of the cable displacement sensor 3 is located in the master cylinder 11 , and the moving end of the cable of the cable displacement sensor 3 is connected to the piston rod 2 . The deep-water camera 4 is connected to the main tank 11 , and the deep-water camera 4 is used to observe the running state of the pull-rope displacement sensor 3 .

可选地,如图1至图5所示,活塞杆2包括活塞23和油缸杆24,油缸杆24沿前后方向设置,油缸杆24密封滑动贯穿主缸11的前端。活塞23沿前后方向可滑动地设在主缸11内,且活塞23套设在油缸杆24的后端。活塞23将主缸11限定出有杆腔和无杆腔,有杆腔位于活塞23的前侧,无杆腔位于活塞23的后侧。并且,主缸11具有第一油孔和第二油孔,第一油孔邻近主缸11的前端,第一油孔与有杆腔相连通,第二油孔邻近主缸11的后端,第二油孔与无杆腔相连通。Optionally, as shown in FIG. 1 to FIG. 5 , the piston rod 2 includes a piston 23 and an oil cylinder rod 24 , the oil cylinder rod 24 is arranged in the front-rear direction, and the oil cylinder rod 24 seals and slides through the front end of the master cylinder 11 . The piston 23 is slidably disposed in the master cylinder 11 along the front-rear direction, and the piston 23 is sleeved on the rear end of the oil cylinder rod 24 . The piston 23 defines the master cylinder 11 with a rod cavity and a rodless cavity. The rod cavity is located on the front side of the piston 23 , and the rodless cavity is located on the rear side of the piston 23 . Moreover, the master cylinder 11 has a first oil hole and a second oil hole, the first oil hole is adjacent to the front end of the master cylinder 11, the first oil hole is communicated with the rod cavity, and the second oil hole is adjacent to the rear end of the master cylinder 11, The second oil hole is communicated with the rodless cavity.

由此,本发明实施例的用于油缸内置传感器的试验装置,通过向第一油孔或第二油孔内通入液压油,以驱动活塞杆2的往复运动,从而实现模拟液压油缸的运行工况。例如,如图2或图5所示,通过第二油孔向无杆腔内通入液压油,并通过第一油孔将有杆腔内的液压油排出,以驱动活塞杆2向前滑动。反之,通过第一油孔向有杆腔内通入液压油,并通过第二油孔将无杆腔内的液压油排出,以驱动活塞杆2向后滑动。Therefore, in the test device for the built-in sensor in the oil cylinder according to the embodiment of the present invention, the hydraulic oil is fed into the first oil hole or the second oil hole to drive the reciprocating motion of the piston rod 2, thereby simulating the operation of the hydraulic oil cylinder. working condition. For example, as shown in Fig. 2 or Fig. 5, the hydraulic oil is introduced into the rodless cavity through the second oil hole, and the hydraulic oil in the rod cavity is discharged through the first oil hole, so as to drive the piston rod 2 to slide forward . On the contrary, the hydraulic oil is introduced into the rod cavity through the first oil hole, and the hydraulic oil in the rodless cavity is discharged through the second oil hole, so as to drive the piston rod 2 to slide backward.

可选地,如图1至图5所示,待试验的拉绳位移传感器3安装在副缸12的前端,拉绳位移传感器3的前端部分位于无杆腔内。拉绳位移传感器3的拉绳的移动端在拉绳位移传感器3前端伸出并与活塞杆2的后端相连,以达到监测活塞杆2位移量的目的,从而还原待试验的拉绳传感器在液压油缸内运行的场景。并且,主缸11与副缸12可拆卸地相连,以便于待试验的拉绳位移传感器3的更换。Optionally, as shown in FIGS. 1 to 5 , the cable displacement sensor 3 to be tested is installed at the front end of the auxiliary cylinder 12 , and the front end portion of the cable displacement sensor 3 is located in the rodless cavity. The moving end of the rope of the rope displacement sensor 3 protrudes from the front end of the rope displacement sensor 3 and is connected to the rear end of the piston rod 2 to achieve the purpose of monitoring the displacement of the piston rod 2, thereby restoring the rope sensor to be tested in the A scene of operation inside a hydraulic cylinder. In addition, the master cylinder 11 and the auxiliary cylinder 12 are detachably connected to facilitate the replacement of the cable displacement sensor 3 to be tested.

进一步地,如图1至图5所示,深水相机4与主缸11相连,深水相机4用于实时地观测拉绳位移传感器3在活塞杆2运动过程中的运行状态。例如,如图1至图2所示,深水相机4固定安装在主缸11上,深水相机4的下端(摄像头)位于无杆腔内且朝向拉绳位移传感器3。或者,如图3至图5所示,将深水相机4周侧设置防护壳5,并将防护壳5与无杆腔连通,也即是深水相机4全部安装在无杆腔内,且深水相机4的拍摄角度可调节,以使深水相机4既可以拍摄拉绳位移传感器3,也能拍摄拉绳位移传感器3的拉绳和活塞杆2的运动。Further, as shown in FIG. 1 to FIG. 5 , the deep-water camera 4 is connected to the master cylinder 11 , and the deep-water camera 4 is used for real-time observation of the running state of the rope displacement sensor 3 during the movement of the piston rod 2 . For example, as shown in FIG. 1 to FIG. 2 , the deep-water camera 4 is fixedly mounted on the master cylinder 11 , and the lower end (camera) of the deep-water camera 4 is located in the rodless cavity and faces the pull-rope displacement sensor 3 . Alternatively, as shown in FIGS. 3 to 5 , a protective shell 5 is arranged on the periphery of the deep-water camera 4, and the protective shell 5 is communicated with the rodless cavity, that is, the deep-water cameras 4 are all installed in the rodless cavity, and the deep-water camera 4 is installed in the rodless cavity. The shooting angle of 4 can be adjusted, so that the deep water camera 4 can not only photograph the cable displacement sensor 3 but also the movement of the cable and the piston rod 2 of the cable displacement sensor 3 .

具体地,缸体1选用的材质为钢材质,以使缸体1能够在高压液体(31.5MPa)的工况下对拉绳位移传感器3进行试验。对比相关技术中,油缸采用透明材料制成的方式,以及将传感器安装在压力试验容器中的方式,本发明实施例的实验装置,既能够还原高压液体的工况,又能够模拟活塞23运动过程中由于活塞23的启停和换向所导致的液体冲击和缸体1的振动工况。Specifically, the material selected for the cylinder block 1 is steel, so that the cylinder block 1 can test the cable displacement sensor 3 under the working condition of high pressure liquid (31.5MPa). Compared with the related art, in which the oil cylinder is made of transparent material and the sensor is installed in the pressure test container, the experimental device of the embodiment of the present invention can not only restore the working condition of high-pressure liquid, but also simulate the movement process of the piston 23. The fluid shock and the vibration condition of the cylinder 1 caused by the start-stop and reversal of the piston 23 in the middle.

因此,本发明实施例的用于油缸内置传感器的试验装置,通过向缸体1内通入液压油以驱动活塞杆2运动,以达到模拟液压油缸工况的效果。然后,通过深水相机4实时地观测拉绳位移传感器3在活塞杆2运动过程中的状态,并记录拉绳位移传感器3产生故障时的影像,以帮助进行故障分析,从而提高故障检测的准确性,进而为后续拉绳位移传感器3的调整提供便利。Therefore, the test device for the built-in sensor in the oil cylinder according to the embodiment of the present invention drives the piston rod 2 to move by injecting hydraulic oil into the cylinder body 1, so as to achieve the effect of simulating the working conditions of the hydraulic oil cylinder. Then, the state of the cable displacement sensor 3 during the movement of the piston rod 2 is observed in real time through the deep-water camera 4, and the image of the cable displacement sensor 3 when a fault occurs is recorded to assist in fault analysis, thereby improving the accuracy of fault detection. , thereby facilitating the subsequent adjustment of the rope displacement sensor 3 .

在一些实施例中,如图1和图2所示,主缸11具有监视孔,深水相机4贯穿监视孔且与主缸11固定连接,深水相机4的镜头朝向拉绳位移传感器3。In some embodiments, as shown in FIG. 1 and FIG. 2 , the main tank 11 has a monitoring hole, the deep water camera 4 penetrates the monitoring hole and is fixedly connected to the main tank 11 , and the lens of the deep water camera 4 faces the cable displacement sensor 3 .

可选地,如图1和图2所示,主缸11的外周壁上具有监视孔,且监视孔与无杆腔相连通。深水相机4贯穿监视孔,且深水相机4倾斜设置,以使深水相机4的镜头朝向拉绳位移传感器3,深水相机4的外周壁与主缸11的缸壁通过焊接的方式固定连接。可以理解的是,深水相机4与主缸11之间固定连接的方式,工艺制作简单方便。Optionally, as shown in FIG. 1 and FIG. 2 , the outer peripheral wall of the master cylinder 11 is provided with a monitoring hole, and the monitoring hole communicates with the rodless cavity. The deep water camera 4 penetrates the monitoring hole, and the deep water camera 4 is inclined so that the lens of the deep water camera 4 faces the cable displacement sensor 3 . It can be understood that the way of the fixed connection between the deep water camera 4 and the main tank 11 is simple and convenient to manufacture.

在另一些实施例中,如图3至图6所示,还包括防护壳5,防护壳5与主缸11相连,且防护壳5的内腔与主缸11的内腔相连通。深水相机4可转动地设在防护壳5内,深水相机4的拍摄角度可调节。In other embodiments, as shown in FIG. 3 to FIG. 6 , a protective shell 5 is further included, the protective shell 5 is connected with the master cylinder 11 , and the inner cavity of the protective shell 5 is communicated with the inner cavity of the master cylinder 11 . The deep-water camera 4 is rotatably arranged in the protective shell 5, and the shooting angle of the deep-water camera 4 can be adjusted.

其中,如图4和图5所示,防护壳5呈方体状,防护壳5的下端具有开口。主缸11的外周壁上设有连通口,且连通口与无杆腔相连通。防护壳5的下端与主缸11的周壁通过焊接的方式相连,且防护壳5的开口与主缸11的连通口相连通,以使防护壳5的内腔与主缸11的无杆腔相连通。Among them, as shown in FIGS. 4 and 5 , the protective case 5 is in the shape of a cube, and the lower end of the protective case 5 has an opening. A communication port is provided on the outer peripheral wall of the master cylinder 11, and the communication port communicates with the rodless cavity. The lower end of the protective shell 5 is connected with the peripheral wall of the master cylinder 11 by welding, and the opening of the protective shell 5 is communicated with the communication port of the master cylinder 11, so that the inner cavity of the protective shell 5 is connected with the rodless cavity of the master cylinder 11. Pass.

可选地,如图3至图6所示,深水相机4的下端套设有卡箍,卡箍的左右两端与防护壳5的内壁之间通过沿左右方向设置的短轴可转动地相连,从而使深水相机4的拍摄角度可调节。Optionally, as shown in FIG. 3 to FIG. 6 , the lower end of the deep-water camera 4 is sleeved with a clamp, and the left and right ends of the clamp are rotatably connected to the inner wall of the protective shell 5 through short shafts arranged in the left-right direction. , so that the shooting angle of the deep water camera 4 can be adjusted.

可以理解的是,深水相机4通过调节拍摄角度,以使深水相机4可拍摄记录拉绳位移传感器3的运行状态,还可拍摄记录拉绳位移传感器3的拉绳与活塞杆2之间的连接状态,以及拉绳位移传感器3的拉绳的状态(是否出现弯曲等未绷紧的状态),从而确定位移传感器是在活塞23直线运动过程中的何种状态下出现故障,提高观测的多元性,有利于故障分析。It can be understood that by adjusting the shooting angle of the deep-water camera 4, the deep-water camera 4 can record the running state of the rope displacement sensor 3, and can also record the connection between the rope of the rope displacement sensor 3 and the piston rod 2. state, and the state of the pull rope of the pull rope displacement sensor 3 (whether there is a non-tight state such as bending), so as to determine the state in which the displacement sensor fails during the linear motion of the piston 23, and improve the diversity of observations , which is helpful for failure analysis.

在另一些实施例中,如图3至图10所示,还包括调节组件6,调节组件6包括转动轴61、套筒62和限位环63。防护壳5上设有转孔,转动轴61贯穿转孔。转动轴61的位于防护壳5内的一端与深水相机4相连,套筒62套在转动轴61的位于防护壳5外的一端上,且套筒62沿转动轴61的轴向可滑动。套筒62的外周壁上具有限位滑块621,限位环63与防护壳5相连,且限位环63环绕套筒62。限位环63的内周壁上设有多个限位滑槽631,多个限位滑槽631沿限位环63的周向间隔分布,限位滑槽631沿限位环63的轴向延伸。限位滑块621可滑入限位滑槽631内且可从限位滑槽631内滑出,限位滑块621配合在任一限位滑槽631内。In other embodiments, as shown in FIGS. 3 to 10 , an adjustment assembly 6 is further included, and the adjustment assembly 6 includes a rotating shaft 61 , a sleeve 62 and a limit ring 63 . The protective shell 5 is provided with a rotating hole, and the rotating shaft 61 penetrates the rotating hole. The end of the rotating shaft 61 inside the protective casing 5 is connected to the deep water camera 4 , the sleeve 62 is sleeved on the end of the rotating shaft 61 outside the protective casing 5 , and the sleeve 62 is slidable along the axial direction of the rotating shaft 61 . A limit slider 621 is provided on the outer peripheral wall of the sleeve 62 , the limit ring 63 is connected with the protective shell 5 , and the limit ring 63 surrounds the sleeve 62 . The inner peripheral wall of the limit ring 63 is provided with a plurality of limit chutes 631 , the plurality of limit chutes 631 are distributed along the circumferential direction of the limit ring 63 at intervals, and the limit chutes 631 extend along the axial direction of the limit ring 63 . . The limit slider 621 can slide into the limit slot 631 and can slide out from the limit slot 631 , and the limit slider 621 fits in any limit slot 631 .

可选地,如图7至图10所示,防护壳5的左端面上开设有转孔,转孔沿左右方向延伸并贯穿防护壳5的左端面。转动轴61沿左右方向设置,转动轴61贯穿转孔且与防护壳5密封转动连接。转动轴61的右端与深水相机4左侧的短轴相连,以使转动轴61自转并带动深水相机4转动。Optionally, as shown in FIGS. 7 to 10 , a turning hole is formed on the left end surface of the protective shell 5 , and the turning hole extends along the left-right direction and penetrates the left end surface of the protective shell 5 . The rotating shaft 61 is disposed along the left-right direction, and the rotating shaft 61 penetrates through the rotating hole and is connected with the protective shell 5 in a sealing and rotating manner. The right end of the rotating shaft 61 is connected with the short shaft on the left side of the deep-water camera 4 , so that the rotating shaft 61 rotates and drives the deep-water camera 4 to rotate.

套筒62沿左右方向设置,套筒62套设在转动轴61的左端。套筒62的内周壁上设有四个第一滑槽,四个第一滑槽沿套筒62的周向间隔分布。转动轴61的左端的外周壁上具有四个第一滑块,四个第一滑块与四个第一滑槽一一对应,且第一滑块滑动配合在与其对应的第一滑槽内,以使套筒62与转动轴61沿左右方向可相对滑动,并在第一滑槽和和第一滑块的作用下,套筒62和转动轴61可同步转动。The sleeve 62 is disposed along the left-right direction, and the sleeve 62 is sleeved on the left end of the rotating shaft 61 . The inner peripheral wall of the sleeve 62 is provided with four first sliding grooves, and the four first sliding grooves are distributed at intervals along the circumference of the sleeve 62 . There are four first sliding blocks on the outer peripheral wall of the left end of the rotating shaft 61 , the four first sliding blocks are in one-to-one correspondence with the four first sliding grooves, and the first sliding blocks are slidably fitted in the corresponding first sliding grooves. , so that the sleeve 62 and the rotating shaft 61 can slide relatively along the left and right directions, and under the action of the first sliding groove and the first sliding block, the sleeve 62 and the rotating shaft 61 can rotate synchronously.

限位环63沿左右方向设置,限位环63的右端与防护壳5的左端面相连。限位环63环绕套筒62和转动轴61,限位环63的中心轴线与套筒62的中心轴线共轴。限位环63的内周壁上开设有多个限位滑槽631,多个限位滑槽631沿限位环63的周向间隔布置,限位滑槽631沿左右方向延伸。套筒62的外周壁上具有限位滑块621,限位滑块621可滑入限位滑槽631内且可从限位滑槽631内滑出,限位滑块621配合在任一限位滑槽631内。The limiting ring 63 is disposed along the left-right direction, and the right end of the limiting ring 63 is connected to the left end surface of the protective shell 5 . The limiting ring 63 surrounds the sleeve 62 and the rotating shaft 61 , and the central axis of the limiting ring 63 is coaxial with the central axis of the sleeve 62 . The inner peripheral wall of the limit ring 63 is provided with a plurality of limit chutes 631 , the plurality of limit chutes 631 are arranged at intervals along the circumferential direction of the limit ring 63 , and the limit chutes 631 extend in the left-right direction. There is a limit slider 621 on the outer peripheral wall of the sleeve 62 , the limit slider 621 can slide into the limit slot 631 and can slide out from the limit slot 631 , and the limit slider 621 is matched with any limit inside the chute 631.

由此,如图7所示,当限位滑块621位于任一限位滑槽631内时,套筒62在限位滑块621和限位滑槽631的作用下无法转动,也即是转动轴61无法转动,深水相机4的角度处于锁止状态。如图8所示,当限位滑块621向左滑出限位滑槽631后,限位滑块621和限位滑槽631解除对套筒62的限制,以使套筒62可带动转动轴61转动,从而带动深水相机4偏转以调节深水相机4的拍摄角度,也即是深水相机4的角度处于解锁状态。Therefore, as shown in FIG. 7 , when the limit slider 621 is located in any limit chute 631 , the sleeve 62 cannot rotate under the action of the limit slider 621 and the limit chute 631 , that is, the The rotation shaft 61 cannot be rotated, and the angle of the deep-water camera 4 is in a locked state. As shown in FIG. 8 , after the limit slider 621 slides out of the limit chute 631 to the left, the limit slider 621 and the limit chute 631 release the restriction on the sleeve 62 , so that the sleeve 62 can be driven to rotate The shaft 61 rotates, thereby driving the deep-water camera 4 to deflect to adjust the shooting angle of the deep-water camera 4 , that is, the angle of the deep-water camera 4 is in an unlocked state.

在另一些实施例中,如图6至图8所示,调节组件6还包括星型手柄64和复位弹簧65。星型手柄64与套筒62的远离防护壳5的一端相连,复位弹簧65位于套筒62内,复位弹簧65的一端与星型手柄64相连,复位弹簧65的另一端与转动轴61的位于防护壳5外的一端相连。In other embodiments, as shown in FIGS. 6 to 8 , the adjustment assembly 6 further includes a star-shaped handle 64 and a return spring 65 . The star-shaped handle 64 is connected with the end of the sleeve 62 away from the protective shell 5, the return spring 65 is located in the sleeve 62, one end of the return spring 65 is connected with the star-shaped handle 64, and the other end of the return spring 65 is located in the rotating shaft 61. One end outside the protective shell 5 is connected.

可选地,如图6至图8所示,星型手柄64的右端与套筒62的左端相连。复位弹簧65为拉伸弹簧,复位弹簧65位于套筒62内,复位弹簧65沿左右方向设置,复位弹簧65的左端与星型手柄64的右端相连,复位弹簧65的右端与转动轴61的左端相连。Optionally, as shown in FIGS. 6 to 8 , the right end of the star handle 64 is connected to the left end of the sleeve 62 . The return spring 65 is a tension spring, the return spring 65 is located in the sleeve 62, the return spring 65 is arranged in the left and right direction, the left end of the return spring 65 is connected with the right end of the star handle 64, and the right end of the return spring 65 is connected with the left end of the rotating shaft 61. connected.

可以理解的是,如图7所示,限位滑块621位于限位滑槽631内时,复位弹簧65处于正常状态。如图8所示,限位滑块621滑出限位滑槽631后,复位弹簧65处于拉伸状态,也即是,拉动星型手柄64并带动套筒62相对于转动轴61向左移动。It can be understood that, as shown in FIG. 7 , when the limit slider 621 is located in the limit chute 631 , the return spring 65 is in a normal state. As shown in FIG. 8 , after the limit slider 621 slides out of the limit chute 631 , the return spring 65 is in a stretched state, that is, pulls the star handle 64 and drives the sleeve 62 to move leftward relative to the rotating shaft 61 .

由此,如图7所示,当限位滑块621位于限位滑槽631内时,为避免活塞杆2在移动过程中导致缸体1振动使限位滑块621脱离限位滑槽631,从而引发深水相机4的拍摄角度发生变化。通过设置复位弹簧65以拉紧星型手柄64和转动轴61,进而对套筒62地滑动起到一定的限制作用,以避免限位滑块621在缸体1的振动作用下滑出限位滑槽631。并且,通过设置星型手柄64,以便于操作人员抓握,提高调节深水相机4的拍摄角度的便利性。Therefore, as shown in FIG. 7 , when the limit slider 621 is located in the limit chute 631 , in order to prevent the cylinder 1 from vibrating during the movement of the piston rod 2 , the limit slider 621 is separated from the limit chute 631 , thereby causing the shooting angle of the deep-water camera 4 to change. By setting the return spring 65 to tighten the star handle 64 and the rotating shaft 61 , the sliding of the sleeve 62 is limited to a certain extent, so as to prevent the limit slider 621 from slipping out of the limit slide under the vibration of the cylinder 1 . Slot 631. In addition, by providing the star-shaped handle 64, it is convenient for the operator to grasp, and the convenience of adjusting the shooting angle of the deep-water camera 4 is improved.

在一些实施例中,如图2或图5所示,副缸12包括相连的连接部121和缸座122,连接部121的至少部分插设在主缸11内。拉绳位移传感器3的第一端(后端)卡设在连接部121的中心通孔内,拉绳位移传感器3的第二端(前端)位于主缸11内。本发明实施例的用于油缸内置传感器的试验装置还包括紧固件13,主缸11具有第一凸台111,缸座122具有第二凸台123,第一凸台111上设有第一螺孔,第二凸台123上设有与第一螺孔相对应的第二螺孔,紧固件13分别与第一螺孔和第二螺孔螺纹配合。In some embodiments, as shown in FIG. 2 or FIG. 5 , the auxiliary cylinder 12 includes a connecting part 121 and a cylinder base 122 , and at least part of the connecting part 121 is inserted into the master cylinder 11 . The first end (rear end) of the cable displacement sensor 3 is clamped in the central through hole of the connecting portion 121 , and the second end (front end) of the cable displacement sensor 3 is located in the master cylinder 11 . The test device for the sensor built into the oil cylinder according to the embodiment of the present invention further includes a fastener 13 , the master cylinder 11 has a first boss 111 , the cylinder base 122 has a second boss 123 , and the first boss 111 is provided with a first boss 111 . A screw hole, the second boss 123 is provided with a second screw hole corresponding to the first screw hole, and the fastener 13 is screwed with the first screw hole and the second screw hole respectively.

可选地,如图1至图5所示,连接部121和缸座122均呈圆柱状,且连接部121与缸座122均具有中心通孔。连接部121插设在主缸11的无杆腔内,连接部121的外周壁与主缸11的内周壁相接触。拉绳位移传感器3的后端卡设在连接部121的中心通孔内,拉绳位移传感器3的前端伸出连接部121的中心通孔并位于主缸11的无杆腔内,以便于深水相机4的观测。连接部121的中心通孔与缸座122的中心通孔相连通,拉绳位移传感器3的电源线可通过缸座122的中心通孔伸出至外界。Optionally, as shown in FIGS. 1 to 5 , the connecting portion 121 and the cylinder base 122 are both cylindrical, and both the connecting portion 121 and the cylinder base 122 have a central through hole. The connecting portion 121 is inserted into the rodless cavity of the master cylinder 11 , and the outer peripheral wall of the connecting portion 121 is in contact with the inner peripheral wall of the master cylinder 11 . The rear end of the cable displacement sensor 3 is clamped in the central through hole of the connecting portion 121, and the front end of the cable displacement sensor 3 protrudes from the central through hole of the connecting portion 121 and is located in the rodless cavity of the master cylinder 11, so as to facilitate deep water Observation of camera 4. The central through hole of the connecting portion 121 is communicated with the central through hole of the cylinder base 122 , and the power cord of the cable displacement sensor 3 can be extended to the outside through the central through hole of the cylinder base 122 .

第一凸台111位于主缸11的后端,第二凸台123位于缸座122的前端,第一凸台111的后端面与第二凸台123的前端面相贴合。第一凸台111上设有沿前后方向延伸的第一螺孔,第二凸台123上设有沿前后方向延伸的第二螺孔,第一螺孔与第二螺孔的前后位置对应,且第一螺孔的尺寸和第二螺孔的尺寸相同。紧固件13为螺钉,紧固件13沿从后至前的方向依次与第二螺孔和第一螺孔螺纹配合,以使主缸11和副缸12可拆卸地相连。The first boss 111 is located at the rear end of the master cylinder 11 , the second boss 123 is located at the front end of the cylinder base 122 , and the rear end surface of the first boss 111 is abutted with the front end surface of the second boss 123 . The first boss 111 is provided with a first screw hole extending in the front-rear direction, the second boss 123 is provided with a second screw hole extending in the front-rear direction, the first screw hole corresponds to the front and rear positions of the second screw hole, And the size of the first screw hole is the same as the size of the second screw hole. The fastener 13 is a screw, and the fastener 13 is screwed with the second screw hole and the first screw hole in sequence from the rear to the front, so that the master cylinder 11 and the auxiliary cylinder 12 are detachably connected.

进一步地,如图1至图5所示,紧固件13、第一螺孔和第二螺孔均为多个,多个第一螺孔沿主缸11的周向间隔分布,多个第二螺孔沿缸座122的轴向间隔分布,多个第一螺孔和多个第二螺孔一一对应,多个紧固件13与多个第一螺孔一一对应。由此,通过设置多个紧固件13、第一螺孔和第二螺孔,以提高主缸11与副缸12之间连接的可靠性。Further, as shown in FIG. 1 to FIG. 5 , there are multiple fasteners 13 , first screw holes and second screw holes. The multiple first screw holes are distributed at intervals along the circumference of the master cylinder 11 . The two screw holes are distributed at intervals along the axial direction of the cylinder base 122 , the plurality of first screw holes and the plurality of second screw holes are in one-to-one correspondence, and the plurality of fasteners 13 are in one-to-one correspondence with the plurality of first screw holes. Therefore, the reliability of the connection between the master cylinder 11 and the auxiliary cylinder 12 is improved by providing a plurality of fasteners 13 , the first screw holes and the second screw holes.

在一些实施例中,如图2或图5所示,还包括第一环形密封件14和第二环形密封件31。第一凸台111的靠近第二凸台123的表面上设有第一环形槽,第二凸台123的靠近第一凸台111的表面上设有第二环形槽,第一环形密封件14的两端分别设在第一环形槽和第二环形槽内。拉绳位移传感器3的外周壁上设有环形卡槽,第二环形密封件31的至少部分卡设在环形卡槽内,第二环形密封件31的外周壁与连接部121的的中心通孔的孔壁相抵。In some embodiments, as shown in FIG. 2 or FIG. 5 , a first annular seal 14 and a second annular seal 31 are further included. The surface of the first boss 111 close to the second boss 123 is provided with a first annular groove, the surface of the second boss 123 close to the first boss 111 is provided with a second annular groove, and the first annular seal 14 The two ends of the ring are respectively arranged in the first annular groove and the second annular groove. The outer peripheral wall of the cable displacement sensor 3 is provided with an annular groove, at least part of the second annular seal 31 is clamped in the annular groove, the outer peripheral wall of the second annular seal 31 and the central through hole of the connecting portion 121 the wall of the hole.

可选地,如图2或图5所示,第一凸台111的后端面上开设有第一环形槽,第一环形槽位于第一螺孔的内侧。第二凸台123的前端面上开设有第二环形槽,第二环形槽位于第二螺孔的内侧,且第一环形槽与第二环形槽相连通以组成环形限位槽。第一环形密封件14为弹性密封圈,第一环形密封件14设在环形限位槽内。由此,通过第一环形密封件14阻止主缸11内的液压油通过主缸11与副缸12之间连接的缝隙漏出。Optionally, as shown in FIG. 2 or FIG. 5 , a first annular groove is formed on the rear end surface of the first boss 111 , and the first annular groove is located inside the first screw hole. The front end surface of the second boss 123 is provided with a second annular groove, the second annular groove is located inside the second screw hole, and the first annular groove communicates with the second annular groove to form an annular limiting groove. The first annular sealing member 14 is an elastic sealing ring, and the first annular sealing member 14 is arranged in the annular limiting groove. Therefore, the hydraulic oil in the master cylinder 11 is prevented from leaking out through the gap connecting the master cylinder 11 and the auxiliary cylinder 12 by the first annular seal 14 .

可选地,如图2或图5所示,第二环形密封件31为弹性密封圈,第二环形密封件31卡设在环形卡槽内,且第二环形密封件31的外周壁与连接部121的的中心通孔的孔壁相抵。由此,第二环形密封件31不仅起到将拉绳位移传感器3卡设在连接部121的的中心通孔内的作用,还起到密封拉绳位移传感器3外周壁与连接部121的的中心通孔的孔壁之间的缝隙的作用,防止主缸11内液压油漏出。Optionally, as shown in FIG. 2 or FIG. 5 , the second annular seal 31 is an elastic sealing ring, the second annular seal 31 is clamped in the annular groove, and the outer peripheral wall of the second annular seal 31 is connected to the The hole walls of the central through hole of the part 121 abut against each other. Therefore, the second annular sealing member 31 not only functions to clamp the cable displacement sensor 3 in the central through hole of the connecting portion 121 , but also functions to seal the outer peripheral wall of the cable displacement sensor 3 and the connecting portion 121 . The role of the gap between the hole walls of the central through hole prevents the hydraulic oil in the master cylinder 11 from leaking out.

在一些实施例中,如图5和图11所示,还包括转动环21、柱形连接件32和限位螺柱22。转动环21绕自身中心轴线可转动地设在活塞杆2的靠近拉绳位移传感器3的端面上,转动环21的中心通孔的孔壁上设有内螺纹(图中未示出)。柱形连接件32与拉绳位移传感器3的拉绳的移动端相连,柱形连接件32的外周壁上设有与内螺纹相匹配的外螺纹(图中未示出),柱形连接件32与转动环21螺纹连接。活塞杆2的靠近拉绳位移传感器3的端面上设有第三螺孔,转动环21上设有与第三螺孔相对应的第四螺孔,限位螺柱22分别与第三螺孔和第四螺孔螺纹配合。In some embodiments, as shown in FIG. 5 and FIG. 11 , a rotating ring 21 , a cylindrical connecting piece 32 and a limiting stud 22 are further included. The rotating ring 21 is rotatably provided on the end surface of the piston rod 2 close to the cable displacement sensor 3 around its central axis, and the hole wall of the central through hole of the rotating ring 21 is provided with an internal thread (not shown in the figure). The cylindrical connecting piece 32 is connected with the moving end of the pull rope of the pull rope displacement sensor 3, and the outer peripheral wall of the cylindrical connecting piece 32 is provided with an external thread (not shown in the figure) that matches the internal thread. 32 is screwed with the rotating ring 21 . A third screw hole is provided on the end surface of the piston rod 2 close to the cable displacement sensor 3, a fourth screw hole corresponding to the third screw hole is provided on the rotating ring 21, and the limit stud 22 is respectively connected with the third screw hole It is threaded with the fourth screw hole.

可选地,如图5和图11所示,转动环21的中心轴线与活塞杆2的中心轴线共轴,转动环21设在活塞杆2的后端面上,转动环21绕自身中心轴线可转动。转动环21的中心通孔的孔壁上设有内螺纹,柱形连接件32的外周壁上设有与内螺纹相匹配的外螺纹,柱形连接件32与转动环21螺纹连接,以使柱形连接件32与转动环21可拆卸地相连。Optionally, as shown in FIG. 5 and FIG. 11 , the central axis of the rotating ring 21 is coaxial with the central axis of the piston rod 2, the rotating ring 21 is arranged on the rear end surface of the piston rod 2, and the rotating ring 21 can be adjusted around its own central axis. turn. An inner thread is arranged on the hole wall of the central through hole of the rotating ring 21, an outer thread matching the inner thread is arranged on the outer peripheral wall of the cylindrical connecting piece 32, and the cylindrical connecting piece 32 is threadedly connected with the rotating ring 21, so that the The cylindrical connecting member 32 is detachably connected to the rotating ring 21 .

进一步地,如图5和图11所示,活塞杆2的后端面上设有沿前后方向延伸的第三螺孔,转动环21上设有沿前后方向延伸的第四螺孔,第四螺孔与第三螺孔的前后位置对应,限位螺柱22分别与第三螺孔和第四螺孔螺纹配合,从而使限位螺柱22限制转动环21转动。Further, as shown in FIG. 5 and FIG. 11 , the rear end surface of the piston rod 2 is provided with a third screw hole extending in the front-rear direction, and the rotating ring 21 is provided with a fourth screw hole extending in the front-rear direction. The holes correspond to the front and rear positions of the third screw holes, and the limiting studs 22 are screwed with the third screw holes and the fourth screw holes respectively, so that the limiting studs 22 limit the rotation of the rotating ring 21 .

在安装柱形连接件32时,限位螺柱22同时与第三螺孔和第四螺孔螺纹配合,以使转动环21处于固定状态,将柱形连接件32旋入转动环21内,此时拉绳跟随柱形连接件32一同旋转。待柱形连接件32与转动环21安装完成后,将限位螺柱22与第三螺孔和第四螺孔脱离配合,再旋转转动环21并同步带动柱形连接件32和拉绳旋转,使拉绳恢复初始状态后,同时第三螺孔与第四螺孔也恢复至前后位置对应,再将限位螺柱22与第三螺孔和第四螺孔螺纹配合。由此,以避免柱形连接件32在装配过程中导致拉绳旋拧,从而造成的拉绳位移传感器3的监测误差。When installing the cylindrical connecting piece 32, the limit stud 22 is screwed with the third screw hole and the fourth screw hole at the same time, so that the rotating ring 21 is in a fixed state, and the cylindrical connecting piece 32 is screwed into the rotating ring 21, At this time, the pull rope rotates together with the cylindrical connecting piece 32 . After the cylindrical connecting piece 32 and the rotating ring 21 are installed, disengage the limiting stud 22 from the third screw hole and the fourth screw hole, and then rotate the rotating ring 21 and simultaneously drive the cylindrical connecting piece 32 and the pull rope to rotate. , after the pull rope is restored to the initial state, the third screw hole and the fourth screw hole are also restored to the front and rear positions corresponding to each other, and then the limit stud 22 is threadedly matched with the third screw hole and the fourth screw hole. In this way, during the assembling process of the cylindrical connecting piece 32 , the twisting of the pull rope is avoided, thereby causing the monitoring error of the pull rope displacement sensor 3 .

在一些实施例中,如图2或图5所示,主缸11的内周壁上设有限位凸起112,限位凸起112位于活塞杆2的靠近拉绳位移传感器3的一侧。In some embodiments, as shown in FIG. 2 or FIG. 5 , a limiting protrusion 112 is provided on the inner peripheral wall of the master cylinder 11 , and the limiting protrusion 112 is located on the side of the piston rod 2 close to the cable displacement sensor 3 .

可选地,如图2或图5所示,限位凸起112位于活塞杆2的后侧,也即是,限位凸起112位于无杆腔内。可以理解的是,通过设置限位凸起112,从而起到限制活塞杆2的移动范围,避免活塞杆2与深水相机4和拉绳位移传感器3发生碰撞。Optionally, as shown in FIG. 2 or FIG. 5 , the limiting protrusion 112 is located on the rear side of the piston rod 2 , that is, the limiting protrusion 112 is located in the rodless cavity. It can be understood that by setting the limiting protrusion 112 , the movement range of the piston rod 2 is limited, and the collision between the piston rod 2 and the deep-water camera 4 and the cable displacement sensor 3 is avoided.

在一些实施例中,如图1或图4所示,缸座122具有多根支撑柱7,多根支撑柱7沿缸座122的周向间隔分布,支撑柱7沿缸座122的径向设置。In some embodiments, as shown in FIG. 1 or FIG. 4 , the cylinder seat 122 has a plurality of support columns 7 , the plurality of support columns 7 are distributed at intervals along the circumference of the cylinder seat 122 , and the support columns 7 are along the radial direction of the cylinder seat 122 . set up.

可选地,如图1所示,支撑柱7有两根,两根支撑柱7对称设在缸座122的左右两侧。可以理解的是,在模拟试验过程中,本发明实施例的用于油缸内置传感器的试验装置,支撑柱7用于与工作台进行固定,固定方式可为插接、焊接等。Optionally, as shown in FIG. 1 , there are two supporting columns 7 , and the two supporting columns 7 are symmetrically arranged on the left and right sides of the cylinder base 122 . It can be understood that, during the simulation test, in the test device for the built-in sensor in the oil cylinder of the embodiment of the present invention, the support column 7 is used for fixing with the workbench, and the fixing method can be plugging, welding or the like.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

在本发明中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In this disclosure, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples" and the like mean a specific feature, structure, material, or description described in connection with the embodiment or example. Features are included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

尽管已经示出和描述了上述实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域普通技术人员对上述实施例进行的变化、修改、替换和变型均在本发明的保护范围内。Although the above-mentioned embodiments have been shown and described, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention, and those of ordinary skill in the art can make changes, modifications, substitutions and alterations to the above-mentioned embodiments. All fall within the protection scope of the present invention.

Claims (10)

1.一种用于油缸内置传感器的试验装置,其特征在于,包括:1. a test device for a built-in sensor in an oil cylinder, is characterized in that, comprising: 缸体,所述缸体包括主缸和副缸,所述主缸与所述副缸可拆卸地相连;a cylinder block, the cylinder block includes a master cylinder and an auxiliary cylinder, the master cylinder and the auxiliary cylinder are detachably connected; 活塞杆,所述活塞杆沿所述主缸的轴向贯穿所述主缸,所述活塞杆的活塞沿所述主缸的轴向可滑动地设在所述主缸内;a piston rod, which penetrates the master cylinder along the axial direction of the master cylinder, and the piston of the piston rod is slidably arranged in the master cylinder along the axial direction of the master cylinder; 拉绳位移传感器,所述拉绳位移传感器与所述副缸相连,且所述拉绳位移传感器的至少部分位于所述主缸内,所述拉绳位移传感器的拉绳的移动端与所述活塞杆相连;A cable displacement sensor, the cable displacement sensor is connected to the auxiliary cylinder, and at least part of the cable displacement sensor is located in the main cylinder, and the moving end of the cable of the cable displacement sensor is connected to the Piston rod connected; 深水相机,所述深水相机与所述主缸相连,所述深水相机用于观测所述拉绳位移传感器的运行状态。A deep-water camera, which is connected to the main tank, is used for observing the running state of the pull-rope displacement sensor. 2.根据权利要求1所述的用于油缸内置传感器的试验装置,其特征在于,所述主缸具有监视孔,所述深水相机贯穿所述监视孔且与所述主缸固定连接,所述深水相机的镜头朝向所述拉绳位移传感器。2 . The test device for a sensor built into an oil cylinder according to claim 1 , wherein the master cylinder has a monitoring hole, the deep-water camera penetrates the monitoring hole and is fixedly connected to the master cylinder, and the The lens of the deep water camera is directed towards the cable displacement sensor. 3.根据权利要求1所述的用于油缸内置传感器的试验装置,其特征在于,还包括防护壳,所述防护壳与所述主缸相连,且所述防护壳的内腔与所述主缸的内腔相连通,所述深水相机可转动地设在所述防护壳内,所述深水相机的拍摄角度可调节。3 . The test device for a sensor built into an oil cylinder according to claim 1 , further comprising a protective shell, the protective shell is connected to the master cylinder, and the inner cavity of the protective shell is connected to the main cylinder. 4 . The inner cavity of the tank is communicated, the deep-water camera is rotatably arranged in the protective shell, and the shooting angle of the deep-water camera can be adjusted. 4.根据权利要求3所述的用于油缸内置传感器的试验装置,其特征在于,还包括调节组件,所述调节组件包括:4. The test device for a sensor built into an oil cylinder according to claim 3, further comprising an adjustment assembly, the adjustment assembly comprising: 转动轴,所述防护壳上设有转孔,所述转动轴贯穿所述转孔,所述转动轴的位于所述防护壳内的一端与所述深水相机相连;a rotating shaft, the protective casing is provided with a rotating hole, the rotating shaft penetrates the rotating hole, and one end of the rotating shaft located in the protective casing is connected to the deep-water camera; 套筒,所述套筒套在所述转动轴的位于所述防护壳外的一端上,且所述套筒沿所述转动轴的轴向可滑动,所述套筒的外周壁上具有限位滑块;a sleeve, the sleeve is sleeved on one end of the rotating shaft outside the protective shell, the sleeve is slidable along the axial direction of the rotating shaft, and the outer peripheral wall of the sleeve has a limited bit slider; 限位环,所述限位环与所述防护壳相连,且所述限位环环绕所述套筒,所述限位环的内周壁上设有多个限位滑槽,多个所述限位滑槽沿所述限位环的周向间隔分布,所述限位滑槽沿所述限位环的轴向延伸,所述限位滑块可滑入所述限位滑槽内且可从所述限位滑槽内滑出,所述限位滑块配合在任一所述限位滑槽内。A limit ring, the limit ring is connected with the protective shell, and the limit ring surrounds the sleeve, the inner peripheral wall of the limit ring is provided with a plurality of limit chute, a plurality of the The limit chute is spaced along the circumference of the limit ring, the limit chute extends along the axial direction of the limit ring, and the limit slider can slide into the limit chute and It can be slid out from the limit chute, and the limit slider is matched in any of the limit chute. 5.根据权利要求4所述的用于油缸内置传感器的试验装置,其特征在于,所述调节组件还包括:5. The test device for a sensor built into an oil cylinder according to claim 4, wherein the adjustment assembly further comprises: 星型手柄,所述星型手柄与所述套筒的远离所述防护壳的一端相连;a star-shaped handle, the star-shaped handle is connected with one end of the sleeve away from the protective shell; 复位弹簧,所述复位弹簧位于所述套筒内,所述复位弹簧的一端与所述星型手柄相连,所述复位弹簧的另一端与所述转动轴的位于所述防护壳外的一端相连。Return spring, the return spring is located in the sleeve, one end of the return spring is connected with the star handle, and the other end of the return spring is connected with the end of the rotating shaft outside the protective shell . 6.根据权利要求1所述的用于油缸内置传感器的试验装置,其特征在于,所述副缸包括相连的连接部和缸座,所述连接部的至少部分插设在所述主缸内,所述拉绳位移传感器的第一端卡设在所述连接部的中心通孔内,所述拉绳位移传感器的第二端位于所述主缸内;6 . The test device for a sensor built into an oil cylinder according to claim 1 , wherein the auxiliary cylinder comprises a connecting part and a cylinder seat, and at least part of the connecting part is inserted into the master cylinder. 7 . , the first end of the cable displacement sensor is clamped in the central through hole of the connecting portion, and the second end of the cable displacement sensor is located in the master cylinder; 所述用于油缸内置传感器的试验装置还包括紧固件,所述主缸具有第一凸台,所述缸座具有第二凸台,所述第一凸台上设有第一螺孔,所述第二凸台上设有与所述第一螺孔相对应的第二螺孔,所述紧固件分别与所述第一螺孔和所述第二螺孔螺纹配合。The test device for the built-in sensor in an oil cylinder further comprises a fastener, the master cylinder has a first boss, the cylinder base has a second boss, and the first boss is provided with a first screw hole, The second boss is provided with a second screw hole corresponding to the first screw hole, and the fastener is screwed with the first screw hole and the second screw hole respectively. 7.根据权利要求6所述的用于油缸内置传感器的试验装置,其特征在于,还包括:7. The test device for a sensor built in an oil cylinder according to claim 6, further comprising: 第一环形密封件,所述第一凸台的靠近所述第二凸台的表面上设有第一环形槽,所述第二凸台的靠近所述第一凸台的表面上设有第二环形槽,所述第一环形密封件的两端分别设在所述第一环形槽和所述第二环形槽内;A first annular seal, a first annular groove is formed on the surface of the first boss close to the second boss, and a first annular groove is formed on the surface of the second boss close to the first boss. Two annular grooves, two ends of the first annular seal are respectively set in the first annular groove and the second annular groove; 第二环形密封件,所述拉绳位移传感器的外周壁上设有环形卡槽,所述第二环形密封件的至少部分卡设在所述环形卡槽内,所述第二环形密封件的外周壁与所述连接部的的中心通孔的孔壁相抵。The second annular seal, the outer peripheral wall of the cable displacement sensor is provided with an annular groove, at least part of the second annular seal is clamped in the annular groove, and the second annular seal is The outer peripheral wall is abutted against the hole wall of the central through hole of the connecting portion. 8.根据权利要求1所述的用于油缸内置传感器的试验装置,其特征在于,还包括:8. The test device for a sensor built in an oil cylinder according to claim 1, further comprising: 转动环,所述转动环绕自身中心轴线可转动地设在所述活塞杆的靠近所述拉绳位移传感器的端面上,所述转动环的中心通孔的孔壁上设有内螺纹;a rotating ring, the rotating ring is rotatably arranged on the end surface of the piston rod close to the pulling rope displacement sensor around its central axis, and an inner thread is provided on the hole wall of the central through hole of the rotating ring; 柱形连接件,所述柱形连接件与所述拉绳位移传感器的拉绳的移动端相连,所述柱形连接件的外周壁上设有与所述内螺纹相匹配的外螺纹,所述柱形连接件与所述转动环螺纹连接;A cylindrical connecting piece, the cylindrical connecting piece is connected with the moving end of the pull rope of the pull rope displacement sensor, and the outer peripheral wall of the cylindrical connecting piece is provided with an external thread matching the internal thread, so the cylindrical connecting piece is screwed with the rotating ring; 限位螺柱,所述活塞杆的靠近所述拉绳位移传感器的端面上设有第三螺孔,所述转动环上设有与所述第三螺孔相对应的第四螺孔,所述限位螺柱分别与所述第三螺孔和所述第四螺孔螺纹配合。A limit stud, the end face of the piston rod close to the cable displacement sensor is provided with a third screw hole, and the rotating ring is provided with a fourth screw hole corresponding to the third screw hole, so The limiting stud is screwed with the third screw hole and the fourth screw hole respectively. 9.根据权利要求1所述的用于油缸内置传感器的试验装置,其特征在于,所述主缸的内周壁上设有限位凸起,所述限位凸起位于所述活塞杆的靠近所述拉绳位移传感器的一侧。9 . The test device for a sensor built into an oil cylinder according to claim 1 , wherein the inner peripheral wall of the master cylinder is provided with a limit protrusion, and the limit protrusion is located near the piston rod. 10 . the side of the pull cord displacement sensor. 10.根据权利要求6所述的用于油缸内置传感器的试验装置,其特征在于,所述缸座具有多根支撑柱,多根所述支撑柱沿所述缸座的周向间隔分布,所述支撑柱沿所述缸座的径向设置。10 . The test device for a sensor built into an oil cylinder according to claim 6 , wherein the cylinder seat has a plurality of support columns, and the plurality of support columns are distributed at intervals along the circumferential direction of the cylinder seat, and the 10 . The support column is arranged along the radial direction of the cylinder seat.
CN202210871140.0A 2022-07-22 2022-07-22 Test setup for sensors built into cylinders Pending CN115217816A (en)

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