CN115193262A - A flat membrane module for directly cooling permeate and its application in membrane distillation - Google Patents
A flat membrane module for directly cooling permeate and its application in membrane distillation Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于膜蒸馏技术领域,具体涉及一种直接冷却渗透液的平板式膜组件及在膜蒸馏中的应用,通过本发明可获得一种紧凑、高效的平板膜蒸馏单元,降低膜蒸馏方法在海水淡化、污水处理和食品浓缩等蒸发浓缩过程的能耗和成本。The invention belongs to the technical field of membrane distillation, and in particular relates to a flat membrane module for directly cooling permeate and its application in membrane distillation. Through the invention, a compact and efficient flat membrane distillation unit can be obtained, and the cost of the membrane distillation method is reduced. Energy consumption and cost of evaporative concentration processes such as desalination, sewage treatment and food concentration.
背景技术Background technique
膜蒸馏(membrane distillation,MD)是以微孔疏水膜两侧蒸汽压差驱动蒸汽渗透的新型膜分离技术,广泛应用于海水淡化、污水处理和食品浓缩等领域。区别于传统热法蒸发浓缩方法(如多效蒸发、多级闪蒸等)和其他膜分离技术(如反渗透、纳滤、电渗析等),膜蒸馏具有截留率高、操作条件温和、易于规模化等优点。Membrane distillation (MD) is a new type of membrane separation technology in which the vapor pressure difference on both sides of a microporous hydrophobic membrane drives steam permeation. It is widely used in the fields of seawater desalination, sewage treatment and food concentration. Different from traditional thermal evaporation and concentration methods (such as multi-effect evaporation, multi-stage flash evaporation, etc.) and other membrane separation technologies (such as reverse osmosis, nanofiltration, electrodialysis, etc.), membrane distillation has the advantages of high rejection rate, mild operating conditions and easy operation. advantages of scale.
根据渗透侧的捕集方式,膜蒸馏一般可分为直接接触式(direct contactmembrane distillation,DCMD)、气隙式(air gap membrane distillation,AGMD)、气体吹扫式(sweeping gas membrane distillation,SGMD)和真空式(vacuum membranedistillation,VMD)。相对于其他MD方法,DCMD因过程配置最为简单而成为广泛研究的MD过程。According to the capture method on the permeate side, membrane distillation can generally be divided into direct contact membrane distillation (DCMD), air gap membrane distillation (AGMD), sweeping gas membrane distillation (SGMD) and Vacuum type (vacuum membranedistillation, VMD). Compared to other MD methods, DCMD is the most widely studied MD process because of the simplest process configuration.
典型的DCMD系统既需要加热料液又需要冷却渗透液,故系统运行同时需要热源和冷阱驱动。加热所需的热源一般可利用过程工业中的余热资源(如低温水蒸气、热水等),料液通过外置的热交换设备加热后进入膜组件的热侧;而渗透液经冷阱降温后进入膜组件的冷侧。由于料液在膜组件的热侧蒸发以及散热损失,膜组件的热侧温度将沿料液流动方向降低,而冷侧温度将沿渗透液温度流动方向升高,由此造成了膜面平均温差(膜分离的有效推动力)小于膜组件冷热两侧的进口温差(即过程系统提高的推动力)。由此,DCMD膜组件的分离效能较低;同时,在膜组件冷热两侧都存在极化作用(即边界层现象),使热侧膜表面流体温度低于主流,而膜冷侧表面流体温度高于主流,这种不可避免的极化作用进一步降低了DCMD分离效能。A typical DCMD system needs to both heat the feed liquid and cool the permeate liquid, so the operation of the system requires both a heat source and a cold trap to drive. The heat source required for heating can generally use the waste heat resources in the process industry (such as low-temperature steam, hot water, etc.), and the feed liquid is heated by an external heat exchange device and then enters the hot side of the membrane module; while the permeate is cooled by a cold trap. Then enter the cold side of the membrane module. Due to the evaporation of the feed liquid on the hot side of the membrane module and the loss of heat dissipation, the temperature of the hot side of the membrane module will decrease along the flow direction of the feed liquid, while the temperature of the cold side will increase along the flow direction of the permeate temperature, resulting in the average temperature difference of the membrane surface. (The effective driving force of membrane separation) is less than the inlet temperature difference between the cold and hot sides of the membrane module (ie the driving force for the process system to improve). As a result, the separation efficiency of the DCMD membrane module is low; at the same time, there is polarization (ie, boundary layer phenomenon) on both the cold and hot sides of the membrane module, so that the temperature of the membrane surface fluid on the hot side is lower than that of the mainstream, while the surface fluid on the cold side of the membrane is polarized. At temperatures higher than the mainstream, this inevitable polarization further reduces the DCMD separation efficiency.
当前为提高DCMD分离效能主要采取逆流操作、提高膜组件两侧流体流率和强化流道中流体扰动等方法提高膜面平均温差和缓解极化作用。然而这些方法是以增加流体输送的动力消耗为代价而提升膜分离效能,因此难以显著提升DCMD系统的综合能效。此外,在过程工业中常用的冷阱一般通过制冷循环实现,其中包括压缩、节流和热交换等过程,过程复杂且设备成本较高。At present, in order to improve the separation efficiency of DCMD, methods such as countercurrent operation, increasing the fluid flow rate on both sides of the membrane module, and strengthening the fluid disturbance in the flow channel are mainly adopted to increase the average temperature difference of the membrane surface and alleviate the polarization effect. However, these methods improve the membrane separation efficiency at the expense of increasing the power consumption of fluid transport, so it is difficult to significantly improve the overall energy efficiency of the DCMD system. In addition, cold traps commonly used in the process industry are generally realized by refrigeration cycles, which include processes such as compression, throttling, and heat exchange, which are complex and expensive.
因此为降低DCMD系统过程能耗,近年来出现了采用热泵的MD集成系统。热泵是将热能从低温物系向加热对象输送的装置,通过同时实现制冷与加热的高效能量转换,可显著提升MD系统的综合能效。中国发明专利申请CN108622983b公开了一种采用热泵的膜蒸馏装置及方法,将传统的热泵循环集成于DCMD膜组件,利用热泵原理同时实现渗透液的制冷和料液的加热。此外,利用热泵的膜蒸馏方法还包括:集成热泵的两效膜蒸馏系统(CN105709601A)、集成太阳能预热和热泵冷却的DCMD系统(CN105749752A)及通过优化中空纤维膜提高热泵膜蒸馏系统热效率的方法(CN106582292A)等。Therefore, in order to reduce the process energy consumption of the DCMD system, MD integrated systems using heat pumps have appeared in recent years. A heat pump is a device that transfers heat energy from a low-temperature material system to a heating object. By simultaneously achieving high-efficiency energy conversion between cooling and heating, the overall energy efficiency of the MD system can be significantly improved. Chinese invention patent application CN108622983b discloses a membrane distillation device and method using a heat pump, which integrates the traditional heat pump cycle into the DCMD membrane module, and uses the heat pump principle to simultaneously realize the cooling of the permeate and the heating of the feed liquid. In addition, the membrane distillation method utilizing the heat pump also includes: a two-effect membrane distillation system with integrated heat pump (CN105709601A), a DCMD system with integrated solar preheating and heat pump cooling (CN105749752A), and a method for improving the thermal efficiency of a heat pump membrane distillation system by optimizing hollow fiber membranes (CN106582292A) and so on.
相对于采用蒸汽作为工质的传统压缩式热泵(包括压缩机、节流阀等设备),采用热电制冷技术的半导体制冷片具有体积小、成本低、易于实现系统小型化的优点,在加热与制冷的能量转换方面具有更高的简便性。半导体热泵利用Peltier效应,通过电流作用使热量从低温的吸热面向高温的放热面移动。中国发明专利CN113716785A公开了一种采用热电制冷技术实现VMD的膜组件,但在该技术中半导体制冷片的散热面需适配大面积的金属散热翅片,由此增加了设备材料成本,并且难以进一步缩小膜组件尺寸;同时该专利技术需要额外的加热装置提供系统运行所需热量,这也增加了方案实施成本。Compared with traditional compression heat pumps (including compressors, throttle valves, etc.) that use steam as the working fluid, semiconductor refrigeration chips using thermoelectric refrigeration technology have the advantages of small size, low cost, and easy system miniaturization. The energy conversion aspect of refrigeration has a higher simplicity. Semiconductor heat pumps use the Peltier effect to move heat from a low-temperature endothermic surface to a high-temperature exothermic surface through the action of an electric current. Chinese invention patent CN113716785A discloses a membrane module that uses thermoelectric refrigeration technology to realize VMD, but in this technology, the heat dissipation surface of the semiconductor refrigeration sheet needs to be adapted to a large area of metal heat dissipation fins, which increases the cost of equipment materials, and it is difficult to The size of the membrane module is further reduced; at the same time, the patented technology requires an additional heating device to provide the heat required for the operation of the system, which also increases the implementation cost of the solution.
综上,为促进膜蒸馏技术在海水淡化、污水处理和食品浓缩等领域的应用,当今急需解决以下问题:(1)降低类似热泵膜蒸馏系统这类高效热、冷源利用方法的系统配置复杂性和成本;(2)优化膜组件设计以缓解极化作用、强化热质传递过程以及提高膜组件中的能量利用率。In summary, in order to promote the application of membrane distillation technology in the fields of seawater desalination, sewage treatment and food concentration, it is urgent to solve the following problems: (1) To reduce the complexity of the system configuration of high-efficiency heat and cold source utilization methods such as heat pump membrane distillation systems (2) Optimizing the design of membrane modules to alleviate polarization, enhance heat and mass transfer processes, and improve energy utilization in membrane modules.
发明内容:Invention content:
本发明目的在于提供一种提升膜蒸馏分离效能并同时降低采用DCMD方法成本的直接冷却渗透液的平板式膜组件及在膜蒸馏中的应用,实现海水淡化、污水处理和食品浓缩等蒸发浓缩过程能耗和成本的显著降低。The purpose of the present invention is to provide a flat membrane module for directly cooling permeate which improves the separation efficiency of membrane distillation and reduces the cost of the DCMD method at the same time, and its application in membrane distillation, so as to realize evaporation and concentration processes such as seawater desalination, sewage treatment and food concentration. Significant reduction in energy consumption and cost.
本发明采用半导体制冷片代替传统热泵循环系统,降低冷、热源利用方法的系统配置复杂性和成本;并通过将半导体制冷片的吸热面集成在膜组件的渗透侧,相对于已有的利用半导体制冷片通过金属间壁从渗透侧气隙吸热的技术方案,本发明采用直接冷却渗透液的方式,利用液体导热系数显著高于气体的特性提高了传热效能,有效增大了膜两侧的平均温差,显著提升膜分离效能。The invention adopts the semiconductor refrigerating sheet to replace the traditional heat pump circulation system, so as to reduce the system configuration complexity and cost of the cooling and heat source utilization method; The technical scheme that the semiconductor refrigeration sheet absorbs heat from the air gap on the permeate side through the metal partition wall, the present invention adopts the method of directly cooling the permeate liquid, and uses the characteristic that the thermal conductivity of the liquid is significantly higher than that of the gas to improve the heat transfer efficiency and effectively increase the two sides of the membrane. The average temperature difference can significantly improve the membrane separation efficiency.
本发明目的是通过下述技术方案实现:The object of the invention is to realize through the following technical solutions:
一种直接冷却渗透液的平板式膜组件,主要包括膜分离单元、半导体热泵组件、外置加热单元;A flat membrane module for directly cooling permeate, mainly comprising a membrane separation unit, a semiconductor heat pump module, and an external heating unit;
所述膜分离单元包括疏水微孔膜、热侧容腔、冷侧容腔;在疏水微孔膜两侧分别设有热侧容腔和冷侧容腔;所述半导体热泵组件的吸热面贴附于膜分离单元的冷侧容腔,半导体热泵组件的散热面紧贴于外置加热单元;The membrane separation unit includes a hydrophobic microporous membrane, a hot side chamber, and a cold side chamber; a hot side chamber and a cold side chamber are respectively provided on both sides of the hydrophobic microporous membrane; the heat absorption surface of the semiconductor heat pump assembly It is attached to the cold side cavity of the membrane separation unit, and the heat dissipation surface of the semiconductor heat pump assembly is closely attached to the external heating unit;
优选地,在热侧容腔的两端分别设有至少一个料液进口通道和料液出口通道,任一料液进口通道与任一料液出口通道的轴线不共线。Preferably, at least one material liquid inlet channel and material liquid outlet channel are respectively provided at both ends of the hot side chamber, and the axes of any material liquid inlet channel and any material liquid outlet channel are not collinear.
优选地,在冷侧容腔的两端分别设置至少一个渗透液进口通道和渗透液出口通道,任一渗透液进口通道与任一渗透液出口通道的轴线不共线。Preferably, at least one permeate inlet channel and permeate outlet channel are respectively provided at both ends of the cold side chamber, and the axes of any permeate inlet channel and any permeate outlet channel are not collinear.
半导体热泵的吸热面到疏水微孔膜的距离为1-5mm。The distance from the endothermic surface of the semiconductor heat pump to the hydrophobic microporous membrane is 1-5mm.
优选地,所述半导体热泵组件包括安装框架和半导体制冷片,更优选地,半导体制冷片选用型号为TEC2-19006,尺寸为40ⅹ40ⅹ6.3mm,装嵌于耐热环氧树脂安装框架。Preferably, the semiconductor heat pump assembly includes a mounting frame and a semiconductor cooling chip. More preferably, the semiconductor cooling chip is TEC2-19006 with a size of 40ⅹ40ⅹ6.3mm, and is embedded in the heat-resistant epoxy resin mounting frame.
优选地,所述疏水微孔膜采用聚偏氟乙烯平面膜,平均孔径为0.22um,平均膜厚度为0.012mm。Preferably, the hydrophobic microporous membrane is a flat polyvinylidene fluoride membrane with an average pore size of 0.22um and an average membrane thickness of 0.012mm.
优选地,外置加热单元由高导热材料制成,尺寸为40ⅹ40ⅹ7mm,在一端同时设有进口通道和出口通道,内部构造为M型流道。更优选地,所述的高导热材料选用铝材、铜材、铝合金或铜合金。Preferably, the external heating unit is made of high thermal conductivity material, with a size of 40ⅹ40ⅹ7mm, an inlet channel and an outlet channel are provided at one end, and the internal structure is an M-shaped flow channel. More preferably, the high thermal conductivity material is selected from aluminum material, copper material, aluminum alloy or copper alloy.
一种直接接触式膜蒸馏系统,包括料液储槽、料液循环泵、直接冷却渗透液的平板式膜组件、渗透液储槽、渗透液循环泵;A direct-contact membrane distillation system includes a material-liquid storage tank, a material-liquid circulation pump, a flat-plate membrane module for directly cooling permeate, a permeate storage tank, and a permeate circulation pump;
所述料液储槽通过管道与料液循环泵连接,料液循环泵通过管道与直接冷却渗透液的平板式膜组件的外置加热单元的进口通道连接,外置加热单元的出口通道通过管道分别与直接冷却渗透液的平板式膜组件热侧容腔的料液进口通道连接,直接冷却渗透液的平板式膜组件热侧容腔的料液出口通道通过管道与料液储槽相连接;渗透液储槽通过管道与渗透液循环泵连接,渗透液循环泵通过管道分别与直接冷却渗透液的平板式膜组件冷侧容腔的渗透液进口通道连接,直接冷却渗透液的平板式膜组件冷侧容腔的渗透液出口通道通过管道与渗透液储槽相连接。The material-liquid storage tank is connected with the material-liquid circulation pump through the pipeline, the material-liquid circulation pump is connected with the inlet channel of the external heating unit of the flat-plate membrane module which directly cools the permeate through the pipeline, and the outlet channel of the external heating unit is connected with the pipeline They are respectively connected with the feed liquid inlet channels of the hot side chamber of the flat membrane module for directly cooling the permeate, and the material and liquid outlet channels of the hot side chamber of the flat membrane module for directly cooling the permeate are connected with the material and liquid storage tanks through pipes; The permeate storage tank is connected to the permeate circulation pump through pipes, and the permeate circulation pump is respectively connected to the permeate inlet channel of the cold side chamber of the flat membrane module that directly cools the permeate through the pipeline, and the flat membrane module that directly cools the permeate. The permeate outlet channel of the cold side chamber is connected to the permeate storage tank through a pipeline.
本发明直接接触式膜蒸馏系统中,在料液储槽中的待浓缩料液通过料液循环泵送往直接冷却渗透液的平板式膜组件的外置加热单元加热后进入膜分离单元组件的热侧容腔;渗透液储槽中的渗透液通过渗透液循环泵送往直接冷却渗透液的平板式膜组件的冷侧容腔冷却;在直接冷却渗透液的平板膜组件的膜分离单元中,在膜两侧流体温差驱动下,水蒸汽在膜两侧蒸汽压差驱动下通过膜从热侧向冷侧迁移,由此实现料液的浓缩和渗透液的富集。In the direct contact membrane distillation system of the present invention, the feed liquid to be concentrated in the feed liquid storage tank is sent to the external heating unit of the flat membrane module for directly cooling the permeate through the feed liquid circulation pump and then enters the membrane separation unit module after heating. Hot side volume chamber; the permeate in the permeate storage tank is sent to the cold side volume chamber of the flat membrane module directly cooling the permeate through the permeate circulation pump for cooling; in the membrane separation unit of the flat membrane module directly cooling the permeate , Driven by the fluid temperature difference on both sides of the membrane, the water vapor migrates from the hot side to the cold side through the membrane driven by the vapor pressure difference on both sides of the membrane, thereby realizing the concentration of the feed liquid and the enrichment of the permeate.
本发明中料液和渗透液在直接冷却渗透液的平板式膜组件的加热和冷却过程具体描述如下:冷侧容腔中的渗透液通过半导体热泵组件直接冷却,其吸收的热量向外置加热单元传递以加热料液,而后料液进入膜分离单元内的热侧容腔并向渗透侧传热。In the present invention, the heating and cooling process of the feed liquid and the permeate in the flat membrane module that directly cools the permeate is specifically described as follows: the permeate in the cold side chamber is directly cooled by the semiconductor heat pump module, and the absorbed heat is heated to the outside The unit transfers to heat the feed liquid, which then enters the hot side chamber in the membrane separation unit and transfers heat to the permeate side.
本发明相对于现有技术具有如下优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
(1)本发明应用经济的半导体制冷片代替传统的热泵制冷能以较低的成本开发热泵膜蒸馏系统。(1) The present invention can develop a heat pump membrane distillation system at a lower cost by using an economical semiconductor refrigeration sheet to replace the traditional heat pump refrigeration.
(2)当MD中的高温料液和低温渗透液分别进入膜单元后,在膜两侧形成的温度差是膜蒸馏过程的驱动力,由于膜组件热侧的料液蒸发传热,膜组件的热侧温度沿膜面降低,而冷侧温度沿膜面上升,由此造成膜分离效能随之降低。本发明将半导体热泵的吸热面集成于膜分离单元的冷侧容腔,及时移走由热侧跨膜传递而来的热量,增大膜面流体冷热两侧的有效温差,有效提升DCMD过程热效率。(2) When the high temperature feed liquid and the low temperature permeate in the MD enter the membrane unit respectively, the temperature difference formed on both sides of the membrane is the driving force of the membrane distillation process. Due to the evaporation and heat transfer of the feed liquid on the hot side of the membrane module, the membrane module The temperature of the hot side decreases along the membrane surface, while the temperature of the cold side rises along the membrane surface, resulting in a decrease in the separation efficiency of the membrane. The invention integrates the heat-absorbing surface of the semiconductor heat pump into the cold-side cavity of the membrane separation unit, removes the heat transferred from the hot-side trans-membrane in time, increases the effective temperature difference between the cold and hot sides of the fluid on the membrane surface, and effectively improves the DCMD Process thermal efficiency.
(3)本发明将半导体热泵组件的吸热面直接与渗透液接触,避免通过气隙传热产生的较高传热阻力,又提高了膜面流体冷热两侧有效温差。(3) The present invention directly contacts the heat-absorbing surface of the semiconductor heat pump assembly with the permeate, avoiding high heat transfer resistance caused by heat transfer through the air gap, and increasing the effective temperature difference between the hot and cold sides of the fluid on the membrane surface.
(4)本发明中膜分离单元的两侧容腔包括外置加热单元的厚度均不超过10mm,并且均不包含金属翅片等内构件,由此不仅有效减少膜组件的尺寸又可完全采用塑料等轻质材料制造膜组件,实现DCMD系统的紧凑化和轻量化,显著降低MD系统的配置成本。(4) In the present invention, the thickness of the chambers on both sides of the membrane separation unit including the external heating unit does not exceed 10mm, and neither contains internal components such as metal fins, which not only effectively reduces the size of the membrane module but also fully adopts The membrane modules are made of light materials such as plastics, which realizes the compactness and weight reduction of the DCMD system, and significantly reduces the configuration cost of the MD system.
(5)本发明通过对膜两侧的流道的优化,在不显著增加流道能耗下有效避免了“短路”、“死区”等现象,进一步提升膜组件分离效能。(5) By optimizing the flow channels on both sides of the membrane, the present invention effectively avoids phenomena such as "short circuit" and "dead zone" without significantly increasing the energy consumption of the flow channel, and further improves the separation efficiency of the membrane module.
附图说明Description of drawings
图1为本发明直接冷却渗透液的平板式膜组件的结构示意图;1 is a schematic structural diagram of a flat-plate membrane module for directly cooling permeate of the present invention;
图2为直接冷却渗透液的平板式膜组件中膜分离单元内两侧容腔的结构示意图;FIG. 2 is a schematic structural diagram of the two sides of the chambers in the membrane separation unit in the flat membrane module for directly cooling the permeate;
图3为直接冷却渗透液的平板式膜组件中外置加热单元的结构示意图;3 is a schematic structural diagram of an external heating unit in a flat membrane module for directly cooling permeate;
图4为实施例中所述直接冷却渗透液的平板式膜组件的结构示意图;FIG. 4 is a schematic structural diagram of the flat membrane module for directly cooling the permeate described in the embodiment;
图5为实施例应用直接冷却渗透液的平板式膜组件建立的DCMD系统结构示意;FIG. 5 is a schematic diagram of the DCMD system structure established by the application of the flat membrane module directly cooling the permeate in the embodiment;
图6为采用单一冷、热源的DCMD系统的结构示意图;6 is a schematic structural diagram of a DCMD system using a single cold and heat source;
图7为在膜组件外设置半导体热泵的DCMD系统的结构示意图。FIG. 7 is a schematic structural diagram of a DCMD system in which a semiconductor heat pump is provided outside the membrane module.
具体实施方式Detailed ways
为更好地理解本发明,下面结合附图和实施例对本发明作进一步的说明。For better understanding of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.
如图1所示,直接冷却渗透液的平板式膜组件由膜分离单元、半导体热泵组件6、外置加热单元12组成,其中膜分离单元包括疏水微孔膜1、热侧容腔7、冷侧容腔10、料液进口通道8、料液出口通道2、渗透液进口通道9、渗透液出口通道3。As shown in Figure 1, the flat membrane module for directly cooling the permeate consists of a membrane separation unit, a semiconductor
在疏水微孔膜两侧1分别设有热侧容腔7和冷侧容腔10;热侧容腔7一端设有料液进口通道8,另一端设有料液出口通道2;冷侧容腔10一端设有渗透液进口通道9,另一端设有渗透液出口通道3。Two
半导体热泵组件6包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC2-19006,尺寸为40ⅹ40ⅹ6.3mm,装嵌于耐热环氧树脂安装框架。半导体热泵组件6的吸热面4紧贴膜分离单元的冷侧容腔10,半导体热泵组件6的散热面5紧贴外置加热单元12;半导体热泵组件6的吸热面4距离疏水微孔膜1的距离为1~5mm。The semiconductor
为减缓物流进出容腔时造成的“死区”、“短路”等影响,实现流道优化,如图2所示,优选地,在热侧容腔7的两端分别设有多个料液进口通道8和料液出口通道2,任一料液进口通道8与任一料液出口通道2的轴线不共线;在冷侧容腔10的两端分别设置多个渗透液进口通道9和渗透液出口通道3,任一渗透液进口通道9与任一渗透液出口通道3的轴线不共线。In order to alleviate the influence of "dead zone" and "short circuit" caused when the flow enters and exit the cavity, and realize the optimization of the flow channel, as shown in Fig. 2, preferably, a plurality of feed liquids are respectively provided at both ends of the
外置加热单元12由高导热材料制成,尺寸为40ⅹ40ⅹ10mm,为强化外置加热单元12传热效能,如图3所示,在外置加热单元12的一端同时设有进口通道111和出口通道112,内部构造为M型流道。The
本发明一种直接冷却渗透液的平板式膜组件运行时,料液通过进口通道11进入外置加热单元12经过加热升温后由出口通道112离开,再通过料液进口通道8进入热侧容腔7;渗透液通过渗透液进口通道9进入冷侧容腔10,直接通过半导体热泵组件6冷却。在疏水微孔膜1两侧形成温度差,即料液的水蒸汽压高于渗透侧,膜孔中的水蒸气在蒸汽压差推动下从料液侧向渗透侧迁移,由此实现料液侧的蒸发浓缩和水在渗透侧富集。When the flat membrane module of the present invention that directly cools the permeate is in operation, the feed liquid enters the
实施例1Example 1
按照图1-3结构建立如图4所示的直接冷却渗透液的平板式膜组件,包括:环氧树脂框架13、有机玻璃盖板14、膜分离单元15、半导体热泵组件16、外置加热单元17。其中有机玻璃盖板14尺寸为80ⅹ80ⅹ3mm,外有尺寸为80ⅹ80ⅹ4mm的环氧树脂框架13固定。According to the structure of Figures 1-3, a flat-plate membrane module for direct cooling of permeate as shown in Figure 4 is established, including: epoxy resin frame 13, plexiglass cover plate 14,
膜分离单元15采用有机玻璃制作,其中热侧容腔和冷侧容腔的尺寸均为40ⅹ40ⅹ5mm,有效容积为8ml。为改善流体进出容腔时的流动“死区”和“短路”问题,热侧容腔进料侧面均匀分布3个直径为4mm的进料通道,出料侧面均匀分布3个直径为4mm的出料通道,且任一进口通道都不与出口通道的轴线重合;冷容腔进料侧面均匀分布3个直径为4mm的进料通道,出料侧面均匀分布3个直径为4mm的出料通道,且任一进口通道都不与出口通道的轴线重合;为了更好观测膜分离状态,热侧容腔和冷侧容腔中都设有与计算机采集系统相连接的PT100热电阻温度传感器;疏水微孔膜采用Millipore的PVDF平面膜,裁切后有效尺寸为40ⅹ40mm,平均孔径为0.22um,平均膜厚度为0.012mm。The
半导体热泵组件16包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC2-19006,尺寸为40ⅹ40ⅹ6.3mm,装嵌于尺寸为80ⅹ80ⅹ4mm的耐热环氧树脂框架。The semiconductor
外置加热单元17采用铝合金制成,尺寸为40ⅹ40ⅹ11mm,内部为M型流道,在底面设有一进料通道、一出料通道。The
应用本发明,按图5所示的DCMD系统进行能耗测定实验。Applying the present invention, the energy consumption measurement experiment is carried out according to the DCMD system shown in FIG. 5 .
如图5所示,DCMD系统具体包括一个容积为250ml、材质为聚丙烯的料液储槽18、一套美国Cole-Parmer公司的Masterflex L/S型料液循环泵19、一套直接冷却渗透液的平板膜组件21(具体结构如图4所示)、一个容积为250mL、材质为聚丙烯带溢流出口的渗透液储槽24、一套美国Cole-Parmer公司的Masterflex L/S型的渗透液循环泵23;此外还包括一台额定功率为300W的直流可调电源20、一套数据采集和监控用的计算机22和一台用于渗透液溢流量测量的分析天平25。As shown in Fig. 5, the DCMD system specifically includes a material
所述DCMD系统的具体操作方法及过程参数如下:The specific operation method and process parameters of the DCMD system are as follows:
在室温下,分别向料液储槽18和渗透液储罐24加入足量的常温纯水,料液通过热侧循环泵19输入外置加热单元加热后进入直接冷却渗透液的平板膜组件21的热侧容腔,渗透液经冷侧循环泵23输入直接冷却渗透液的平板膜组件21的冷侧容腔,设定半导体热泵组件驱动直流可调电源20的输出功率为23.63W,设定料液循环泵19和渗透液循环泵23的流量均为2.5kg/h,直接冷却渗透液的平板膜组件的冷、热侧容腔温度通过计算机22采集记录(计算机温度采集模块与膜组件的各级热电阻连接),在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储槽24的溢流管流出,并通过天平25计量单位时间的渗透液产生量。At room temperature, a sufficient amount of normal temperature pure water is respectively added to the feed
对比例1Comparative Example 1
为更好地说明本发明与传统DCMD系统的性能差异,建立如图6所示的采用单一冷、热源的DCMD系统。In order to better illustrate the performance difference between the present invention and the traditional DCMD system, a DCMD system using a single cold and heat source as shown in FIG. 6 is established.
传统DCMD系统具体包括容积为250mL、材质为聚丙烯的料液储槽35、美国Cole-Parmer公司Masterflex L/S型的料液循环泵27、50W电加热系统28、DCMD膜组件34、容积为250mL、材质为聚丙烯带溢流出口的渗透液储槽33、美国Cole-Parmer公司Masterflex L/S型的渗透液循环泵31、热泵制冷循环系统30、数据采集与监控用的计算机36和用于渗透液溢流量测量的分析天平32。其中,传统DCMD膜组件采用无色透明的有机玻璃制成,其中包括尺寸均为40x40x5mm的热侧容腔3411和冷侧容腔3412;疏水微孔膜采用Millipore的PVDF平面膜,有效尺寸为40x40mm,平均膜厚度为0.012mm,平均孔径为0.22um;冷热两侧容腔都设有流体出口通道3414和流体进口通道3415。The traditional DCMD system specifically includes a material-
应用图6所示的传统DCMD系统进行能耗测定实验,具体操作方法及过程参数如下:The traditional DCMD system shown in Figure 6 is used to measure the energy consumption, and the specific operation method and process parameters are as follows:
在室温下,分别向料液储槽35和渗透液储槽33加入足量的常温纯水,料液通过料液循环泵27送入电加热系统28加热后输入膜组件34的热侧容腔;置于渗透液储罐33的纯水通过渗透液循环泵31送往热泵制冷循环系统30,经冷却降温后输入膜组件34的冷侧容腔。设定料液循环泵27和渗透液循环泵31的流量均为2.5kg/h,设定电加热器28输入功率为11.55W和热泵制冷循环输入功率为23.63W。膜组件34的进出口温度通过计算机36采集记录。膜分离单元中,在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储罐33的溢流管流出,并通过天平32计量单位时间渗透液的产生量。At room temperature, a sufficient amount of normal temperature pure water is added to the material
对比例2Comparative Example 2
为更好地说明本发明与在膜组件外设置半导体热泵的DCMD系统的性能差异,建立如图7所示的在膜组件外设置热泵的集成热泵DCMD系统。To better illustrate the performance difference between the present invention and a DCMD system with a semiconductor heat pump provided outside the membrane module, an integrated heat pump DCMD system with a heat pump set outside the membrane module as shown in FIG. 7 is established.
在膜组件外设置半导体热泵的DCMD系统具体包括容积为250mL、材质为聚丙烯的料液储槽37、美国Cole-Parmer公司Masterflex L/S型的料液循环泵45、外置半导体热泵组件42、DCMD膜组件38、容积为250mL、材质为聚丙烯带溢流出口的渗透液储槽46、美国Cole-Parmer公司Masterflex L/S型的渗透液循环泵40、一台额定功率为300W的直流可调电源47、数据采集与监控用的计算机43和用于渗透液溢流量测量的分析天平39。其中,DCMD膜组件38采用无色透明的有机玻璃制成,其中包括尺寸均为40x40x5mm的热侧容腔和冷侧容腔(与对比例1中相同);疏水微孔膜采用Millipore的PVDF平面膜,其有效尺寸为40x40mm,平均膜厚度为0.012mm,平均孔径为0.22um。此外,外置半导体热泵组件包括安装框架和半导体制冷片,其中半导体制冷片选用型号为TEC2-19006,尺寸为40ⅹ40ⅹ6.3mm,装嵌于尺寸为80ⅹ80ⅹ4mm的耐热环氧树脂框架,在半导体制冷片的吸热面贴附有外置冷却单元41,半导体制冷片的散热面贴附有外置加热单元44;外置加热单元、外置冷却单元均用铝合金制成,尺寸为40ⅹ40ⅹ7mm,内部为M型流道,在底面设有一进料通道、一出料通道。The DCMD system with a semiconductor heat pump set outside the membrane module specifically includes a material-
应用图7所示的膜组件外设置半导体热泵的DCMD系统进行能耗测定实验,具体操作方法及过程参数如下:The energy consumption measurement experiment was carried out using the DCMD system with a semiconductor heat pump outside the membrane module shown in Figure 7. The specific operation method and process parameters are as follows:
在室温下,分别向料液储槽37和渗透液储槽46加入足量的常温纯水,料液通过料液循环泵45送入半导体热泵组件42的外置加热单元44加热后输入膜组件38的热侧容腔;置于渗透液储槽46的纯水通过渗透液循环泵40送往半导体热泵组件42的外置冷却单元冷却后输入膜组件38的冷侧容腔。设定料液45和渗透液循环泵40的流量均为2.5kg/h,设定直流电源输入功率为23.63W。膜组件的进出口温度通过计算机43采集记录。在热侧和冷侧的蒸汽压差驱动下,料液在热侧容腔的膜表面蒸发并向冷侧传热和传质,由此使渗透液增加,所产生的渗透液通过渗透液储槽46的溢流管流出,并通过天平39计量单位时间渗透液的产生量。At room temperature, a sufficient amount of normal temperature pure water is respectively added to the material
表1单一冷热源的DCMD系统、外置半导体热泵的DCMD系统以及应用直接冷却渗透液的平板式膜组件的DCMD系统性能对比Table 1 Performance comparison of the DCMD system with a single cold and heat source, the DCMD system with an external semiconductor heat pump, and the DCMD system with a flat membrane module using direct cooling of the permeate
在相同操作条件下,比较了实施例(应用直接冷却渗透液的平板膜组件DCMD系统)、对比例1(采用单一冷热源的DCMD系统)和对比例2(外置半导体热泵的DCMD系统)的性能,结果由表1所示,可知:(1)采用热电制冷技术能有效降低DCMD系统单位能耗,对比例2和实施例相对于对比例1的单位能耗分别降低了34%、55%;(2)相对于对比例2,本发明具有更高的膜分离效能,产水量提高了47%,单位能耗降低了32%,这是由于将半导体热泵的吸热面贴附于膜分离单元的冷侧容腔直接冷却渗透液,保持渗透液较低的温度,增大了膜面流体冷热两侧的有效温差,此外,在发明的平板式膜组件中应用了优化流道设计方案,改善了膜蒸馏过程的热质传递过程。Under the same operating conditions, the comparison of Example (DCMD system of flat membrane module with direct cooling permeate), Comparative Example 1 (DCMD system with single cooling and heat source) and Comparative Example 2 (DCMD system of external semiconductor heat pump) The results are shown in Table 1. It can be seen that: (1) The use of thermoelectric refrigeration technology can effectively reduce the unit energy consumption of the DCMD system, and the unit energy consumption of Comparative Example 2 and Example 1 is reduced by 34% and 55%, respectively. %; (2) Compared with Comparative Example 2, the present invention has higher membrane separation efficiency, the water production is increased by 47%, and the unit energy consumption is reduced by 32%. This is because the heat-absorbing surface of the semiconductor heat pump is attached to the membrane. The cold side chamber of the separation unit directly cools the permeate, keeping the temperature of the permeate lower, increasing the effective temperature difference between the cold and hot sides of the fluid on the membrane surface. In addition, an optimized flow channel design is applied in the invented flat membrane module. The scheme improves the heat and mass transfer process of the membrane distillation process.
本行业技术人员应该了解,本发明不受实施例的限制。凡在本发明的精神和原则之内做的修改,等同替换和改进等,均应包含在本发明的保护范围之内。Those skilled in the art should understand that the present invention is not limited by the embodiments. All modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
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