CN115213385B - Explosion-proof titanium copper alloy casting processing equipment - Google Patents
Explosion-proof titanium copper alloy casting processing equipment Download PDFInfo
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- CN115213385B CN115213385B CN202211134120.1A CN202211134120A CN115213385B CN 115213385 B CN115213385 B CN 115213385B CN 202211134120 A CN202211134120 A CN 202211134120A CN 115213385 B CN115213385 B CN 115213385B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
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Abstract
The invention provides explosion-proof titanium copper alloy casting processing equipment, which belongs to the technical field of casting and comprises a bracket, a first driving assembly, a storage assembly, a transmission assembly, a mold assembly and a cleaning assembly, wherein the first driving assembly is arranged on one side of the bracket and is used for driving the storage assembly to move in a reciprocating manner, and the storage assembly is filled with molten titanium copper alloy. In the embodiment of the invention, through the arrangement of the first driving assembly, the storage assembly and the transmission assembly, the automatic die closing and opening of the die assembly can be realized, the tool which is positioned in the die assembly and formed by casting can be automatically released during die opening, the participation of an ejection mechanism is not needed, the smooth demolding of the tool is ensured, and meanwhile, the die assembly after being subjected to die opening is cleaned through the cleaning assembly, so that the residue of molten titanium-copper alloy slag is prevented, and the forming quality of the tool in the subsequent casting process is ensured.
Description
Technical Field
The invention belongs to the technical field of casting, and particularly relates to an explosion-proof titanium copper alloy casting processing device.
Background
Explosion-proof effect such as spanner, pliers, hammer, the explosion-proof instrument of screwdriver mainly depends on the material of product, mostly is the copper alloy, adopts the instrument that this kind of material was made, and structure and ordinary instrument difference are not big, because the reason of material, can not produce the spark with the metal striking after, do not produce the spark, just avoided the emergence of explosion, explosion-proof instrument is used for petrochemical and some places that have inflammable and explosive article more.
At present, most of explosion-proof tools are cast and molded, namely, alloy raw materials in a molten state are poured into a specific mold and are cooled by a cooling means, so that the explosion-proof tools are rapidly molded, and the corresponding ejection mechanisms are required to eject the explosion-proof tools out of the mold after the explosion-proof tools are molded in the mold, so that the demolding treatment of the tools is realized.
Disclosure of Invention
Aiming at the defects of the prior art, the technical problem to be solved by the embodiment of the invention is to provide an explosion-proof titanium copper alloy casting and processing device.
In order to solve the technical problems, the invention provides the following technical scheme:
an explosion-proof titanium copper alloy casting processing device comprises a bracket, a first driving component, a storage component, a transmission component, a mould component and a cleaning component,
the first driving component is arranged on one side of the bracket and is used for driving the storage component to reciprocate,
the storage assembly is internally filled with molten titanium-copper alloy,
the mould assembly is movably arranged on one side of the bracket and is connected with the storage assembly through the transmission assembly,
when the storage assembly moves towards one direction, the transmission assembly can drive the mould assembly to rotate so as to realize mould assembly,
when the storage assembly moves towards the other direction, the transmission assembly can drive the die assembly to rotate reversely to realize die opening,
the cleaning assembly is arranged on one side of the support, and when the mold assembly is opened, the cleaning assembly is used for cleaning the mold assembly.
As a further improvement of the invention: the storage assembly comprises a casting ladle and a casting pipe arranged on one side of the casting ladle,
the mold assembly includes a first mold plate and a second mold plate,
the first template and the second template are oppositely distributed and hinged, one side of the first template, which is opposite to the second template, is provided with a die cavity matched with the shape of a tool, one side of the first template and one side of the second template are provided with semicircular gates matched with the pouring pipes,
the transmission assembly comprises two groups of second elastic pieces,
and one ends of the two groups of second elastic pieces are respectively connected with the first template and the second template, and the other ends of the two groups of second elastic pieces are connected with the pouring pipe.
As a further improvement of the invention: two sets of guide ways that are the arc structure are seted up to support one side, first template and second template lateral wall all is fixed be provided with two sets of the guide bar of guide way one-to-one.
As a further improvement of the invention: the cleaning assembly comprises a flexible cleaning layer, a second driving assembly and a third driving assembly, wherein the second driving assembly is used for driving the flexible cleaning layer to rotate, and the third driving assembly is used for driving the flexible cleaning layer to translate.
As a still further improvement of the invention: the second driving component comprises a cleaning motor and a rotating shaft arranged at the output end of the cleaning motor,
the flexible cleaning layers are distributed along the circumferential direction of the outer wall of the rotating shaft, the cleaning motor is fixedly arranged on one side of the supporting plate, one end of the supporting plate is fixedly provided with a driving plate,
the third driving assembly comprises a driving motor and a screw rod arranged at the output end of the driving motor,
the screw rod penetrates through the drive plate and is in threaded fit with the drive plate, a polished rod is fixedly arranged on one side of the support and penetrates through the drive plate and is in movable fit with the drive plate.
As a still further improvement of the invention: the side wall of the pouring pipe is also provided with a sealing component,
when the pouring pipe is not inserted into the two groups of semicircular gates, the sealing assembly is used for sealing a port of one end, far away from the pouring ladle, of the pouring pipe.
As a still further improvement of the invention: the outer wall of the pouring pipe is also provided with a stop block and a slide block, the stop block is fixedly connected with the pouring pipe,
the slide block is in sliding fit with the pouring pipe, a U-shaped frame is fixedly arranged on the side wall of the slide block, the stop block is connected with the slide block through a first elastic piece, one end of each of two groups of second elastic pieces is connected with the slide block,
the sealing assembly comprises a V-shaped rod, a third elastic piece and a sealing plate,
the corner of V type pole with it links to each other to water the outer wall of pipe is articulated, V type pole one end certainly U type frame is inside to run through, and the other end with the closing plate links to each other, third elastic component one end with V type pole links to each other, and the other end with it links to each other to water the outer wall of pipe, be used for right V type pole provides elastic tension.
As a still further improvement of the invention: the first template and the inside cavity of second template to form the retaining cavity, first template and second template lateral wall all are provided with inlet tube and drain pipe.
Compared with the prior art, the invention has the beneficial effects that:
in the embodiment of the invention, through the arrangement of the first driving assembly, the storage assembly and the transmission assembly, the automatic die closing and opening of the die assembly can be realized, the tool which is positioned in the die assembly and formed by casting can be automatically released during die opening, the participation of an ejection mechanism is not needed, the smooth demolding of the tool is ensured, and meanwhile, the die assembly after being subjected to die opening is cleaned through the cleaning assembly, so that the residue of molten titanium-copper alloy slag is prevented, and the forming quality of the tool in the subsequent casting process is ensured.
Drawings
FIG. 1 is a schematic structural diagram of an explosion-proof titanium copper alloy casting processing device;
FIG. 2 is a schematic structural diagram of a mold assembly in an explosion-proof titanium copper alloy casting processing device;
FIG. 3 is a schematic structural diagram of a sealing assembly in an explosion-proof titanium copper alloy casting processing device;
FIG. 4 is a schematic structural diagram of a flexible cleaning layer in an explosion-proof titanium copper alloy casting processing device;
in the figure: 10-bracket, 101-guide groove, 20-first driving assembly, 30-storage assembly, 301-casting ladle, 302-mounting plate, 303-casting pipe, 40-transmission assembly, 401-stop block, 402-first elastic member, 403-slide block, 404-second elastic member, 405-U-shaped frame, 50-mold assembly, 501-first template, 502-second template, 503-mold cavity, 504-semicircular gate, 505-water inlet pipe, 506-water outlet pipe, 507-guide rod, 60-cleaning assembly, 601-rotating shaft, 602-cleaning motor, 603-support plate, 604-driving motor, 605-polished rod, 606-driving plate, 607-lead screw, 608-flexible cleaning layer, 70-sealing assembly, 701-V-shaped rod, 702-third elastic member and 703-sealing plate.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Referring to fig. 1, the embodiment provides an explosion-proof titanium copper alloy casting processing device, which includes a support 10, a first driving assembly 20, a storage assembly 30, a transmission assembly 40, a mold assembly 50, and a cleaning assembly 60, wherein the first driving assembly 20 is installed on one side of the support 10 and is used for driving the storage assembly 30 to reciprocate, the storage assembly 30 contains molten titanium copper alloy, the mold assembly 50 is movably disposed on one side of the support 10 and is connected to the storage assembly 30 through the transmission assembly 40, when the storage assembly 30 moves in one direction, the transmission assembly 40 drives the mold assembly 50 to rotate so as to realize mold closing, when the storage assembly 30 moves in another direction, the transmission assembly 40 drives the mold assembly 50 to rotate in a reverse direction so as to realize mold opening, the cleaning assembly 60 is installed on one side of the support 10, and when the mold assembly 50 opens, the cleaning assembly 60 is used for cleaning the mold assembly 50.
When explosion-proof titanium copper alloy casting processing is required, molten titanium copper alloy can be placed in the storage assembly 30, the storage assembly 30 is driven to move towards one direction by the first driving assembly 20, the storage assembly 30 can drive the mold assembly 50 to rotate through the transmission assembly 40 when moving, mold closing operation is achieved, after mold closing is finished, molten titanium copper alloy in the storage assembly 30 is injected into the mold assembly 50, and the molten titanium copper alloy can be cast into a tool with a specific shape under the limitation of the mold assembly 50; after the molten titanium copper alloy is injected, the first driving assembly 20 drives the storage assembly 30 to move towards the other direction, and then drives the mold assembly 50 to rotate reversely through the transmission assembly 40, so as to realize the mold opening operation, at the moment, the tool which is positioned inside the mold assembly 50 and is formed by casting can be automatically removed, the mold assembly 50 after the mold is opened is cleaned through the cleaning assembly 60, the molten titanium copper alloy slag is prevented from being adhered to the inner wall of the mold assembly 50, and further the influence on the next casting is prevented.
Referring to fig. 1 and 2, in an embodiment, the storage assembly 30 includes a ladle 301 and a pouring pipe 303 disposed at one side of the ladle 301, the mold assembly 50 includes a first mold plate 501 and a second mold plate 502, the first mold plate 501 and the second mold plate 502 are distributed oppositely and hinged to each other, a mold cavity 503 adapted to a tool shape is formed at one side of the first mold plate 501 opposite to the second mold plate 502, a semicircular gate 504 adapted to the pouring pipe 303 is formed at one side of the first mold plate 501 opposite to the second mold plate 502, the transmission assembly 40 includes two sets of second elastic members 404, one end of each set of second elastic members 404 is connected to the first mold plate 501 and the second mold plate 502, and the other end is connected to the pouring pipe 303.
The first driving assembly 20 drives the ladle 301 and the pouring tube 303 to move towards the first template 501 and the second template 502, when the pouring tube 303 moves, elastic pressure is respectively applied to the first template 501 and the second template 502 through the two sets of second elastic members 404, so that the first template 501 and the second template 502 relatively rotate and are mutually attached, and then mold closing is completed, with the continuous movement of the pouring tube 303, one end of the pouring tube 303, which is far away from the ladle 301, is inserted into the inner sides of the two sets of semicircular gates 504, so that molten titanium copper alloy in the ladle 301 is guided into the mold cavity 503, after the molten titanium copper alloy is filled in the mold cavity 503, the first driving assembly 20 drives the ladle 301 and the pouring tube to integrally move towards the direction far away from the first template 501 and the second template 502, the pouring tube 303 is separated from the inner sides of the semicircular gates 303, in the mold cavity 503 is cooled and shaped, a tool with a specific shape is formed, with the continuous movement of the pouring tube 303 towards the direction far away from the first template 501 and the second template 502, the two sets of the second template 404 and the second template 504, so that the molten titanium copper alloy can be respectively provided with elastic tension, and the second template 501 and the second template 502, and the mold opening is rotated, and the mold 502 can be separated, and the mold can be completed by the mold.
Referring to fig. 1 and 2, in an embodiment, two sets of guide grooves 101 in an arc structure are formed on one side of the support 10, and guide rods 507 corresponding to the two sets of guide grooves 101 are fixedly disposed on the side walls of the first mold plate 501 and the second mold plate 502.
When the pouring pipe 303 moves to drive the first mold plate 501 and the second mold plate 502 to rotate through the second elastic member 404, the first mold plate 501 and the second mold plate 502 can be opened and closed smoothly through the cooperation between the guide rod 507 and the guide groove 101.
Referring to fig. 1, in an embodiment, a mounting plate 302 is fixedly disposed on a sidewall of the ladle 301, the first driving assembly 20 is a hydraulic rod or an electric telescopic rod, the hydraulic rod or the electric telescopic rod is fixedly mounted on one side of the support 10, and an output end of the hydraulic rod or the electric telescopic rod is connected to the mounting plate 302.
The casting ladle 301 is driven to reciprocate on one side of the support 10 through the telescopic motion of a hydraulic cylinder or an electric telescopic rod, so that the casting pipe 303 is driven to reciprocate, and the continuous casting and molding of the tool are realized.
Referring to fig. 1 and 4, in one embodiment, the cleaning assembly 60 includes a flexible cleaning layer 608, a second driving assembly for rotating the flexible cleaning layer 608, and a third driving assembly for translating the flexible cleaning layer 608.
After the first template 501 and the second template 502 rotate in opposite directions and are away from each other, the flexible cleaning layer 608 is driven to rotate by the second driving assembly, the flexible cleaning layer 608 is driven to translate by the third driving assembly, so that the flexible cleaning layer 608 passes through the position between the first template 501 and the second template 502, and meanwhile, molten titanium-copper alloy slag attached to the inner wall of the mold cavity 503 is cleaned by the rotation of the flexible cleaning layer 608, the residual of the molten titanium-copper alloy slag on the inner wall of the mold cavity 503 is avoided, and the influence on the next tool casting is prevented.
Referring to fig. 1 and 4, in an embodiment, the second driving assembly includes a cleaning motor 602 and a rotating shaft 601 installed at an output end of the cleaning motor 602, the flexible cleaning layer 608 is circumferentially distributed along an outer wall of the rotating shaft 601, the cleaning motor 602 is fixedly installed at one side of a supporting plate 603, a driving plate 606 is fixedly installed at one end of the supporting plate 603, the third driving assembly includes a driving motor 604 and a screw 607 installed at an output end of the driving motor 604, the screw 607 penetrates through the driving plate 607 and is in threaded fit with the driving plate 607, a polish rod 605 is fixedly installed at one side of the bracket 10, and the polish rod 605 penetrates through the driving plate 607 and is in movable fit with the driving plate 607.
The rotating shaft 601 is driven to rotate through the cleaning motor 602, the flexible cleaning layer 608 is further driven to rotate, the lead screw 607 is driven to rotate through the driving motor 604, the lead screw 607 is in movable fit with the drive plate 606 through thread fit between the lead screw 607 and the drive plate 606, the drive plate 606 is driven to translate, the cleaning motor 602, the rotating shaft 601 and the flexible cleaning layer 608 can be driven to integrally translate when the drive plate 606 translates, the flexible cleaning layer 608 can penetrate through the space between the first template 501 and the second template 502 when translating, and the rotating flexible cleaning layer 608 acts on the inner wall of the mold cavity 503 to clean the molten titanium-copper alloy slag.
Referring to fig. 3, in an embodiment, the side wall of the pouring pipe 303 is further provided with a sealing assembly 70, and when the pouring pipe 303 is not inserted into the two sets of semicircular gates 504, the sealing assembly 70 is used for sealing a port of the pouring pipe 303, which is far away from one end of the ladle 301, so as to prevent the molten titanium-copper alloy from leaking.
Referring to fig. 1 and 3, in an embodiment, a stopper 401 and a slider 403 are further disposed on an outer wall of the pouring tube 303, the stopper 401 is fixedly connected to the pouring tube 303, the slider 403 is in sliding fit with the pouring tube 303, a U-shaped frame 405 is fixedly disposed on a side wall of the slider 403, the stopper 401 and the slider 403 are connected through a first elastic member 402, one end of each of two sets of second elastic members 404 is connected to the slider 403, the sealing assembly 70 includes a V-shaped rod 701, a third elastic member 702 and a sealing plate 703, corners of the V-shaped rod 701 are hinged to the outer wall of the pouring tube 303, one end of the V-shaped rod 701 penetrates through the U-shaped frame 405, the other end of the V-shaped rod 701 is connected to the sealing plate 703, one end of the third elastic member 702 is connected to the V-shaped rod 701, and the other end of the third elastic member is connected to the outer wall of the pouring tube 303, so as to provide elastic tension to the V-shaped rod 701.
When one end of the pouring pipe 303, which is far away from the pouring ladle 301, is not inserted into the two groups of semicircular gates 504, the sliding block 403 is at a certain position outside the pouring pipe 303, so that the V-shaped rod 701 is not in contact with the inner wall of the U-shaped frame 405, and at the moment, the third elastic piece 702 provides elastic tension for the V-shaped rod 701, so that the sealing plate 703 is attached to the port of the pouring pipe 303, which is far away from the pouring ladle 301, to seal the pouring pipe 303, and thereby molten titanium-copper alloy in the pouring ladle 301 is prevented from leaking from the port of the pouring pipe 303; when the pouring pipe 303 moves towards the first template 501 and the second template 502, and the first template 501 and the second template 502 are closed, along with the continuous movement of the pouring pipe 303, at the moment, the two groups of second elastic members 404 can drive the sliding block 403 to slide along the outer part of the pouring pipe 303, so as to compress the first elastic member 402, and the sliding block 403 can drive the U-shaped frame 405 to synchronously move when sliding, the U-shaped frame 405 can act on the V-shaped rod 701 when moving, so as to drive the V-shaped rod 701 to rotate, the V-shaped rod 701 can drive the sealing plate 703 to be removed from the port of the pouring pipe 303 when rotating, so as to remove the sealing of the pouring pipe 303, and along with the insertion of one end of the pouring pipe 303 into the two groups of semicircular gates 504, so as to guide the molten titanium-copper alloy in the pouring ladle 301 to the inside of the mold cavity 503, so as to achieve the casting purpose of the tool; after the casting of the tool is completed, the pouring pipe 303 moves towards the direction far away from the first mold plate 501 and the second mold plate 502 until the end part of the pouring pipe 303 is removed from the two groups of semicircular gates 504, the sliding block 403 slides along the outside of the pouring pipe 303 in the reverse direction, at this time, the V-shaped rod 701 is driven to rotate in the reverse direction through the pulling action of the third elastic piece 702, and then the sealing plate 703 is driven to move in the reverse direction, so that the sealing plate 703 is attached to the port of the pouring pipe 303 again, and the pouring pipe 303 is sealed again.
In an embodiment, the first elastic element 402, the second elastic element 404 and the third elastic element 702 may be springs or metal elastic sheets, which is not limited herein.
In one embodiment, the flexible cleaning layer 608 may be a brush layer or a rubber layer, which is not limited herein.
Referring to fig. 2, in an embodiment, the first mold plate 501 and the second mold plate 502 are hollow to form a water storage chamber, and the side walls of the first mold plate 501 and the second mold plate 502 are both provided with a water inlet pipe 505 and a water outlet pipe 506, so that cooling water can be delivered into the water storage chamber through the water inlet pipe 505, and further, the tool cast and formed in the mold cavity 503 can be cooled, so that the tool can be rapidly formed; by arranging the drain pipe 506, the cooling water in the water storage chamber can be drained so as to replace the cooling water after absorbing heat.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (7)
1. An explosion-proof titanium copper alloy casting processing device is characterized by comprising a bracket, a first driving component, a storage component, a transmission component, a mould component and a cleaning component,
the first driving component is arranged on one side of the bracket and is used for driving the storage component to reciprocate,
the storage assembly is filled with molten titanium-copper alloy,
the mould assembly is movably arranged on one side of the bracket and is connected with the storage assembly through the transmission assembly,
when the storage component moves towards one direction, the transmission component drives the mould component to rotate so as to realize mould assembly,
when the storage assembly moves towards the other direction, the transmission assembly drives the die assembly to rotate reversely to realize die opening,
the cleaning component is arranged on one side of the bracket and used for cleaning the die component when the die component opens the die,
the storage assembly comprises a casting ladle and a casting pipe arranged on one side of the casting ladle,
the mold assembly includes a first mold plate and a second mold plate,
the first template and the second template are distributed oppositely and are hinged at the top, one side of the first template opposite to the second template is provided with a die cavity matched with the shape of a tool, one side of the first template and one side of the second template are provided with semicircular gates matched with the pouring pipes,
the transmission assembly comprises two groups of second elastic pieces,
and one ends of the two groups of second elastic pieces are respectively connected with the first template and the second template, and the other ends of the two groups of second elastic pieces are connected with the pouring pipe.
2. The explosion-proof titanium copper alloy casting processing equipment of claim 1, wherein two sets of guide grooves in an arc structure are formed in one side of the support, and guide rods corresponding to the two sets of guide grooves one to one are fixedly arranged on the side walls of the first template and the second template.
3. The explosion-proof titanium copper alloy casting processing equipment as claimed in claim 1, wherein the cleaning assembly comprises a flexible cleaning layer, a second driving assembly for driving the flexible cleaning layer to rotate, and a third driving assembly for driving the flexible cleaning layer to translate.
4. The explosion-proof titanium copper alloy casting processing equipment as recited in claim 3, wherein the second driving assembly comprises a cleaning motor and a rotating shaft installed at an output end of the cleaning motor,
the flexible cleaning layers are distributed along the circumferential direction of the outer wall of the rotating shaft, the cleaning motor is fixedly arranged on one side of the supporting plate, one end of the supporting plate is fixedly provided with a driving plate,
the third driving assembly comprises a driving motor and a screw rod arranged at the output end of the driving motor,
the lead screw penetrates through the drive plate and is in threaded fit with the drive plate, a polish rod is fixedly arranged on one side of the support, and the polish rod penetrates through the drive plate and is in movable fit with the drive plate.
5. The explosion-proof titanium copper alloy casting processing equipment as claimed in claim 1, wherein the side wall of the pouring tube is further provided with a sealing assembly,
when the pouring pipe is not inserted into the two groups of semicircular gates, the sealing assembly is used for sealing a port of one end, far away from the pouring ladle, of the pouring pipe.
6. The explosion-proof titanium copper alloy casting processing equipment according to claim 5, wherein a stopper and a slide block are further arranged on the outer wall of the pouring pipe, the stopper is fixedly connected with the pouring pipe,
the slide block is in sliding fit with the pouring pipe, a U-shaped frame is fixedly arranged on the side wall of the slide block, the stop block is connected with the slide block through a first elastic piece, one end of each of two groups of second elastic pieces is connected with the slide block,
the sealing assembly comprises a V-shaped rod, a third elastic piece and a sealing plate,
the corner of V type pole with it links to each other to water the outer wall of pipe is articulated, V type pole one end certainly U type frame is inside to be run through, and the other end with the closing plate links to each other, third elastic component one end with V type pole links to each other, the other end with it links to each other to water the outer wall of pipe, be used for right V type pole provides elastic tension.
7. The explosion-proof titanium copper alloy casting processing equipment as recited in claim 1, wherein the first template and the second template are hollow inside to form a water storage chamber, and the side walls of the first template and the second template are provided with a water inlet pipe and a water outlet pipe.
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