CN115181495B - A super-amphiphobic super-weather-resistant silicone protective coating and preparation method thereof - Google Patents
A super-amphiphobic super-weather-resistant silicone protective coating and preparation method thereof Download PDFInfo
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- CN115181495B CN115181495B CN202210801843.6A CN202210801843A CN115181495B CN 115181495 B CN115181495 B CN 115181495B CN 202210801843 A CN202210801843 A CN 202210801843A CN 115181495 B CN115181495 B CN 115181495B
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- amphiphobic
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- 239000011253 protective coating Substances 0.000 title claims abstract description 81
- 229920001296 polysiloxane Polymers 0.000 title claims abstract description 58
- 238000002360 preparation method Methods 0.000 title claims abstract description 42
- 229920002050 silicone resin Polymers 0.000 claims abstract description 57
- 239000002105 nanoparticle Substances 0.000 claims abstract description 37
- 229920001690 polydopamine Polymers 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 27
- 230000003592 biomimetic effect Effects 0.000 claims abstract description 23
- 239000004567 concrete Substances 0.000 claims abstract description 22
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 21
- 239000002270 dispersing agent Substances 0.000 claims abstract description 21
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000003054 catalyst Substances 0.000 claims abstract description 15
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 11
- 239000010703 silicon Substances 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 4
- 239000003960 organic solvent Substances 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 25
- 239000002904 solvent Substances 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 19
- 238000004381 surface treatment Methods 0.000 claims description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 12
- 239000013530 defoamer Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 7
- QZFZPVVDBGXQTB-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,6,6,6-undecafluorohexan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F QZFZPVVDBGXQTB-UHFFFAOYSA-N 0.000 claims description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 6
- 239000011135 tin Substances 0.000 claims description 6
- PJDOLCGOTSNFJM-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluorooctan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F PJDOLCGOTSNFJM-UHFFFAOYSA-N 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 229910052625 palygorskite Inorganic materials 0.000 claims description 5
- PJRIQFXPYMVWOU-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,5-nonafluoropentan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)F PJRIQFXPYMVWOU-UHFFFAOYSA-N 0.000 claims description 4
- STLNAVFVCIRZLL-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,6,6,7,7,7-tridecafluoroheptan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F STLNAVFVCIRZLL-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 239000012975 dibutyltin dilaurate Substances 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- BSXJTDJJVULBTQ-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,6,6,7,7,8,8,9,9,9-heptadecafluorononan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F BSXJTDJJVULBTQ-UHFFFAOYSA-N 0.000 claims description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 claims description 3
- UBIJTWDKTYCPMQ-UHFFFAOYSA-N hexachlorophosphazene Chemical compound ClP1(Cl)=NP(Cl)(Cl)=NP(Cl)(Cl)=N1 UBIJTWDKTYCPMQ-UHFFFAOYSA-N 0.000 claims description 3
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical group [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 claims description 3
- 125000005609 naphthenate group Chemical group 0.000 claims description 3
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 claims description 3
- 239000008096 xylene Substances 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical class [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 150000001721 carbon Chemical group 0.000 claims description 2
- 239000002134 carbon nanofiber Substances 0.000 claims description 2
- 239000002041 carbon nanotube Substances 0.000 claims description 2
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 125000001153 fluoro group Chemical group F* 0.000 claims description 2
- 229910052745 lead Inorganic materials 0.000 claims description 2
- 239000011133 lead Substances 0.000 claims description 2
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 claims description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- HSQRBJNVMZECCS-UHFFFAOYSA-N 1-fluorodecan-1-ol Chemical compound CCCCCCCCCC(O)F HSQRBJNVMZECCS-UHFFFAOYSA-N 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 7
- 239000002184 metal Substances 0.000 abstract description 7
- 239000011159 matrix material Substances 0.000 abstract description 6
- 230000002209 hydrophobic effect Effects 0.000 abstract description 3
- 238000006482 condensation reaction Methods 0.000 abstract description 2
- -1 fluorocarbon alcohols Chemical class 0.000 abstract description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 52
- 239000011248 coating agent Substances 0.000 description 50
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 17
- 229910000831 Steel Inorganic materials 0.000 description 16
- 239000010959 steel Substances 0.000 description 16
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 14
- 238000012360 testing method Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000032683 aging Effects 0.000 description 8
- 238000005260 corrosion Methods 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000000377 silicon dioxide Substances 0.000 description 8
- 239000002518 antifoaming agent Substances 0.000 description 7
- 229910052681 coesite Inorganic materials 0.000 description 6
- 230000007797 corrosion Effects 0.000 description 6
- 229910052906 cristobalite Inorganic materials 0.000 description 6
- 229910052682 stishovite Inorganic materials 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 230000003075 superhydrophobic effect Effects 0.000 description 6
- 229910052905 tridymite Inorganic materials 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- NIRPXSQCRWXHNZ-UHFFFAOYSA-N 2,2,3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-nonadecafluorodecan-1-ol Chemical compound OCC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F NIRPXSQCRWXHNZ-UHFFFAOYSA-N 0.000 description 3
- CTENFNNZBMHDDG-UHFFFAOYSA-N Dopamine hydrochloride Chemical compound Cl.NCCC1=CC=C(O)C(O)=C1 CTENFNNZBMHDDG-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- BAAAEEDPKUHLID-UHFFFAOYSA-N decyl(triethoxy)silane Chemical compound CCCCCCCCCC[Si](OCC)(OCC)OCC BAAAEEDPKUHLID-UHFFFAOYSA-N 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- SCPWMSBAGXEGPW-UHFFFAOYSA-N dodecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCC[Si](OC)(OC)OC SCPWMSBAGXEGPW-UHFFFAOYSA-N 0.000 description 3
- 229960001149 dopamine hydrochloride Drugs 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- XPBBUZJBQWWFFJ-UHFFFAOYSA-N fluorosilane Chemical compound [SiH3]F XPBBUZJBQWWFFJ-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000004005 microsphere Substances 0.000 description 2
- 239000002071 nanotube Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000010525 oxidative degradation reaction Methods 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000011527 polyurethane coating Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 2
- SVKDNKCAGJVMMY-UHFFFAOYSA-N triethoxy(tetradecyl)silane Chemical compound CCCCCCCCCCCCCC[Si](OCC)(OCC)OCC SVKDNKCAGJVMMY-UHFFFAOYSA-N 0.000 description 2
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 244000137852 Petrea volubilis Species 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000001523 electrospinning Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- RSKGMYDENCAJEN-UHFFFAOYSA-N hexadecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OC)(OC)OC RSKGMYDENCAJEN-UHFFFAOYSA-N 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 239000011664 nicotinic acid Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- FZMJEGJVKFTGMU-UHFFFAOYSA-N triethoxy(octadecyl)silane Chemical compound CCCCCCCCCCCCCCCCCC[Si](OCC)(OCC)OCC FZMJEGJVKFTGMU-UHFFFAOYSA-N 0.000 description 1
- LCXXOYOABWDYBF-UHFFFAOYSA-N trimethoxy(pentadecyl)silane Chemical compound CCCCCCCCCCCCCCC[Si](OC)(OC)OC LCXXOYOABWDYBF-UHFFFAOYSA-N 0.000 description 1
- 239000011374 ultra-high-performance concrete Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Paints Or Removers (AREA)
Abstract
本发明公开了一种超双疏超耐候有机硅防护涂层及其制备方法,该超双疏超耐候有机硅防护涂层原料组分由有机硅树脂、氟碳醇、聚多巴胺仿生改性纳米粒子、催化剂、有机硅流平剂、分散剂、有机硅消泡剂、有机溶剂组成。本发明有机硅树脂经过氟碳醇对其部分脱醇缩合反应改性后引入了高键能氟碳链段,使树脂基体具有了极低的表面能,而聚多巴胺仿生改性纳米粒子表面含有的高活性酚羟基可与改性有机硅树脂基体及金属、混凝土基体表层形成稳定的共价键,这不但显著提高了防护涂层的耐候性和疏水疏油性,同时有效提升防护涂层与金属、混凝土基面的粘结强度。
The invention discloses a super-amphiphobic and super-weather-resistant organic silicon protective coating and a preparation method thereof. Particles, catalysts, silicone leveling agents, dispersants, silicone defoamers, and organic solvents. The organosilicon resin of the present invention is modified by the partial dealcoholization and condensation reaction of fluorocarbon alcohols, and introduces high-bond energy fluorocarbon segments, so that the resin matrix has an extremely low surface energy, while the surface of polydopamine biomimetic modified nanoparticles contains The highly active phenolic hydroxyl group can form stable covalent bonds with the modified silicone resin matrix and the surface of metal and concrete substrates, which not only significantly improves the weather resistance and hydrophobic and oleophobic properties of the protective coating, but also effectively improves the protective coating. , Bond strength of concrete base.
Description
技术领域technical field
本发明属于防护涂料技术领域,涉及一种超双疏超耐候有机硅防护涂层及其制备方法。The invention belongs to the technical field of protective coatings, and relates to a super-amphiphobic and super-weather-resistant silicone protective coating and a preparation method thereof.
背景技术Background technique
近年来,重大工程建设向高原、海洋、山地等地域扩展,极端环境(高紫外、大温差、高湿、高盐、冻融等)对工程百年寿命提出巨大挑战,同时对防护材料也提出了更高、更多的需求。超双疏表面(对水、油的接触角>150°,滚动角<10°)因其优异的防污、自清洁、防结冰、防腐蚀等优异的性能而引起科研人员的广泛关注。由于水和油在超双疏防护涂层表面均不会发生浸润,可解决单一超疏水防护涂层易被外界油性物质所污染的难题,因而该涂层在油田、海洋、交通运输以及工业生产等领域具有更加广阔的应用前景。然而由于油性物质的表面能要比水低得多,这就要求防护涂层的表面能更低,微纳结构更加精细均一。现有超疏水或超双疏防护涂层大多制备工艺繁杂,涂层与基材的粘附力较差,户外极端环境下使用不耐磨损、耐候性差、超疏水或超双疏性能不具备长效性、寿命较短。In recent years, the construction of major projects has expanded to plateaus, oceans, mountains and other regions. Extreme environments (high ultraviolet rays, large temperature differences, high humidity, high salinity, freeze-thaw, etc.) pose a huge challenge to the project's century-old life, and also pose a challenge to protective materials. Higher, more demands. Superamphiphobic surfaces (contact angle to water and oil > 150°, rolling angle < 10°) have attracted extensive attention from researchers due to their excellent properties such as antifouling, self-cleaning, anti-icing, and anti-corrosion. Since water and oil will not infiltrate the surface of the super-amphiphobic protective coating, it can solve the problem that a single super-hydrophobic protective coating is easily polluted by external oily substances, so the coating is widely used in oil fields, oceans, transportation and industrial production and other fields have broader application prospects. However, since the surface energy of oily substances is much lower than that of water, this requires the protective coating to have a lower surface energy and a finer and more uniform micro-nano structure. Most of the existing super-hydrophobic or super-amphiphobic protective coatings have complex preparation processes, poor adhesion between the coating and the substrate, and are not wear-resistant and weather-resistant when used in extreme outdoor environments. Super-hydrophobic or super-amphiphobic properties do not have Long-acting, short lifespan.
专利CN112375244A提供了一种耐磨自清洁超双疏涂层及制备方法,其操作步骤如下:将聚苯乙烯微球通过提拉镀膜的方式镀在透明基材上;再通过磁控溅射镀一层金属膜;随后通过水浴超声去除聚苯乙烯微球,得到具有凹槽微结构的金属膜并通过阳极氧化的方法在其表面上生长一层金属氧化物;然后继续在此金属氧化物上生长纳米粒子;最后再对其进行低表面能修饰得到附在透明基材上的涂层。该方案制得的超双疏涂层虽耐磨性能良好,但操作流程繁多且制备工艺复杂,另外对涂层表面纳米粒子进行的低表面能修饰由于磨损及氧化降解反应,一段时间服役后会造成超双疏效果降低,直接影响涂层的防护效果。Patent CN112375244A provides a wear-resistant self-cleaning super-amphiphobic coating and its preparation method. The operation steps are as follows: polystyrene microspheres are coated on a transparent substrate by pulling coating; and then coated by magnetron sputtering. A layer of metal film; followed by ultrasonic removal of polystyrene microspheres in a water bath to obtain a metal film with a grooved microstructure and a layer of metal oxide grown on its surface by anodic oxidation; then continue on this metal oxide Nanoparticles are grown; finally, they are modified with low surface energy to obtain a coating attached to a transparent substrate. Although the superamphiphobic coating prepared by this scheme has good wear resistance, the operation process is numerous and the preparation process is complicated. In addition, the low surface energy modification of the nanoparticles on the coating surface will be damaged after a period of service due to wear and oxidation degradation reactions. The super-amphiphobic effect is reduced, which directly affects the protective effect of the coating.
专利CN112812676A提供了一种超双疏耐酸涂层及其制备方法,其操作步骤如下:首先将纳米SiO2粒子浸入到氟硅烷的乙醇溶液中室温下进行改性,干燥后研磨分散得到改性后的纳米SiO2粒子;然后将聚氨酯防腐涂料涂覆于预处理的基材表面,干燥,待所述基材表面的涂料进入半固化状态后,将制得的改性纳米SiO2粒子喷涂于所述半固化状态的涂料表面,固化,即得超双疏耐酸涂层。该方案解决了现有技术中制备工艺复杂、仪器设备昂贵、制备成本高,制备条件苛刻的问题。然而该涂层在制备过程中难以掌控聚氨酯涂层的半固化状态,改性纳米SiO2粒子喷涂太早,容易完全陷入聚氨酯涂层内部从而起不到应有的效果,喷涂太晚容易造成改性纳米SiO2粒子与涂层间粘结不牢固而脱落。另外,由于聚氨酯的耐老化性能较差,户外使用过程中由于紫外光照射涂层易发生光氧化降解反应,聚合物分解,改性纳米SiO2粒子从涂层表面脱落形成粉化。Patent CN112812676A provides a superamphiphobic acid-resistant coating and its preparation method. The operation steps are as follows: first, immerse the nano-SiO2 particles in the ethanol solution of fluorosilane to modify at room temperature, grind and disperse after drying to obtain the modified Nano-SiO2 particles; then the polyurethane anti-corrosion coating is coated on the surface of the pretreated substrate, dried, and after the coating on the surface of the substrate enters a semi-cured state, the modified nano-SiO2 particles are sprayed on the semi-cured The surface of the coating in the state is cured to obtain a super amphiphobic acid-resistant coating. This solution solves the problems of complex preparation process, expensive instruments and equipment, high preparation cost and harsh preparation conditions in the prior art. However, it is difficult to control the semi-cured state of the polyurethane coating during the preparation process of the coating. If the modified nano-SiO2 particles are sprayed too early, they are likely to completely sink into the polyurethane coating and cannot achieve the desired effect. If the spraying is too late, it is easy to cause modification. The bond between the nano-SiO2 particles and the coating is not firm and falls off. In addition, due to the poor aging resistance of polyurethane, the coating is prone to photooxidative degradation reaction due to ultraviolet light irradiation during outdoor use, the polymer decomposes, and the modified nano-SiO2 particles fall off from the coating surface to form powder.
专利CN112940585A提供了一种用于降解NO的自清洁双疏涂层的制备方法,该涂料中通过引入纳米二氧化硅来避免二氧化钛纳米管产生强氧化性基团对环氧树脂的直接降解,从而来提高涂层的紫外稳定性。但该方案中环氧树脂及固化剂的质量份数是氟硅烷的3-4倍,整个涂料的主体树脂依旧是环氧树脂,纳米二氧化硅虽一定程度上可减缓二氧化钛纳米管对环氧树脂的强氧化降解反应,但该涂层长期在户外服役过程中不可避免地受到紫外光线作用而发生光氧化降解反应,主体环氧树脂氧化降解,纳米粒子粉化脱落,涂层失效,严重降低其服役寿命。Patent CN112940585A provides a method for preparing a self-cleaning amphobic coating for degrading NO. In the coating, nano-silica is introduced to avoid the direct degradation of epoxy resin by strong oxidizing groups produced by titanium dioxide nanotubes, thereby To improve the UV stability of the coating. However, the mass fraction of epoxy resin and curing agent in this scheme is 3-4 times that of fluorosilane, and the main resin of the whole coating is still epoxy resin. Although nano-silica can slow down the impact of titanium dioxide nanotubes on epoxy The strong oxidative degradation reaction of the resin, but the coating is inevitably exposed to ultraviolet light in the long-term outdoor service process, and the photo-oxidative degradation reaction occurs. The main epoxy resin is oxidatively degraded, and the nanoparticles are powdered and peeled off. The coating fails and seriously reduces its service life.
发明内容Contents of the invention
为克服现有防护涂层耐候时长较短、超双疏效果不持久以及防护涂层与基材表面之间或纳米粒子与涂层之间的粘附力较低的缺点,本发明提供一种超双疏超耐侯有机硅防护涂层及其制备方法,同时还解决了现有技术中制备工艺繁杂、合成条件苛刻以及仪器设备昂贵等问题。In order to overcome the shortcomings of the existing protective coatings such as short weather resistance, unsustainable super-amphiphobic effect, and low adhesion between the protective coating and the surface of the substrate or between nanoparticles and the coating, the present invention provides a super-amphiphobic The amphobic super-weather-resistant organic silicon protective coating and the preparation method thereof also solve the problems of complicated preparation process, harsh synthesis conditions and expensive instruments and equipment in the prior art.
本发明提供了一种超双疏超耐侯有机硅防护涂层,其原料组分及各组分重量份数包括如下:The invention provides a super-amphiphobic and super-weather-resistant silicone protective coating, the raw material components and parts by weight of each component are as follows:
有机硅树脂 30-60份,30-60 parts of silicone resin,
氟碳醇 20-30份,Fluorocarbon alcohol 20-30 parts,
聚多巴胺仿生改性纳米粒子 15-25份;15-25 parts of polydopamine biomimetic modified nanoparticles;
所述有机硅树脂为含长链烷基的三甲氧基或三乙氧基硅烷,其中长链烷基的碳原子数在6-18;The silicone resin is trimethoxyl or triethoxysilane containing long-chain alkyl groups, wherein the number of carbon atoms in the long-chain alkyl groups is 6-18;
所述氟碳醇为碳原子数在5-10且与羟基直接相连的碳原子上没有氟基团的直链氟碳醇;The fluorocarbon alcohol is a straight-chain fluorocarbon alcohol with 5-10 carbon atoms and no fluorine group on the carbon atom directly connected to the hydroxyl group;
所述聚多巴胺仿生改性纳米粒子中的纳米粒子为纤维棒状或丝状结构,选自碳纳米管、碳纳米纤维、坡缕石、二氧化钛晶须、钛酸钾晶须中的一种或多种混合。The nanoparticles in the polydopamine biomimetic modified nanoparticles are fibrous rod-like or filamentary structures, selected from one or more of carbon nanotubes, carbon nanofibers, palygorskite, titanium dioxide whiskers, and potassium titanate whiskers. kind of mix.
所述超双疏超耐侯有机硅防护涂层,其原料组分及各组分重量份数还包括如下:The super-amphiphobic super-weather-resistant silicone protective coating, its raw material components and parts by weight of each component also include the following:
所述催化剂为Pb、Fe、Zn、Sn、Co等的环烷酸盐或羧酸盐、氯化磷腈及酞酸酯配合物中的任意一种。The catalyst is any one of naphthenates or carboxylates of Pb, Fe, Zn, Sn, Co, etc., phosphazene chloride and phthalate complexes.
进一步优选,所述有机硅树脂与氟碳醇的质量比为(1.5-2):1,有机硅树脂、氟碳醇和聚多巴胺仿生改性纳米粒子三者的质量和占总质量的65%-85%。Further preferably, the mass ratio of the silicone resin to the fluorocarbon alcohol is (1.5-2): 1, and the mass sum of the silicone resin, the fluorocarbon alcohol and the polydopamine biomimetic modified nanoparticles accounts for 65%- 85%.
进一步优选,所述氟碳醇选自1H,1H-九氟-1-戊醇、1H,1H-十一氟-1-己醇、1H,1H-十三氟-1-庚醇、1H,1H-十五氟-1-辛醇、1H,1H-十七氟-1-壬醇、1H,1H- 十九氟-1-癸醇中的任意一种。Further preferably, the fluorocarbon alcohol is selected from 1H, 1H-nonafluoro-1-pentanol, 1H, 1H-undecafluoro-1-hexanol, 1H, 1H-tridecafluoro-1-heptanol, 1H, Any of 1H-pentadecafluoro-1-octanol, 1H,1H-heptadecafluoro-1-nonanol, and 1H,1H-nonadecafluoro-1-decanol.
所述聚多巴胺仿生改性纳米粒子由盐酸多巴胺在纳米粒子表面发生氧化自聚合制得,其制备方法为行业领域内技术人员所熟知。所述纳米粒子的粒径为 25-100nm。The polydopamine biomimetic modified nanoparticles are prepared by oxidative self-polymerization of dopamine hydrochloride on the surface of the nanoparticles, and its preparation method is well known to those skilled in the art. The particle size of the nanoparticles is 25-100nm.
进一步优选,所述催化剂为环烷酸铅、环烷酸铁、环烷酸锌、环烷酸锡、环烷酸钴、二月桂酸二丁基锡、辛酸亚锡、六氯环三磷腈、钛酸酯配合物中的任意一种。Further preferably, the catalyst is lead naphthenate, iron naphthenate, zinc naphthenate, tin naphthenate, cobalt naphthenate, dibutyltin dilaurate, stannous octoate, hexachlorocyclotriphosphazene, titanium Any of the ester complexes.
本发明所述有机硅流平剂、分散剂、有机硅消泡剂为本行业领域内所常用的适合有机硅树脂涂料相关产品,为本领域技术人员广为熟知;优选地,有机硅流平剂可选自市售毕克化学公司的BYK-325N、BYK-333、BYK-306等型号中的一种或多种;优选地,分散剂可选自市售毕克化学公司的BYK-110、BYK-111、 BYK-161、BYK-163等型号中的一种或多种;优选地,有机硅消泡剂可选自市售毕克化学公司的BYK-088、BYK-085,道康宁公司的AFE-0120、ACP-0544、 1430、DC-7等型号中的一种或多种。The organosilicon leveling agent, dispersant, and organosilicon defoamer described in the present invention are commonly used products related to silicone resin coatings in the field of this industry, and are widely known to those skilled in the art; preferably, the organosilicon leveling agent The dispersant can be selected from one or more of models such as BYK-325N, BYK-333, BYK-306 of commercially available BYK Chemical Company; preferably, the dispersant can be selected from BYK-110 of commercially available BYK Chemical Company , BYK-111, BYK-161, BYK-163 and other models; preferably, the silicone defoamer can be selected from commercially available BYK-088, BYK-085 of BYK Chemical Company, Dow Corning One or more of the AFE-0120, ACP-0544, 1430, DC-7 and other models.
本发明所述的有机溶剂为甲苯、二甲苯、环己烷、乙酸乙酯、乙酸丁酯、丁醇中的一种或多种的混合物。The organic solvent described in the present invention is a mixture of one or more of toluene, xylene, cyclohexane, ethyl acetate, butyl acetate and butanol.
本发明还提供了一种超双疏超耐候有机硅防护涂层的制备方法,其具体步骤如下:The present invention also provides a method for preparing a super-amphiphobic super-weather-resistant silicone protective coating, the specific steps of which are as follows:
(1)改性有机硅树脂的制备:在反应容器中加入有机硅树脂和氟碳醇,搅拌升温至60-80℃,并在此温度下持续反应1-2h,得到改性有机硅树脂。(1) Preparation of modified silicone resin: Add silicone resin and fluorocarbon alcohol into a reaction vessel, stir and heat up to 60-80°C, and continue to react at this temperature for 1-2h to obtain modified silicone resin.
(2)将改性有机硅树脂、聚多巴胺仿生改性纳米粒子、催化剂、有机硅流平剂、分散剂、有机硅消泡剂以及溶剂分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到一种超双疏超耐候有机硅防护涂料。(2) Add the modified silicone resin, polydopamine biomimetic modified nanoparticles, catalyst, silicone leveling agent, dispersant, silicone defoamer and solvent into the paint mixing tank and stir at a high speed at room temperature After mixing evenly, a super-amphiphobic super-weather-resistant silicone protective coating is obtained.
(3)将步骤(2)得到的防护涂料喷涂在表面处理后的基体表面,在常温条件下固化干燥,即制得具有超双疏超耐侯性能的有机硅防护涂层。(3) Spray the protective coating obtained in step (2) on the surface of the substrate after surface treatment, and cure and dry under normal temperature conditions to obtain a silicone protective coating with super-amphiphobic and super-weather resistance.
本发明对比现有技术所具备的优点及有益效果在于:The advantages and beneficial effects that the present invention possesses compared with prior art are:
(a)本发明所述有机硅树脂为长链烷基硅树脂,其本身具有良好的疏水性;其次经过氟碳醇对其部分脱醇缩合反应改性后引入了高键能氟碳链段,使树脂基体具有了极低的表面能,这显著提高了防护涂层的耐候性和疏水疏油性。(a) The organosilicon resin of the present invention is a long-chain alkyl silicone resin, which itself has good hydrophobicity; secondly, a high-bond-energy fluorocarbon segment is introduced after modification of its partial dealcoholization and condensation reaction by fluorocarbon alcohols , so that the resin matrix has an extremely low surface energy, which significantly improves the weather resistance and hydrophobic and oleophobic properties of the protective coating.
(b)聚多巴胺仿生改性纳米粒子一方面其表面含有的高活性酚羟基可与改性有机硅树脂基体及金属、混凝土基体表层形成稳定的共价键,有效提升树脂基体自身的交联度,使纳米粒子和树脂基体融为一体;另外防护涂层与金属、混凝土基面的粘结强度得到有效提升,在金属和混凝土基面的粘结强度分别超过10 MPa和4MPa;另一方面,粒径均一的聚多巴胺仿生改性纳米粒子的引入增加了防护涂层表面的精细粗糙度,进一步提升了防护涂层的超双疏效果,通过实际试验发现水、乙二醇、十六烷等液滴在本发明的防护涂层表面的接触角分别可达 165-170°、158-165°、155-160°。(b) Polydopamine biomimetic modified nanoparticles On the one hand, the highly active phenolic hydroxyl groups on the surface can form stable covalent bonds with the modified silicone resin matrix and the surface of metal and concrete substrates, effectively improving the crosslinking degree of the resin matrix itself , so that the nanoparticles and the resin matrix are integrated; in addition, the bonding strength between the protective coating and the metal and concrete substrates is effectively improved, and the bonding strengths on the metal and concrete substrates exceed 10 MPa and 4MPa respectively; on the other hand, The introduction of polydopamine biomimetic modified nanoparticles with uniform particle size increases the fine roughness of the protective coating surface and further improves the super-amphiphobic effect of the protective coating. Through actual experiments, it is found that water, ethylene glycol, hexadecane, etc. The contact angles of the droplets on the surface of the protective coating of the present invention can respectively reach 165-170°, 158-165°, and 155-160°.
(c)另外聚多巴胺本身具有优异的紫外光吸收能力和光热转换性能,具有高度的化学和机械稳定性,可进一步提升防护涂层的耐候性,通过实际人工加速紫外老化试验测试防护涂层耐老化时长可达7000h。同时防护涂层成膜后具有优异的耐磨、耐腐蚀及防结冰性能。(c) In addition, polydopamine itself has excellent ultraviolet light absorption ability and photothermal conversion performance, and has a high degree of chemical and mechanical stability, which can further improve the weather resistance of the protective coating. The protective coating is tested through the actual artificial accelerated ultraviolet aging test The aging resistance can reach 7000h. At the same time, the protective coating has excellent wear resistance, corrosion resistance and anti-icing performance after film formation.
(d)本发明提供的超双疏超耐侯有机硅防护涂料的制备流程及工艺简单、合成条件温和,对仪器设备要求较低,较复杂的刻蚀法、化学气相沉积法、静电纺丝法等相比具有明显的优势。(d) The preparation process and process of the super-amphiphobic and super-weather-resistant silicone protective coating provided by the present invention are simple, the synthesis conditions are mild, and the requirements for equipment are relatively low, and more complicated etching methods, chemical vapor deposition methods, and electrospinning methods have obvious advantages compared to other.
附图说明Description of drawings
图1是本发明实施例1提供的超双疏超耐侯有机硅防护涂层的结构示意图;Fig. 1 is a schematic structural view of the super-amphiphobic super-weather-resistant organic silicon protective coating provided in Example 1 of the present invention;
具体实施方式Detailed ways
为使本发明的技术方案、优点以及所达到的目的更加清楚明确,下面通过具体的实施例详细地描述本发明,实施例仅仅是说明性地,不代表对本发明专利保护范围的限制,凡根据上述发明内容及精神实质所做的非本质等效变化或调整均属于本发明所保护的范围之内。In order to make the technical solutions, advantages and achieved goals of the present invention clearer, the present invention will be described in detail below through specific examples. Non-essential equivalent changes or adjustments made in the content and spirit of the above invention all fall within the protection scope of the present invention.
一、合成实施例:One, synthesis embodiment:
实施例1Example 1
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将己基三乙氧基硅烷和1H,1H-九氟-1-戊醇按照质量份数比2:1的比例加入到三口瓶中,搅拌升温至60℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add hexyltriethoxysilane and 1H,1H-nonafluoro-1-pentanol into a three-necked flask at a ratio of 2:1 by mass and number at room temperature, stir and heat up to 60°C and react for 2 hours, then cool down and discharge , to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂60质量份、聚多巴胺仿生改性坡缕石纳米粒子20质量份、环烷酸钴催化剂2.5份、有机硅流平剂2份、分散剂1份、有机硅消泡剂2份以及乙酸丁酯溶剂20份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。60 parts by mass of modified silicone resin, 20 parts by mass of polydopamine biomimetic modified palygorskite nanoparticles, 2.5 parts of cobalt naphthenate catalyst, 2 parts of silicone leveling agent, 1 part of dispersant, silicone defoamer 2 parts and 20 parts of butyl acetate solvent were respectively added into the paint mixing tank and stirred at a high speed under normal temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例2Example 2
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将辛基三甲氧基硅烷和1H,1H-十三氟-1-庚醇按照质量份数比1.5:1的比例加入到三口瓶中,搅拌升温至65℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add octyltrimethoxysilane and 1H,1H-tridecafluoro-1-heptanol into a three-neck flask at a ratio of 1.5:1 in parts by mass at room temperature, stir to raise the temperature to 65°C and react for 2 hours, then cool down to release material to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂76质量份、聚多巴胺仿生改性碳纳米管纳米粒子18质量份、二月桂酸二丁基锡催化剂0.2份、有机硅流平剂1.5份、分散剂1.5份、有机硅消泡剂2.5份以及环己烷溶剂22份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。76 parts by mass of modified silicone resin, 18 parts by mass of polydopamine biomimetic modified carbon nanotube nanoparticles, 0.2 parts of dibutyltin dilaurate catalyst, 1.5 parts of silicone leveling agent, 1.5 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 22 parts of cyclohexane solvent into the paint mixing tank respectively, and stir and mix at a high speed under normal temperature to obtain a mixed coating. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例3Example 3
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将癸基三乙氧基硅烷和1H,1H-十一氟-1-己醇按照质量份数比2:1 的比例加入到三口瓶中,搅拌升温至70℃并反应1.5h,随后降温出料,得到所述改性有机硅树脂。Add decyltriethoxysilane and 1H,1H-undecafluoro-1-hexanol into a three-necked flask at a ratio of 2:1 in parts by mass at room temperature, stir to raise the temperature to 70°C and react for 1.5h, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂55质量份、聚多巴胺仿生改性二氧化钛晶须纳米粒子24 质量份、酞酸酯配合物催化剂2份、有机硅流平剂2.5份、分散剂2份、有机硅消泡剂2.5份以及乙酸丁酯溶剂24份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。55 parts by mass of modified silicone resin, 24 parts by mass of polydopamine biomimetic modified titanium dioxide whisker nanoparticles, 2 parts of phthalate complex catalyst, 2.5 parts of silicone leveling agent, 2 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 24 parts of butyl acetate solvent into the paint mixing tank respectively, and stir and mix at a high speed at room temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例4Example 4
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将十二烷基三甲氧基硅烷和1H,1H-十五氟-1-辛醇按照质量份数比 1.9:1的比例加入到三口瓶中,搅拌升温至70℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add dodecyltrimethoxysilane and 1H,1H-pentadecafluoro-1-octanol into a three-neck flask at a ratio of 1.9:1 in parts by mass at room temperature, stir and raise the temperature to 70°C and react for 2 hours, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂68质量份、聚多巴胺仿生改性碳纳米纤维纳米粒子25质量份、辛酸亚锡0.5份、有机硅流平剂2份、分散剂2份、有机硅消泡剂2.5份以及丁醇溶剂28份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。68 parts by mass of modified silicone resin, 25 parts by mass of polydopamine biomimetic modified carbon nanofiber nanoparticles, 0.5 part of stannous octoate, 2 parts of silicone leveling agent, 2 parts of dispersant, 2.5 parts of silicone defoamer and 28 parts of butanol solvent were respectively added into the paint mixing tank, and the mixed paint was obtained after stirring and mixing at a high speed under normal temperature conditions. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例5Example 5
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将十四烷基三乙氧基硅烷和1H,1H-十九氟-1-癸醇按照质量份数比 1.6:1的比例加入到三口瓶中,搅拌升温至75℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add tetradecyltriethoxysilane and 1H,1H-nonadecafluoro-1-decanol into a three-necked flask at a ratio of 1.6:1 in parts by mass at room temperature, stir to raise the temperature to 75°C and react for 2 hours. Then the temperature is lowered and the material is discharged to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂71质量份、聚多巴胺仿生改性碳纳米纤维纳米粒子20质量份、环烷酸锡1份、有机硅流平剂2份、分散剂1.5份、有机硅消泡剂2.5份以及乙酸乙酯溶剂25份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。71 parts by mass of modified silicone resin, 20 parts by mass of polydopamine biomimetic modified carbon nanofiber nanoparticles, 1 part of tin naphthenate, 2 parts of silicone leveling agent, 1.5 parts of dispersant, 2.5 parts of silicone defoamer 25 parts and 25 parts of ethyl acetate solvent were respectively added into the paint mixing tank and stirred and mixed at a high speed under normal temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例6Example 6
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将十六烷基三甲氧基硅烷和1H,1H-十七氟-1-壬醇按照质量份数比2: 1的比例加入到三口瓶中,搅拌升温至75℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add hexadecyltrimethoxysilane and 1H,1H-heptadecafluoro-1-nonanol into a three-necked flask at a ratio of 2:1 in parts by mass at room temperature, stir to raise the temperature to 75°C and react for 2 hours, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂89质量份、聚多巴胺仿生改性钛酸钾晶须纳米粒子15质量份、环烷酸锌2份、有机硅流平剂2份、分散剂1.5份、有机硅消泡剂2.5份以及二甲苯溶剂15份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。89 parts by mass of modified silicone resin, 15 parts by mass of polydopamine biomimetic modified potassium titanate whisker nanoparticles, 2 parts of zinc naphthenate, 2 parts of silicone leveling agent, 1.5 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 15 parts of xylene solvent respectively into the paint mixing tank, and stir and mix at a high speed under normal temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例7Example 7
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将十八烷基三乙氧基硅烷和1H,1H-十一氟-1-己醇按照质量份数比 1.8:1的比例加入到三口瓶中,搅拌升温至80℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add octadecyltriethoxysilane and 1H,1H-undecafluoro-1-hexanol into a three-necked flask at a ratio of 1.8:1 in parts by mass at room temperature, stir to raise the temperature to 80°C and react for 2 hours. Then the temperature is lowered and the material is discharged to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂52质量份、聚多巴胺仿生改性碳纳米管纳米粒子25质量份、六氯环三磷腈0.5份、有机硅流平剂2.5份、分散剂2份、有机硅消泡剂2.5份以及乙酸丁酯溶剂30份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。52 parts by mass of modified silicone resin, 25 parts by mass of polydopamine biomimetic modified carbon nanotube nanoparticles, 0.5 part of hexachlorocyclotriphosphazene, 2.5 parts of silicone leveling agent, 2 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 30 parts of butyl acetate solvent into the paint mixing tank respectively, and stir and mix at a high speed at room temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
实施例8Example 8
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将十五烷基三甲氧基硅烷和1H,1H-十五氟-1-辛醇按照质量份数比 1.7:1的比例加入到三口瓶中,搅拌升温至65℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add pentadecyltrimethoxysilane and 1H,1H-pentadecafluoro-1-octanol into a three-necked flask at a ratio of 1.7:1 in parts by mass at room temperature, stir to raise the temperature to 65°C and react for 2 hours, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂57质量份、聚多巴胺仿生改性坡缕石纳米粒子16质量份、环烷酸铅0.05份、有机硅流平剂2.5份、分散剂2.5份、有机硅消泡剂2.5份以及甲苯溶剂18份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。57 parts by mass of modified silicone resin, 16 parts by mass of polydopamine bionic modified palygorskite nanoparticles, 0.05 parts of lead naphthenate, 2.5 parts of silicone leveling agent, 2.5 parts of dispersant, 2.5 parts of silicone defoamer 18 parts and 18 parts of toluene solvent were respectively added into the paint mixing tank and mixed evenly at high speed under normal temperature conditions to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
对比例1Comparative example 1
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将己基三乙氧基硅烷和1H,1H-九氟-1-戊醇按照质量份数比2:1的比例加入到三口瓶中,搅拌升温至60℃并反应2h,随后降温出料,得到所述改性有机硅树脂。Add hexyltriethoxysilane and 1H,1H-nonafluoro-1-pentanol into a three-necked flask at a ratio of 2:1 by mass and number at room temperature, stir and heat up to 60°C and react for 2 hours, then cool down and discharge , to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂60质量份、坡缕石纳米粒子20质量份、环烷酸钴催化剂2.5 份、有机硅流平剂2份、分散剂1份、有机硅消泡剂2份以及乙酸丁酯溶剂20份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,制得相应的有机硅防护涂层。60 parts by mass of modified silicone resin, 20 parts by mass of palygorskite nanoparticles, 2.5 parts of cobalt naphthenate catalyst, 2 parts of silicone leveling agent, 1 part of dispersant, 2 parts of silicone defoamer and butyl acetate Add 20 parts of the ester solvent into the paint mixing tank respectively, stir and mix at a high speed at room temperature to obtain a mixed paint. Subsequently, the mixed paint is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature to prepare a corresponding organic silicon protective coating.
对比例2Comparative example 2
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将辛基三甲氧基硅烷和1H,1H-十三氟-1-庚醇按照质量份数比1.5:1 的比例加入到三口瓶中,搅拌升温至65℃并反应2h,随后降温出料,得到所述改性有机硅树脂。At room temperature, add octyltrimethoxysilane and 1H,1H-tridecafluoro-1-heptanol into a three-necked flask at a ratio of 1.5:1 in parts by mass, stir to raise the temperature to 65°C and react for 2 hours, then cool down to release material to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂76质量份、纯盐酸多巴胺自聚合形成的聚多巴胺18质量份、二月桂酸二丁基锡催化剂0.2份、有机硅流平剂1.5份、分散剂1.5份、有机硅消泡剂2.5份以及环己烷溶剂22份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,制得相应的有机硅防护涂层。76 parts by mass of modified silicone resin, 18 parts by mass of polydopamine formed by self-polymerization of pure dopamine hydrochloride, 0.2 parts of dibutyltin dilaurate catalyst, 1.5 parts of silicone leveling agent, 1.5 parts of dispersant, silicone defoamer 2.5 parts and 22 parts of cyclohexane solvent were respectively added into the paint mixing tank, stirred and mixed at a high speed under normal temperature conditions to obtain a mixed paint. Subsequently, the mixed paint is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature to prepare a corresponding organic silicon protective coating.
对比例3Comparative example 3
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将癸基三乙氧基硅烷和1H,1H-十一氟-1-己醇按照质量份数比3:1 的比例加入到三口瓶中,搅拌升温至70℃并反应1.5h,随后降温出料,得到所述改性有机硅树脂。Add decyltriethoxysilane and 1H,1H-undecafluoro-1-hexanol into the three-necked flask at a ratio of 3:1 by mass and number at room temperature, stir and raise the temperature to 70°C and react for 1.5h, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂55质量份、聚多巴胺仿生改性二氧化钛晶须纳米粒子24 质量份、酞酸酯配合物催化剂2份、有机硅流平剂2.5份、分散剂2份、有机硅消泡剂2.5份以及乙酸丁酯溶剂24份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。55 parts by mass of modified silicone resin, 24 parts by mass of polydopamine biomimetic modified titanium dioxide whisker nanoparticles, 2 parts of phthalate complex catalyst, 2.5 parts of silicone leveling agent, 2 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 24 parts of butyl acetate solvent into the paint mixing tank respectively, and stir and mix at a high speed at room temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
对比例4Comparative example 4
(1)改性有机硅树脂的制备:(1) Preparation of modified silicone resin:
室温下将癸基三乙氧基硅烷和1H,1H-十一氟-1-己醇按照质量份数比1:1 的比例加入到三口瓶中,搅拌升温至70℃并反应1.5h,随后降温出料,得到所述改性有机硅树脂。Add decyltriethoxysilane and 1H,1H-undecafluoro-1-hexanol into the three-necked flask at a ratio of 1:1 by mass and number at room temperature, stir and heat up to 70°C and react for 1.5h, then Cool down and discharge to obtain the modified silicone resin.
(2)防护涂层的制备:(2) Preparation of protective coating:
将改性有机硅树脂55质量份、聚多巴胺仿生改性二氧化钛晶须纳米粒子24 质量份、酞酸酯配合物催化剂2份、有机硅流平剂2.5份、分散剂2份、有机硅消泡剂2.5份以及乙酸丁酯溶剂24份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,即制得具有超双疏超耐侯性能的有机硅防护涂层。55 parts by mass of modified silicone resin, 24 parts by mass of polydopamine biomimetic modified titanium dioxide whisker nanoparticles, 2 parts of phthalate complex catalyst, 2.5 parts of silicone leveling agent, 2 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 24 parts of butyl acetate solvent into the paint mixing tank respectively, and stir and mix at a high speed at room temperature to obtain a mixed paint. Subsequently, the mixed coating is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature, so as to obtain a silicone protective coating with super-amphiphobic and super-weather resistance properties.
对比例5Comparative example 5
室温下将十二烷基三甲氧基硅烷44.55质量份、1H,1H-十五氟-1-辛醇23.45 质量份(十二烷基三甲氧基硅烷和1H,1H-十五氟-1-辛醇按照质量份数比为1.9: 1)、聚多巴胺仿生改性碳纳米纤维纳米粒子25质量份、辛酸亚锡0.5份、有机硅流平剂2份、分散剂2份、有机硅消泡剂2.5份以及丁醇溶剂28份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,制得相应的有机硅防护涂层。At room temperature, 44.55 parts by mass of dodecyltrimethoxysilane, 23.45 parts by mass of 1H, 1H-pentadecafluoro-1-octanol (dodecyltrimethoxysilane and 1H, 1H-pentadecafluoro-1- Octanol is 1.9 according to the ratio of parts by mass: 1), 25 parts by mass of polydopamine biomimetic modified carbon nanofiber nanoparticles, 0.5 part of stannous octoate, 2 parts of silicone leveling agent, 2 parts of dispersant, silicone defoaming agent Add 2.5 parts of solvent and 28 parts of butanol solvent into the paint mixing tank respectively, and stir and mix at a high speed under normal temperature to obtain a mixed coating. Subsequently, the mixed paint is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature to prepare a corresponding organic silicon protective coating.
对比例6Comparative example 6
室温下将十四烷基三乙氧基硅烷71质量份(去除1H,1H-十九氟-1-癸醇)、聚多巴胺仿生改性碳纳米纤维纳米粒子20质量份、环烷酸锡1份、有机硅流平剂2 份、分散剂1.5份、有机硅消泡剂2.5份以及乙酸乙酯溶剂25份分别加入到调漆罐中并在常温条件下高速搅拌混合均匀后得到混合涂料。随后将混合涂料喷涂在表面处理后钢板及混凝土基体表面并在室温下干燥固化,制得相应的有机硅防护涂层。At room temperature, 71 parts by mass of tetradecyltriethoxysilane (removing 1H, 1H-nonadecafluoro-1-decanol), 20 parts by mass of polydopamine biomimetic modified carbon nanofiber nanoparticles, and 1 part by mass of tin naphthenate 2 parts of silicone leveling agent, 1.5 parts of dispersant, 2.5 parts of silicone defoamer and 25 parts of ethyl acetate solvent were added to the paint mixing tank and stirred at a high speed at room temperature to obtain a mixed coating. Subsequently, the mixed paint is sprayed on the surface of the steel plate and the concrete substrate after surface treatment, and dried and cured at room temperature to prepare a corresponding organic silicon protective coating.
二、防护涂层的性能测定:2. Performance measurement of protective coating:
(1)超疏水和超疏油性能:(1) Superhydrophobic and superoleophobic properties:
用20μl注射器分别滴一滴去离子水、乙二醇、十六烷在实施例和对比例所制得的防护涂层表面,采用静态疏水角测量仪分别各防护涂层对水、乙二醇及十六烷的接触角。Drop a drop of deionized water, ethylene glycol, and hexadecane respectively on the protective coating surface prepared in the embodiment and the comparative example with a 20 μl syringe, and use a static hydrophobic angle measuring instrument to measure the effect of each protective coating on water, ethylene glycol and hexadecane respectively. Hexadecane contact angle.
(2)耐人工加速老化性能:(2) Resistance to artificial accelerated aging performance:
将实施例及对比例制备的防护涂层分别放置于加速老化测试仪(QUVTM)中,采用UV-A灯泡(实验条件为:紫外灯下辐射8h、雨淋4h、温度在35-80℃范围内循环)分别经过连续3000h、5000h和7000h测试后观察涂层表面形貌,同时测试7000h老化后防护涂层对水、乙二醇以及十六烷的接触角。The protective coatings prepared in Examples and Comparative Examples were respectively placed in an accelerated aging tester (QUVTM), using a UV-A bulb (experimental conditions: 8 hours of radiation under the UV lamp, 4 hours of rain, and a temperature of 35-80 ° C. Inner circulation) after continuous 3000h, 5000h and 7000h tests respectively, the surface morphology of the coating was observed, and the contact angle of the protective coating to water, ethylene glycol and hexadecane after 7000h aging was tested at the same time.
(3)耐磨性能:(3) Wear resistance:
采用磨耗试验仪砂轮表面粘贴800目砂纸分别对实施例及对比例制备的防护涂层进行耐磨性测试,每个橡胶砂轮负载质量为1kg,在此条件下经过连续5000 转的磨损测试后,观察防护涂层表面磨损情况并测试经过磨损后的防护涂层对水、乙二醇及十六烷的接触角。Adopt wear tester emery wheel surface to paste 800 mesh sandpapers to carry out wear resistance test respectively to the protective coating prepared by embodiment and comparative example, each rubber emery wheel load quality is 1kg, after the wear test of continuous 5000 revolutions under this condition, Observe the wear condition of the protective coating surface and test the contact angle of the worn protective coating to water, ethylene glycol and hexadecane.
(4)粘结性能:(4) Adhesive properties:
将实施例及对比例中制备的防护涂料分别喷涂在表面处理后的超高性能混凝土试块及钢板表面,干燥后在标准条件下养护7天,最后根据GB/T 5210-2006 标准分别测试各防护涂层对于混凝土基面及钢板基面的粘结强度,并与市面上常用的丙烯酸、聚氨酯、聚脲、醇酸树脂、有机硅树脂等防护涂料的粘结强度进行对比。The protective coatings prepared in the examples and comparative examples were sprayed on the surface treated ultra-high performance concrete test block and the surface of the steel plate, dried and cured for 7 days under standard conditions, and finally tested according to the GB/T 5210-2006 standard. The bond strength of the protective coating to the concrete base surface and the steel plate base surface is compared with the bond strength of protective coatings commonly used in the market such as acrylic, polyurethane, polyurea, alkyd resin, and silicone resin.
(5)耐腐蚀性能:(5) Corrosion resistance:
将实施例及对比例制备的防护涂层分别浸入质量分数为3.5%的氯化钠溶液中进行浸泡腐蚀测试,涂层分别经过连续7天、14天、28天及56天测试后观察涂层的表面形貌,同时测试56天浸泡后防护涂层对水、乙二醇及十六烷的接触角。The protective coatings prepared in the examples and comparative examples were respectively immersed in a sodium chloride solution with a mass fraction of 3.5% for immersion corrosion testing. The coatings were observed after continuous testing for 7 days, 14 days, 28 days and 56 days. The surface morphology of the protective coating was also tested for contact angles of water, ethylene glycol and hexadecane after immersion for 56 days.
本发明所述实施例及对比例的各项性能测试结果如下:The performance test results of the embodiments of the present invention and comparative examples are as follows:
实施例1-8制得的防护涂层具有优异的超双疏性能、耐老化性能(7000h人工加速老化测试后漆膜并未发生粉化、起泡、开裂、剥落等现象且涂层仍具有超疏水和一定疏油性能)、耐磨性能(经过连续5000转的磨损测试后,防护涂层表面没有明显被磨破的现象且涂层仍具有超疏水和一定疏油性能)、高粘结性能(金属基面和混凝土基面的粘结强度均分别大于10MPa和4MPa)及耐腐蚀性能(涂层分别经过连续7天、14天、28天和56天的测试后发现其表面没有发生明显的鼓包、粉化、开裂等现象,56天测试后涂层仍具有超双疏性能)。对比例1由于纳米粒子未改性,使得涂料与基体表面的粘结强度和涂料自身的交联度发生了明显降低,这使得涂层的耐磨性、粘结强度及耐腐蚀性能较实施例1相比均出现了明显的降低趋势;对比例2中不含纤维状或丝状纳米粒子,仅包含纯盐酸多巴胺自聚合形成的聚多巴胺,制得的涂层不具备超双疏的功能;对比例3和4中有机硅树脂与氟碳醇的质量份数比超出规定范围,制得的涂层各项性能与实施例相比均存在一定程度的差距;对比例5中将氟碳醇直接共混后,涂层的成膜性较差,不具备超疏油功能,其耐久性和粘结性能较差;对比例6中将氟碳醇去除后,涂层不具备超疏油功能,耐老化性能降低明显。The protective coating that embodiment 1-8 makes has excellent super-amphiphobic performance, anti-aging performance (after 7000h artificial accelerated aging test, phenomenons such as paint film do not take place pulverization, foaming, cracking, peeling off and coating still has Superhydrophobic and certain oleophobic properties), wear resistance (after a continuous 5000-rpm wear test, the surface of the protective coating is not obviously worn out and the coating still has superhydrophobic and certain oleophobic properties), high adhesion performance (the bonding strength of the metal base surface and the concrete base surface are greater than 10MPa and 4MPa respectively) and corrosion resistance (the coating has been tested for 7 days, 14 days, 28 days and 56 days respectively, and it is found that there is no obvious corrosion on the surface of the coating. bulging, pulverization, cracking and other phenomena, the coating still has super-amphiphobic properties after 56 days of testing). In Comparative Example 1, due to the unmodified nanoparticles, the bonding strength between the coating and the surface of the substrate and the degree of crosslinking of the coating itself are significantly reduced, which makes the wear resistance, bonding strength and corrosion resistance of the coating better than those of the examples. Compared with 1, there is an obvious downward trend; in the comparative example 2, there is no fibrous or filamentous nano-particles, only the polydopamine formed by the self-polymerization of pure dopamine hydrochloride, and the prepared coating does not have the function of super amphiphobic; In comparative examples 3 and 4, the ratio of mass and number of silicone resin to fluorocarbon alcohol exceeds the specified range, and there is a certain degree of gap in the performance of the coating compared with the examples; in comparative example 5, the fluorocarbon alcohol After direct blending, the film-forming property of the coating is poor, and it does not have super-oleophobic function, and its durability and bonding performance are poor; after the fluorocarbon alcohol is removed in Comparative Example 6, the coating does not have super-oleophobic function , the aging resistance performance is significantly reduced.
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