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CN115181998A - Method for recovering copper and high-purity silicon powder from organic silicon waste contact - Google Patents

Method for recovering copper and high-purity silicon powder from organic silicon waste contact Download PDF

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CN115181998A
CN115181998A CN202210762039.1A CN202210762039A CN115181998A CN 115181998 A CN115181998 A CN 115181998A CN 202210762039 A CN202210762039 A CN 202210762039A CN 115181998 A CN115181998 A CN 115181998A
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copper
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包申旭
丁威
张一敏
陈波
万学立
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Wuhan University of Technology WUT
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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Abstract

The invention discloses a method for recovering copper and high-purity silicon powder from organic silicon waste contacts, which comprises the following steps: adding the organic silicon waste contact, the sulfuric acid solution A and the regulator into an air floatation mechanical stirring coupling leaching tank, then introducing air and mechanically stirring for oxidizing leaching to obtain leaching slurry; carrying out solid-liquid separation on the leaching slurry to obtain copper-containing leaching solution and leaching residue, and washing, press-filtering and neutralizing the leaching residue to obtain silicon powder; adjusting the pH value of the copper-containing leaching solution to 1.5-2.0, then adding a copper extractant into the copper-containing leaching solution for extraction, and separating to obtain a copper extraction residual solution and a copper-containing organic phase; adding a sulfuric acid solution B into the copper-containing organic phase for back extraction to obtain a back-extracted copper sulfate solution and a regenerated organic phase; and carrying out copper electrodeposition on the back-extraction copper sulfate solution to obtain cathode copper. The whole process of the invention has mild reaction conditions, environmental protection to equipment, low energy consumption and wide applicability, the recovery rates of copper and silicon powder are both more than 95%, the purity of cathode copper is more than 99.95%, and the purity of silicon powder is more than 98%.

Description

一种从有机硅废触体中回收铜和高纯硅粉的方法A method for recovering copper and high-purity silicon powder from organic silicon waste contact body

技术领域technical field

本发明涉及固废资源化利用技术领域,尤其是涉及一种从有机硅废触体中回收铜和高纯硅粉的方法。The invention relates to the technical field of solid waste resource utilization, in particular to a method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies.

背景技术Background technique

有机硅材料具有耐电气绝缘、耐高低温、耐辐射、难燃、耐腐蚀、憎水、生理惰性及无毒无味等特点,被广泛用于建筑、纺织、电子电气、轻工、医疗、汽车等行业。目前,作为合成有机硅产品最重要的单体材料,甲基氯硅烷成为有机硅工业的基础和支柱,而甲基氯硅烷生产则主要采用直接法(Rochow法),即将一氯甲烷(CH3Cl)和硅粉加入到流化床反应器中,在三元铜催化剂作用下直接发生反应生成甲基氯硅烷。在此过程中,随着反应的长期进行,催化剂铜粉表面沉积物过多将使得其反应活性降低,从而导致有机硅单体产率降低。为了确保反应的连续稳定进行,就必须将反应剩余硅粉和催化剂排出反应器,形成工业废渣,即有机硅废触体。Silicone materials have the characteristics of electrical insulation resistance, high and low temperature resistance, radiation resistance, flame retardant, corrosion resistance, hydrophobicity, physiological inertia, non-toxic and tasteless, etc. They are widely used in construction, textile, electrical and electronic, light industry, medical treatment, automobile and other industries. At present, as the most important monomer material for the synthesis of organosilicon products, methylchlorosilane has become the foundation and pillar of the organosilicon industry, while the production of methylchlorosilane mainly adopts the direct method (Rochow method), namely, monochloromethane ( CH3 Cl) and silicon powder are added into the fluidized bed reactor, and react directly under the action of ternary copper catalyst to generate methylchlorosilane. In this process, as the reaction goes on for a long time, the excessive deposits on the surface of the catalyst copper powder will reduce its reactivity, thereby reducing the yield of organosilicon monomers. In order to ensure the continuous and stable reaction of the reaction, it is necessary to discharge the remaining silicon powder and catalyst from the reactor to form industrial waste residues, namely waste organosilicon bodies.

有机硅废触体的主要成分为硅粉、铜粉、碳粉和铁等,它们在废触体中的含量分别为65%~75%、10%~15%、1%~5%、0.2%~2%。在有机硅单体生产过程中废触体的排放量约占单体总量的7%~10%。随着有机硅生产规模的不断扩大,废触体排放量将会不断增大。有机硅废触体的大量堆积不仅存在一定安全隐患,还给周围的环境带来了严重的污染,同时也是资源的大量浪费。The main components of organic silicon waste contact body are silicon powder, copper powder, carbon powder and iron, etc. Their content in waste contact body is 65%-75%, 10%-15%, 1%-5%, 0.2%, respectively. %~2%. In the production process of organosilicon monomers, the emission of waste contacts accounts for about 7% to 10% of the total monomers. With the continuous expansion of the production scale of silicone, the amount of waste contact body emissions will continue to increase. The massive accumulation of silicone waste contacts not only poses a certain safety hazard, but also brings serious pollution to the surrounding environment, and is also a large waste of resources.

为从有机硅废触体中回收得到硅粉和铜,前人进行了大量研究。中国专利CN102943177A公开一种从有机硅废渣中回收铜和硅粉的方法,该工艺中,将有机硅废渣和浓硫酸进行混合升温熟化后水浸,由此存在浆料混匀困难,操作复杂,对设备要求较高、能耗较高、硅粉纯度低等缺陷。中国专利CN104843721A公开一种有机硅废触体的回收方法,该工艺中,通过将有机硅废触体依次经煅烧、含氧化剂的氨-铵盐混合溶液中浸取、酸液浸泡等工序得到高纯硅粉,但也存在能耗高等缺陷。In order to recover silicon powder and copper from organic silicon waste contact bodies, a lot of researches have been carried out by the predecessors. Chinese patent CN102943177A discloses a method for recovering copper and silicon powder from organosilicon waste residue. In this process, the organosilicon waste residue and concentrated sulfuric acid are mixed, heated and matured, and then immersed in water. Therefore, it is difficult to mix the slurry and the operation is complicated. It has defects such as high equipment requirements, high energy consumption, and low purity of silicon powder. Chinese patent CN104843721A discloses a method for recycling waste organosilicon contact bodies. In this process, the waste organosilicon contact bodies are successively subjected to calcination, leaching in an oxidant-containing ammonia-ammonium salt mixed solution, and immersion in an acid solution to obtain high-quality organic silicon. Pure silicon powder, but also has the defect of high energy consumption.

因此,提供一种经济、环保、能耗低、对设备无腐蚀且硅粉与铜的纯度、收率高的有机硅废触体无害化处理工艺对推动我国有机硅工业的发展具有极其重要意义。Therefore, it is extremely important to provide an economical, environmentally friendly, low energy consumption, no corrosion to equipment, and high purity and yield of silicon powder and copper. significance.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于克服上述技术不足,提出一种从有机硅废触体中回收铜和高纯硅粉的方法,解决现有技术中从有机硅废触体中回收铜和硅粉的工艺中存在设备腐蚀严重、浆料混匀困难、能耗高和硅粉纯度低的技术问题。The object of the present invention is to overcome the above-mentioned technical deficiencies, propose a method for recovering copper and high-purity silicon powder from the waste organosilicon contact body, and solve the problem of recovering copper and silicon powder from the waste organosilicon contact body in the prior art. There are technical problems such as serious equipment corrosion, difficult slurry mixing, high energy consumption and low purity of silicon powder.

本发明提供一种从有机硅废触体中回收铜和高纯硅粉的方法,包括以下步骤:The invention provides a method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, comprising the following steps:

氧化酸浸:将有机硅废触体、硫酸溶液A和调整剂加入到气浮机械搅拌耦合浸出槽,向气浮机械搅拌耦合浸出槽中通入空气并持续运转刮渣器刮除表面气浮层,机械搅拌进行氧化浸出,得到浸出浆料;Oxidative acid leaching: Add organic silicon waste contact body, sulfuric acid solution A and adjusting agent to the air flotation mechanical stirring coupling leaching tank, introduce air into the air flotation mechanical stirring coupling leaching tank, and continuously operate the slag scraper to scrape the surface air flotation layer, mechanical stirring to carry out oxidative leaching to obtain leaching slurry;

固液分离:将上述浸出浆料固液分离得到含铜浸出液和浸渣,将浸渣经洗涤压滤、中和后得硅粉;Solid-liquid separation: the above-mentioned leaching slurry is solid-liquid separated to obtain copper-containing leaching solution and leaching slag, and the leaching slag is washed, filtered, and neutralized to obtain silicon powder;

铜萃取:将上述含铜浸出液调节pH值为1.5~2.0,然后向上述含铜浸出液中加入铜萃取剂进行萃取,分离水相和有机相得到萃铜余液和含铜有机相;Copper extraction: the above-mentioned copper-containing leaching solution is adjusted to a pH value of 1.5 to 2.0, then copper extractant is added to the above-mentioned copper-containing leaching solution for extraction, and the aqueous phase and the organic phase are separated to obtain the copper-extracted residual liquid and the copper-containing organic phase;

铜反萃:将上述含铜有机相中加入硫酸溶液B进行反萃,分离得反萃硫酸铜溶液和再生有机相;Copper stripping: adding sulfuric acid solution B to the above-mentioned copper-containing organic phase for stripping, and separating the stripping copper sulfate solution and the regenerated organic phase;

铜电积:将上述反萃硫酸铜溶液进行铜电积,得到阴极铜。Copper electrodeposition: copper electrodeposition is performed on the back-extracted copper sulfate solution to obtain cathode copper.

与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:

本发明提供一种不引入化学氧化剂、还原剂和焙烧工序,浆料混匀快速,生产效率和硅粉纯度高,且对设备友好的从有机硅废触体中回收铜和高纯硅粉的工艺,该工艺对有机硅废触体的综合利用具有重大意义。本发明整个工艺过程反应条件温和,对设备环保、能耗低、适用性广,铜和硅粉的回收率均在95%以上,且得到的阴极铜纯度在99.95%以上,硅粉纯度在98%以上。The invention provides a method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, which does not introduce chemical oxidants, reducing agents and roasting processes, has fast mixing of slurry, high production efficiency and silicon powder purity, and is equipment-friendly. This process is of great significance to the comprehensive utilization of organosilicon waste contacts. The whole process of the invention has mild reaction conditions, environmental protection for equipment, low energy consumption and wide applicability, the recovery rates of copper and silicon powder are both above 95%, and the purity of the obtained cathode copper is above 99.95%, and the purity of silicon powder is 98%. %above.

附图说明Description of drawings

图1是本发明提供的从有机硅废触体中回收铜和高纯硅粉的方法一实施方式的工艺流程图。1 is a process flow diagram of an embodiment of the method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies provided by the present invention.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

本发明提供一种从有机硅废触体中回收铜和高纯硅粉的方法,包括以下步骤:The invention provides a method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, comprising the following steps:

S1、氧化酸浸:将有机硅废触体、硫酸溶液A和调整剂加入到气浮机械搅拌耦合浸出槽,向气浮机械搅拌耦合浸出槽中通入空气并持续运转刮渣器刮除表面气浮层,机械搅拌进行氧化浸出,得到浸出浆料。浸出过程中主要的化学反应如下:S1. Oxidative acid leaching: Add organic silicon waste contact body, sulfuric acid solution A and adjuster to the air flotation mechanical stirring coupling leaching tank, introduce air into the air flotation mechanical stirring coupling leaching tank, and continuously operate the scraper to scrape the surface Air flotation layer, mechanical stirring to carry out oxidative leaching to obtain leaching slurry. The main chemical reactions in the leaching process are as follows:

H2SO4+CuO=CuSO4+H2OH 2 SO 4 +CuO=CuSO 4 +H 2 O

H2SO4+Cu2O=CuSO4+Cu+H2OH 2 SO 4 +Cu 2 O=CuSO 4 +Cu+H 2 O

2H2SO4+2Cu+O2=2CuSO4+2H2O2H 2 SO 4 +2Cu+O 2 =2CuSO 4 +2H 2 O

S2、固液分离:将上述浸出浆料固液分离得到含铜浸出液和浸渣,将浸渣经洗涤压滤、中和后得硅粉。S2. Solid-liquid separation: the above-mentioned leaching slurry is solid-liquid separated to obtain copper-containing leaching solution and leaching slag, and the leaching slag is washed, filtered, and neutralized to obtain silicon powder.

S3、铜萃取:将上述含铜浸出液调节pH值为1.5~2.0,然后向含铜浸出液中加入铜萃取剂进行萃取,分离水相和有机相得到萃铜余液和含铜有机相。S3, copper extraction: the above-mentioned copper-containing leaching solution is adjusted to a pH value of 1.5 to 2.0, then a copper extractant is added to the copper-containing leaching solution for extraction, and the aqueous phase and the organic phase are separated to obtain a copper-extracted residual liquid and a copper-containing organic phase.

S4、铜反萃:将上述含铜有机相中加入硫酸溶液B进行反萃,分离得反萃硫酸铜溶液和再生有机相。S4, copper stripping: adding sulfuric acid solution B to the above-mentioned copper-containing organic phase for stripping, and separating the stripping copper sulfate solution and the regenerated organic phase.

S5、铜电积:将上述反萃硫酸铜溶液进行铜电积,得到阴极铜。S5, copper electrodeposition: copper electrodeposition is performed on the above-mentioned back-extracted copper sulfate solution to obtain cathode copper.

本发明以气浮机械搅拌耦合浸出槽作为浸出设备,一方面在浸出过程中充入空气以此代替化学氧化剂的加入,这不仅降低了生产成本,对设备腐蚀较弱,且消除了生产过程中化学氧化剂带来的安全隐患;另一方面气流搅动和机械搅拌协同产生的耦合作用,使得在较低的硫酸浓度和较短的浸出时间内获得较高的铜浸出率,这大大提高了生产效率;同时,气浮机械搅拌耦合浸出槽中的刮渣器能够将上浮至水面的碳粉刮除,提高硅粉纯度。The invention uses the air flotation mechanical stirring and coupling leaching tank as the leaching equipment. On the one hand, air is filled in the leaching process to replace the addition of chemical oxidants, which not only reduces the production cost, but also has weak corrosion to the equipment and eliminates the need for the production process. The safety hazard brought by chemical oxidants; on the other hand, the coupling effect produced by the synergy of airflow agitation and mechanical agitation makes it possible to obtain a higher copper leaching rate at a lower sulfuric acid concentration and a shorter leaching time, which greatly improves the production efficiency. At the same time, the slag scraper in the air flotation mechanical stirring coupling leaching tank can scrape off the carbon powder floating to the water surface and improve the purity of the silicon powder.

本发明在有机硅废触体氧化酸浸过程中添加调整剂,一方面使浆料快速充分混合均匀,从而加快铜的浸出同时提高生产效率;另一方面有助于硅粉表面沾附的碳粉在气泡浮力作用下上浮至水面,然后被刮板设备刮除,从而实现碳粉-硅粉分离和硅粉纯度的显著提升。In the present invention, the adjusting agent is added in the process of oxidative acid leaching of waste organosilicon contact bodies. On the one hand, the slurry is quickly and fully mixed evenly, thereby accelerating the leaching of copper and improving the production efficiency; The powder floats to the water surface under the action of bubble buoyancy, and then is scraped off by scraper equipment, thereby realizing the separation of carbon powder and silicon powder and the significant improvement of the purity of silicon powder.

本发明采用铜萃取-电积工艺相比于传统置换法生产海绵铜,一方面可以避免传统置换工艺中产生含硫酸亚铁的酸性废水处理问题,从而对环境比较友好、较环保;另一个方面整个工艺流程中,萃余液和再生有机相均可循环利用,显著降低了生产成本,具有较高的经济效益。Compared with the traditional replacement method to produce sponge copper, the invention adopts the copper extraction-electrowinning process, on the one hand, it can avoid the problem of treating acidic wastewater containing ferrous sulfate in the traditional replacement process, so that it is more environmentally friendly and environmentally friendly; on the other hand In the whole process flow, both the raffinate and the regenerated organic phase can be recycled, which significantly reduces the production cost and has high economic benefits.

本发明中,对气浮机械搅拌耦合浸出槽的具体结构不作限制,本领域技术人员可以根据实际情况进行选择。例如,其结构可以类似于中国专利CN208898535U公开的一种全自动混凝气浮搅拌调节装置的结构。In the present invention, the specific structure of the air flotation mechanical stirring coupling leaching tank is not limited, and those skilled in the art can choose according to the actual situation. For example, its structure can be similar to that of a fully automatic coagulation and air flotation stirring and adjusting device disclosed in Chinese Patent CN208898535U.

优选的,上述步骤S1中,硫酸溶液A的中硫酸的质量浓度100~200g/L,进一步为120~180g/L;有机硅废触体与硫酸溶液A的固液比1kg:(3~6)L,进一步为1kg:(3~5)L。Preferably, in the above step S1, the mass concentration of sulfuric acid in the sulfuric acid solution A is 100-200 g/L, further 120-180 g/L; the solid-to-liquid ratio of the organosilicon waste contact body to the sulfuric acid solution A is 1 kg: (3-6 ) L, further 1 kg: (3-5) L.

优选的,上述步骤S1中,调整剂为六偏磷酸钠、单宁酸、硅酸钠、木质磺酸钠中的至少一种;调整剂与有机硅废触体的质量比为500~2000g:1t,进一步为1000~2000g:1t。Preferably, in the above step S1, the adjusting agent is at least one of sodium hexametaphosphate, tannic acid, sodium silicate, and sodium lignosulfonate; the mass ratio of the adjusting agent to the organosilicon waste contact body is 500-2000 g: 1t, further 1000-2000g: 1t.

优选的,上述步骤S1中,氧化酸浸的温度为25~40℃,氧化酸浸的时间为1~2h,进一步为1.5~2h。Preferably, in the above step S1, the temperature of the oxidative acid leaching is 25-40° C., and the time of the oxidative acid leaching is 1-2 hours, and further 1.5-2 hours.

优选的,向气浮机械搅拌耦合浸出槽中连续通入空气并机械搅拌进行氧化浸出。进一步地,空气的通入速度为0.1~10m3/min,进一步为1~3m3/min,更进一步为2m3/min。Preferably, the oxidative leaching is carried out by continuously feeding air into the air flotation mechanical stirring coupled leaching tank and mechanically stirring. Further, the inflow velocity of air is 0.1 to 10 m 3 /min, further 1 to 3 m 3 /min, and further 2 m 3 /min.

优选的,上述步骤S3中,将上述含铜浸出液用碱溶液调节pH值为1.5~2.0。在本发明的一些具体实施方式中,碱溶液为质量浓度为10~30wt.%的碳酸钠溶液或氢氧化钠溶液。Preferably, in the above step S3, the above-mentioned copper-containing leaching solution is adjusted to a pH value of 1.5-2.0 with an alkaline solution. In some specific embodiments of the present invention, the alkali solution is a sodium carbonate solution or a sodium hydroxide solution with a mass concentration of 10-30 wt.%.

优选的,上述步骤S3中,铜萃取剂由萃取剂与稀释剂组成,且萃取剂为M5640、BK992、N902中的任意一种,稀释剂为磺化煤油;铜萃取剂中萃取剂的体积浓度为20%~30%;铜萃取级数为3~4级,萃取时间3~4min,铜萃取相比O/A为1:(1~2)。Preferably, in the above step S3, the copper extractant is composed of an extractant and a diluent, and the extractant is any one of M5640, BK992, and N902, and the diluent is sulfonated kerosene; the volume concentration of the extractant in the copper extractant 20%-30%; copper extraction stages are 3-4, extraction time is 3-4min, and copper extraction ratio O/A is 1:(1-2).

优选的,上述步骤S3中,上述萃铜余液返回步骤S1气浮机械搅拌耦合浸出槽中循环使用。Preferably, in the above-mentioned step S3, the above-mentioned copper-extracted residual liquid is returned to the air-flotation mechanical stirring coupling leaching tank in the step S1 for recycling.

优选的,上述步骤S4中,上述硫酸溶液B中硫酸的的质量浓度为300~400g/L;铜反萃级数为2~3级,反萃时间2~3min,反萃相比O/A为(1~2):1,进一步为(1.5~2):1。Preferably, in the above-mentioned step S4, the mass concentration of sulfuric acid in the above-mentioned sulfuric acid solution B is 300~400g/L; It is (1-2):1, and it is (1.5-2):1 further.

优选的,上述步骤S4中,所得反萃硫酸铜溶液中Cu2+浓度为30~50g/L。Preferably, in the above step S4, the concentration of Cu 2+ in the obtained back-extracted copper sulfate solution is 30-50 g/L.

优选的,上述步骤S4中,再生有机相返回步骤S3循环用于含铜浸出液的萃取。Preferably, in the above step S4, the regenerated organic phase is returned to the step S3 for recycling for the extraction of the copper-containing leachate.

优选的,上述步骤S5中,电积槽以铅板作为阳极,铜片作为阴极,电积电流密度200~400A/m2,进一步为300~400A/m2;槽电压2.0~3.5V,进一步为2.5~2.8V;电积时长为12~36h,进一步为24~36h。Preferably, in the above step S5, the electrowinning cell uses the lead plate as the anode and the copper sheet as the cathode, the electrowinning current density is 200-400A/m 2 , further 300-400A/m 2 ; the cell voltage is 2.0-3.5V, further It is 2.5~2.8V; the electrowinning time is 12~36h, and further is 24~36h.

除非另有特别说明,本发明中用到的原料、试剂、仪器和设备等均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, the raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or can be prepared by existing methods.

为避免重复,将本发明以下各实施例和对比例中所涉及的部分原料或参数统一描述如下,具体实施例中不再赘述:In order to avoid repetition, some raw materials or parameters involved in the following examples and comparative examples of the present invention are described uniformly as follows, and will not be repeated in the specific examples:

有机硅废触体的主要化学成分为Si 65%~80%,CuO 10%~15%,Fe2O3 2%~5%,Al2O3 1%~4%,C 1%~5%,余量为其他元素氧化物及烧失量。The main chemical composition of silicone waste contact body is Si 65%~80%, CuO 10%~15%, Fe2O3 2 %~5%, Al2O3 1 %~4%, C 1%~5% , the balance is other element oxides and loss on ignition.

实施例1Example 1

一种从有机硅废触体中回收铜和高纯硅粉的方法,包括以下步骤:A method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, comprising the following steps:

(1)氧化酸浸:准确称量有机硅废触体1kg、150g/L的硫酸溶液4L和六偏磷酸钠1.5g,加入到6L的气浮机械搅拌耦合浸出槽中连续充空气(2m3/min)并持续运转刮渣器刮除表面气浮层,机械搅拌浸出2h,得到浸出浆料。(1) Oxidative acid leaching: Accurately weigh 1kg of organosilicon waste contact body, 4L of 150g/L sulfuric acid solution and 1.5g of sodium hexametaphosphate, and add them to a 6L air flotation mechanical stirring coupled leaching tank with continuous air (2m 3 /min) and continue to run the scraper to scrape off the surface air flotation layer, and mechanically stir for 2 hours to obtain the leaching slurry.

(2)固液分离:将步骤(1)所得的浸出浆料固液分离得到浸渣和含铜浸出液,此时含铜浸出液中Cu2+浓度为23.83g/L,浸渣经洗涤压滤、中和得硅粉,硅粉纯度和回收率分别为98.2%和95.5%。(2) Solid-liquid separation: solid-liquid separation of the leaching slurry obtained in step (1) to obtain leaching slag and copper-containing leaching solution. At this time, the Cu concentration in the copper-containing leaching solution is 23.83 g/L, and the leaching slag is washed and filtered by pressure. , neutralized silicon powder, the purity and recovery rate of silicon powder were 98.2% and 95.5%, respectively.

(3)铜萃取:将步骤(2)所得的含铜浸出液通过20wt.%的NaOH溶液调节pH值为2.0,在常温,萃取剂N902浓度为30%,萃取相比O/A=1:1,萃取时间为3min的条件下进行3级逆流萃取。萃取结束后,经充分静置分层,分离得萃铜余液和含铜有机相,萃铜余液中Cu2+浓度为0.47g/L,并返回步骤(1)气浮机械搅拌耦合浸出槽。(3) Copper extraction: the copper-containing leaching solution obtained in step (2) was adjusted to pH 2.0 by 20wt.% NaOH solution, at room temperature, the concentration of extractant N902 was 30%, and the extraction ratio was O/A=1:1 , 3-stage countercurrent extraction was performed under the condition that the extraction time was 3 min. After the extraction is completed, the copper-extracted residual liquid and the copper-containing organic phase are separated and separated, and the Cu 2+ concentration in the copper-extracted residual liquid is 0.47g/L, and returns to step (1) air flotation mechanical stirring coupled leaching groove.

(4)铜反萃:将步骤(3)得到的含铜有机相采用400g/L的硫酸溶液作为反萃剂进行反萃,在反萃相比O/A=2:1,反萃时间2min的条件下进行3级逆流反萃,经充分静置分层,分离得反萃硫酸铜溶液和再生有机相,其中反萃硫酸铜溶液中Cu2+浓度为47.18g/L,再生有机相返回步骤(3)用于含铜浸出液的萃取。(4) copper stripping: the copper-containing organic phase obtained in step (3) is stripped using a sulfuric acid solution of 400 g/L as a stripping agent, and the stripping ratio is O/A=2:1, and the stripping time is 2min. 3-stage countercurrent stripping was carried out under the conditions of 300°C, and after sufficient standing for stratification, the stripping copper sulfate solution and the regenerated organic phase were separated, wherein the Cu concentration in the stripped copper sulfate solution was 47.18g/L, and the regenerated organic phase returned to Step (3) is used for the extraction of copper-containing leaching solution.

(5)铜电积:将步骤(4)中所得到的反萃硫酸铜溶液进行铜电积实验,电积实验装置为小型单电解槽,阳极为铅板,阴极为铜片,电流密度为300A/m2,槽电压2.6V,电积时长24h。电积得到阴极铜板,铜纯度达到99.95%,符合1号标准阴极铜,铜回收率为95.8%。(5) copper electrowinning: carry out a copper electrowinning experiment with the back-extracted copper sulfate solution obtained in step (4), the electrowinning experimental device is a small single electrolytic cell, the anode is a lead plate, the cathode is a copper sheet, and the current density is 300A/m 2 , cell voltage 2.6V, electrowinning time 24h. The cathode copper plate is obtained by electrowinning, and the copper purity reaches 99.95%, which meets the No. 1 standard cathode copper, and the copper recovery rate is 95.8%.

相关实验数据见表1。The relevant experimental data are shown in Table 1.

表1实施例1中各溶液的相关实验数据(g/L)Relevant experimental data (g/L) of each solution in Table 1 Example 1

名称name 铜离子浓度Copper ion concentration 铁离子浓度Iron ion concentration 氯离子浓度Chloride concentration 含铜浸出液Copper Leachate 23.8323.83 1.891.89 0.0430.043 萃铜余液Copper extraction residue 0.470.47 1.881.88 0.0400.040 反萃硫酸铜溶液Back-extraction of copper sulfate solution 47.1847.18 0.0240.024 0.0140.014

实施例2Example 2

一种从有机硅废触体中回收铜和高纯硅粉的方法,包括以下步骤:A method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, comprising the following steps:

(1)氧化酸浸:将1kg有机硅废触体,5L的120g/L硫酸溶液和1g木质磺酸钠加入到8L的气浮机械搅拌耦合浸出槽中连续充空气(2m3/min)并持续运转刮渣器刮除表面气浮层,机械搅拌浸出1.5h,得到浸出浆料。(1) Oxidative acid leaching: 1kg of organosilicon waste contact body, 5L of 120g/L sulfuric acid solution and 1g of sodium lignosulfonate were added to 8L of air flotation mechanical stirring coupling leaching tank and continuously filled with air (2m 3 /min) and The slag scraper was continuously operated to scrape off the surface air flotation layer, and the leaching slurry was obtained by mechanical stirring for 1.5 hours.

(2)固液分离:将步骤(1)所得的浸出浆料固液分离得到浸渣和含铜浸出液,此时含铜浸出液中Cu2+浓度为19.12g/L,浸渣经洗涤压滤、中和后得硅粉,硅粉纯度和回收率分别为98.6%和95.2%。(2) Solid-liquid separation: solid-liquid separation of the leaching slurry obtained in step (1) to obtain leaching slag and copper-containing leaching solution. At this time, the Cu 2+ concentration in the copper-containing leaching solution is 19.12 g/L, and the leaching slag is washed and filtered by pressure. , neutralized to obtain silicon powder, the purity and recovery of silicon powder were 98.6% and 95.2%.

(3)铜萃取:将步骤(2)所得的含铜浸出液通过20wt.%的NaOH溶液调节pH值为1.8,在常温,萃取剂BK992浓度为30%,萃取相比O/A=1:1,萃取时间为3min的条件下进行3级逆流萃取。萃取结束后,经充分静置分层,分离得萃铜余液和含铜有机相,萃铜余液中Cu2+浓度为0.23g/L,并返回步骤(1)气浮机械搅拌耦合浸出槽中。(3) Copper extraction: the copper-containing leaching solution obtained in step (2) was adjusted to pH 1.8 by 20wt.% NaOH solution, at room temperature, the concentration of extractant BK992 was 30%, and the extraction ratio was O/A=1:1 , 3-stage countercurrent extraction was performed under the condition that the extraction time was 3 min. After the extraction is completed, after fully standing for stratification, the copper-extracted residual liquid and the copper-containing organic phase are separated, and the Cu 2+ concentration in the copper-extracted residual liquid is 0.23g/L, and returns to step (1) air flotation mechanical stirring coupled leaching in the slot.

(4)铜反萃:将步骤(3)得到的含铜有机相采用400g/L的硫酸溶液作为反萃剂进行反萃,在反萃相比O/A=2:1,反萃时间2min的条件下进行3级逆流反萃,经充分静置分层,分离得反萃硫酸铜溶液和再生有机相,其中反萃硫酸铜溶液中Cu2+浓度为38.08g/L,再生有机相返回步骤(3)用于含铜浸出液萃取。(4) Copper back extraction: the copper-containing organic phase obtained in step (3) is back extracted by using 400g/L sulfuric acid solution as back extraction agent, and the back extraction ratio O/A=2:1, back extraction time 2min 3-stage countercurrent stripping was carried out under the conditions of 300 °C, and after sufficient standing for stratification, the stripped copper sulfate solution and the regenerated organic phase were separated, wherein the Cu concentration in the stripped copper sulfate solution was 38.08 g/L, and the regenerated organic phase returned to Step (3) is used for copper-containing leachate extraction.

(5)铜电积:将步骤(4)中所得到的反萃硫酸铜溶液进行铜电积实验,电积实验装置为小型单电解槽,阳极为铅板,阴极为铜片,电流密度为400A/m2,槽电压2.8V,电积时长36h。电积得到阴极铜板,铜纯度达到99.95%,符合1号标准阴极铜,铜回收率为96.3%。(5) copper electrowinning: carry out a copper electrowinning experiment with the back-extracted copper sulfate solution obtained in step (4), the electrowinning experimental device is a small single electrolytic cell, the anode is a lead plate, the cathode is a copper sheet, and the current density is 400A/m 2 , the cell voltage is 2.8V, and the electrowinning time is 36h. The cathode copper plate is obtained by electrowinning, and the copper purity reaches 99.95%, which conforms to the No. 1 standard cathode copper, and the copper recovery rate is 96.3%.

相关实验数据见表2。The relevant experimental data are shown in Table 2.

表2实施例2中各溶液的相关实验数据(g/L)The relevant experimental data (g/L) of each solution in the embodiment 2 of table 2

名称name 铜离子浓度Copper ion concentration 铁离子浓度Iron ion concentration 氯离子浓度Chloride concentration 含铜浸出液Copper Leachate 19.1219.12 1.531.53 0.0380.038 萃铜余液Copper extraction residue 0.230.23 1.511.51 0.0360.036 反萃硫酸铜溶液Back-extraction of copper sulfate solution 38.0838.08 0.0200.020 0.0120.012

实施例3Example 3

一种从有机硅废触体中回收铜和高纯硅粉的方法,包括以下步骤:A method for recovering copper and high-purity silicon powder from organic silicon waste contact bodies, comprising the following steps:

(1)氧化酸浸:将2kg有机硅废触体,6L的180g/L硫酸溶液和2g调整剂(单宁酸0.5g和硅酸钠1.5g),加入到10L的气浮机械搅拌耦合浸出槽中连续充空气(2m3/min)并持续运转刮渣器刮除表面气浮层,机械搅拌浸出2h,得到浸出浆料。(1) Oxidative acid leaching: add 2kg of organosilicon waste contact body, 6L of 180g/L sulfuric acid solution and 2g of modifiers (0.5g of tannic acid and 1.5g of sodium silicate) into 10L of air flotation mechanical stirring coupled leaching The tank was continuously filled with air (2m 3 /min) and the slag scraper was continuously operated to scrape off the surface air flotation layer, and the leaching slurry was obtained by mechanical stirring for 2 hours.

(2)固液分离:将步骤(1)所得的浸出浆料固液分离得到浸渣和含铜浸出液,此时含铜浸出液中Cu2+浓度为31.35g/L,浸渣经洗涤压滤、中和后得硅粉,硅粉纯度和回收率分别为98.0%和95.8%。(2) Solid-liquid separation: solid-liquid separation of the leaching slurry obtained in step (1) to obtain leaching slag and copper-containing leaching solution. At this time, the Cu concentration in the copper-containing leaching solution is 31.35 g/L, and the leaching slag is washed and filtered by pressure. , and neutralized to obtain silicon powder, and the purity and recovery rate of silicon powder are 98.0% and 95.8%, respectively.

(3)铜萃取:将步骤(2)所得的含铜浸出液通过20wt.%的NaOH溶液调节pH值为2.0,在常温,萃取剂N902浓度为30%,萃取相比O/A=1:1,萃取时间为4min的条件下进行3级逆流萃取。萃取结束后,经充分静置分层,分离得萃铜余液和含铜有机相,萃铜余液中Cu2+浓度为0.41g/L,并返回步骤(1)气浮机械搅拌耦合浸出槽中。(3) Copper extraction: the copper-containing leaching solution obtained in step (2) was adjusted to pH 2.0 by 20wt.% NaOH solution, at room temperature, the concentration of extractant N902 was 30%, and the extraction ratio was O/A=1:1 , 3-stage countercurrent extraction was performed under the condition that the extraction time was 4 min. After the extraction is completed, after fully standing for stratification, the copper-extracted residual liquid and the copper-containing organic phase are separated, and the Cu 2+ concentration in the copper-extracted residual liquid is 0.41 g/L, and returns to step (1) air flotation mechanical stirring coupled leaching in the slot.

(4)铜反萃:将步骤(3)得到的含铜有机相采用400g/L的硫酸溶液作为反萃剂进行反萃,在反萃相比O/A=1.5:1,反萃时间3min的条件下进行3级逆流反萃,经充分静置分层,分离得反萃硫酸铜溶液和再生有机相,其中反萃硫酸铜溶液中Cu2+浓度为46.65g/L,再生有机相返回步骤(3)用于含铜浸出液萃取。(4) Copper stripping: the copper-containing organic phase obtained in step (3) was stripped using 400 g/L sulfuric acid solution as stripping agent, and the ratio of O/A in stripping was 1.5:1, and stripping time was 3min. 3-stage counter-current stripping was carried out under the conditions of 300 °C, and after sufficient standing for stratification, the stripped copper sulfate solution and the regenerated organic phase were separated, wherein the Cu concentration in the stripped copper sulfate solution was 46.65 g/L, and the regenerated organic phase returned to Step (3) is used for copper-containing leachate extraction.

(5)铜电积:将步骤(4)中所得到的硫酸铜溶液进行铜电积实验,电积实验装置为小型单电解槽,阳极为铅板,阴极为铜片,电流密度为300A/m2,槽电压2.5V,电积时长24h。电积得到阴极铜板,铜纯度达到99.95%,符合1号标准阴极铜,铜回收率为95.5%。(5) copper electrowinning: the copper sulfate solution obtained in the step (4) is subjected to a copper electrowinning experiment, the electrowinning experimental device is a small single electrolytic cell, the anode is a lead plate, the cathode is a copper sheet, and the current density is 300A/ m 2 , the cell voltage is 2.5V, and the electrowinning time is 24h. The cathode copper plate is obtained by electrowinning, and the copper purity reaches 99.95%, which meets the No. 1 standard cathode copper, and the copper recovery rate is 95.5%.

相关实验数据见表3。The relevant experimental data are shown in Table 3.

表3实施例3中各溶液的相关实验数据(g/L)The relevant experimental data (g/L) of each solution in the embodiment 3 of table 3

名称name 铜离子浓度Copper ion concentration 铁离子浓度Iron ion concentration 氯离子浓度Chloride concentration 含铜浸出液Copper Leachate 31.3531.35 2.672.67 0.0550.055 萃铜余液Copper extraction residue 0.410.41 2.652.65 0.0540.054 反萃硫酸铜溶液Back-extraction of copper sulfate solution 46.6546.65 0.0280.028 0.0150.015

对比例1Comparative Example 1

除步骤(1)中采用普通机械搅拌槽替代气浮机械搅拌耦合浸出槽,并连续充空气(2m3/min)外(无刮渣器),其余与实施例1一致。Except that in step (1), an ordinary mechanical stirring tank is used instead of the air flotation mechanical stirring and coupling leaching tank, and the air is continuously charged (2m 3 /min) (without a slag scraper), the rest are the same as those in Example 1.

表4对比例1中各溶液的相关实验数据(g/L)The relevant experimental data (g/L) of each solution in Table 4 Comparative Example 1

名称name 铜离子浓度Copper ion concentration 铁离子浓度Iron ion concentration 氯离子浓度Chloride concentration 含铜浸出液Copper Leachate 21.4721.47 1.961.96 0.0400.040 萃铜余液Copper extraction residue 0.400.40 1.941.94 0.0360.036 反萃硫酸铜溶液Back-extraction of copper sulfate solution 42.5142.51 0.0250.025 0.0130.013

该实验条件下回收得到的硅粉的回收率和纯度分别为96.2%和88.96%;电积得到阴极铜片,铜纯度达到99.95%,符合GB/T 467-2010 1号标准阴极铜质量标准,铜回收率为84.47%。The recovery rate and purity of the silicon powder recovered under the experimental conditions were 96.2% and 88.96%, respectively; the cathode copper sheet was obtained by electrowinning, and the copper purity reached 99.95%, which met the GB/T 467-2010 No. 1 standard cathode copper quality standard. The copper recovery was 84.47%.

对比例2Comparative Example 2

除步骤(1)中不添加调整剂外,其余条件均与实施例1一致。Except that no adjusting agent is added in step (1), other conditions are the same as those in Example 1.

相关实验数据见表5。The relevant experimental data are shown in Table 5.

表5对比例2中各溶液的相关实验数据(g/L)The relevant experimental data (g/L) of each solution in Table 5 Comparative Example 2

名称name 铜离子浓度Copper ion concentration 铁离子浓度Iron ion concentration 氯离子浓度Chloride concentration 含铜浸出液Copper Leachate 22.5422.54 1.821.82 0.0450.045 萃铜余液Copper extraction residue 0.450.45 1.801.80 0.0380.038 反萃硫酸铜溶液Back-extraction of copper sulfate solution 44.6344.63 0.0230.023 0.0140.014

该实验条件下回收得到的硅粉的回收率和纯度分别为95.0%和92.05%;电积得到阴极铜片,铜纯度达到99.95%,符合GB/T 467-2010 1号标准阴极铜质量标准,铜回收率为90.59%。The recovery rate and purity of the silicon powder recovered under the experimental conditions were 95.0% and 92.05%, respectively; the cathode copper sheet was obtained by electrowinning, and the copper purity reached 99.95%, which met the GB/T 467-2010 No. 1 standard cathode copper quality standard. The copper recovery was 90.59%.

以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.

Claims (10)

1.一种从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,包括以下步骤:1. a method for recovering copper and high-purity silicon powder from organosilicon waste contact body, is characterized in that, comprises the following steps: 氧化酸浸:将有机硅废触体、硫酸溶液A和调整剂加入到气浮机械搅拌耦合浸出槽,向所述气浮机械搅拌耦合浸出槽中通入空气并持续运转刮渣器刮除表面气浮层,机械搅拌进行氧化浸出,得到浸出浆料;Oxidative acid leaching: Add organic silicon waste contact body, sulfuric acid solution A and modifier to the air flotation mechanical stirring coupling leaching tank, introduce air into the air flotation mechanical stirring coupling leaching tank, and continuously operate the slag scraper to scrape the surface Air flotation layer, mechanical stirring to carry out oxidative leaching to obtain leaching slurry; 固液分离:将所述浸出浆料固液分离得到含铜浸出液和浸渣,将所述浸渣经洗涤压滤、中和后得硅粉;Solid-liquid separation: solid-liquid separation of the leaching slurry to obtain copper-containing leaching solution and leaching slag, and the leaching slag is washed, filtered, and neutralized to obtain silicon powder; 铜萃取:将所述含铜浸出液调节pH值为1.5~2.0,然后向所述含铜浸出液中加入铜萃取剂进行萃取,分离水相和有机相得到萃铜余液和含铜有机相;Copper extraction: adjusting the pH of the copper-containing leaching solution to 1.5 to 2.0, then adding a copper extractant to the copper-containing leaching solution for extraction, and separating the aqueous phase and the organic phase to obtain a copper-extracted residue and a copper-containing organic phase; 铜反萃:将所述含铜有机相中加入硫酸溶液B进行反萃,分离得反萃硫酸铜溶液和再生有机相;Copper stripping: adding sulfuric acid solution B to the copper-containing organic phase for stripping, and separating the stripping copper sulfate solution and the regenerated organic phase; 铜电积:将所述反萃硫酸铜溶液进行铜电积,得到阴极铜。Copper electrodeposition: copper electrodeposition is performed on the back-extracted copper sulfate solution to obtain cathode copper. 2.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述硫酸溶液A中硫酸的的质量浓度100~200g/L,所述有机硅废触体与所述硫酸溶液A的固液比1kg:(3~6)L。2. The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1, wherein the mass concentration of sulfuric acid in the sulfuric acid solution A is 100-200 g/L, and the organosilicon The solid-liquid ratio of the waste contact body to the sulfuric acid solution A is 1kg: (3-6)L. 3.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述调整剂为六偏磷酸钠、单宁酸、硅酸钠、木质磺酸钠中的至少一种;所述调整剂与所述有机硅废触体的质量比为500~2000g:1t。3. the method for recovering copper and high-purity silicon powder from organosilicon waste contact body according to claim 1, is characterized in that, described regulator is sodium hexametaphosphate, tannic acid, sodium silicate, lignosulfonic acid At least one of sodium; the mass ratio of the regulator to the organosilicon waste contact body is 500-2000g:1t. 4.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述氧化酸浸的温度为25~40℃,所述氧化酸浸的时间为1~2h。4. The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1, wherein the temperature of the oxidative acid leaching is 25 to 40°C, and the time of the oxidative acid leaching is 1 to 2 hours. 5.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述铜萃取剂由萃取剂与稀释剂组成,且所述萃取剂为M5640、BK992、N902中的任意一种,所述稀释剂为磺化煤油。5. the method for recovering copper and high-purity silicon powder from organosilicon waste contact body according to claim 1, is characterized in that, described copper extraction agent is made up of extraction agent and thinner, and described extraction agent is M5640, In any one of BK992 and N902, the diluent is sulfonated kerosene. 6.根据权利要求5所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述铜萃取剂中萃取剂的体积浓度为20%~30%;铜萃取级数为3~4级,萃取时间3~4min,铜萃取相比O/A为1:(1~2)。6. The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 5, wherein the volume concentration of the extraction agent in the copper extraction agent is 20% to 30%; The number is 3 to 4, the extraction time is 3 to 4 minutes, and the O/A ratio of copper extraction is 1: (1 to 2). 7.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述萃铜余液返回气浮机械搅拌耦合浸出槽中循环使用。7 . The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1 , wherein the copper-extracted residual liquid is returned to the air flotation mechanical stirring coupling leaching tank for recycling. 8 . 8.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述硫酸溶液B中硫酸的的质量浓度为300~400g/L;铜反萃级数为2~3级,反萃时间2~3min,反萃相比O/A为(1~2):1。8. The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1, wherein the mass concentration of sulfuric acid in the sulfuric acid solution B is 300 to 400 g/L; The number of stages is 2-3, the back-extraction time is 2-3min, and the ratio of back-extraction to O/A is (1-2):1. 9.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述再生有机相返回铜萃取步骤循环用于含铜浸出液的萃取。9 . The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1 , wherein the regenerated organic phase is returned to the copper extraction step to be recycled for the extraction of copper-containing leachate. 10 . 10.根据权利要求1所述从有机硅废触体中回收铜和高纯硅粉的方法,其特征在于,所述电积槽以铅板作为阳极,铜片作为阴极,电积电流密度200~400A/m2,槽电压2.0~3.5V,电积时长为12~36h。10. The method for recovering copper and high-purity silicon powder from organosilicon waste contact bodies according to claim 1, wherein the electroplating cell uses a lead plate as an anode, a copper sheet as a cathode, and the electroplating current density is 200 ~400A/m 2 , the cell voltage is 2.0~3.5V, and the electrowinning time is 12~36h.
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