CN115180591A - A method for producing hydrogen from domestic waste - Google Patents
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Abstract
Description
技术领域technical field
本发明属于能源再生领域,尤其涉及以生活垃圾为原料制氢的方法。The invention belongs to the field of energy regeneration, and particularly relates to a method for producing hydrogen by using household garbage as a raw material.
背景技术Background technique
城市生活垃圾是一种非均质的混合物,由多种物质组成。城市生活垃圾一般包括腐殖质(如食品残渣和绿化废弃物等)、金属类物质、塑料、纸类、玻璃、皮制品、布类、灰土渣和木材类等。与单一物质具有固定的特性不同,在城市垃圾的处理过程中常面临物理性质和化学性质变动范围较大的问题。目前在处理生活垃圾时,常根据不同物理和化学性质的垃圾,采用包括热处理(如热解、气化和焚烧处理)以及生物法(如堆肥)等方法进行处理。MSW is a heterogeneous mixture consisting of various substances. Municipal solid waste generally includes humus (such as food residues and green waste), metal substances, plastics, paper, glass, leather products, cloth, ash and wood, etc. Different from the fixed characteristics of a single substance, in the process of urban waste treatment, it is often faced with the problem of a wide range of physical and chemical properties. At present, when dealing with domestic waste, methods including heat treatment (such as pyrolysis, gasification and incineration) and biological methods (such as composting) are often used according to different physical and chemical properties of waste.
当前城市生活垃圾的处理,主要集中在无害化、减量化的处理。我国最常见的生活垃圾处理方法是垃圾卫生填埋法。但是,这些生活垃圾大多没有经过分类或者无害化处理,里面常掺杂有毒害性的物质和其他可回收利用的物质。这些垃圾不经处理,直接填埋,既会造成严重的二次污染,又会造成部分可利用资源的浪费,同时还增大填埋处理量,缩短填埋场的使用寿命,造成不必要的经济损失。因此,近年来垃圾处理的资源化处理被越来越重视,垃圾的资源化处理的意义就是对其中有用的物质加以回收利用的同时,使其达到无害化、减量化、能源化处理。At present, the treatment of urban domestic waste mainly focuses on the treatment of harmless and reduced amount. The most common domestic waste disposal method in my country is the sanitary landfill method. However, most of these domestic wastes have not been classified or harmless, and are often mixed with toxic substances and other recyclable substances. These wastes are directly landfilled without treatment, which will not only cause serious secondary pollution, but also cause waste of some available resources. Economic losses. Therefore, in recent years, more and more attention has been paid to the recycling of waste treatment. The significance of recycling waste is to recycle useful substances, and at the same time make it harmless, reduce, and energy.
氢能作为可替代化石能源,是实现碳中和的重要选择,近年来也得到越来越多的关注和重视。制氢是推广氢能经济的重要组成和关键因素,然而目前的制氢方法依然依赖于化石燃料,如天然气重整制氢和焦炉煤气制氢等。而通过这些方法制氢过程中,会产生大量二氧化碳排放,且时常是作为工业副产物。所以,开发能耗小、低碳的制氢方法是解决氢能经济下氢气需求的最终解决方法。As an alternative fossil energy, hydrogen energy is an important option to achieve carbon neutrality, and it has received more and more attention and attention in recent years. Hydrogen production is an important component and key factor in promoting the hydrogen energy economy. However, the current hydrogen production methods still rely on fossil fuels, such as hydrogen production from natural gas reforming and coke oven gas production. The production of hydrogen by these methods produces large amounts of carbon dioxide emissions, often as an industrial by-product. Therefore, developing a hydrogen production method with low energy consumption and low carbon is the ultimate solution to the hydrogen demand in the hydrogen economy.
根据垃圾的不同组成物质,和其不同的物理化学性质,研究人员开发了不同的处理工艺方法,包括重整法、热解法、生物法等实现从不同垃圾组分制氢。但是,因为垃圾结构的复杂性,从垃圾制氢通常需要多步复杂反应路径,严苛的反应条件,如高温高压等,且处理过程产生大量二氧化碳排放等问题,造成了二次污染。According to the different composition of waste and its different physical and chemical properties, researchers have developed different processing methods, including reforming, pyrolysis, biological methods, etc. to achieve hydrogen production from different waste components. However, due to the complexity of the waste structure, hydrogen production from waste usually requires multi-step complex reaction paths, harsh reaction conditions, such as high temperature and high pressure, and the processing process produces a large amount of carbon dioxide emissions, resulting in secondary pollution.
因此,亟需开发以生活垃圾为原料高产量制备氢气的方法,同时避免有害物质的大量排放。Therefore, there is an urgent need to develop a high-yield hydrogen production method using household waste as a raw material, while avoiding the massive emission of harmful substances.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺陷,提供一种由生活垃圾经微波催化制氢的方法。该方法在温和条件下实现生活垃圾的氢能化处理,有效提高氢气产率,减少副产物,降低工艺过程中碳排放。The purpose of the present invention is to overcome the defects of the prior art, and to provide a method for producing hydrogen by microwave catalysis from household garbage. The method realizes the hydrogen energy treatment of domestic waste under mild conditions, effectively improves the hydrogen yield, reduces by-products, and reduces carbon emissions in the process.
具体而言,本发明提供的生活垃圾制氢的方法,所述方法以生活垃圾为原料,进行微波催化处理,制备得到含氢气体;所述微波催化采用的催化剂选自碳材料、过渡金属材料或以碳材料为载体的过渡金属材料。Specifically, the present invention provides a method for producing hydrogen from domestic waste, wherein the method uses domestic waste as a raw material to perform microwave catalytic treatment to prepare hydrogen-containing gas; the catalyst used in the microwave catalysis is selected from carbon materials and transition metal materials. Or transition metal materials supported by carbon materials.
本发明所述生活垃圾包括如下类型中的一种或多种:食品垃圾(厨余垃圾),如残渣食物、瓜皮、果屑等,还可以包括食物包装的塑料袋、包装纸、零食袋、饮料瓶等;其他普通垃圾(零散垃圾),如纸类、废旧塑料、罐头盒、玻璃瓶、陶瓷、木片、旧服装、旧鞋帽、废旧家具、废笔管、颜料等日用废物以及无机灰分等;生物质垃圾,如植物残余、树叶、树枝等。The household garbage described in the present invention includes one or more of the following types: food waste (kitchen waste), such as leftover food, melon rind, fruit crumbs, etc., and can also include food packaging plastic bags, wrapping paper, snack bags , beverage bottles, etc.; other general garbage (loose garbage), such as paper, waste plastics, cans, glass bottles, ceramics, wood chips, old clothing, old shoes and hats, waste furniture, waste pen tubes, paints and other daily wastes and Inorganic ash, etc.; biomass waste, such as plant residues, leaves, branches, etc.
在一些实施方式中,本发明所述生活垃圾包括如下的一种或多种:腐殖质,金属物品,塑料物品,纸类物品,玻璃,皮制品,布类物品,灰/土/渣,木材类物品。In some embodiments, the household garbage of the present invention includes one or more of the following: humus, metal items, plastic items, paper items, glass, leather products, cloth items, ash/soil/slag, wood thing.
在一些实施方式中,本发明所述生活垃圾中,腐殖质含量范围为5~50wt%,金属物品含量范围为0~10wt%、塑料物品含量范围为5~50wt%、纸类物品含量范围为0~30wt%、玻璃含量范围为0~10wt%、皮制品含量范围为0~10wt%、布类物品含量范围为0~10wt%、灰土渣含量范围为0~30wt%,木材类物品含量范围为0~30wt%。In some embodiments, in the household garbage of the present invention, the content of humus is in the range of 5-50 wt %, the content of metal objects is in the range of 0-10 wt %, the content of plastic objects is in the range of 5-50 wt %, and the content of paper objects is in the range of 0 wt %. ~30wt%, glass content range is 0~10wt%, leather product content range is 0~10wt%, cloth content range is 0~10wt%, lime soil residue content range is 0~30wt%, wood product content range is 0~30wt% 0~30wt%.
在一些实施方式中,本发明所述生活垃圾中,腐殖质含量范围为15~35wt%,金属物品含量范围为0~7wt%、塑料物品含量范围为10~35wt%、纸类物品含量范围为15~28wt%、玻璃含量范围为0~8wt%、皮制品含量范围为0~5wt%、布类物品含量范围为0~4wt%、灰土渣含量范围为5~16wt%,木材类物品含量范围为0~20wt%。In some embodiments, in the household garbage of the present invention, the content of humus is in the range of 15-35 wt %, the content of metal items is in the range of 0-7 wt %, the content of plastic items is in the range of 10-35 wt %, and the content of paper items is in the range of 15 wt %. ~28wt%, glass content range is 0~8wt%, leather product content range is 0~5wt%, cloth content range is 0~4wt%, lime soil slag content range is 5~16wt%, wood product content range is 5~16wt% 0~20wt%.
在一些实施方式中,本发明所述生活垃圾中,腐殖质含量范围为15~30wt%,金属物品含量范围为0.5~6wt%、塑料物品含量范围为25~35wt%、纸类物品含量范围为15~28wt%、玻璃含量范围为5~8wt%、皮制品含量范围为0~1.5wt%、布类物品含量范围为0~4wt%、灰土渣含量范围为5~16wt%,木材类物品含量范围为0~10wt%。In some embodiments, in the household garbage of the present invention, the content of humus is in the range of 15-30 wt %, the content of metal items is in the range of 0.5-6 wt %, the content of plastic items is in the range of 25-35 wt %, and the content of paper items is in the range of 15 wt %. ~28wt%, glass content range is 5~8wt%, leather product content range is 0~1.5wt%, cloth content range is 0~4wt%, lime soil slag content range is 5~16wt%, wood product content range is 5~16wt% 0 to 10 wt %.
在一些优选实施方式中,本发明所述生活垃圾中,腐殖质含量范围为15~20wt%,金属物品含量范围为0.5~1.5wt%、塑料物品含量范围为28~32wt%、纸类物品含量范围为25~28wt%、玻璃含量范围为5~7wt%、皮制品含量范围为1.0~1.5wt%、布类物品含量范围为3~4wt%、灰土渣含量范围为5~6wt%,木材类物品含量范围为8~10wt%。In some preferred embodiments, in the household garbage of the present invention, the content of humus is in the range of 15-20wt%, the content of metal objects is in the range of 0.5-1.5wt%, the content of plastic objects is in the range of 28-32wt%, and the content of paper objects is in the range of 28-32wt%. 25-28wt%, glass content range is 5-7wt%, leather product content range is 1.0-1.5wt%, cloth content range is 3-4wt%, lime soil residue content range is 5-6wt%, wood products The content ranges from 8 to 10 wt %.
在进行微波催化处理之前,本发明首先对生活垃圾进行干燥处理,除去垃圾中含有的大量水分,增加后续脱氢处理的效率。本发明所述干燥处理可以采用本领域已知的生活垃圾干燥方式。Before carrying out the microwave catalytic treatment, the present invention firstly performs drying treatment on the domestic garbage to remove a large amount of water contained in the garbage and increase the efficiency of the subsequent dehydrogenation treatment. The drying treatment of the present invention can adopt the drying method of domestic waste known in the art.
在一些实施方式中,所述干燥处理是将生活垃圾原料中的含水量降低至10%以下。In some embodiments, the drying process is to reduce the moisture content of the domestic waste raw material to less than 10%.
在一些实施方式中,所述干燥处理采用微波处理方式。In some embodiments, the drying treatment adopts microwave treatment.
在一些实施方式中,对所述干燥处理后的生活垃圾进行粉碎后,再进行后续的微波催化处理。在实际操作时,优选将经过干燥处理和粉碎后的生活垃圾投入微波催化反应器中。In some embodiments, after the dried domestic garbage is pulverized, subsequent microwave catalytic treatment is performed. In actual operation, it is preferable to put the dried and pulverized household garbage into the microwave catalytic reactor.
在一些实施方式中,本发明所述的碳材料选自碳黑、活性炭和碳化硅。In some embodiments, the carbon material of the present invention is selected from carbon black, activated carbon, and silicon carbide.
在一些实施方式中,本发明所述的过渡金属材料选自铁镍系金属材料,优选选自金属铁、氧化铁、四氧化三铁、金属镍、氧化镍、铁镍合金和混合铁镍氧化物。其中,所述铁镍合金中铁与镍的质量比优选为(2~5):1。In some embodiments, the transition metal material of the present invention is selected from iron-nickel series metal materials, preferably selected from metal iron, iron oxide, iron tetroxide, metal nickel, nickel oxide, iron-nickel alloy and mixed iron-nickel oxide thing. Wherein, the mass ratio of iron to nickel in the iron-nickel alloy is preferably (2-5):1.
在一些实施方式中,以碳材料为载体的过渡金属材料中,作为载体的碳材料与其上担载的过渡金属材料的质量比为(0.1~10):1,优选为(1~5):1。In some embodiments, in the transition metal material supported by the carbon material, the mass ratio of the carbon material as the support to the transition metal material supported thereon is (0.1-10): 1, preferably (1-5): 1.
在一些实施方式中,作为载体的碳材料为活性炭,活性炭与其上担载的金属材料的质量比为(2~4):1。In some embodiments, the carbon material used as the carrier is activated carbon, and the mass ratio of the activated carbon to the metal material supported thereon is (2-4):1.
在一些实施方式中,作为载体的碳材料为碳化硅,碳化硅与其上担载的金属材料的质量比为(3~5):1。In some embodiments, the carbon material used as the carrier is silicon carbide, and the mass ratio of the silicon carbide to the metal material supported thereon is (3-5):1.
在一些实施方式中,所述微波催化处理采用的微波功率为1000W~6000W,微波处理的频率为0.3~3GHz。In some embodiments, the microwave power used in the microwave catalytic treatment is 1000W-6000W, and the frequency of the microwave treatment is 0.3-3GHz.
优选地,所述微波催化处理采用的微波功率为2000W~4000W,微波处理的频率为2.45GHz或915MHz,更优选为2.45GHz。Preferably, the microwave power used in the microwave catalytic treatment is 2000W-4000W, and the frequency of the microwave treatment is 2.45GHz or 915MHz, more preferably 2.45GHz.
在一些实施方式中,所述微波催化处理在标准大气压、氧气含量低于5000ppm的惰性环境中进行。In some embodiments, the microwave catalytic treatment is performed in an inert environment at standard atmospheric pressure with an oxygen content below 5000 ppm.
在一些实施方式中,微波催化处理的时间为30~60分钟。In some embodiments, the duration of the microwave catalytic treatment is 30-60 minutes.
作为一种优选的实施方式,本发明提供的生活垃圾制氢的方法,包括连续进行的两段微波催化处理;其中:As a preferred embodiment, the method for producing hydrogen from domestic waste provided by the present invention includes two stages of microwave catalytic treatment continuously performed; wherein:
第一段微波催化处理是在催化剂A的作用下,对生活垃圾进行一次微波处理,生成混合气体;The first stage of microwave catalytic treatment is to carry out a microwave treatment on domestic waste under the action of catalyst A to generate mixed gas;
第二段微波催化处理是在催化剂B的作用下,对所得的混合气体进行二次微波处理,生成含氢气体;The second stage of microwave catalytic treatment is to perform secondary microwave treatment on the obtained mixed gas under the action of catalyst B to generate hydrogen-containing gas;
其中,所述催化剂A和/或催化剂B选自碳材料、过渡金属材料或以碳材料为载体的过渡金属材料;所述催化剂A和催化剂B可以相同也可以不同。Wherein, the catalyst A and/or the catalyst B are selected from carbon materials, transition metal materials or transition metal materials supported by carbon materials; the catalyst A and the catalyst B may be the same or different.
在一些实施方式中,所述催化剂A为碳材料、铁镍合金或以碳材料为载体的铁镍合金或金属铁催化剂。其中,所述碳材料优选为活性炭或碳化硅。In some embodiments, the catalyst A is a carbon material, an iron-nickel alloy, or an iron-nickel alloy or metal iron catalyst supported by a carbon material. Wherein, the carbon material is preferably activated carbon or silicon carbide.
在一些实施方式中,所述催化剂B为碳材料、氧化铁、铁镍合金或以碳材料为载体的铁镍合金或金属铁催化剂。其中,所述碳材料优选为活性炭或碳化硅。In some embodiments, the catalyst B is a carbon material, iron oxide, iron-nickel alloy, or iron-nickel alloy or metal iron catalyst supported by carbon material. Wherein, the carbon material is preferably activated carbon or silicon carbide.
在一些优选的实施方式中,所述催化剂A为活性炭担载铁镍合金、活性炭、铁镍合金或碳化硅担载金属铁。In some preferred embodiments, the catalyst A is an activated carbon-supported iron-nickel alloy, an activated carbon, an iron-nickel alloy or a silicon carbide-supported metallic iron.
在一些优选的实施方式中,所述催化剂B为氧化铁、活性炭担载铁镍合金、铁镍合金或碳化硅担载金属铁。In some preferred embodiments, the catalyst B is iron oxide, activated carbon-supported iron-nickel alloy, iron-nickel alloy or silicon carbide-supported metallic iron.
在一些实施方式中,活性炭担载铁镍合金中,活性炭、铁、镍的质量比为(5~10):(1~3):(1~2),例如活性炭、铁、镍的质量比为7:2:1。In some embodiments, in the activated carbon-supported iron-nickel alloy, the mass ratio of activated carbon, iron, and nickel is (5-10): (1-3): (1-2), for example, the mass ratio of activated carbon, iron, and nickel 7:2:1.
在一些实施方式中,铁镍合金中铁与镍的质量比为(2~5):1,例如铁镍合金中铁、镍的质量比为4:1。In some embodiments, the mass ratio of iron to nickel in the iron-nickel alloy is (2-5):1, for example, the mass ratio of iron and nickel in the iron-nickel alloy is 4:1.
在一些实施方式中,碳化硅担载金属铁中碳化硅与金属铁的质量比为(3~5):1,例如为5:1。In some embodiments, the mass ratio of silicon carbide to metal iron in the silicon carbide-supported metal iron is (3-5):1, for example, 5:1.
进一步优选地,所述催化剂A和所述催化剂B均为铁镍合金或活性炭担载铁镍合金。Further preferably, both the catalyst A and the catalyst B are iron-nickel alloys or activated carbon-supported iron-nickel alloys.
在一些实施方式中,本发明所述方法中采用的生活垃圾与催化剂A的质量比为(1~10):1。In some embodiments, the mass ratio of domestic waste to catalyst A used in the method of the present invention is (1-10):1.
在一些实施方式中,本发明所述方法中采用的催化剂A与催化剂B的质量比为(1~2):(1~2),例如可以为1:1、1:2或2:1。In some embodiments, the mass ratio of catalyst A to catalyst B used in the method of the present invention is (1-2):(1-2), for example, it may be 1:1, 1:2 or 2:1.
在一些实施方式中,所述一次微波处理的功率为2000W~3000W;所述二次微波处理的功率为2000W~4000W,与所述一次微波处理的功率相同或不同。In some embodiments, the power of the first microwave treatment is 2000W to 3000W; the power of the second microwave treatment is 2000W to 4000W, which is the same as or different from the power of the first microwave treatment.
在一些实施方式中,所述一次微波处理和所述二次微波处理的频率均为2.45GHz。In some embodiments, the frequency of both the primary microwave treatment and the secondary microwave treatment is 2.45 GHz.
在一些实施方式中,第一段微波催化处理的时间优选为20~40min。第二段微波催化处理的时间优选为20~40min。In some embodiments, the time of the first stage of microwave catalytic treatment is preferably 20-40 min. The time of the second microwave catalytic treatment is preferably 20-40 min.
在一些实施方式中,所述第一段微波催化处理和第二段微波催化处理采用串联的第一微波反应器和第二微波反应器;优选在第一段微波催化处理时,对第二微波反应器内的催化剂B预热。本发明所述两段微波催化处理可以搭载常规微波源(包括磁控管或固态源)的微波反应器中进行。In some embodiments, the first stage of microwave catalytic treatment and the second stage of microwave catalytic treatment use a first microwave reactor and a second microwave reactor in series; preferably, during the first stage of microwave catalytic treatment, the second microwave Catalyst B in the reactor is preheated. The two-stage microwave catalytic treatment of the present invention can be carried out in a microwave reactor equipped with a conventional microwave source (including a magnetron or a solid-state source).
在一些更为具体的实施方式中,所述生活垃圾在第一微波反应器内进行微波催化处理时,对第二微波反应器内的催化剂B进行微波预热;第一微波反应器内反应得到的反应产物之后通入第二微波反应器内进行二次微波处理。In some more specific embodiments, when the household garbage is subjected to microwave catalytic treatment in the first microwave reactor, microwave preheating is performed on the catalyst B in the second microwave reactor; The reaction product is then passed into the second microwave reactor for secondary microwave treatment.
在一些实施方式中,本发明提供的方法还包括:对所述含氢气体产物进行分离纯化步骤。In some embodiments, the method provided by the present invention further comprises: performing a separation and purification step on the hydrogen-containing gas product.
所述分离纯化可以采用本领域的已知方法。在一些实施方式中,所述分离纯化包括洗气和/或变压吸附(PSA)处理。The separation and purification can adopt methods known in the art. In some embodiments, the separation and purification includes gas scrubbing and/or pressure swing adsorption (PSA) treatment.
本发明提供的方法在反应完全结束后,降温收集催化剂,可实现催化剂的循环利用。In the method provided by the invention, after the reaction is completed, the catalyst is cooled to collect the catalyst, and the recycling of the catalyst can be realized.
本发明采用的微波催化,或者称作微波诱导催化,区别于通常所说的由微波热效应而使反应加速的情况,微波热效应通常没有催化剂参与,微波催化诱导则是微波通过催化剂或其载体发挥其诱导作用。本发明通过在催化剂作用下的微波催化处理,实现了高效制备氢气。The microwave catalysis used in the present invention, or called microwave-induced catalysis, is different from the so-called reaction accelerated by the microwave thermal effect. The microwave thermal effect usually does not involve a catalyst. induction. The invention realizes the efficient preparation of hydrogen through microwave catalytic treatment under the action of the catalyst.
本发明采用的催化剂可以采用本领域已知的浸渍法、沉淀法、燃烧法等化学制备方法制备得到。对于以碳材料为载体的过渡金属材料或者以碳材料为载体的铁系金属材料而言,可以将金属以前驱体形式与载体材料进行混合,所述金属前驱体包括但不局限于硝酸盐,氯酸盐,有机金属化合物等。为更好地保证催化剂吸收微波的效果,本发明采用的催化剂的粒径小于50μm,优选催化剂的粒径为50nm~10μm。The catalyst used in the present invention can be prepared by chemical preparation methods such as impregnation method, precipitation method, and combustion method known in the art. For transition metal materials supported by carbon materials or iron-based metal materials supported by carbon materials, metals can be mixed with the support materials in the form of precursors, including but not limited to nitrates, Chlorates, organometallic compounds, etc. In order to better ensure the effect of the catalyst to absorb microwaves, the particle size of the catalyst used in the present invention is less than 50 μm, and preferably the particle size of the catalyst is 50 nm˜10 μm.
本发明通过微波加热对生活垃圾进行干燥,然后利用微波催化技术对生活垃圾进行脱氢分解,干燥后的生活垃圾通过微波与催化剂的相互作用,垃圾快速分解,并选择性地脱氢生成复合氢气混合气体(其中包含氢气、碳氢化合物,碳氧化物等气体小分子),之后进一步采用微波催化进行二次脱氢纯化处理,混合气体通过二次催化脱氢处理,除去混合气体中的小分子碳氢化合物,得到了氢气含量高的含氢气体。含氢气体再经过洗气和变压吸附(PSA)提纯,即得到高纯氢气。The invention dries the domestic garbage by microwave heating, and then uses the microwave catalytic technology to dehydrogenate and decompose the domestic garbage. The dried domestic garbage is rapidly decomposed through the interaction of the microwave and the catalyst, and selectively dehydrogenated to generate compound hydrogen. The mixed gas (which contains small gas molecules such as hydrogen, hydrocarbons, carbon oxides, etc.) is further subjected to secondary dehydrogenation purification treatment by microwave catalysis, and the mixed gas is subjected to secondary catalytic dehydrogenation treatment to remove small molecules in the mixed gas. Hydrocarbons, a hydrogen-containing gas with a high hydrogen content is obtained. The hydrogen-containing gas is then purified by scrubbing and pressure swing adsorption (PSA) to obtain high-purity hydrogen.
本发明是一种从生活垃圾中低成本、高效率、低碳的清洁制氢方法,实现了生活垃圾的无害化、减量化和氢能化处理;且相比传统的焚烧、热解和重整的方法,可实现高选择性的原位热解-催化脱氢,大大提高了氢气的产率。The invention is a low-cost, high-efficiency and low-carbon clean hydrogen production method from domestic waste, which realizes the harmlessness, reduction and hydrogen energy treatment of domestic waste; and compared with traditional incineration and pyrolysis And the reforming method can realize high-selectivity in-situ pyrolysis-catalytic dehydrogenation, and greatly improve the yield of hydrogen.
与现有技术相比,本发明采用的微波有选择性地加热催化剂,而不加热垃圾等原料物质,这样大大减少因热解所产生的副反应,同时,也提高了催化剂的转化效率,促进选择性的脱氢反应。特别是,本发明通过两段连续化的微波催化处理,有效解决了单次微波催化处理不完全的问题,将处理过程中产生的含有小分子碳氢化合物的气液混合中间产物再进行二次脱氢处理,从而提高氢气产率,并充分分解垃圾。本发明利用微波瞬时加热的特性,将生活垃圾快速干燥,并进行两次连续化的微波催化处理,制备得到了高品质的氢气。该方法在温和条件下实现生活垃圾的氢能化处理,有效提高了氢气产率,减少副产物产生,降低了工艺过程中碳排放。Compared with the prior art, the microwave used in the present invention selectively heats the catalyst without heating raw materials such as garbage, which greatly reduces the side reactions caused by pyrolysis, and at the same time, also improves the conversion efficiency of the catalyst and promotes selective dehydrogenation. In particular, the present invention effectively solves the problem of incomplete single microwave catalytic treatment through two-stage continuous microwave catalytic treatment, and the gas-liquid mixed intermediate product containing small molecular hydrocarbons produced in the treatment process is subjected to secondary treatment. Dehydrogenation treatment, thereby increasing hydrogen yield and fully decomposing waste. The invention utilizes the characteristics of instantaneous microwave heating, rapidly dries domestic garbage, and performs two consecutive microwave catalytic treatments to prepare high-quality hydrogen. The method realizes the hydrogen energy treatment of domestic waste under mild conditions, effectively improves the hydrogen yield, reduces the generation of by-products, and reduces the carbon emission in the process.
附图说明Description of drawings
图1为本发明提供的一种生活垃圾制氢方法的工艺流程图。Fig. 1 is a process flow diagram of a method for producing hydrogen from domestic waste provided by the present invention.
具体实施方式Detailed ways
以下实施例用于说明本发明,但不用来限制本发明的范围。The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
以下各实施例中涉及的生活垃圾样品组成如下表1所示。The composition of the household waste samples involved in the following examples is shown in Table 1 below.
表1(单位:wt%)Table 1 (unit: wt%)
实施例1Example 1
本实施例以生活垃圾样品A作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample A is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品A,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample A, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(活性碳担载的铁镍合金催化剂)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (an activated carbon-supported iron-nickel alloy catalyst), put it into the microwave reactor (1), and under nitrogen conditions (100 ml/min) ), carry out purging for 10 minutes, microwave reaction for 30 minutes under the condition of power 2000W, frequency 2.45GHz, generate mixed gas product;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表2所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 2;
表2:气体产品分析Table 2: Gas Product Analysis
(5)步骤(4)所得含氢气体产物经洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is subjected to pressure swing adsorption (PSA) treatment after being scrubbed, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
本实施例中的催化剂A采用如下方法制备而成:把活性碳与硝酸铁和硝酸镍在蒸馏水里充分混合;在氩气的惰性气氛下,350℃煅烧3小时;煅烧完成后,在5%H2/Ar环境中进行还原处理,还原处理条件为650℃、6小时。最终收集到活性碳担载的铁镍合金催化剂,最终获得的催化剂的碳、铁和镍的质量比为7:2:1。Catalyst A in this example was prepared by the following method: fully mixing activated carbon with ferric nitrate and nickel nitrate in distilled water; calcining at 350° C. for 3 hours under an inert atmosphere of argon; after calcining, at 5% The reduction treatment was performed in an H 2 /Ar environment, and the reduction treatment conditions were 650° C. for 6 hours. Finally, the activated carbon-supported iron-nickel alloy catalyst was collected, and the mass ratio of carbon, iron and nickel of the catalyst finally obtained was 7:2:1.
本实施例中的催化剂B采用如下方法制备而成:将硝酸铁与柠檬酸按质量比1:1混合后,350℃煅烧3小时,得到橙色氧化铁粉末。The catalyst B in this example was prepared by the following method: after mixing ferric nitrate and citric acid in a mass ratio of 1:1, calcined at 350° C. for 3 hours to obtain orange iron oxide powder.
待反应完全结束后,降温收集上述催化剂(固体),可以再循环利用。After the reaction is completed, the catalyst (solid) is collected by cooling and can be recycled.
实施例2Example 2
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(活性碳担载的铁镍合金催化剂;碳、铁和镍的质量比为7:2:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (an iron-nickel alloy catalyst supported by activated carbon; the mass ratio of carbon, iron and nickel is 7:2:1), and put into In the microwave reactor (1), purging was carried out for 10 minutes under nitrogen conditions (100ml/min), and the microwave reaction was carried out under the conditions of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas products;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表3所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 3;
表3:气体产品分析Table 3: Gas Product Analysis
(5)步骤(4)所得含氢气体产物经洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is subjected to pressure swing adsorption (PSA) treatment after being scrubbed, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例3Example 3
本实施例以生活垃圾样品C作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this embodiment, the domestic waste sample C is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品C,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample C, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(活性碳担载的铁镍合金催化剂;碳、铁和镍的质量比为7:2:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (an iron-nickel alloy catalyst supported by activated carbon; the mass ratio of carbon, iron and nickel is 7:2:1), and put into In the microwave reactor (1), purging was carried out for 10 minutes under nitrogen conditions (100ml/min), and the microwave reaction was carried out under the conditions of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas products;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表4所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 4;
表4:气体产品分析Table 4: Gas Product Analysis
(5)步骤(4)所得含氢气体产物经洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is subjected to pressure swing adsorption (PSA) treatment after being scrubbed, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例4Example 4
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(活性碳担载的铁镍合金催化剂;碳、铁和镍的质量比为7:2:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (an iron-nickel alloy catalyst supported by activated carbon; the mass ratio of carbon, iron and nickel is 7:2:1), and put into In the microwave reactor (1), purging was carried out for 10 minutes under nitrogen conditions (100ml/min), and the microwave reaction was carried out under the conditions of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas products;
(3)取50g催化剂B(同催化剂A,为活性碳担载的铁镍合金催化剂;碳、铁和镍的质量比为7:2:1)装载在微波反应器(2)中,设定微波功率为3000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 50g catalyst B (same as catalyst A, it is the iron-nickel alloy catalyst supported by activated carbon; the mass ratio of carbon, iron and nickel is 7:2:1) and load it in microwave reactor (2), set The microwave power is 3000W, the frequency is 2.45GHz, and the microwave reactor (2) is opened while the microwave reactor (1) is opened, and the loaded catalyst B is preheated;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表5所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 5;
表5:气体产品分析Table 5: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例5Example 5
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与50g催化剂A(活性碳)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 50 g of catalyst A (activated carbon), put it into the microwave reactor (1), and blow it for 10 minutes under nitrogen conditions (100 ml/min). Scanning, microwave reaction under the condition of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas product;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表6所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 6;
表6:气体产品分析Table 6: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例6Example 6
本实施例以生活垃圾样品C作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this embodiment, the domestic waste sample C is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品C,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample C, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与50g催化剂A(活性碳)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 50 g of catalyst A (activated carbon), put it into the microwave reactor (1), and blow it for 10 minutes under nitrogen conditions (100 ml/min). Scanning, microwave reaction under the condition of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas product;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表7所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 7;
表7:气体产品分析Table 7: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例7Example 7
本实施例以生活垃圾样品A作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample A is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品A,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample A, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与50g催化剂A(活性碳)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率2000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 50 g of catalyst A (activated carbon), put it into the microwave reactor (1), and blow it for 10 minutes under nitrogen conditions (100 ml/min). Scanning, microwave reaction under the condition of power 2000W and frequency 2.45GHz for 30 minutes to generate mixed gas product;
(3)取100g催化剂B(氧化铁催化剂)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Get 100g catalyst B (iron oxide catalyst) and load it in the microwave reactor (2), set the microwave power to 4000W, the frequency of 2.45GHz, and open the microwave reactor (2) while opening the microwave reactor (1). ), preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表8所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 8;
表8:气体产品分析Table 8: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例8Example 8
本实施例以生活垃圾样品A作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample A is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品A,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample A, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physico-mechanical mixing of the dried and pulverized household garbage sample with 100 g of catalyst A (iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1), put into a microwave reactor ( 1) in, carry out purging for 10 minutes under nitrogen conditions (100ml/min), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate mixed gas product;
(3)取100g催化剂B(铁镍合金,铁与镍的质量比为4:1)装载在微波反应器(2)中,设定微波功率为3000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 100g catalyst B (iron-nickel alloy, the mass ratio of iron and nickel is 4:1) and load it in microwave reactor (2), set microwave power to be 3000W, frequency 2.45GHz, open microwave reactor ( 1) at the same time, the microwave reactor (2) is opened, and the loaded catalyst B is preheated;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表9所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 9;
表9:气体产品分析Table 9: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
本实施例中的催化剂A采用如下方法制备而成:把碳化硅与硝酸铁在蒸馏水里充分混合;在氩气的惰性气氛下,350℃煅烧3小时;煅烧完成后,在5%H2/Ar环境中对催化剂进行还原处理,还原处理条件为650℃,6小时。最终收集到碳化硅担载的金属铁催化剂的黑色粉末,最终获得的催化剂中碳化硅和铁的质量比为5:1。Catalyst A in this example was prepared by the following method: fully mixing silicon carbide and ferric nitrate in distilled water; calcining at 350°C for 3 hours in an inert atmosphere of argon; The catalyst was subjected to reduction treatment in an Ar environment, and the reduction treatment conditions were 650° C. for 6 hours. The black powder of the metal iron catalyst supported by silicon carbide was finally collected, and the mass ratio of silicon carbide and iron in the finally obtained catalyst was 5:1.
本实施例中的催化剂B采用如下方法制备而成:硝酸铁、硝酸镍和柠檬酸在蒸馏水里充分混合;450℃煅烧3小时;煅烧完成后,在5%H2/Ar环境中对催化剂进行还原处理,还原处理条件为650℃,6小时。最终获得的铁镍合金催化剂的铁镍的质量比为4:1。The catalyst B in this example was prepared by the following method: ferric nitrate, nickel nitrate and citric acid were fully mixed in distilled water; calcined at 450°C for 3 hours; after the calcination was completed, the catalyst was subjected to 5% H 2 /Ar environment For the reduction treatment, the reduction treatment conditions were 650° C. for 6 hours. The iron-nickel mass ratio of the finally obtained iron-nickel alloy catalyst is 4:1.
实施例9Example 9
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physico-mechanical mixing of the dried and pulverized household garbage sample with 100 g of catalyst A (iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1), put into a microwave reactor ( 1) in, carry out purging for 10 minutes under nitrogen conditions (100ml/min), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate mixed gas product;
(3)取100g催化剂B(铁镍合金,铁与镍的质量比为4:1)装载在微波反应器(2)中,设定微波功率为3000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 100g catalyst B (iron-nickel alloy, the mass ratio of iron and nickel is 4:1) and load it in microwave reactor (2), set microwave power to be 3000W, frequency 2.45GHz, open microwave reactor ( 1) at the same time, the microwave reactor (2) is opened, and the loaded catalyst B is preheated;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表10所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 10;
表10:气体产品分析Table 10: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例10Example 10
本实施例以生活垃圾样品C作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this embodiment, the domestic waste sample C is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品C,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample C, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physico-mechanical mixing of the dried and pulverized household garbage sample with 100 g of catalyst A (iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1), put into a microwave reactor ( 1) in, carry out purging for 10 minutes under nitrogen conditions (100ml/min), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate mixed gas product;
(3)取100g催化剂B(铁镍合金,铁与镍的质量比为4:1)装载在微波反应器(2)中,设定微波功率为3000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 100g catalyst B (iron-nickel alloy, the mass ratio of iron and nickel is 4:1) and load it in microwave reactor (2), set microwave power to be 3000W, frequency 2.45GHz, open microwave reactor ( 1), the microwave reactor (2) is opened at the same time, and the loaded catalyst B is preheated;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表11所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 11;
表11:气体产品分析Table 11: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例11Example 11
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(铁镍合金,铁与镍的质量比为4:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (iron-nickel alloy, the mass ratio of iron and nickel is 4:1), put it into the microwave reactor (1), and put it into the microwave reactor (1). Purging under the condition (100ml/min) for 10 minutes, microwave reaction under the condition of power 3000W and frequency 2.45GHz for 30 minutes to generate mixed gas product;
(3)取50g催化剂B(同催化剂A,铁镍合金,铁与镍的质量比为4:1)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 50g catalyst B (same catalyst A, iron-nickel alloy, the mass ratio of iron and nickel is 4:1) and load it in microwave reactor (2), set microwave power to be 4000W, frequency 2.45GHz, turn on The microwave reactor (2) is opened at the same time as the microwave reactor (1), and the loaded catalyst B is preheated;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表12所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 12;
表12:气体产品分析Table 12: Gas Product Analysis
(5)步骤(4)所得含氢气体产物进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, hydrogen gas with a purity of 99.9% is collected.
实施例12Example 12
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physico-mechanical mixing of the dried and pulverized household garbage sample with 100 g of catalyst A (iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1), put into a microwave reactor ( 1) in, carry out purging for 10 minutes under nitrogen conditions (100ml/min), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate mixed gas product;
(3)取50g催化剂B(同催化剂A,为碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 50g catalyst B (same as catalyst A, it is the iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1) and load it in microwave reactor (2), set microwave power to be 4000W , frequency 2.45GHz, open microwave reactor (2) while opening microwave reactor (1), carry out preheating to the catalyst B of loading;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表13所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 13;
表13:气体产品分析Table 13: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例13Example 13
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(碳化硅担载的铁金属催化剂,碳化硅与铁的质量比为5:1)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physico-mechanical mixing of the dried and pulverized household garbage sample with 100 g of catalyst A (iron metal catalyst supported by silicon carbide, the mass ratio of silicon carbide and iron is 5:1), put into a microwave reactor ( 1) in, carry out purging for 10 minutes under nitrogen conditions (100ml/min), microwave reaction under the condition of power 3000W, frequency 2.45GHz for 30 minutes, generate mixed gas product;
(3)取100g催化剂B(碳化硅)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) Take 100g of catalyst B (silicon carbide) and load it in the microwave reactor (2), set the microwave power to 4000W and the frequency to 2.45GHz, and open the microwave reactor (1) at the same time as the microwave reactor (2) , preheating the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表14所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 14;
表14:气体产品分析Table 14: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
实施例14Example 14
本实施例以生活垃圾样品B作为原料进行制氢反应,工艺流程如图1所示,具体包括如下步骤:In this example, the domestic waste sample B is used as the raw material to carry out the hydrogen production reaction, and the process flow is shown in Figure 1, which specifically includes the following steps:
(1)取300g生活垃圾样品B,在微波干燥反应器中设定温度110℃,升温速率20℃/min,进行1小时干燥处理,使含水量降低至10%以下,之后粉碎;(1) Take 300g of household waste sample B, set a temperature of 110°C and a heating rate of 20°C/min in a microwave drying reactor, carry out drying treatment for 1 hour to reduce the water content to below 10%, and then pulverize;
(2)将干燥、粉碎后的生活垃圾样品与100g催化剂A(活性炭)进行充分的物理机械混合,投入微波反应器(1)中,在氮气条件(100ml/min)下进行10分钟的吹扫,在功率3000W、频率2.45GHz条件下微波反应30分钟,生成混合气体产物;(2) Fully physically and mechanically mix the dried and pulverized household garbage sample with 100 g of catalyst A (activated carbon), put it into the microwave reactor (1), and carry out purging for 10 minutes under nitrogen conditions (100 ml/min). , microwave reaction under the condition of power 3000W and frequency 2.45GHz for 30 minutes to generate mixed gas product;
(3)取100g催化剂B(活性炭)装载在微波反应器(2)中,设定微波功率为4000W、频率2.45GHz,在打开微波反应器(1)的同时即开启微波反应器(2),对装载的催化剂B进行预热;(3) get 100g catalyst B (activated carbon) and load it in microwave reactor (2), set microwave power to be 4000W, frequency 2.45GHz, open microwave reactor (2) while opening microwave reactor (1), Preheat the loaded catalyst B;
(4)将步骤(2)所得混合气体产物通入微波反应器(2)中,在功率4000W、频率2.45GHz条件下微波反应30分钟,生成含氢气体产物,经洗气后收集并取样分析,结果如表15所示;(4) pass the mixed gas product obtained in step (2) into the microwave reactor (2), microwave reaction under the condition of power 4000W, frequency 2.45GHz for 30 minutes, generate hydrogen-containing gas product, collect and sample analysis after gas washing , the results are shown in Table 15;
表15:气体产品分析Table 15: Gas Product Analysis
(5)步骤(4)所得含氢气体产物洗气后进行变压吸附(PSA)处理,分离纯化后,收集纯度达到99.9%的氢气。(5) The hydrogen-containing gas product obtained in step (4) is scrubbed and subjected to pressure swing adsorption (PSA) treatment, and after separation and purification, the hydrogen with a purity of 99.9% is collected.
以上实施例采用生活垃圾为处理样品,通过催化剂与微波的相互作用,实现了催化剂的原位热解-催化脱氢,可以制备得到高纯的氢气,氢气产率高,且反应条件温和,处理过程中减少了有害物产生。In the above embodiment, domestic waste is used as the treatment sample, and the in-situ pyrolysis-catalytic dehydrogenation of the catalyst is realized through the interaction between the catalyst and the microwave, and high-purity hydrogen can be prepared. The hydrogen yield is high, and the reaction conditions are mild. The production of harmful substances is reduced in the process.
以上各气体产品分析表中的百分数均为摩尔百分数。The percentages in the above gas product analysis tables are all mole percentages.
虽然,上文中已经用一般性说明、具体实施方式及试验,对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above with general description, specific embodiments and tests, some modifications or improvements can be made on the basis of the present invention, which is obvious to those skilled in the art . Therefore, these modifications or improvements made without departing from the spirit of the present invention fall within the scope of the claimed protection of the present invention.
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