CN115165552A - Radial displacement measuring mechanism and method for composite material cylindrical pressure-resistant shell - Google Patents
Radial displacement measuring mechanism and method for composite material cylindrical pressure-resistant shell Download PDFInfo
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Abstract
本发明一种复合材料圆柱形耐压壳体径向位移测量机构和方法,属于位移测量领域;包括测量模块和固定模块,多个测量模量沿周向均布、并通过固定模块固定于被测壳体内;所述测量模块的探头与壳体内壁接触,通过多个测量模块探头的压缩量和复原量得到壳体受压时各位置的径向位移。本发明通过简单的机械部件装配能够解决测量圆柱壳在承受外压时的径向位移问题。将整个机构直接固定在壳体的金属裙边上,由于壳体金属裙边处强度和刚度较大,以此处作为整个机构的安装基准,能够保证测量数据的准确性。
The invention relates to a radial displacement measuring mechanism and method for a cylindrical pressure-resistant shell of composite materials, belonging to the field of displacement measuring. The invention includes a measuring module and a fixing module. A plurality of measuring moduli are evenly distributed along the circumferential direction and are fixed to the measured casing through the fixing module. Inside the body; the probe of the measuring module is in contact with the inner wall of the casing, and the radial displacement of each position when the casing is compressed is obtained through the compression and recovery of the probes of the multiple measuring modules. The invention can solve the problem of measuring the radial displacement of the cylindrical shell under external pressure through simple assembly of mechanical parts. The entire mechanism is directly fixed on the metal skirt of the casing. Due to the high strength and rigidity of the metal skirt of the casing, the accuracy of the measurement data can be ensured by using this as the installation reference of the entire mechanism.
Description
技术领域technical field
本发明属于位移测量领域,具体涉及一种复合材料圆柱形耐压壳体径向位移测量机构和方法。The invention belongs to the field of displacement measurement, and in particular relates to a radial displacement measurement mechanism and method for a cylindrical pressure-resistant shell of composite materials.
背景技术Background technique
水下航行器耐压壳体是保证整个航行器能够正常工作的重要组成部分。因此在航行器工作之前需要对其耐压壳体进行压力实验,采集耐压壳体在静水压力作用下的位移数据,并对其进行分析,判断壳体是否能够满足所需的强度和稳定性要求。The pressure-resistant shell of underwater vehicle is an important part to ensure the normal operation of the whole vehicle. Therefore, it is necessary to carry out a pressure test on the pressure-resistant shell before the aircraft works, collect the displacement data of the pressure-resistant shell under the action of hydrostatic pressure, and analyze it to determine whether the shell can meet the required strength and stability. Require.
目前壳体形变数据主要是通过在壳体壁面粘贴应变片的方式来获得,这一类型的测量方式仅可获得圆柱壳体面内方向的应变值,而无法获得圆柱壳体径向的位移值,使得对圆柱壳体结构力学响应的认知并不全面。此外,耐压壳体内部需要安装的仪器设备比较多,通常这些设备离壳体内壁面较近,在实际使用过程中有必要测量壳体径向位移,确保航行器耐压壳体变形后不与内部仪器干涉,不影响仪器设备的正常工作。然而,目前还没有一种能够用于测量圆柱壳体径向位移的机构。At present, the shell deformation data is mainly obtained by pasting strain gauges on the shell wall. This type of measurement method can only obtain the strain value in the in-plane direction of the cylindrical shell, but cannot obtain the radial displacement value of the cylindrical shell. As a result, the understanding of the mechanical response of the cylindrical shell structure is not comprehensive. In addition, there are many instruments and equipment that need to be installed inside the pressure hull. Usually, these equipments are close to the inner wall of the hull. In the actual use process, it is necessary to measure the radial displacement of the hull to ensure that the aircraft pressure hull will not be deformed with Internal instrument interference does not affect the normal operation of the instrument. However, there is currently no mechanism that can be used to measure the radial displacement of the cylindrical shell.
发明内容SUMMARY OF THE INVENTION
要解决的技术问题:Technical problem to be solved:
为了避免现有技术的不足之处,本发明提出一种复合材料圆柱形耐压壳体径向位移测量机构和方法,能够有效解决圆柱形耐压壳体在承受外压之后径向位移难以测量的问题。In order to avoid the shortcomings of the prior art, the present invention proposes a radial displacement measuring mechanism and method for a cylindrical pressure-resistant shell of composite materials, which can effectively solve the difficulty in measuring the radial displacement of the cylindrical pressure-resistant shell after being subjected to external pressure. The problem.
本发明的技术方案是:一种复合材料圆柱形耐压壳体径向位移测量机构,包括测量模块和固定模块,多个测量模量沿周向均布、并通过固定模块固定于被测壳体内;The technical scheme of the present invention is as follows: a radial displacement measuring mechanism for a cylindrical pressure-resistant casing of composite materials, comprising a measuring module and a fixing module, a plurality of measuring modules are uniformly distributed along the circumferential direction, and are fixed in the measured casing through the fixing module;
所述测量模块的探头与壳体内壁接触,通过多个测量模块探头的压缩量和复原量得到壳体受压时各位置的径向位移。The probes of the measurement module are in contact with the inner wall of the casing, and the radial displacement of each position when the casing is compressed is obtained through the compression and recovery amounts of the probes of the plurality of measurement modules.
本发明的进一步技术方案是:所述测量模块为位移传感器,所述位移传感器的轴向沿壳体的半径方向设置,其触头与壳体内壁接触;通过壳体对探头作用力的变化,使得探头径向位移变化,进而测量得到壳体的径向位移变化。A further technical solution of the present invention is: the measurement module is a displacement sensor, the axial direction of the displacement sensor is arranged along the radial direction of the casing, and its contacts are in contact with the inner wall of the casing; through the change of the force of the casing on the probe, The radial displacement of the probe is changed, and then the radial displacement of the casing is measured.
本发明的进一步技术方案是:所述固定模块包括位移传感器支架和固定架,所述位移传感器支架为环形结构,通过固定架同轴固定于壳体内;A further technical solution of the present invention is: the fixing module includes a displacement sensor bracket and a fixing frame, the displacement sensor bracket is an annular structure, and is coaxially fixed in the housing through the fixing frame;
多个所述位移传感器沿周向固定于位移传感器支架上,能够得到壳体周面的径向位移信息。A plurality of the displacement sensors are fixed on the displacement sensor bracket along the circumferential direction, and the radial displacement information of the peripheral surface of the casing can be obtained.
本发明的进一步技术方案是:所述固定架包括连接杆和连接弧;A further technical solution of the present invention is: the fixing frame includes a connecting rod and a connecting arc;
所述连接弧为弧形条板,其两端固定于壳体外缘的金属裙边内周面,中部与连接杆的一端固定;多个连接弧沿周向均布;The connecting arc is an arc strip, the two ends of which are fixed on the inner peripheral surface of the metal skirt on the outer edge of the shell, and the middle part is fixed with one end of the connecting rod; the plurality of connecting arcs are evenly distributed along the circumferential direction;
多个所述连接杆沿周向均布,与连接弧一一对应设置,其另一端均与位移传感器支架固定连接,实现位移传感器支架与壳体之间的稳固连接。A plurality of the connecting rods are evenly distributed along the circumferential direction, and are arranged in one-to-one correspondence with the connecting arcs.
本发明的进一步技术方案是:所述连接弧和连接杆的数量均为3个。A further technical solution of the present invention is that the number of the connecting arcs and the connecting rods is three.
本发明的进一步技术方案是:所述位移传感器支架为六边形结构,6个位移传感器分别安装于六个边的中心线上;所述连接杆的另一端与位移传感器支架的顶角处固定连接。A further technical solution of the present invention is: the displacement sensor bracket is a hexagonal structure, and six displacement sensors are respectively installed on the center line of the six sides; the other end of the connecting rod is fixed to the top corner of the displacement sensor bracket connect.
本发明的进一步技术方案是:所述位移传感器支架的最大外径小于壳体内径。A further technical solution of the present invention is that: the maximum outer diameter of the displacement sensor bracket is smaller than the inner diameter of the casing.
本发明的进一步技术方案是:所述连接杆平行于壳体的中心轴,沿长度方向均布有多个安装端口,用于在壳体内沿轴向安装多个位移传感器支架,各位移传感器支架的位移传感器安装平面均垂直于壳体中心轴;实现对壳体内多个横截面的周面径向位移测量。A further technical solution of the present invention is: the connecting rod is parallel to the central axis of the casing, and a plurality of installation ports are evenly distributed along the length direction for installing a plurality of displacement sensor brackets in the axial direction in the casing, and each displacement sensor bracket The installation planes of the displacement sensors are all perpendicular to the central axis of the casing; the radial displacement measurement of the circumferential surface of multiple cross-sections in the casing is realized.
本发明的进一步技术方案是:所述测量机构中各部件之间通过螺钉、螺母固定连接。A further technical solution of the present invention is that: the components in the measuring mechanism are fixedly connected by screws and nuts.
一种复合材料圆柱形耐压壳体径向位移测量机构的安装方法,具体步骤如下:An installation method for a radial displacement measuring mechanism of a composite material cylindrical pressure-resistant shell, the specific steps are as follows:
步骤一:将所述位移传感器支架与连接杆的安装端口固定连接;Step 1: fixedly connect the displacement sensor bracket with the installation port of the connecting rod;
步骤二:将所述位移传感器安装在位移传感器支架上,然后将其放入壳体内部;Step 2: Install the displacement sensor on the displacement sensor bracket, and then put it into the housing;
步骤三:将所述连接弧的中间孔与连接杆的固定端口固定连接;Step 3: fixedly connect the middle hole of the connecting arc with the fixed port of the connecting rod;
步骤四:将所述连接弧两端的安装孔与壳体金属裙边上的安装孔固定连接;Step 4: Fix the mounting holes on both ends of the connecting arc with the mounting holes on the metal skirt of the shell;
步骤五:对所述位移传感器进行微调,使其探头与壳体完全接触,并进行调零;完成整个测量机构的安装。Step 5: Fine-tune the displacement sensor so that the probe is in complete contact with the housing, and perform zero adjustment; complete the installation of the entire measuring mechanism.
有益效果beneficial effect
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明通过简单的机械部件装配能够解决测量圆柱壳在承受外压时的径向位移问题。(1) The present invention can solve the problem of measuring the radial displacement of the cylindrical shell under external pressure through simple assembly of mechanical components.
(2)将整个机构直接固定在壳体的金属裙边上,降低了机构的复杂程度,同时由于壳体金属裙边处强度和刚度较大,以此处作为整个机构的安装基准,能够保证测量数据的准确性。(2) The entire mechanism is directly fixed on the metal skirt of the shell, which reduces the complexity of the mechanism. At the same time, due to the large strength and rigidity of the metal skirt of the shell, using this as the installation reference of the entire mechanism can ensure Accuracy of measurement data.
(3)可以根据实际需要,通过改变连接杆上安装端口的个数,以及位移传感器支架上安装传感器的个数,获得任意多个测量点处的径向位移数据。(3) According to actual needs, the radial displacement data at any number of measurement points can be obtained by changing the number of installation ports on the connecting rod and the number of sensors installed on the displacement sensor bracket.
(4)壳体形状的变化会导致位移传感器探头的压缩或复原,通过探头的压缩量和复原量就可以直接得到壳体在受外压时径向位移的连续变化情况,图7为位移传感器的分布及壳体变形示意图;图8是壳体在受外压作用时,采用该测量机构和方法所获得的径向位移。(4) The change of the shell shape will lead to the compression or recovery of the displacement sensor probe. The continuous change of the radial displacement of the shell under external pressure can be directly obtained through the compression amount and the recovery amount of the probe. Figure 7 shows the displacement sensor. Figure 8 shows the radial displacement obtained by the measuring mechanism and method when the casing is subjected to external pressure.
附图说明Description of drawings
图1为该测量机构的三维剖视图;Fig. 1 is the three-dimensional sectional view of this measuring mechanism;
图2为位移传感器安装示意图;Figure 2 is a schematic diagram of the installation of the displacement sensor;
图3为位移传感器示意图;Figure 3 is a schematic diagram of a displacement sensor;
图4为位移传感器支架示意图;Figure 4 is a schematic diagram of a displacement sensor bracket;
图5为连接杆示意图;Figure 5 is a schematic diagram of a connecting rod;
图6为连接弧示意图;Figure 6 is a schematic diagram of a connection arc;
图7是位移传感器测点分布及壳体变形图(实线为变形前,虚线为变形后);Figure 7 is a diagram of the distribution of the displacement sensor measuring points and the deformation of the casing (the solid line is before deformation, and the dotted line is after deformation);
图8是由位移传感器测得的径向位移。Figure 8 is the radial displacement measured by the displacement sensor.
附图标记说明:1-金属裙边,2-复合材料壳体,3-连接弧,4-连接杆,5-位移传感器支架,6-位移传感器,7-螺母,8-螺钉,9-安装孔,10-位移传感器的探头,11-安装端口,12-固定端口。Description of reference numerals: 1-metal skirt, 2-composite material shell, 3-connecting arc, 4-connecting rod, 5-displacement sensor bracket, 6-displacement sensor, 7-nut, 8-screw, 9-installation Hole, 10- Probe of displacement transducer, 11- Mounting port, 12- Fixing port.
具体实施方式Detailed ways
下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc., or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
本发明提供了一种复合材料圆柱形耐压壳体径向位移测量机构,该机构应用于带有金属裙边1的复合材料壳体2中;机构剖视图如图1所示,包括连接弧3、连接杆4、位移传感器支架5、位移传感器6、螺母7、螺钉8,主要部件如图3-图6所示。The present invention provides a radial displacement measuring mechanism for a cylindrical pressure-resistant shell of composite material, which is applied to a shell of
所述复合材料壳体2的两端通过粘结剂与金属裙边1粘结在一起,保证粘结面的密封性。所述位移传感器6与位移传感器支架5通过螺钉8、螺母7连接,保证位移传感器在使用过程中不会移动。所述位移传感器支架5通过螺钉8、螺母7与连接杆4的一端相连,保证位移传感器6能够测量壳体内壁面上多个空间位置处的位移量。所述连接杆4的另一端通过螺钉8、螺母7与连接弧3相连,然后将连接弧3固定在金属裙边1上,所述金属裙边具有较大的强度和刚度,保证整个测量机构能够在使用过程中处于固定状态。Both ends of the
所述连接弧3、连接杆4、位移传感器支架5、螺母8、螺钉7均采用高强度金属材料加工而成。The connecting
所述位移传感器支架5的最大径向尺寸要小于圆柱壳体最小半径,保证位移传感器支架能够置入耐压壳体内部。The maximum radial dimension of the
所述位移传感器支架上开有若干通孔,这些通孔与位移传感器安装孔位相同、尺寸相同,用于安装位移传感器,具体如图2、3、4中所示的安装孔9。The displacement sensor bracket is provided with a number of through holes, which are in the same position and size as the displacement sensor installation holes, and are used to install the displacement sensor, specifically the installation holes 9 shown in FIGS. 2 , 3 and 4 .
所述连接杆4的长度必须相等,与位移传感器支架连接之后位移传感器支架的安装平面必须与壳体的轴线垂直,确保位移传感器测量的是同一个横截面上的径向位移值。The length of the connecting
所述连接弧3与连接杆4在壳体内部均匀分布,确保整个测量机构具有良好刚度的同时,还能保证每个位移传感器的探头与壳体内壁面充分接触,进而提高测量结果的准确度。The connecting arcs 3 and the connecting
所述连接弧3上中间通孔到两端通孔的连线的垂直距离必须大于连接杆4上固定端口12的尺寸,以保证在安装连接杆4时不会与壳体内壁面发生干涉。The vertical distance from the middle through hole on the connecting
所述位移传感器在安装之后,其探头必须与壳体内壁面有充分接触并具有一定的压缩量,确保在测量过程中,无论壳体形状如何变化,位移传感器的探头始终与壳体的内壁面接触。After the displacement sensor is installed, its probe must be in full contact with the inner wall of the casing and have a certain amount of compression to ensure that during the measurement process, no matter how the shape of the casing changes, the probe of the displacement sensor is always in contact with the inner wall of the casing. .
本实施例中一种复合材料圆柱形耐压壳体径向位移测量机构的安装方法,具体步骤如下:In this embodiment, a method for installing a radial displacement measuring mechanism for a cylindrical pressure-resistant shell of composite materials includes the following steps:
步骤一:将位移传感器支架5与连接杆4的安装端口11通过螺钉8、螺母7固定连接。Step 1: The
步骤二:通过螺钉8、螺母7将所述位移传感器6安装在位移传感器支架5上,然后将其放入复合材料壳体2内部。Step 2: Install the displacement sensor 6 on the
步骤三:将所述连接弧3上的中间孔与连接杆4的固定端口12通过螺钉8、螺母7固定。Step 3: Fix the middle hole on the connecting
步骤四:将所述连接弧3上两端的安装孔9与金属裙边1上的安装孔通过螺钉8、螺母7固定。Step 4: Fix the mounting
步骤五:对所述位移传感器6进行微调,使其探头与壳体2完全接触,并进行调零。完成整个测量机构的安装。Step 5: Fine-tune the displacement sensor 6 so that its probe is in complete contact with the
本发明所提供的一种圆柱形耐压壳体径向位移测量机构和方法,尤其适用于水下航行器圆柱形耐压壳体在承受外压作用后壳体径向位移的测量。The radial displacement measuring mechanism and method of a cylindrical pressure-resistant shell provided by the invention are especially suitable for measuring the radial displacement of the cylindrical pressure-resistant shell of an underwater vehicle after being subjected to external pressure.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those of ordinary skill in the art will not depart from the principles and spirit of the present invention Variations, modifications, substitutions, and alterations to the above-described embodiments are possible within the scope of the present invention without departing from the scope of the present invention.
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