CN115199795A - Controllable one-way valve assembly for hydrogen gas delivery - Google Patents
Controllable one-way valve assembly for hydrogen gas delivery Download PDFInfo
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- CN115199795A CN115199795A CN202210937200.4A CN202210937200A CN115199795A CN 115199795 A CN115199795 A CN 115199795A CN 202210937200 A CN202210937200 A CN 202210937200A CN 115199795 A CN115199795 A CN 115199795A
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 81
- 239000001257 hydrogen Substances 0.000 claims abstract description 77
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 77
- 238000007789 sealing Methods 0.000 claims abstract description 24
- 239000011261 inert gas Substances 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims abstract description 11
- 238000004880 explosion Methods 0.000 abstract description 6
- 150000002431 hydrogen Chemical class 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 description 12
- 230000006835 compression Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 244000208734 Pisonia aculeata Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/36—Safety valves; Equalising valves, e.g. pressure relief valves actuated in consequence of extraneous circumstances, e.g. shock, change of position
- F16K17/38—Safety valves; Equalising valves, e.g. pressure relief valves actuated in consequence of extraneous circumstances, e.g. shock, change of position of excessive temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/40—Safety valves; Equalising valves, e.g. pressure relief valves with a fracturing member, e.g. fracturing diaphragm, glass, fusible joint
- F16K17/406—Safety valves; Equalising valves, e.g. pressure relief valves with a fracturing member, e.g. fracturing diaphragm, glass, fusible joint the fracturing member being a generally elongated member, e.g. rod or wire, which is directly connected to a movable valve member, the breaking or buckling of the elongated member allowing the valve member to move to a closed or open position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0209—Check valves or pivoted valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0025—Electrical or magnetic means
- F16K37/005—Electrical or magnetic means for measuring fluid parameters
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Temperature-Responsive Valves (AREA)
Abstract
本发明公开了一种用于氢气输送的可控单向阀门组件,涉及气体智能输送设备技术领域,包括前阀门组件和后阀门组件;所述前阀门组件包括前阀体、阀芯、第一阀杆、弹簧、温度传感器、第一密封圈和挡块;所述后阀门组件包括后阀体、伺服电动缸、第一活塞、第二活塞和第二阀杆,所述第二阀杆为耐高温脆性塑料杆。本发明的功能结构可变性好,应用范围较大;易于实现动态控制阀芯被顶开时所需的力,能在一定程度起到调节阀门氢气出口温度的作用;具有防爆特征,若氢气异常急剧升温,则氢气流通腔内的气压也急剧升高,由于第二阀杆为耐高温脆性塑料杆,在达到爆炸前,其就已经断裂,继而第一活塞向后移动,在惰性气体的缓冲作用下,降低了爆炸的风险。
The invention discloses a controllable one-way valve assembly for hydrogen transmission, which relates to the technical field of gas intelligent conveying equipment, including a front valve assembly and a rear valve assembly; the front valve assembly includes a front valve body, a valve core, a first valve A valve stem, a spring, a temperature sensor, a first sealing ring and a stopper; the rear valve assembly includes a rear valve body, a servo electric cylinder, a first piston, a second piston and a second valve stem, and the second valve stem is High temperature brittle plastic rod. The functional structure of the invention has good variability and wide application range; it is easy to realize the dynamic control of the force required when the valve core is pushed open, and can play the role of adjusting the hydrogen outlet temperature of the valve to a certain extent; When the temperature rises sharply, the air pressure in the hydrogen flow chamber also rises sharply. Since the second valve rod is a high-temperature brittle plastic rod, it has broken before reaching the explosion, and then the first piston moves backwards, in the buffer of the inert gas. As a result, the risk of explosion is reduced.
Description
技术领域technical field
本发明涉及气体智能输送设备技术领域,具体而言,涉及一种用于氢气输送的可控单向阀门组件。The invention relates to the technical field of gas intelligent conveying equipment, in particular to a controllable one-way valve assembly for hydrogen conveying.
背景技术Background technique
氢气往往需要多级压缩以实现较大的压力比,氢气具有较大的滑移位数,在压缩过程中,易造成温度的升高,需要限制每一压缩级的出口温度不超过135℃,之后再将氢气输送至下一级压缩腔中,确保稳定输送,较低的气体出口温度亦有利于气阀的寿命和可靠性,还减少了氢气在材料中的渗透。单向阀门是氢气压缩输送过程的常见组件,其工作原理与液压单向阀一样,压缩氢气进入,克服弹簧力和摩擦力使单向阀阀口开启。目前我们采用的用于氢气输送的单向阀存在以下缺陷:Hydrogen often requires multi-stage compression to achieve a large pressure ratio. Hydrogen has a large slip number. During the compression process, it is easy to cause the temperature to rise. It is necessary to limit the outlet temperature of each compression stage to not exceed 135 °C. After that, the hydrogen is transported to the next-stage compression chamber to ensure stable delivery. The lower gas outlet temperature is also beneficial to the life and reliability of the gas valve, and also reduces the penetration of hydrogen into the material. One-way valve is a common component in the process of hydrogen compression and transportation. Its working principle is the same as that of hydraulic one-way valve. Compressed hydrogen enters, and overcomes the spring force and friction to open the valve port of the one-way valve. The one-way valve currently used for hydrogen delivery has the following defects:
1)功能结构可变性较差,不能根据实际情况现场进行结构改进,应用范围较小;1) The variability of the functional structure is poor, and the structure cannot be improved on-site according to the actual situation, and the application scope is small;
2)缺少防爆结构,往往需要完全倚靠外部防爆结构实现氢气输送的防爆功能,自身功能较为单一。2) Lack of explosion-proof structure, it is often necessary to completely rely on the external explosion-proof structure to realize the explosion-proof function of hydrogen transmission, and its own function is relatively simple.
发明内容SUMMARY OF THE INVENTION
本发明在于提供一种用于氢气输送的可控单向阀门组件,其能够缓解上述问题。The present invention is to provide a controllable one-way valve assembly for hydrogen delivery, which can alleviate the above problems.
为了缓解上述的问题,本发明采取的技术方案如下:In order to alleviate the above-mentioned problems, the technical scheme adopted by the present invention is as follows:
本发明提供了一种用于氢气输送的可控单向阀门组件,包括前阀门组件和后阀门组件;The invention provides a controllable one-way valve assembly for hydrogen transmission, including a front valve assembly and a rear valve assembly;
所述前阀门组件包括前阀体、阀芯、第一阀杆、弹簧、温度传感器、第一密封圈和挡块;The front valve assembly includes a front valve body, a valve core, a first valve stem, a spring, a temperature sensor, a first sealing ring and a stopper;
所述前阀体的前端为氢气出口,中轴位通过支架固定有弹簧套轴;所述弹簧套于所述弹簧套轴,且前端弹性抵接于所述支架,后端弹性抵接于所述挡块;所述挡块可拆卸的固定于所述第一阀杆的后端;所述第一阀杆滑动套接并贯穿于所述弹簧套轴,其前端固定所述阀芯;所述阀芯和第一密封圈装配于所述氢气出口,用于开启或关闭所述氢气出口;所述温度传感器安装于所述前阀体靠近所述氢气出口的位置;The front end of the front valve body is a hydrogen outlet, and a spring sleeve shaft is fixed at the center shaft position through a bracket; the spring is sleeved on the spring sleeve shaft, and the front end elastically contacts the bracket, and the rear end elastically contacts the bracket. the stopper; the stopper is detachably fixed to the rear end of the first valve rod; the first valve rod is slidably sleeved and penetrated through the spring sleeve shaft, and the front end of the stopper is fixed to the valve core; The valve core and the first sealing ring are assembled on the hydrogen outlet for opening or closing the hydrogen outlet; the temperature sensor is installed at the position of the front valve body close to the hydrogen outlet;
所述后阀门组件包括后阀体、伺服电动缸、第一活塞、第二活塞和第二阀杆,所述第二阀杆为耐高温脆性塑料杆;The rear valve assembly includes a rear valve body, a servo electric cylinder, a first piston, a second piston and a second valve rod, and the second valve rod is a high temperature resistant brittle plastic rod;
所述第一活塞、第二活塞、第二阀杆和第一阀杆同轴布置;所述第二阀杆前端可拆卸固定于所述挡块,后端固定于所述第一活塞;所述后阀体可拆卸连接于所述前阀体;所述后阀体内设置有活塞滑动腔,所述第一活塞和第二活塞滑动装配于所述活塞滑动腔;所述活塞滑动腔在所述第一活塞和第二活塞之间的部分作为惰性气体腔,并填充有惰性气体;所述活塞滑动腔在所述第一活塞前方的部分作为氢气流通腔,并与所述前阀体的氢气出口连通;所述后阀体设置有位于所述第一活塞前方并通向所述氢气流通腔的氢气进口;所示氢气流通腔内壁设置有位于所述氢气进口后方的活塞限位件,用于使所述第一活塞始终位于所述氢气进口的后方;所述伺服电动缸的活塞连接杆同轴连接于所述第二活塞的后部。The first piston, the second piston, the second valve rod and the first valve rod are arranged coaxially; the front end of the second valve rod is detachably fixed to the stopper, and the rear end is fixed to the first piston; The rear valve body is detachably connected to the front valve body; the rear valve body is provided with a piston sliding cavity, and the first piston and the second piston are slidably assembled in the piston sliding cavity; The part between the first piston and the second piston is used as an inert gas chamber and is filled with inert gas; the part of the piston sliding chamber in front of the first piston is used as a hydrogen flow chamber, and is connected with the front valve body. The hydrogen outlet is connected; the rear valve body is provided with a hydrogen inlet located in front of the first piston and leading to the hydrogen flow cavity; the inner wall of the hydrogen flow cavity is provided with a piston limiter located behind the hydrogen inlet, The first piston is always located behind the hydrogen inlet; the piston connecting rod of the servo electric cylinder is coaxially connected to the rear of the second piston.
在本发明的一较佳实施方式中,所述支架为竖直布置,且中心位垂直固定于所述弹簧套轴的圆形结构,其留有三个扇形孔,所述扇形孔将所述前阀体的内腔的前、后部连通。In a preferred embodiment of the present invention, the bracket is a circular structure arranged vertically, and the center position is vertically fixed to the spring sleeve shaft, and three fan-shaped holes are left. The front and rear parts of the inner cavity of the valve body communicate with each other.
在本发明的一较佳实施方式中,所述挡块通过一颗沉头螺钉固定连接于所述第一阀杆的后端;所述第二阀杆前端通过两颗连接螺钉固定于所述挡块。In a preferred embodiment of the present invention, the block is fixedly connected to the rear end of the first valve stem through a countersunk screw; the front end of the second valve stem is fixed to the second valve stem through two connecting screws Stoppers.
在本发明的一较佳实施方式中,所述氢气出口为朝前的喇叭口,所述第一密封圈卡固于所述阀芯;通过所述第一密封圈,能将所述阀芯的氢气出口的装配间隙密封。In a preferred embodiment of the present invention, the hydrogen outlet is a bell mouth facing forward, and the first sealing ring is fastened to the valve core; the valve core can be fixed by the first sealing ring The assembly gap of the hydrogen outlet is sealed.
在本发明的一较佳实施方式中,所述温度传感器的感温件为套于所述前阀体前端的圆环结构。In a preferred embodiment of the present invention, the temperature sensing element of the temperature sensor is a ring structure sleeved on the front end of the front valve body.
在本发明的一较佳实施方式中,所述后阀体包括第一阀体和第二阀体;所述第一阀体前端螺纹密封连接于所述前阀体,后端通过法兰组件密封连接于所述第二阀体的前端;所述第一阀体和第二阀体的内腔组成所述活塞滑动腔;所述第一活塞滑动装配于所述第一阀体,所述第二活塞滑动装配于所述第二阀体。In a preferred embodiment of the present invention, the rear valve body includes a first valve body and a second valve body; the front end of the first valve body is threadedly connected to the front valve body, and the rear end passes through a flange assembly It is sealed and connected to the front end of the second valve body; the inner cavity of the first valve body and the second valve body constitutes the piston sliding cavity; the first piston is slidably assembled on the first valve body, the The second piston is slidably assembled on the second valve body.
在本发明的一较佳实施方式中,所述第二阀体侧壁开设有装配了密封塞的加气孔,所述加气孔通向所述惰性气体腔。In a preferred embodiment of the present invention, a gas filling hole equipped with a sealing plug is opened on the side wall of the second valve body, and the gas filling hole leads to the inert gas chamber.
在本发明的一较佳实施方式中,所述第一阀体的前端和所述前阀体的后端之间设置有第二密封圈。In a preferred embodiment of the present invention, a second sealing ring is provided between the front end of the first valve body and the rear end of the front valve body.
在本发明的一较佳实施方式中,所述法兰组件包括固定于所述第一阀体的第一法兰件、固定于所述第二阀体的第二法兰件、卡于所述第一法兰件和第二法兰件之间的密封垫、将所述第一法兰件和第二法兰件固定连接的螺栓。In a preferred embodiment of the present invention, the flange assembly includes a first flange member fixed to the first valve body, a second flange member fixed to the second valve body, and a flange member fixed to the second valve body. The gasket between the first flange piece and the second flange piece, and the bolts that fixedly connect the first flange piece and the second flange piece.
在本发明的一较佳实施方式中,所述可控单向阀门组件还包括控制模块,通过该控制模块能获取来自于所述温度传感器的温度信号,以及向所述伺服电动缸输出驱动所述活塞连接杆伸缩动作的控制指令。In a preferred embodiment of the present invention, the controllable one-way valve assembly further includes a control module, through which the temperature signal from the temperature sensor can be obtained, and the driving force can be output to the servo electric cylinder. The control command for the telescopic action of the piston connecting rod.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明所述可控单向阀门组件为前后组合式结构,既可选择在一般环境下单独使用前阀门组件,也可选择在各级氢气压缩结构出口使用前、后阀门组件组装在一起的结构,功能结构可变性好,应用范围较大;The controllable one-way valve assembly of the present invention is a front and rear combined structure, and the front valve assembly can be selected to be used alone in a general environment, or a structure in which the front and rear valve assemblies are assembled together for use at the outlet of the hydrogen compression structure at all levels can be selected. , the functional structure has good variability, and the application range is large;
本发明所述可控单向阀门组件为前后组合式结构时,易于实现动态控制阀芯被顶开时所需的力,能在一定程度起到调节阀门氢气出口温度的作用;When the controllable one-way valve assembly of the present invention has a front and rear combined structure, it is easy to realize the dynamic control force required when the valve core is pushed open, and can play a role in adjusting the hydrogen outlet temperature of the valve to a certain extent;
本发明所述可控单向阀门组件为前后组合式结构时,具有防爆特征,若氢气异常急剧升温,则氢气流通腔内的气压也急剧升高,由于第二阀杆为耐高温脆性塑料杆,在达到爆炸前,其就已经断裂,继而第一活塞向后移动,在惰性气体的缓冲作用下,降低了爆炸的风险,继而真正的起到了防爆作用,而且由于本阀门组件为组合式结构,因此便于更换新的第二阀杆。When the controllable one-way valve assembly of the present invention is a front and rear combined structure, it has the characteristics of explosion-proof. If the hydrogen gas is abnormally heated up, the air pressure in the hydrogen gas flow chamber will also increase rapidly. Because the second valve rod is a high temperature resistant brittle plastic rod , before reaching the explosion, it has been broken, and then the first piston moves backwards, under the buffering effect of the inert gas, the risk of explosion is reduced, and then the explosion-proof effect is really played, and because the valve assembly is a combined structure , so it is easy to replace a new second valve stem.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举本发明实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the following specific embodiments of the present invention are given and described in detail in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1是本发明所述可控单向阀门组件的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the controllable one-way valve assembly of the present invention;
图2是图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3是本发明所述前阀门组件的结构示意图;Fig. 3 is the structural representation of the front valve assembly of the present invention;
图4是本发明所述可控单向阀门组件的电气控制示意框图;4 is a schematic block diagram of the electrical control of the controllable one-way valve assembly of the present invention;
图中:1-前阀体,2-温度传感器,3-阀芯,4-第一密封圈,5-支架,6-第一阀杆,7-弹簧,8-弹簧套轴,9-第二密封圈,10-第一阀体,11-氢气进口,12-氢气流通腔,13-第二阀杆,14-第一活塞,15-惰性气体腔,16-第一法兰件,17-第二法兰件,18-螺栓,19-密封垫,20-密封塞,21-加气孔,22-第二活塞,23-活塞连接杆,24-伺服电动缸,25-第二阀体,26-限位件,27-沉头螺钉,28-连接螺钉,29-挡块,30-氢气出口。In the figure: 1- front valve body, 2- temperature sensor, 3- valve core, 4- first sealing ring, 5- bracket, 6- first valve stem, 7- spring, 8- spring sleeve shaft, 9- first Two sealing rings, 10-first valve body, 11-hydrogen inlet, 12-hydrogen flow chamber, 13-second valve stem, 14-first piston, 15-inert gas chamber, 16-first flange, 17 -Second flange piece, 18-Bolt, 19-Gasket, 20-Sealing plug, 21-Air filling hole, 22-Second piston, 23-Piston connecting rod, 24-Servo electric cylinder, 25-Second valve body , 26-limit piece, 27- countersunk head screw, 28-connecting screw, 29-stop, 30-hydrogen outlet.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参照图1~图4,本发明提供了一种用于氢气输送的可控单向阀门组件,包括前阀门组件、后阀门组件和控制模块。Referring to FIGS. 1 to 4 , the present invention provides a controllable one-way valve assembly for hydrogen delivery, including a front valve assembly, a rear valve assembly and a control module.
前阀门组件包括前阀体1、阀芯3、第一阀杆6、弹簧7、温度传感器2、第一密封圈4和挡块29,如图1和图3所示。The front valve assembly includes a front valve body 1 , a
前阀体1的前端为氢气出口30,中轴位通过支架5固定有弹簧套轴8;弹簧7套于弹簧套轴8,且前端弹性抵接于支架5,后端弹性抵接于挡块29;挡块29可拆卸的固定于第一阀杆6的后端;第一阀杆6滑动套接并贯穿于弹簧套轴8,其前端固定阀芯3;阀芯3和第一密封圈4装配于氢气出口30,用于开启或关闭氢气出口30。The front end of the front valve body 1 is the
为了能精准检测氢气出口30温度,将温度传感器2安装于前阀体1靠近氢气出口30的位置。In order to accurately detect the temperature of the
前阀门组件,其后端口能进入压缩氢气,待输送的压缩氢气,需保证其气压足以将阀芯3从氢气出口30推开,使氢气出口30导通,因此如弹簧7这样的阻尼部件,需慎重选择,弹性系数不能太大。The front valve assembly, its rear port can enter the compressed hydrogen gas, and the compressed hydrogen gas to be delivered needs to ensure that its air pressure is enough to push the
后阀门组件包括后阀体、伺服电动缸24、第一活塞14、第二活塞22和第二阀杆13,如图1所示,第二阀杆13为耐高温脆性塑料杆,为所以硬性部件中最容易被拉断的部件,相对而言,为易损件。The rear valve assembly includes a rear valve body, a servo
第一活塞14、第二活塞22、第二阀杆13和第一阀杆6同轴布置;第二阀杆13前端可拆卸固定于挡块29,后端固定于第一活塞14;后阀体可拆卸连接于前阀体1;后阀体内设置有活塞滑动腔,第一活塞14和第二活塞22滑动装配于活塞滑动腔;活塞滑动腔在第一活塞14和第二活塞22之间的部分作为惰性气体腔15,并填充有惰性气体;活塞滑动腔在第一活塞14前方的部分作为氢气流通腔12,并与前阀体1的氢气出口30连通;后阀体设置有位于第一活塞14前方并通向氢气流通腔12的氢气进口11;氢气流通腔12内壁设置有位于氢气进口11后方的活塞限位件26,用于使第一活塞14始终位于氢气进口11的后方;伺服电动缸24的活塞连接杆23同轴连接于第二活塞22的后部。The
本发明所述可控单向阀门组件,其为一种包括前阀门组件和后阀门组件的组合式结构,其使用方式有两种:The controllable one-way valve assembly of the present invention is a combined structure including a front valve assembly and a rear valve assembly, and there are two usage modes:
第一种:The first:
将后阀体和前阀体1之间的连接结构拆开后,将前阀门组件单独使用,使用方法是将前阀体1的后端口作为压缩氢气的入口,直接接入氢气排放系统中,这样在氢气的冲击下,阀芯3可从氢气出口30顶开。由于该种方式缺少安全保护,因此主要可以应用于每一压缩级内部,而不用于压缩级的出口。After disassembling the connection structure between the rear valve body and the front valve body 1, the front valve assembly is used alone. The method of use is to use the rear port of the front valve body 1 as the inlet of compressed hydrogen and directly connect it to the hydrogen discharge system. In this way, under the impact of hydrogen, the
第二种:The second:
按照图1所示的结构,将后阀体和前阀体1保持装配在一起,此时具有防爆缓冲结构,以及阀芯3开启阻尼调节控制结构,应用于每一压缩级的出口。According to the structure shown in FIG. 1 , the rear valve body and the front valve body 1 are kept assembled together. At this time, there is an explosion-proof buffer structure, and the
将氢气进口11与上一压缩级的氢气出口30连接,将氢气出口30与下一压缩级的氢气的进口连接。The
在使用时,图1所示的伺服电动缸24、后阀体都是需要固定的,由于其固定方式可以有很多种,例如通过辅助架支撑固定,直接固定于压缩机的机体,或者固定于环境墙壁,因此图1中没有示出如何固定。When in use, the servo
阀门开启阻力的自动调节方法如下:The automatic adjustment method of valve opening resistance is as follows:
通过温度传感器2实时将温度信号反馈给控制模块。The temperature signal is fed back to the control module in real time through the
控制模块根据温度信号向伺服电动缸24输出对应的控制指令,温度传感器2反馈给控制模块的温度数据越大,伺服电动缸24的向后拉动活塞连接杆23的幅度越大,使惰性气体动态的保持一个合适的对第一活塞14向右的推力;The control module outputs corresponding control commands to the servo
当检测到的温度刚好超过135℃时,后拉的幅度达到第二阀杆13不损坏状态时的最大值,此时压缩氢气的气压不足以克服弹簧7阻力,而将阀芯3推开,氢气出口30保持关闭,不向下一压缩级输送氢气;When the detected temperature just exceeds 135°C, the pullback amplitude reaches the maximum value when the
在此状态的基础上,若氢气异常急剧升温,则氢气流通腔12内的气压也急剧升高,由于第二阀杆13为耐高温脆性塑料杆,在达到爆炸前,其就已经断裂,继而第一活塞14向后移动,在惰性气体的缓冲作用下,降低了爆炸的风险,继而真正的起到了防爆作用,而且由于本阀门组件为组合式结构,因此便于更换新的第二阀杆13。On the basis of this state, if the hydrogen gas heats up abnormally and sharply, the air pressure in the hydrogen
上述控制方法,可通过执行写入控制模块中的程序来实现。The above control method can be realized by executing the program written in the control module.
在本发明中,电气控制示意图如图4所示,由于伺服电动缸24、控制模块和温度传感器2之间的电气连接关系为现有技术,因此未多做更细致的描述。In the present invention, the schematic diagram of electrical control is shown in FIG. 4 . Since the electrical connection relationship between the servo
在本发明的一个可选实施例中,支架5为竖直布置,且中心位垂直固定于弹簧套轴8的圆形结构,其留有三个扇形孔,扇形孔将前阀体1的内腔的前、后部连通。In an optional embodiment of the present invention, the bracket 5 is a circular structure arranged vertically, and the center position is vertically fixed to the spring sleeve shaft 8, and three fan-shaped holes are left. The fan-shaped holes connect the inner cavity of the front valve body 1 front and rear connections.
在本发明的一个可选实施例中,挡块29通过一颗沉头螺钉27固定连接于第一阀杆6的后端;第二阀杆13前端通过两颗连接螺钉28固定于挡块29。In an optional embodiment of the present invention, the
在本发明的一个可选实施例中,氢气出口30为朝前的喇叭口,第一密封圈4卡固于阀芯3;通过第一密封圈4,能将阀芯3的氢气出口30的装配间隙密封。In an optional embodiment of the present invention, the
在本发明的一个可选实施例中,温度传感器2的感温件为套于前阀体1前端的圆环结构。In an optional embodiment of the present invention, the temperature sensing member of the
在本实施例中,圆环结构便于套装并贴合于前阀体1。In this embodiment, the ring structure is convenient to be assembled and attached to the front valve body 1 .
在本发明的一个可选实施例中,后阀体包括第一阀体10和第二阀体25;第一阀体10前端螺纹密封连接于前阀体1,后端通过法兰组件密封连接于第二阀体25的前端;第一阀体10和第二阀体25的内腔组成活塞滑动腔;第一活塞14滑动装配于第一阀体10,第二活塞22滑动装配于第二阀体25。In an optional embodiment of the present invention, the rear valve body includes a
第一阀体10和第二阀体25之间便于拆开,继而便于安装内部结构件,例如活塞。The disassembly between the
在本实施例中,第二阀体25侧壁开设有装配了密封塞20的加气孔21,加气孔21通向惰性气体腔15。In this embodiment, the side wall of the
在组装好本阀门组件后,随着结构件的老化,惰性气体有可能泄漏,此时可从加气孔21向内部补充惰性气体。After the valve assembly is assembled, the inert gas may leak with the aging of the structural parts. At this time, the inert gas can be replenished from the air filling hole 21 to the inside.
当惰性气体腔15内的压力足够大时,有可能将密封塞20顶开,继而排出惰性气体,能进一步起到缓冲防爆的作用。When the pressure in the inert gas chamber 15 is large enough, it is possible to push the sealing
在本实施例中,第一阀体10的前端和前阀体1的后端之间设置有第二密封圈9。In this embodiment, a second sealing ring 9 is provided between the front end of the
在本实施例中,法兰组件包括固定于第一阀体10的第一法兰件16、固定于第二阀体25的第二法兰件17、卡于第一法兰件16和第二法兰件17之间的密封垫19、将第一法兰件16和第二法兰件17固定连接的螺栓18。In this embodiment, the flange assembly includes a
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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