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CN115216799A - A kind of nickel-based alloy composite electrode with gradient composition structure and its preparation method and application - Google Patents

A kind of nickel-based alloy composite electrode with gradient composition structure and its preparation method and application Download PDF

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CN115216799A
CN115216799A CN202210896250.2A CN202210896250A CN115216799A CN 115216799 A CN115216799 A CN 115216799A CN 202210896250 A CN202210896250 A CN 202210896250A CN 115216799 A CN115216799 A CN 115216799A
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耿振
张存满
金黎明
吕洪
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Tongji University
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Abstract

The invention relates to a nickel-based alloy composite electrode with a gradient component structure and a preparation method and application thereof, wherein a nickel-based body is placed in a weak acid solution for pretreatment to remove surface impurities; placing a nickel base body in a nickel base alloy catalyst precursor aqueous solution, depositing a nickel base alloy catalyst under an electrochemical condition, and continuously regulating and controlling the component concentration of a catalyst precursor to form a nickel base alloy catalyst layer with a gradient component structure; then, placing the composite electrode loaded with the catalyst in ammonium solution for selective electrochemical etching; and then, calcining to finally prepare the nickel-based alloy composite electrode with the gradient component structure. Compared with the prior art, the method realizes the in-situ growth of the catalyst on the surface of the substrate, enhances the binding force between the catalyst layer and the substrate, improves the stability of the electrode, further effectively increases the specific surface area of the catalyst layer by an ammonium liquid selective electrochemical etching method, and improves the catalytic activity of the composite electrode.

Description

一种具有梯度组分结构的镍基合金复合电极及其制备方法与 应用A kind of nickel-based alloy composite electrode with gradient composition structure and preparation method thereof application

技术领域technical field

本发明涉及电解制氢技术领域,具体涉及一种具有梯度组分结构的镍基合金复合电极及其制备方法与应用。The invention relates to the technical field of electrolytic hydrogen production, in particular to a nickel-based alloy composite electrode with a gradient component structure and a preparation method and application thereof.

背景技术Background technique

氢能源具有高能量密度、零碳排放的特点,被认为是一种理想的高效绿色二次能源。通过可再生能源耦合电解水制氢技术,可实现绿氢的规模化制备,实现氢能源全产业链的脱碳,被认为是我国实现双碳战略目标的重要手段符合国家重大战略需求,对于人类社会的可持续发展具有重要意义。Hydrogen energy has the characteristics of high energy density and zero carbon emission, and is considered as an ideal high-efficiency green secondary energy. Through renewable energy coupling electrolysis of water hydrogen production technology, the large-scale production of green hydrogen can be realized and the decarbonization of the entire hydrogen energy industry chain can be realized. It is considered to be an important means for my country to achieve the dual-carbon strategic goal. The sustainable development of society is of great significance.

电解水制氢技术按照电解质类型可分为碱水电解制氢、质子交换膜水电解制氢、阴离子交换膜水电解制氢、固体氧化物电解水制氢等。其中,碱水电解制氢技术最为成熟,已实现商业化应用。可再生能源具有波动性的特点,这对碱水电解制氢装置性能提出了更高的要求。镍基电极是碱水电解槽的核心部件,它决定了水电解过程中析氢/析氧反应动力学,进而决定了电解槽的能效以及功率波动适应性能,对于电解槽性能的提升具有重要影响。电极性能的提升可通过负载高性能催化剂的方法(即制备复合电极)实现。催化剂的负载方法影响催化层的微结构及复合电极的电化学活性面积。中国发明专利CN113265675A公开了采用喷涂工艺将高熵合金粉末喷涂在电极基板表面的方法。中国发明专利CN113862727A公开了将镍基体置于催化剂前驱体水溶剂中,通过电化学沉积负载NiFe或NiCo合金催化剂的方法。中国发明专利CN114318398A公开了通过电化学沉积在镍基体表面负载NiCoP合金催化剂的方法。中国发明专利CN111663152A公开了将镍基体浸泡到一定浓度催化剂前驱体水溶液中,通过自发氧化还原反应以负载催化剂的方法。中国发明专利CN114293215A公开了一种水热反应结合高温处理以负载催化剂的方法,将镍基体放入催化剂前驱体水溶液中进行水热反应,再将反应产物放置于还原气氛管式炉中高温还原处理,得到催化剂负载电极。According to the type of electrolyte, water electrolysis hydrogen production technology can be divided into alkaline water electrolysis hydrogen production, proton exchange membrane water electrolysis hydrogen production, anion exchange membrane water electrolysis hydrogen production, solid oxide water electrolysis hydrogen production and so on. Among them, the alkaline water electrolysis hydrogen production technology is the most mature and has been commercialized. Renewable energy has the characteristics of volatility, which puts forward higher requirements for the performance of alkaline water electrolysis hydrogen production device. Nickel-based electrode is the core component of alkaline water electrolysis cell, which determines the kinetics of hydrogen evolution/oxygen evolution reaction in the process of water electrolysis, which in turn determines the energy efficiency and power fluctuation adaptability of the electrolytic cell, and has an important impact on the improvement of electrolytic cell performance. The improvement of electrode performance can be achieved by loading high-performance catalysts (ie, preparing composite electrodes). The loading method of the catalyst affects the microstructure of the catalytic layer and the electrochemically active area of the composite electrode. Chinese invention patent CN113265675A discloses a method for spraying high-entropy alloy powder on the surface of an electrode substrate by a spraying process. Chinese invention patent CN113862727A discloses a method of placing a nickel matrix in a catalyst precursor water solvent and supporting NiFe or NiCo alloy catalysts by electrochemical deposition. Chinese invention patent CN114318398A discloses a method for supporting NiCoP alloy catalyst on the surface of nickel substrate by electrochemical deposition. Chinese invention patent CN111663152A discloses a method of immersing a nickel matrix in an aqueous solution of a catalyst precursor with a certain concentration, and carrying the catalyst through spontaneous redox reaction. Chinese invention patent CN114293215A discloses a method of hydrothermal reaction combined with high temperature treatment to support catalyst. The nickel matrix is put into an aqueous solution of catalyst precursor for hydrothermal reaction, and then the reaction product is placed in a reducing atmosphere tube furnace for high temperature reduction treatment , to obtain a catalyst-supported electrode.

综上分析,通过上述发明专利涉及的方法,催化剂负载后的复合电极微结构不可调控,形成一定厚度催化层的过程中,会伴随形成无定型孔道微结构,并可能形成闭孔,这会降低析氢/析氧过程中产生气泡的脱出动力学速率,从而制约电极性能。Based on the above analysis, through the method involved in the above invention patent, the microstructure of the composite electrode after the catalyst is supported cannot be controlled. During the process of forming a catalyst layer with a certain thickness, an amorphous pore microstructure will be formed along with it, and closed pores may be formed, which will reduce the The kinetic rate of the bubbles generated during the hydrogen/oxygen evolution process, thus restricting the electrode performance.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种具有梯度组分结构的镍基合金复合电极及其制备方法与应用。The purpose of the present invention is to provide a nickel-based alloy composite electrode with a gradient composition structure and its preparation method and application.

本发明的目的可以通过以下技术方案来实现:一种具有梯度组分结构的镍基合金复合电极的制备方法,首先,将镍基体置于弱酸溶液中进行超声预处理,去除表面杂质;然后,将镍基体置于镍基合金催化剂前驱体水溶液中,在电化学条件下沉积镍基合金催化剂,通过连续调控催化剂前驱体组分浓度,形成具有梯度组分结构的镍基合金催化层;然后,将负载催化剂的复合电极置于铵液(铵根离子水溶液)中进行选择性电化学刻蚀,利用镍与铵根离子的配位络合反应并结合电化学环境,将部分镍溶解于铵液中,以增加催化层的比表面积,并形成大量开放型孔道结构,最终制得具有梯度组分结构的镍基合金复合电极。The object of the present invention can be achieved by the following technical solutions: a method for preparing a nickel-based alloy composite electrode with a gradient component structure, first, the nickel matrix is placed in a weak acid solution for ultrasonic pretreatment to remove surface impurities; then, The nickel base is placed in an aqueous solution of a nickel-based alloy catalyst precursor, a nickel-based alloy catalyst is deposited under electrochemical conditions, and a nickel-based alloy catalytic layer with a gradient composition structure is formed by continuously adjusting the concentration of the catalyst precursor components; then, The catalyst-loaded composite electrode is placed in an ammonium solution (aqueous solution of ammonium ions) for selective electrochemical etching, and part of the nickel is dissolved in the ammonium solution using the coordination and complexation reaction of nickel and ammonium ions combined with the electrochemical environment. In order to increase the specific surface area of the catalytic layer and form a large number of open pore structures, a nickel-based alloy composite electrode with a gradient composition structure is finally obtained.

本发明针对催化剂负载后的复合电极微结构不易调控这一难题,提出了一种新型的具有梯度组分结构的镍基合金复合电极及其制备方法,可实现对催化剂负载后的复合电极微结构进行有效调控,利用金属镍与铵根离子的配位络合反应,在电化学条件下对催化层中金属镍进行选择性刻蚀,从而增加催化层的比表面积,并形成大量开放型孔道结构,以提升析氢/析氧过程中产生气泡的脱出动力学速率,从而提升电极性能。Aiming at the problem that the microstructure of the composite electrode supported by the catalyst is difficult to control, the present invention proposes a novel nickel-based alloy composite electrode with a gradient component structure and a preparation method thereof, which can realize the microstructure of the composite electrode supported by the catalyst. Effective regulation, using the coordination and complexation reaction of metal nickel and ammonium ions, the metal nickel in the catalytic layer is selectively etched under electrochemical conditions, thereby increasing the specific surface area of the catalytic layer and forming a large number of open pore structures , in order to improve the kinetic rate of the bubbles generated during the hydrogen evolution/oxygen evolution process, thereby improving the electrode performance.

优选地,所述的弱酸溶液包括且不限于柠檬酸、草酸、稀盐酸、稀硫酸中的一种或几种,pH值为1-4。Preferably, the weak acid solution includes but is not limited to one or more of citric acid, oxalic acid, dilute hydrochloric acid, and dilute sulfuric acid, and the pH is 1-4.

优选地,所述的催化剂前驱体水溶液中含有Ni2+和M金属离子,M为不与铵根离子发生配位络合反应的金属元素,M金属离子包括且不限于Fe2+、Mn2+中的一种或几种。Preferably, the catalyst precursor aqueous solution contains Ni 2+ and M metal ions, M is a metal element that does not undergo a coordination complex reaction with ammonium ions, and M metal ions include but are not limited to Fe 2+ , Mn 2 + one or more of them.

进一步优选地,所述的催化剂前驱体水溶液中Ni2+初始浓度为0.2-1mol/L,M金属离子初始浓度为0.02-0.5mol/L,初始电沉积溶液中Ni2+浓度大于M金属离子浓度。Further preferably, the initial concentration of Ni 2+ in the catalyst precursor aqueous solution is 0.2-1 mol/L, the initial concentration of M metal ions is 0.02-0.5 mol/L, and the Ni 2+ concentration in the initial electrodeposition solution is greater than that of M metal ions. concentration.

更进一步优选地,在电化学沉积过程中,不断添加具有M金属离子而不具有Ni2+的催化剂前驱体水溶液,M金属离子浓度为0.02-0.5mol/L,使得在整个电沉积过程中Ni2+相对浓度和M金属离子相对浓度呈现连续梯度变化,Ni2+相对浓度逐渐降低,M金属离子相对浓度逐渐增加,最终形成组分连续变化的镍基合金催化层。Further preferably, during the electrochemical deposition process, the catalyst precursor aqueous solution with M metal ions but not Ni 2+ is continuously added, and the M metal ion concentration is 0.02-0.5mol/L, so that during the entire electrodeposition process Ni The relative concentration of 2+ and the relative concentration of M metal ions showed a continuous gradient change, the relative concentration of Ni 2+ gradually decreased, and the relative concentration of M metal ions gradually increased, finally forming a nickel-based alloy catalyst layer with continuously changing composition.

优选地,所述的电化学沉积过程所用电流密度为1-500mA/cm2,时间为1-60min。Preferably, the current density used in the electrochemical deposition process is 1-500 mA/cm 2 and the time is 1-60 min.

优选地,所述的铵液浓度为0.1-2mol/L,配制铵液所使用的铵化合物包括且不限于氯化铵、硫酸铵、磷酸铵、硝酸铵、碳酸铵、醋酸铵、草酸铵中的一种或几种。Preferably, the concentration of the ammonium solution is 0.1-2mol/L, and the ammonium compounds used in preparing the ammonium solution include but are not limited to ammonium chloride, ammonium sulfate, ammonium phosphate, ammonium nitrate, ammonium carbonate, ammonium acetate, and ammonium oxalate. one or more of them.

优选地,所述的电化学刻蚀所用电流密度为5-100mA/cm2,时间为5-60min。Preferably, the current density used in the electrochemical etching is 5-100 mA/cm 2 and the time is 5-60 min.

优选地,所述的具有梯度组分结构的镍基合金复合电极的制备方法,包括以下步骤:Preferably, the preparation method of the nickel-based alloy composite electrode with gradient composition structure includes the following steps:

(1)镍基体的表面除杂质处理:将镍基体置于弱酸溶液中进行超声处理15-60min,以去除表面杂质,然后用去离子水将镍基体冲洗干净,pH值至7-8;(1) Surface impurity removal treatment of nickel substrate: place the nickel substrate in a weak acid solution for ultrasonic treatment for 15-60min to remove surface impurities, and then rinse the nickel substrate with deionized water to a pH of 7-8;

(2)镍基合金催化剂的电化学沉积制备:采用两电极体系,将处理后的镍基体作为阴极置于一定浓度的催化剂前驱体水溶液中进行电化学沉积;(2) Electrochemical deposition preparation of nickel-based alloy catalyst: using a two-electrode system, the treated nickel matrix is placed as a cathode in a certain concentration of catalyst precursor aqueous solution for electrochemical deposition;

(3)复合电极的选择性刻蚀:将负载具有梯度组分结构镍基合金催化层的复合电极置于一定浓度铵液中进行选择性电化学刻蚀,采用两电极体系,复合电极作为阳极;(3) Selective etching of the composite electrode: The composite electrode loaded with a nickel-based alloy catalyst layer with a gradient composition structure is placed in a certain concentration of ammonium solution for selective electrochemical etching, a two-electrode system is used, and the composite electrode is used as the anode ;

(4)复合电极的煅烧处理:将经过上述处理后的复合电极用去离子水清洗、烘干,然后在保护性气氛下进行煅烧处理,煅烧温度为200-600℃,煅烧时间为0.5-4h,最终得到具有梯度结构的镍基合金复合电极。(4) Calcination treatment of composite electrode: The composite electrode after the above treatment is washed with deionized water, dried, and then calcined in a protective atmosphere. The calcination temperature is 200-600 °C, and the calcination time is 0.5-4h. , and finally a nickel-based alloy composite electrode with a gradient structure was obtained.

优选地,所述的镍基体为镍网或泡沫镍。Preferably, the nickel matrix is nickel mesh or nickel foam.

一种具有梯度组分结构的镍基合金复合电极,采用上述制备方法制得。A nickel-based alloy composite electrode with a gradient composition structure is prepared by the above preparation method.

一种具有梯度组分结构的镍基合金复合电极的应用,将所述的复合电极用于碱性电解制氢。An application of a nickel-based alloy composite electrode with a gradient composition structure, the composite electrode is used for alkaline electrolysis to produce hydrogen.

本发明制得的复合电极,在镍基体表面均匀覆盖组分连续变化的镍基合金催化层,从靠近基体一侧至电极表面一侧,催化层组分中镍含量逐渐降低而其他合金组分含量逐渐增加,且催化层具有高比表面积和大量开放型孔道结构,制得的复合电极展现出优异的催化活性和稳定性。The composite electrode prepared by the invention evenly covers the nickel base alloy catalyst layer with continuously changing components on the surface of the nickel base. The content gradually increases, and the catalytic layer has a high specific surface area and a large number of open pore structures, and the prepared composite electrode exhibits excellent catalytic activity and stability.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1.本发明复合电极催化活性高、稳定性好,通过电化学沉积方法,实现了催化剂在基体表面的原位生长,增强了催化层与基体的结合力,有效防止了复合电极在长时间运行过程中催化层脱落的问题,提高了电极的稳定性,进一步通过铵液选择性电化学刻蚀方法,有效增加了催化层比表面积,提升了复合电极的催化活性;1. The composite electrode of the present invention has high catalytic activity and good stability. Through the electrochemical deposition method, the in-situ growth of the catalyst on the surface of the substrate is realized, the bonding force between the catalytic layer and the substrate is enhanced, and the composite electrode is effectively prevented from running for a long time. The problem of the catalytic layer falling off during the process improves the stability of the electrode, and further through the selective electrochemical etching method of ammonium solution, the specific surface area of the catalytic layer is effectively increased, and the catalytic activity of the composite electrode is improved;

2.本发明复合电极催化层比表面积大,刻蚀方法温和有效,本发明方法可实现对催化剂负载后的复合电极微结构进行有效调控,利用金属镍与铵根离子的配位络合反应,在电化学条件下对催化层中金属镍进行选择性刻蚀,从而增加催化层的比表面积,并形成大量开放型孔道结构,以提升析氢/析氧过程中产生气泡的脱出动力学速率,从而提升电极性能;2. The catalyst layer of the composite electrode of the present invention has a large specific surface area, and the etching method is mild and effective. The method of the present invention can effectively control the microstructure of the composite electrode after the catalyst is loaded. The metal nickel in the catalytic layer is selectively etched under electrochemical conditions, thereby increasing the specific surface area of the catalytic layer, and forming a large number of open pore structures to improve the kinetic rate of bubbles generated during the hydrogen evolution/oxygen evolution process. Improve electrode performance;

3.本发明相比于现有酸刻蚀法,涉及的铵液电化学刻蚀法,温和有效,没有氢气等危险产物的生成,同时可实现针对镍组分的选择性刻蚀;3. Compared with the existing acid etching method, the ammonium liquid electrochemical etching method involved in the present invention is mild and effective, without the generation of dangerous products such as hydrogen, and at the same time, selective etching for nickel components can be realized;

4.本发明方法简单易行,操作安全,易于产业化,采用本发明方法制备的镍基合金复合电极在碱性电解制氢中具有优异的析氢/析氧催化活性和稳定性。4. The method of the present invention is simple and feasible, safe to operate, and easy to industrialize. The nickel-based alloy composite electrode prepared by the method of the present invention has excellent hydrogen evolution/oxygen evolution catalytic activity and stability in alkaline electrolysis hydrogen production.

附图说明Description of drawings

图1为本发明工艺流程图;Fig. 1 is the process flow diagram of the present invention;

图2为镍基体形貌图;Fig. 2 is the topography of nickel matrix;

图3为实施例1制得的复合电极的表面形貌图;Fig. 3 is the surface topography diagram of the composite electrode prepared in Example 1;

图4为实施例1制备的复合电极和镍网的析氧反应线性扫描曲线图,测试条件:两电极体系,复合电极或镍网为工作电极,铂片为对电极,30wt%浓度KOH水溶液为电解质溶液,扫描速率为5mV/s;Fig. 4 is the linear scanning curve diagram of the oxygen evolution reaction of the composite electrode and nickel mesh prepared in Example 1, test conditions: two-electrode system, the composite electrode or the nickel mesh is the working electrode, the platinum sheet is the counter electrode, and the 30wt% concentration KOH aqueous solution is Electrolyte solution, the scan rate is 5mV/s;

图5为实施例1制备的复合电极和镍网的析氢反应线性扫描曲线图,测试条件:两电极体系,复合电极或镍网为工作电极,铂片为对电极,30wt%浓度KOH水溶液为电解质溶液,扫描速率为5mV/s;Fig. 5 is the linear scanning curve diagram of the hydrogen evolution reaction of the composite electrode and nickel mesh prepared in Example 1, test conditions: two-electrode system, the composite electrode or the nickel mesh is the working electrode, the platinum sheet is the counter electrode, and the 30wt% concentration KOH aqueous solution is the electrolyte. solution, the scan rate is 5mV/s;

图6为实施例1制备的复合电极和镍网作为阳极在500mA/cm2电流密度下的析氧反应计时电位曲线对比图,电解时间为200小时;Fig. 6 is a composite electrode prepared in Example 1 and a nickel mesh as an anode at 500mA/cm under the current density of the oxygen evolution reaction chronopotentiometry curve comparison diagram, the electrolysis time is 200 hours;

图7为实施例1-5分别制备的复合电极与镍网在500mA/cm2电流密度下的析氢及析氧电位对比图,测试条件:两电极体系,复合电极或镍网为工作电极,铂片为对电极,30wt%浓度KOH水溶液为电解质溶液,扫描速率为5mV/s。Fig. 7 is the hydrogen evolution and oxygen evolution potential comparison diagram of the composite electrode and nickel mesh prepared respectively in Examples 1-5 under the current density of 500mA/cm , test conditions: two -electrode system, the composite electrode or nickel mesh is the working electrode, the platinum The sheet was the counter electrode, the aqueous 30 wt% KOH solution was the electrolyte solution, and the scan rate was 5 mV/s.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。以下实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The following examples are implemented on the premise of the technical solutions of the present invention, and provide detailed embodiments and specific operation processes, but the protection scope of the present invention is not limited to the following examples.

一种碱性电解槽用具有梯度组分结构的镍基合金复合电极及其制备方法,其具体方法步骤包括:A nickel-based alloy composite electrode with a gradient component structure for an alkaline electrolytic cell and a preparation method thereof, and the specific method steps include:

(1)镍基体的表面除杂质处理(1) Surface impurity removal treatment of nickel substrate

将镍基体置于弱酸溶液中进行超声处理15-60min,以去除表面杂质,所述弱酸溶液包括且不限于柠檬酸、草酸、稀盐酸、稀硫酸中的一种或几种,pH值为1-4;然后用去离子水将镍基体冲洗干净,pH值至7-8。所述镍基体为镍网或泡沫镍。The nickel matrix is placed in a weak acid solution for ultrasonic treatment for 15-60min to remove surface impurities, and the weak acid solution includes and is not limited to one or more of citric acid, oxalic acid, dilute hydrochloric acid, and dilute sulfuric acid, and the pH is 1 -4; then rinse the nickel substrate with deionized water to pH 7-8. The nickel matrix is nickel mesh or nickel foam.

(2)镍基合金催化剂的电化学沉积制备(2) Electrochemical deposition preparation of nickel-based alloy catalysts

将处理后的镍基体作为阴极置于一定浓度的催化剂前驱体水溶液中进行电化学沉积。采用两电极体系,处理后的镍基体作为阴极。所述初始的催化剂前驱体水溶液中含有Ni2+和M金属离子,M为不与铵根离子发生配位络合反应的金属元素,M金属离子包括且不限于Fe2+、Mn2+中的一种或几种,其中Ni2+初始浓度为0.2-1mol/L,M金属离子初始浓度为0.02-0.5mol/L,初始电沉积溶液中Ni2+浓度大于M金属离子浓度。电化学沉积所用电流密度为1-500mA/cm2,时间为1-60min。在电化学沉积过程中,不断添加具有M金属离子而不具有Ni2+的催化剂前驱体水溶液,M金属离子浓度为0.02-0.5mol/L,使得在整个电沉积过程中Ni2+浓度和M金属离子浓度呈现连续梯度变化,Ni2+相对浓度逐渐降低,M金属离子相对浓度逐渐增加,最终形成组分连续变化的镍基合金催化层。The treated nickel substrate is used as a cathode and placed in a certain concentration of catalyst precursor aqueous solution for electrochemical deposition. A two-electrode system was used, and the treated nickel substrate was used as the cathode. The initial catalyst precursor aqueous solution contains Ni 2+ and M metal ions, M is a metal element that does not have a coordination complex reaction with ammonium ions, and M metal ions include but are not limited to Fe 2+ , Mn 2+ One or more of , wherein the initial concentration of Ni 2+ is 0.2-1 mol/L, the initial concentration of M metal ions is 0.02-0.5 mol/L, and the concentration of Ni 2+ in the initial electrodeposition solution is greater than the concentration of M metal ions. The current density used for electrochemical deposition is 1-500 mA/cm 2 and the time is 1-60 min. During the electrochemical deposition process, the catalyst precursor aqueous solution with M metal ions but not Ni 2+ was continuously added, and the M metal ion concentration was 0.02-0.5 mol/L, so that the Ni 2+ concentration and M during the entire electrodeposition process were The concentration of metal ions presents a continuous gradient change, the relative concentration of Ni 2+ gradually decreases, and the relative concentration of M metal ions gradually increases, and finally a nickel-based alloy catalyst layer with continuously changing composition is formed.

(3)复合电极的选择性刻蚀(3) Selective etching of composite electrodes

将负载具有梯度组分结构镍基合金催化层的复合电极置于一定浓度铵液(铵根离子水溶液)中进行选择性电化学刻蚀。采用两电极体系,复合电极作为阳极。所述铵液浓度为0.1-2mol/L,配制铵液所使用的铵化合物包括且不限于氯化铵、硫酸铵、磷酸铵、硝酸铵、碳酸铵、醋酸铵、草酸铵中的一种或几种。电化学刻蚀所用电流密度为5-100mA/cm2,时间为5-60min。The composite electrode loaded with a nickel-based alloy catalyst layer with a gradient composition structure was placed in a certain concentration of ammonium solution (ammonium ion aqueous solution) for selective electrochemical etching. A two-electrode system was used with the composite electrode as the anode. The concentration of the ammonium solution is 0.1-2 mol/L, and the ammonium compound used in preparing the ammonium solution includes but is not limited to one or more of ammonium chloride, ammonium sulfate, ammonium phosphate, ammonium nitrate, ammonium carbonate, ammonium acetate, and ammonium oxalate. several. The current density used in the electrochemical etching is 5-100 mA/cm 2 and the time is 5-60 min.

(4)复合电极的煅烧处理(4) Calcination of composite electrode

将经过上述处理后的复合电极用去离子水清洗、烘干,然后在保护性气氛下进行煅烧处理。煅烧温度为200-600℃,煅烧时间为0.5-4h,最终得到具有梯度结构的镍基合金复合电极。The composite electrode after the above treatment is washed with deionized water, dried, and then calcined in a protective atmosphere. The calcination temperature is 200-600° C., and the calcination time is 0.5-4 h, and finally a nickel-based alloy composite electrode with a gradient structure is obtained.

以下为具体实施例:The following are specific examples:

实施例1Example 1

将镍网置于pH值为2的草酸溶液中进行超声处理30min,以去除表面杂质;将处理后的镍网作为阴极置于一定浓度的催化剂前驱体水溶液中进行电化学沉积,采用两电极体系,镍网作为阴极,初始的催化剂前驱体水溶液为0.5mol/L氯化镍、0.3mol/L氯化亚铁水溶液,电化学沉积所用电流密度为300mA/cm2,时间为30min,在电化学沉积过程中,不断添加0.3mol/L氯化亚铁水溶液,使形成的镍铁催化层中,镍相对含量逐渐降低,铁相对含量逐渐增加,最终形成组分连续变化的镍铁催化层;然后将负载镍铁催化层的复合电极置于1mol/L氯化铵水溶液中进行选择性电化学刻蚀,使催化层中部分镍组分溶出,电化学刻蚀所用电流密度为50mA/cm2,时间为30min;将经过上述处理后的复合电极用去离子水清洗、烘干,然后在氮气气氛下进行煅烧处理,煅烧温度为400℃,煅烧时间为2h,最终得到具有梯度结构的镍铁合金复合电极。The nickel mesh was placed in an oxalic acid solution with a pH value of 2 for ultrasonic treatment for 30 min to remove surface impurities; the treated nickel mesh was placed as a cathode in a certain concentration of catalyst precursor aqueous solution for electrochemical deposition, using a two-electrode system. , the nickel mesh is used as the cathode, the initial catalyst precursor aqueous solution is 0.5mol/L nickel chloride, 0.3mol/L ferrous chloride aqueous solution, the current density used for electrochemical deposition is 300mA/cm 2 , and the time is 30min. During the deposition process, 0.3mol/L ferrous chloride aqueous solution was continuously added, so that in the formed nickel-iron catalytic layer, the relative content of nickel gradually decreased, and the relative content of iron gradually increased, and finally a nickel-iron catalytic layer with continuously changing components was formed; then The composite electrode carrying the nickel-iron catalytic layer was placed in a 1 mol/L ammonium chloride aqueous solution for selective electrochemical etching, so that part of the nickel component in the catalytic layer was dissolved, and the current density used in the electrochemical etching was 50 mA/cm 2 , The time is 30min; the composite electrode after the above treatment is washed with deionized water, dried, and then calcined in a nitrogen atmosphere, the calcination temperature is 400 ° C, and the calcination time is 2h, and finally a nickel-iron alloy composite with a gradient structure is obtained. electrode.

图2展示了镍网基体的形貌图,图3展示了实施例1制备的镍铁合金复合电极形貌图,可以看到镍网基体表面均匀覆盖了镍铁合金催化剂,催化层表面粗糙且具有大量开放型孔洞。性能方面,如图4所示,采用实施例1制备的镍铁合金复合电极在500mA/cm2电流密度下的析氧过电位低于传统镍网;如图5所示,采用实施例1制备的镍铁合金复合电极在500mA/cm2电流密度下的析氢过电位低于传统镍网;如图6所示,采用实施例1制备的镍铁合金复合电极作为阳极在500mA/cm2电流密度下的性能稳定性显著优于传统镍网。Figure 2 shows the topography of the nickel mesh matrix, and Figure 3 shows the topography of the nickel-iron alloy composite electrode prepared in Example 1. It can be seen that the surface of the nickel mesh matrix is uniformly covered with the nickel-iron alloy catalyst, and the surface of the catalytic layer is rough and has a large amount of Open hole. In terms of performance, as shown in Figure 4, the oxygen evolution overpotential of the nickel-iron alloy composite electrode prepared in Example 1 is lower than that of the traditional nickel mesh at a current density of 500 mA/cm ; The hydrogen evolution overpotential of the nickel-iron alloy composite electrode at a current density of 500 mA/cm 2 is lower than that of the traditional nickel mesh; as shown in Figure 6, the nickel-iron alloy composite electrode prepared in Example 1 is used as the anode at a current density of 500 mA/cm 2 The performance of the current density The stability is significantly better than traditional nickel mesh.

图7展示了实施例1-5分别制备的镍基合金复合电极与镍网在500mA/cm2电流密度下的析氢及析氧电位对比图,可以看出,制备的镍基合金复合电极的性能均优于镍网。Figure 7 shows the comparison of the hydrogen evolution and oxygen evolution potentials of the nickel-based alloy composite electrodes prepared in Examples 1-5 and the nickel mesh at a current density of 500 mA/cm 2. It can be seen that the performance of the prepared nickel-based alloy composite electrodes Both are better than nickel mesh.

实施例2Example 2

本实施例中,初始的催化剂前驱体水溶液为1mol/L硫酸镍、0.5mol/L硫酸亚铁水溶液,电化学沉积所用电流密度为1mA/cm2,时间为60min,在电化学沉积过程中,不断添加0.5mol/L硫酸亚铁水溶液;然后将负载镍铁催化层的复合电极置于2mol/L硝酸铵水溶液中进行选择性电化学刻蚀,电化学刻蚀所用电流密度为5mA/cm2,时间为60min;然后在氮气气氛下进行煅烧处理,煅烧温度为200℃,煅烧时间为4h,最终得到具有梯度结构的镍铁合金复合电极,其余与实施例1相同。In this embodiment, the initial catalyst precursor aqueous solution is 1 mol/L nickel sulfate, 0.5 mol/L ferrous sulfate aqueous solution, the current density used for electrochemical deposition is 1 mA/cm 2 , and the time is 60 min. Continuously add 0.5mol/L ferrous sulfate aqueous solution; then place the composite electrode supporting nickel-iron catalytic layer in 2mol/L ammonium nitrate aqueous solution for selective electrochemical etching, and the current density used for electrochemical etching is 5mA/cm 2 , the time is 60min; then calcination is carried out in nitrogen atmosphere, the calcination temperature is 200 °C, and the calcination time is 4h, and finally a nickel-iron alloy composite electrode with a gradient structure is obtained, and the rest is the same as Example 1.

实施例3Example 3

本实施例中,初始的催化剂前驱体水溶液为0.2mol/L硝酸镍、0.02mol/L硝酸锰水溶液,电化学沉积所用电流密度为500mA/cm2,时间为1min,在电化学沉积过程中,不断添加0.02mol/L硝酸锰水溶液;然后将负载镍锰催化层的复合电极置于0.1mol/L硝酸铵水溶液中进行选择性电化学刻蚀,电化学刻蚀所用电流密度为100mA/cm2,时间为5min;然后在氩气气氛下进行煅烧处理,煅烧温度为600℃,煅烧时间为0.5h,最终得到具有梯度结构的镍锰合金复合电极,其余与实施例1相同。In this embodiment, the initial catalyst precursor aqueous solution is 0.2 mol/L nickel nitrate, 0.02 mol/L manganese nitrate aqueous solution, the current density used for electrochemical deposition is 500 mA/cm 2 , and the time is 1 min. Continuously add 0.02mol/L manganese nitrate aqueous solution; then place the composite electrode loaded with nickel-manganese catalytic layer in 0.1mol/L ammonium nitrate aqueous solution for selective electrochemical etching, and the current density used for electrochemical etching is 100mA/cm 2 , the time is 5min; then calcination is carried out in an argon atmosphere, the calcination temperature is 600 ℃, and the calcination time is 0.5h, and finally a nickel-manganese alloy composite electrode with a gradient structure is obtained, and the rest is the same as Example 1.

实施例4Example 4

本实施例中,初始的催化剂前驱体水溶液为0.8mol/L硝酸镍、0.3mol/L硝酸亚铁水溶液、0.2mol/L硝酸锰水溶液,电化学沉积所用电流密度为200mA/cm2,时间为60min,在电化学沉积过程中,不断添加0.3mol/L硝酸亚铁水溶液、0.2mol/L硝酸锰水溶液;然后将负载镍铁锰催化层的复合电极置于1.5mol/L草酸铵水溶液中进行选择性电化学刻蚀,电化学刻蚀所用电流密度为80mA/cm2,时间为40min;然后在氩气气氛下进行煅烧处理,煅烧温度为500℃,煅烧时间为4h,最终得到具有梯度结构的镍铁锰三元合金复合电极,其余与实施例1相同。In this embodiment, the initial catalyst precursor aqueous solution is 0.8 mol/L nickel nitrate, 0.3 mol/L ferrous nitrate aqueous solution, and 0.2 mol/L manganese nitrate aqueous solution, the current density used for electrochemical deposition is 200 mA/cm 2 , and the time is For 60 min, during the electrochemical deposition process, 0.3 mol/L ferrous nitrate aqueous solution and 0.2 mol/L manganese nitrate aqueous solution were continuously added; Selective electrochemical etching, the current density used for electrochemical etching is 80mA/cm 2 and the time is 40min; then calcination is carried out in an argon atmosphere, the calcination temperature is 500°C, and the calcination time is 4h, and finally a gradient structure is obtained. The nickel-iron-manganese ternary alloy composite electrode is the same as in Example 1.

实施例5Example 5

本实施例中,初始的催化剂前驱体水溶液为0.5mol/L氯化镍、0.3mol/L氯化锰水溶液、0.1mol/L氯化亚铁水溶液,电化学沉积所用电流密度为100mA/cm2,时间为30min,在电化学沉积过程中,不断添加0.3mol/L氯化锰水溶液、0.1mol/L氯化亚铁水溶液;然后将负载镍锰铁催化层的复合电极置于1mol/L氯化铵水溶液中进行选择性电化学刻蚀,电化学刻蚀所用电流密度为60mA/cm2,时间为50min;然后在氦气气氛下进行煅烧处理,煅烧温度为600℃,煅烧时间为4h,最终得到具有梯度结构的镍锰铁三元合金复合电极,其余与实施例1相同。In this embodiment, the initial catalyst precursor aqueous solution is 0.5mol/L nickel chloride, 0.3mol/L manganese chloride aqueous solution, 0.1mol/L ferrous chloride aqueous solution, and the current density used for electrochemical deposition is 100mA/cm 2 , the time is 30min. During the electrochemical deposition process, 0.3mol/L manganese chloride aqueous solution and 0.1mol/L ferrous chloride aqueous solution are continuously added; Selective electrochemical etching was carried out in an aqueous solution of ammonium chloride. The current density of the electrochemical etching was 60 mA/cm 2 and the time was 50 min. Then, the calcination treatment was carried out in a helium atmosphere. Finally, a nickel-manganese-iron ternary alloy composite electrode with a gradient structure is obtained, and the rest are the same as those in Example 1.

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The foregoing description of the embodiments is provided to facilitate understanding and use of the invention by those of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.

Claims (10)

1. A preparation method of a nickel-based alloy composite electrode with a gradient component structure is characterized by comprising the following steps of firstly, placing a nickel-based body in a weak acid solution for pretreatment, and removing surface impurities; then, placing a nickel base body in a nickel base alloy catalyst precursor water solution, depositing a nickel base alloy catalyst under an electrochemical condition, and forming a nickel base alloy catalyst layer with a gradient component structure by continuously regulating and controlling the component concentration of the catalyst precursor; then, placing the composite electrode loaded with the catalyst in ammonium solution for selective electrochemical etching; and then, calcining to finally prepare the nickel-based alloy composite electrode with the gradient component structure.
2. The method for preparing a nickel-based alloy composite electrode with a gradient composition structure as claimed in claim 1, wherein the weak acid solution includes one or more of citric acid, oxalic acid, diluted hydrochloric acid, and diluted sulfuric acid, and has a pH of 1-4.
3. The method of claim 1, wherein the catalyst precursor aqueous solution contains Ni 2+ And M metal ions, M being a metal element which does not undergo a coordination complex reaction with the ammonium ion, the M metal ions including but not limited to Fe 2+ 、Mn 2+ One or more of them.
4. The method for preparing a nickel-based alloy composite electrode having a gradient composition structure as claimed in claim 3, wherein Ni is contained in the catalyst precursor aqueous solution 2+ Initial concentration of 0.2-1mol/L, initial concentration of M metal ion of 0.02-0.5mol/L, ni in initial electrodeposition solution 2+ The concentration is greater than the concentration of M metal ions.
5. The method for preparing a nickel-based alloy composite electrode having a gradient composition structure as claimed in claim 4, wherein the metal ions having M but not Ni are continuously added during the electrochemical deposition process 2+ The concentration of M metal ions in the aqueous solution of the catalyst precursor of (1) is 0.02 to 0.5mol/L, so that Ni is present in the whole electrodeposition process 2+ The relative concentration and the relative concentration of M metal ions present continuous gradient change, ni 2+ The relative concentration is gradually reduced, the relative concentration of M metal ions is gradually increased, and finally the nickel-based alloy catalyst layer with continuously changed components is formed.
6. The junction of claim 1 having a gradient compositionThe preparation method of the structured nickel-based alloy composite electrode is characterized in that the current density used in the electrochemical deposition process is 1-500mA/cm 2 The time is 1-60min; the current density used for the electrochemical etching is 5-100mA/cm 2 The time is 5-60min.
7. The method for preparing the nickel-based alloy composite electrode with the gradient composition structure according to claim 1, wherein the concentration of the ammonium solution is 0.1-2mol/L, and the ammonium compound used for preparing the ammonium solution includes one or more of ammonium chloride, ammonium sulfate, ammonium phosphate, ammonium nitrate, ammonium carbonate, ammonium acetate and ammonium oxalate.
8. The method for preparing a nickel-based alloy composite electrode having a gradient composition structure according to claim 1, comprising the steps of:
(1) Surface impurity removal treatment of a nickel matrix: putting the nickel substrate into a weak acid solution for ultrasonic treatment for 15-60min to remove surface impurities, and then washing the nickel substrate with deionized water until the pH value is 7-8;
(2) Electrochemical deposition preparation of the nickel-based alloy catalyst: adopting a two-electrode system, placing the treated nickel substrate serving as a cathode in a catalyst precursor aqueous solution with a certain concentration for electrochemical deposition;
(3) Selective etching of the composite electrode: placing a composite electrode loaded with a nickel-based alloy catalyst layer with a gradient component structure in ammonium solution with certain concentration for selective electrochemical etching, and adopting a two-electrode system with the composite electrode as an anode;
(4) Calcining the composite electrode: and cleaning the composite electrode subjected to the treatment by using deionized water, drying, and then calcining in a protective atmosphere at the temperature of 200-600 ℃ for 0.5-4h to finally obtain the nickel-based alloy composite electrode with the gradient structure.
9. A nickel-based alloy composite electrode having a gradient composition structure, which is manufactured by the manufacturing method according to any one of claims 1 to 8.
10. Use of a nickel base alloy composite electrode with a gradient composition structure according to claim 9, characterized in that the composite electrode is used for alkaline electrolytic hydrogen production.
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