CN115180546B - An on-line monitoring device and monitoring method for hoisting machinery that is easy to disassemble - Google Patents
An on-line monitoring device and monitoring method for hoisting machinery that is easy to disassemble Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/54—Safety gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M13/00—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles
- F16M13/02—Other supports for positioning apparatus or articles; Means for steadying hand-held apparatus or articles for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
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Abstract
本发明公开了一种便于拆装的起重机械在线监测装置及其监测方法,涉及起重机械相关领域,为解决目前没有专门针对起升机构上驱动电机驱动卷升筒工作过程的在线监测装置,一般依靠工作人员的工作经验判断其是否工作正常,没有直观的数据证明该处工作异常的问题。所述起重机驱动臂板的一侧设置有安装盘,所述安装盘另一侧的上端焊接固定有轴承座,所述轴承座内转动连接有转动蜗轮,所述轴承座上与转动蜗轮连接位置安装有角速度传感器,所述安装盘另一侧的下端焊接固定有L形支架,所述L形支架与安装盘之间安装有驱动转动组件,所述驱动转动组件包括凸轮和中间轴,凸轮和中间轴位于L形支架与安装盘之间。
The invention discloses a hoisting machinery online monitoring device and a monitoring method thereof which are easy to disassemble and assemble, and relates to the related field of hoisting machinery. In order to solve the problem that there is currently no online monitoring device specially aimed at the working process of the hoisting drum driven by the driving motor on the hoisting mechanism , generally rely on the work experience of the staff to judge whether it is working normally, and there is no intuitive data to prove that the work is abnormal. One side of the crane driving arm plate is provided with a mounting plate, and the upper end of the other side of the mounting plate is welded and fixed with a bearing seat, and a rotating worm wheel is rotatably connected to the bearing seat, and the bearing seat is connected with the rotating worm wheel An angular velocity sensor is installed, and the lower end of the other side of the mounting plate is welded and fixed with an L-shaped bracket, and a driving and rotating assembly is installed between the L-shaped bracket and the mounting plate, and the driving and rotating assembly includes a cam and an intermediate shaft, and the cam and The intermediate shaft is located between the L-shaped bracket and the mounting plate.
Description
技术领域technical field
本发明涉及起重机械相关领域,具体为一种便于拆装的起重机械在线监测装置及其监测方法。The invention relates to the related field of hoisting machinery, in particular to an on-line monitoring device and a monitoring method for a hoisting machinery that are easy to assemble and disassemble.
背景技术Background technique
起重机械指用吊钩或其他取物装置吊挂重物,在空间进行升降与运移等循环性作业的机械。起重机械通过起重吊钩或其它取物装置起升或起升加移动重物。起重机械的工作过程一般包括起升、运行、下降及返回原位等步骤。起升机构通过取物装置从取物地点把重物提起,经运行、回转或变幅机构把重物移位,在指定地点下放重物后返回到原位。Hoisting machinery refers to machinery that uses hooks or other pick-up devices to hang heavy objects and perform cyclical operations such as lifting and moving in space. Lifting machinery lifts or lifts and moves heavy objects through lifting hooks or other pick-up devices. The working process of hoisting machinery generally includes steps such as lifting, running, lowering and returning to the original position. The hoisting mechanism lifts the heavy object from the pick-up location through the pick-up device, shifts the heavy object through the running, slewing or luffing mechanism, and returns to the original position after dropping the heavy object at the designated place.
工作机构包括:起升机构、运行机构、变幅机构和旋转机构,被称为起重机的四大机构。起升机构,是用来实现物料的垂直升降的机构,是任何起重机不可缺少的部分,因而是起重机最主要、最基本的机构;起升机构一般利用驱动结构驱动卷升筒转动,从而拉动钢丝绳向上运动或者下放钢丝绳,钢丝绳下端连接有吊具,对转移物品进行固定。The working mechanism includes: hoisting mechanism, running mechanism, luffing mechanism and rotating mechanism, which are called the four major mechanisms of the crane. The lifting mechanism is a mechanism used to realize the vertical lifting of materials. It is an indispensable part of any crane, so it is the most important and basic mechanism of the crane; the lifting mechanism generally uses the driving structure to drive the hoisting cylinder to rotate, thereby pulling the wire rope Move up or lower the wire rope, and the lower end of the wire rope is connected with a sling to fix the transferred items.
由于起重机械转移的物品往往体型较大,且重量较大,为了避免起升机构障碍使物品掉落,需要有在线监测装置直接对起升机构的起升进行监测,保证起升机构的驱动电机工作时,卷升筒能够正常转动,正常对钢丝绳工作,目前没有专门针对该处的在线监测装置,一般依靠工作人员的工作经验判断其是否工作正常,没有直观的数据证明该处工作异常。Since the objects transferred by the hoisting machinery are often large in size and heavy in weight, in order to prevent the objects from falling due to obstacles in the lifting mechanism, an online monitoring device is required to directly monitor the lifting of the lifting mechanism to ensure the driving of the lifting mechanism When the motor is working, the hoist can rotate normally and work on the wire rope normally. At present, there is no online monitoring device for this area. Generally, it is judged whether it is working normally by the work experience of the staff. There is no intuitive data to prove that this area is abnormal.
发明内容Contents of the invention
本发明的目的在于提供一种便于拆装的起重机械在线监测装置及其监测方法,以解决上述背景技术中提出的目前没有专门针对起升机构上驱动电机驱动卷升筒工作过程的在线监测装置,一般依靠工作人员的工作经验判断其是否工作正常,没有直观的数据证明该处工作异常的问题。The purpose of the present invention is to provide an easy-to-disassemble online monitoring device for hoisting machinery and a monitoring method thereof, so as to solve the problem that there is currently no online monitoring specifically for the working process of the driving motor on the hoisting mechanism to drive the hoist drum proposed in the background technology The device generally depends on the working experience of the staff to judge whether it is working normally, and there is no intuitive data to prove that the work is abnormal.
为实现上述目的,本发明提供如下技术方案:一种便于拆装的起重机械在线监测装置,所述在线监测装置安装于起重机驱动臂板上,所述起重机驱动臂板的一侧设置有安装盘,所述安装盘另一侧的上端焊接固定有轴承座,所述轴承座内转动连接有转动蜗轮,所述轴承座上与转动蜗轮连接位置安装有角速度传感器,所述安装盘另一侧的下端焊接固定有L形支架,所述L形支架与安装盘之间安装有驱动转动组件,所述驱动转动组件包括凸轮和中间轴,凸轮和中间轴位于L形支架与安装盘之间,中间轴的一端与凸轮内端面通过轴承转动连接,所述中间轴的外部设置有蜗杆,所述蜗杆远离安装盘的一侧一体连接有固定套管,所述蜗杆和固定套管内设置有中间滑动腔,中间轴沿着中间滑动腔滑动,所述中间轴外部沿蜗杆的另一侧设置有压力弹簧,中间轴外部与压力弹簧连接位置固定有固定环,压力弹簧的两端分别与固定环和蜗杆通过轴承转动连接,所述中间轴上贯穿设置有贯穿槽孔,所述固定套管上贯穿设置有贯穿孔,所述贯穿孔内安装有固定杆,固定杆沿着贯穿槽孔滑动,所述固定杆的一端延伸至固定套管的外部与固定端头固定,固定端头与凸轮贴合。In order to achieve the above object, the present invention provides the following technical solution: an on-line monitoring device for hoisting machinery that is easy to disassemble, the on-line monitoring device is installed on the driving arm plate of the crane, and one side of the driving arm plate of the crane is provided with a mounting The upper end of the other side of the mounting plate is welded and fixed with a bearing seat, and a rotating worm wheel is rotatably connected in the bearing seat, and an angular velocity sensor is installed on the connection position between the bearing seat and the rotating worm wheel, and the other side of the mounting plate An L-shaped bracket is welded and fixed at the lower end of the L-shaped bracket, and a driving and rotating assembly is installed between the L-shaped bracket and the mounting plate. The driving and rotating assembly includes a cam and an intermediate shaft, and the cam and the intermediate shaft are located between the L-shaped bracket and the mounting plate. One end of the intermediate shaft is rotatably connected to the inner end surface of the cam through a bearing. A worm is arranged outside the intermediate shaft. A fixed sleeve is integrally connected to the side of the worm far away from the mounting plate. The worm and the fixed sleeve are provided with an intermediate slide cavity, the intermediate shaft slides along the intermediate sliding cavity, and the outside of the intermediate shaft is provided with a pressure spring along the other side of the worm, and a fixed ring is fixed at the connection position between the external of the intermediate shaft and the pressure spring, and the two ends of the pressure spring are respectively connected with the fixed ring and the The worm is rotatably connected by bearings, the intermediate shaft is provided with a through hole, the fixed sleeve is provided with a through hole, the through hole is installed with a fixed rod, and the fixed rod slides along the through slot. One end of the fixed rod is extended to the outside of the fixed sleeve to be fixed with the fixed end, and the fixed end is attached to the cam.
优选的,所述凸轮靠近固定套管的一侧面设置有凹面和凸面,凹面和凸面平滑过渡,所述凸轮的内部设置有中间腔,固定套管沿着中间腔滑动并转动。Preferably, the side of the cam close to the fixed sleeve is provided with a concave surface and a convex surface, and the concave surface and the convex surface transition smoothly, and an intermediate cavity is provided inside the cam, and the fixed sleeve slides and rotates along the intermediate cavity.
优选的,所述安装盘靠近起重机驱动臂板一侧的下端设置有连接支架,所述连接支架的另一侧设置有钢丝绳外套管,所述钢丝绳外套管与连接支架通过连接铰链连接,所述钢丝绳外套管前端的中间嵌入固定有线速度传感器。Preferably, a connecting bracket is provided at the lower end of the mounting plate close to one side of the crane driving arm plate, and a wire rope outer sleeve is provided on the other side of the connecting bracket, and the wire rope outer sleeve is connected to the connecting bracket through a connecting hinge. A wire speed sensor is embedded and fixed in the middle of the front end of the steel wire rope outer casing.
优选的,所述起重机驱动臂板与安装盘之间设置有连接组件,所述连接组件包括第一连接盘,所述第一连接盘远离起重机驱动臂板的一侧焊接固定有十字连接框架,所述十字连接框架的内部形成十字连接腔,所述十字连接腔的内部嵌入连接有十字连接块,所述十字连接块的另一侧焊接固定有第二连接盘,所述十字连接框架与十字连接块通过固定螺栓固定。Preferably, a connecting assembly is provided between the crane driving arm plate and the mounting plate, the connecting assembly includes a first connecting plate, and a cross connection frame is welded and fixed on the side of the first connecting plate away from the crane driving arm plate, The inside of the cross connection frame forms a cross connection cavity, the inside of the cross connection cavity is embedded with a cross connection block, and the other side of the cross connection block is welded and fixed with a second connection plate, and the cross connection frame and the cross The connecting block is fixed by fixing bolts.
优选的,所述第一连接盘靠近起重机驱动臂板的一侧固定连接有驱动轴,驱动轴与起重机驱动臂板通过轴承转动连接,所述中间轴的另一端穿过安装盘与第二连接盘固定连接,中间轴与安装盘通过轴承转动连接。Preferably, a drive shaft is fixedly connected to the side of the first connection plate close to the crane drive arm plate, the drive shaft and the crane drive arm plate are rotatably connected through bearings, and the other end of the intermediate shaft passes through the mounting plate and is connected to the second connection plate. The disk is fixedly connected, and the intermediate shaft and the mounting disk are connected in rotation through bearings.
优选的,所述钢丝绳外套管包括前半件和后半件,前半件和后半件与连接铰链的合页端连接,所述前半件和后半件包括连接半环和连接页,连接页固定于连接半环远离连接铰链一侧的上下两端,所述前半件上连接半环和后半件上连接半环之间形成柱形孔,所述前半件上连接半环和后半件上连接半环的内壁通过横轴转动连接有连接滚珠。Preferably, the wire rope outer sleeve includes a front half and a rear half, the front half and the rear half are connected to the hinge end of the connecting hinge, the front half and the rear half include a connecting half ring and a connecting leaf, and the connecting leaf is fixed At the upper and lower ends of the connecting half ring away from the connecting hinge, a cylindrical hole is formed between the connecting half ring on the front half and the connecting half ring on the rear half, and the connecting half ring on the front half and the upper connecting half on the rear half The inner wall of the connecting half-ring is connected with connecting balls through the rotation of the horizontal axis.
优选的,所述连接支架包括连接杆部、向下延伸T形杆部和连接板部,连接杆部位于向下延伸T形杆部上端的两侧,连接板部位于向下延伸T形杆部的下端,连接杆部、向下延伸T形杆部和连接板部相邻之间焊接固定。Preferably, the connecting bracket includes a connecting rod portion, a downwardly extending T-shaped rod portion and a connecting plate portion, the connecting rod portion is located on both sides of the upper end of the downwardly extending T-shaped rod portion, and the connecting plate portion is located on the downwardly extending T-shaped rod portion. The lower end of the part is welded and fixed between the connecting bar part, the T-shaped bar part extending downwards and the connecting plate part adjacent to each other.
优选的,所述安装盘靠近起重机驱动臂板一侧的上下两端焊接固定有安装页,所述安装页与起重机驱动臂板通过固定螺钉固定。Preferably, the upper and lower ends of the mounting plate close to the crane driving arm plate are welded and fixed with mounting pages, and the mounting pages and the crane driving arm plate are fixed by fixing screws.
一种监测方法,包括如下步骤:A monitoring method, comprising the steps of:
步骤一:起重机械的驱动电机驱动卷升筒转动,卷升筒带动驱动轴转动,使连接组件整体转动,中间轴被带动同步转动;Step 1: The driving motor of the hoisting machine drives the hoisting cylinder to rotate, and the hoisting cylinder drives the driving shaft to rotate, so that the connecting components rotate as a whole, and the intermediate shaft is driven to rotate synchronously;
步骤二:中间轴上贯穿槽孔内设置有固定杆,且固定杆与贯穿槽孔的限位滑动关系使中间轴带动蜗杆和固定套管同步转动,由于压力弹簧的弹性向外使固定端头贴合凸轮的凹面和凸面循环转动,使蜗杆被带动转动的同时循环往复的滑动;Step 2: The intermediate shaft is provided with a fixed rod in the through slot hole, and the limit sliding relationship between the fixed rod and the through slot hole makes the intermediate shaft drive the worm and the fixed sleeve to rotate synchronously. Due to the elasticity of the pressure spring, the fixed end The concave surface and the convex surface of the fitting cam rotate circularly, so that the worm is driven to rotate and slide reciprocally at the same time;
步骤三:固定端头贴合凸轮的凹面时,固定套管向凸轮的中间腔内边转动边滑动,蜗杆带动转动蜗轮转动,角速度传感器监测转动角速度;Step 3: When the fixed end fits the concave surface of the cam, the fixed sleeve slides while rotating into the middle cavity of the cam, the worm drives the rotating worm wheel to rotate, and the angular velocity sensor monitors the rotational angular velocity;
步骤四:固定端头贴合凸轮的凸面时,固定套管沿着凸轮的中间腔向外边转动边滑动,此时蜗杆沿着转动蜗轮的齿部转动,转动蜗轮不转动;Step 4: When the fixed end fits the convex surface of the cam, the fixed sleeve slides along the middle cavity of the cam and rotates outward. At this time, the worm rotates along the teeth of the rotating worm wheel, and the rotating worm wheel does not rotate;
步骤五:中间轴带动蜗杆每转动一圈,转动蜗轮转动一定角度,角速度传感器监测到一次转动信号;Step 5: Every time the intermediate shaft drives the worm to rotate a circle, the worm wheel rotates at a certain angle, and the angular velocity sensor detects a rotation signal;
步骤六:起重机械上驱动电机驱动卷升筒转动,卷升筒上钢丝绳转动,整个钢丝绳向上或者向下运动,线速度传感器在线监测钢丝绳向上或者向下运动的速度。Step 6: The hoisting machine drives the motor to drive the hoisting cylinder to rotate, the steel wire rope on the hoisting cylinder rotates, and the entire steel wire rope moves upward or downward, and the linear speed sensor monitors the speed of the steel wire rope moving upward or downward online.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、该发明中,起重机械的驱动电机驱动卷升筒转动,卷升筒带动驱动轴转动,使连接组件整体转动,中间轴被带动同步转动。中间轴上贯穿槽孔内设置有固定杆,且固定杆与贯穿槽孔的限位滑动关系使中间轴带动蜗杆和固定套管同步转动,由于压力弹簧的弹性向外使固定端头贴合凸轮的凹面和凸面循环转动,使蜗杆被带动转动的同时循环往复的滑动;中间轴带动蜗杆每转动一圈,转动蜗轮转动一定角度,角速度传感器监测到一次转动信号。角速度传感器将信号通过无线数据传输模块传输至应用后台,后台根据蜗杆和转动蜗轮的螺距以及齿数,可以通过转动蜗轮的转动速度得到蜗杆的转动速度,与起重机械的输出速度进行对比,判断是否驱动异常。整个过程中依靠数据分析得到健康监测结果,而不是依靠人工经验判断,准确性更高,更加科学,解决了目前没有专门针对起升机构上驱动电机驱动卷升筒工作过程的在线监测装置,一般依靠工作人员的工作经验判断其是否工作正常,没有直观的数据证明该处工作异常的问题。1. In this invention, the driving motor of the hoisting machine drives the hoisting cylinder to rotate, and the hoisting cylinder drives the driving shaft to rotate, so that the connecting components rotate as a whole, and the intermediate shaft is driven to rotate synchronously. There is a fixed rod in the through slot hole on the intermediate shaft, and the limited sliding relationship between the fixed rod and the through slot hole makes the intermediate shaft drive the worm and the fixed sleeve to rotate synchronously, and the fixed end fits the cam due to the elasticity of the pressure spring The concave and convex surfaces of the worm wheel rotate cyclically, so that the worm is driven to rotate and slide back and forth; every time the intermediate shaft drives the worm to rotate a circle, the worm wheel rotates at a certain angle, and the angular velocity sensor monitors a rotation signal. The angular velocity sensor transmits the signal to the application background through the wireless data transmission module. According to the pitch and the number of teeth of the worm and the rotating worm wheel, the background can obtain the rotating speed of the worm through the rotating speed of the rotating worm wheel, and compare it with the output speed of the hoisting machinery to judge whether it is The driver is abnormal. In the whole process, relying on data analysis to obtain health monitoring results, rather than relying on manual experience judgment, is more accurate and more scientific, and solves the problem that there is currently no online monitoring device specifically for the working process of the drive motor on the lifting mechanism to drive the winding drum. Rely on the working experience of the staff to judge whether it is working normally, and there is no intuitive data to prove that the work is abnormal.
2、该发明中,通过压力弹簧的弹性作用,固定端头转动至贴合凸轮的凹面时,固定套管向凸轮的中间腔内边转动边滑动,蜗杆带动转动蜗轮转动,角速度传感器监测转动角速度;固定端头转动至贴合凸轮的凸面时,固定套管沿着凸轮的中间腔向外边转动边滑动,此时蜗杆沿着转动蜗轮的齿部转动复位;以此蜗杆被带动转动的同时循环往复的滑动。通过结构的相互配合,实现蜗杆一直转动的同时,转动蜗轮小角度转动,测量结果更加精准。2. In this invention, through the elastic effect of the pressure spring, when the fixed end rotates to fit the concave surface of the cam, the fixed sleeve slides while rotating into the middle cavity of the cam, the worm drives the rotating worm wheel to rotate, and the angular velocity sensor monitors the rotational angular velocity ; When the fixed end rotates to fit the convex surface of the cam, the fixed sleeve rotates and slides outward along the middle cavity of the cam, and at this time the worm rotates along the tooth portion of the rotating worm wheel to reset; in this way, the worm is driven to rotate and circulate at the same time Reciprocating sliding. Through the mutual cooperation of the structures, the worm wheel rotates at a small angle while the worm is constantly rotating, and the measurement results are more accurate.
3、该发明中,起重机械上驱动电机驱动卷升筒转动,卷升筒上钢丝绳转动,整个钢丝绳向上或者向下运动,线速度传感器在线监测钢丝绳向上或者向下运动的速度。线速度传感器每传输一次速度信号,说明该状态下钢丝绳处于向上或者向下运动状态,当角速度传感器持续输出信号,而线速度传感器不输出信号的情况下,说明驱动电机正常驱动,但钢丝绳没有运动倾向,钢丝绳可能卷绕于其他固定结构上,使下端钢丝绳不运动,此种状态下驱动工作会使钢丝绳的两个位置相反方向拉扯,损坏设备的结构,通过两个传感器的配合,能够监测到数据异常,判断异常的具体情况,从而停止驱动,快速进行检修工作。3. In this invention, the driving motor on the hoisting machine drives the hoist drum to rotate, the wire rope on the hoist drum rotates, and the entire wire rope moves upward or downward, and the linear speed sensor monitors the speed of the wire rope moving upward or downward online. Every time the linear speed sensor transmits a speed signal, it means that the steel wire rope is moving upward or downward in this state. When the angular speed sensor continues to output signals, but the linear speed sensor does not output signals, it means that the drive motor is driving normally, but the steel wire rope is not moving. Tendency, the wire rope may be wound on other fixed structures, so that the lower end of the wire rope does not move. In this state, the driving work will cause the two positions of the wire rope to pull in opposite directions, damaging the structure of the equipment. Through the cooperation of the two sensors, it can be monitored If the data is abnormal, judge the specific situation of the abnormality, so as to stop the drive and quickly carry out maintenance work.
4、该发明中,安装页对准起重机驱动臂板,同时使第二连接盘上十字连接块对准第一连接盘上十字连接框架的十字连接腔,并插入;利用固定螺钉固定起重机驱动臂板和安装盘,利用固定螺栓固定十字连接框架和十字连接块;将钢丝绳外套管的前半件和后半件转动打开,使起重机械的钢丝绳置于柱形孔内,钢丝绳与连接滚珠接触,利用螺栓固定前半件和后半件上连接页,完成本在线监测装置的安装。整个安装过程简单,拆卸时反向操作即可,能在满足驱动监测的同时,减少安装步骤。4. In this invention, the installation page is aligned with the crane driving arm plate, and at the same time, the cross connection block on the second connection plate is aligned with the cross connection cavity of the cross connection frame on the first connection plate, and inserted; the crane drive arm is fixed by fixing screws Use the fixing bolts to fix the cross connection frame and the cross connection block; turn and open the front half and the rear half of the steel wire rope outer sleeve, so that the steel wire rope of the hoisting machine is placed in the cylindrical hole, and the steel wire rope is in contact with the connecting ball. Utilize bolts to fix the upper connection pages of the front half and the rear half to complete the installation of the online monitoring device. The whole installation process is simple, and the operation can be reversed when dismounting, which can reduce the installation steps while satisfying the drive monitoring.
附图说明Description of drawings
图1为本发明的一种便于拆装的起重机械在线监测装置的侧视图;Fig. 1 is a side view of an on-line monitoring device for hoisting machinery that is easy to disassemble according to the present invention;
图2为本发明的一种便于拆装的起重机械在线监测装置的连接组件和安装盘的分解结构示意图;Fig. 2 is a schematic diagram of an exploded structure of a connection assembly and a mounting plate of an on-line monitoring device for hoisting machinery that is easy to disassemble according to the present invention;
图3为本发明的一种便于拆装的起重机械在线监测装置的第一连接盘和十字连接框架的连接结构示意图;Fig. 3 is a schematic diagram of the connection structure of the first connection plate and the cross connection frame of an on-line monitoring device for hoisting machinery that is easy to disassemble according to the present invention;
图4为本发明的一种便于拆装的起重机械在线监测装置的驱动转动组件的分解结构示意图;Fig. 4 is a schematic diagram of an exploded structure of a driving and rotating assembly of an on-line monitoring device for hoisting machinery that is easy to disassemble according to the present invention;
图5为本发明的一种便于拆装的起重机械在线监测装置的凸轮的结构示意图;Fig. 5 is a structural schematic diagram of a cam of an on-line monitoring device for hoisting machinery that is easy to disassemble according to the present invention;
图6为本发明的一种便于拆装的起重机械在线监测装置的钢丝绳外套管的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a wire rope outer casing of a hoisting machinery online monitoring device that is easy to disassemble according to the present invention;
图7为本发明的一种便于拆装的起重机械在线监测装置的连接支架的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of a connecting bracket of an on-line monitoring device for hoisting machinery that is easy to assemble and disassemble according to the present invention.
图中:1、起重机驱动臂板;2、驱动轴;3、连接组件;4、安装盘;5、安装页;6、第一连接盘;7、十字连接框架;8、十字连接腔;9、十字连接块;10、第二连接盘;11、中间轴;12、固定螺栓;13、固定螺钉;14、轴承座;15、转动蜗轮;16、角速度传感器;17、L形支架;18、驱动转动组件;19、贯穿槽孔;20、压力弹簧;21、蜗杆;22、固定套管;23、贯穿孔;24、固定杆;25、固定端头;26、中间滑动腔;27、凸轮;28、凹面;29、凸面;30、中间腔;31、连接支架;32、连接铰链;33、钢丝绳外套管;34、线速度传感器;35、连接杆部;36、向下延伸T形杆部;37、连接板部;38、前半件;39、后半件;40、连接半环;41、连接页;42、柱形孔;43、连接滚珠。In the figure: 1. Crane drive arm plate; 2. Drive shaft; 3. Connection assembly; 4. Installation plate; 5. Installation page; 6. First connection plate; 7. Cross connection frame; 8. Cross connection cavity; 9 10, the second connection plate; 11, the intermediate shaft; 12, the fixing bolt; 13, the fixing screw; 14, the bearing seat; 15, the rotating worm wheel; 16, the angular velocity sensor; 17, the L-shaped bracket; 18, Drive rotation assembly; 19, through slot hole; 20, pressure spring; 21, worm; 22, fixed sleeve; 23, through hole; 24, fixed rod; 25, fixed end; 26, middle sliding chamber; 27, cam ; 28, concave surface; 29, convex surface; 30, middle cavity; 31, connecting bracket; 32, connecting hinge; 33, wire rope outer sleeve; 34, line speed sensor; 37, connecting plate portion; 38, front half; 39, rear half; 40, connecting half ring; 41, connecting page; 42, cylindrical hole; 43, connecting ball.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-7,本发明提供的一种实施例:一种便于拆装的起重机械在线监测装置,在线监测装置安装于起重机驱动臂板1上,起重机驱动臂板1的一侧设置有安装盘4,安装盘4另一侧的上端焊接固定有轴承座14,轴承座14内转动连接有转动蜗轮15,轴承座14上与转动蜗轮15连接位置安装有角速度传感器16,安装盘4另一侧的下端焊接固定有L形支架17,L形支架17与安装盘4之间安装有驱动转动组件18,驱动转动组件18包括凸轮27和中间轴11,凸轮27和中间轴11位于L形支架17与安装盘4之间,中间轴11的一端与凸轮27内端面通过轴承转动连接,中间轴11的外部设置有蜗杆21,蜗杆21远离安装盘4的一侧一体连接有固定套管22,蜗杆21和固定套管22内设置有中间滑动腔26,中间轴11沿着中间滑动腔26滑动,中间轴11上贯穿设置有贯穿槽孔19,固定套管22上贯穿设置有贯穿孔23,贯穿孔23内安装有固定杆24,固定杆24沿着贯穿槽孔19滑动,因此中间轴11转动时因固定杆24在贯穿槽孔19内的限位,带动蜗杆21和固定套管22同步转动,固定杆24的一端延伸至固定套管22的外部与固定端头25固定,固定端头25与凸轮27贴合;凸轮27靠近固定套管22的一侧面设置有凹面28和凸面29,凹面28和凸面29平滑过渡,凸轮27的内部设置有中间腔30,固定套管22沿着中间腔30滑动并转动。Please refer to Figures 1-7, an embodiment provided by the present invention: an on-line monitoring device for hoisting machinery that is easy to disassemble. There is a mounting
中间轴11外部沿蜗杆21的另一侧设置有压力弹簧20,中间轴11外部与压力弹簧20连接位置固定有固定环,压力弹簧20的两端分别与固定环和蜗杆21通过轴承转动连接,压力弹簧20只作为中间连接构件保持固定端头25与凸轮27始终运动接触的状态,压力弹簧20本身不跟随中间轴11和蜗杆21进行转动。The outside of the
请参阅图1,安装盘4靠近起重机驱动臂板1一侧的下端设置有连接支架31,连接支架31的另一侧设置有钢丝绳外套管33,钢丝绳外套管33与连接支架31通过连接铰链32连接,钢丝绳外套管33前端的中间嵌入固定有线速度传感器34。Please refer to Fig. 1, the lower end of the mounting
请参阅图1、图2和图3,起重机驱动臂板1与安装盘4之间设置有连接组件3,连接组件3包括第一连接盘6,第一连接盘6远离起重机驱动臂板1的一侧焊接固定有十字连接框架7,十字连接框架7的内部形成十字连接腔8,十字连接腔8的内部嵌入连接有十字连接块9,十字连接框架7和十字连接块9能够快速被连接,十字连接块9的另一侧焊接固定有第二连接盘10,十字连接框架7与十字连接块9通过固定螺栓12固定;第一连接盘6靠近起重机驱动臂板1的一侧固定连接有驱动轴2,驱动轴2与起重机驱动臂板1通过轴承转动连接,中间轴11的另一端穿过安装盘4与第二连接盘10固定连接,中间轴11与安装盘4通过轴承转动连接。Referring to Fig. 1, Fig. 2 and Fig. 3, a connecting
一种监测方法,包括如下步骤:A monitoring method, comprising the steps of:
步骤一:起重机械的驱动电机驱动卷升筒转动,卷升筒带动驱动轴2转动,使连接组件3整体转动,中间轴11被带动同步转动;Step 1: The driving motor of the hoisting machine drives the hoist to rotate, and the hoist drives the
步骤二:中间轴11上贯穿槽孔19内设置有固定杆24,且固定杆24与贯穿槽孔19的限位滑动关系使中间轴11带动蜗杆21和固定套管22同步转动,由于压力弹簧20的弹性向外使固定端头25贴合凸轮27的凹面28和凸面29循环转动,使蜗杆21被带动转动的同时循环往复的滑动;Step 2: The
步骤三:固定端头25贴合凸轮27的凹面28时,固定套管22向凸轮27的中间腔30内边转动边滑动,蜗杆21带动转动蜗轮15转动,角速度传感器16监测转动角速度;Step 3: When the fixed end 25 fits the
步骤四:固定端头25贴合凸轮27的凸面29时,固定套管22沿着凸轮27的中间腔30向外边转动边滑动,此时蜗杆21沿着转动蜗轮15的齿部转动,转动蜗轮15不转动;Step 4: When the fixed end 25 fits the
步骤五:中间轴11带动蜗杆21每转动一圈,转动蜗轮15转动一定角度,角速度传感器16监测到一次转动信号;Step 5: The
步骤六:起重机械上驱动电机驱动卷升筒转动,卷升筒上钢丝绳转动,整个钢丝绳向上或者向下运动,线速度传感器34在线监测钢丝绳向上或者向下运动的速度。Step 6: The hoisting machine drives the motor to drive the hoisting drum to rotate, the wire rope on the hoisting drum rotates, and the entire wire rope moves upward or downward, and the
具体监测数据对比过程如下:The specific monitoring data comparison process is as follows:
角速度传感器16将信号通过无线数据传输模块传输至应用后台,后台根据蜗杆21和转动蜗轮15的螺距以及齿数,可以通过转动蜗轮15的转动速度得到蜗杆21的转动速度,与起重机械的输出速度进行对比,判断是否驱动异常;The
线速度传感器34在线监测钢丝绳向上或者向下运动的速度,每传输一次速度信号,说明该状态下钢丝绳处于向上或者向下运动状态,当角速度传感器16持续输出信号,而线速度传感器34不输出信号的情况下,说明驱动电机正常驱动,但钢丝绳没有运动倾向,钢丝绳可能卷绕于其他固定结构上,使下端钢丝绳不运动,此种状态下驱动工作会使钢丝绳的两个位置相反方向拉扯,损坏设备的结构。The
请参阅图1和图6,钢丝绳外套管33包括前半件38和后半件39,前半件38和后半件39与连接铰链32的合页端连接,即前半件38和后半件39能够相对于连接支架31转动;前半件38和后半件39包括连接半环40和连接页41,连接页41固定于连接半环40远离连接铰链32一侧的上下两端,前半件38上连接半环40和后半件39上连接半环40之间形成柱形孔42,前半件38上连接半环40和后半件39上连接半环40的内壁通过横轴转动连接有连接滚珠43,减少对钢丝绳上下运动时的摩擦力,避免钢丝绳在钢丝绳外套管33内被磨损的情况出现。Referring to Fig. 1 and Fig. 6, wire rope
请参阅图1和图7,连接支架31包括连接杆部35、向下延伸T形杆部36和连接板部37,连接杆部35位于向下延伸T形杆部36上端的两侧,连接板部37位于向下延伸T形杆部36的下端,连接杆部35、向下延伸T形杆部36和连接板部37相邻之间焊接固定。Please refer to Fig. 1 and Fig. 7, connecting
请参阅图1和图2,安装盘4靠近起重机驱动臂板1一侧的上下两端焊接固定有安装页5,安装页5与起重机驱动臂板1通过固定螺钉13固定。Referring to Fig. 1 and Fig. 2, the upper and lower ends of the mounting
一种安装方法,包括如下步骤:An installation method, comprising the steps of:
步骤一:将本装置的安装页5对准起重机驱动臂板1,同时使第二连接盘10上十字连接块9对准第一连接盘6上十字连接框架7的十字连接腔8,并插入;Step 1: align the
步骤二:利用固定螺钉13固定起重机驱动臂板1和安装盘4,利用固定螺栓12固定十字连接框架7和十字连接块9;Step 2: Use fixing
步骤三:将钢丝绳外套管33的前半件38和后半件39转动打开,使起重机械的钢丝绳置于柱形孔42内,钢丝绳与连接滚珠43接触,利用螺栓固定前半件38和后半件39上连接页41,完成本在线监测装置的安装。Step 3: Turn and open the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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