CN115165222A - A kind of rain test calibration control system and calibration method - Google Patents
A kind of rain test calibration control system and calibration method Download PDFInfo
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- CN115165222A CN115165222A CN202210685485.7A CN202210685485A CN115165222A CN 115165222 A CN115165222 A CN 115165222A CN 202210685485 A CN202210685485 A CN 202210685485A CN 115165222 A CN115165222 A CN 115165222A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/082—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to a condition of the discharged jet or spray, e.g. to jet shape, spray pattern or droplet size
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/007—Leak detector calibration, standard leaks
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Abstract
Description
技术领域technical field
本发明涉及车辆淋雨试验技术领域,具体涉及一种淋雨试验标定控制系统及标定方法。The invention relates to the technical field of vehicle rain test, in particular to a rain test calibration control system and a calibration method.
背景技术Background technique
随着汽车技术的进步,整车的密闭性已经成为驾乘人员十分在意的问题。汽车密闭性的好坏不但直接关系到驾乘人员的生命安全,还会给驾乘人员带来经济损失,也会让驾乘人员产生不安全感,因此,在汽车工业,车身的淋雨密封性试验是一个不可缺少的重要环节。With the advancement of automobile technology, the airtightness of the whole vehicle has become a problem that drivers and passengers are very concerned about. The quality of the airtightness of the car is not only directly related to the life safety of the drivers and passengers, but also brings economic losses to the drivers and passengers, and also makes the drivers and passengers feel insecure. Therefore, in the automotive industry, the rain sealing of the body Sexual testing is an indispensable and important part.
目前使用的封闭性检测方法为设置淋雨室,淋雨室顶部设置有喷头,车辆进入喷头下方进行喷水,淋雨完成后将车开出淋雨室将车身表面烘干后,打开车门人工检查车内是否有渗水现象,但此种方法无法对淋雨的流量进行控制,从而无法对车身的密闭性进行精确检测。The current closed detection method is to set up a rain shower room, a sprinkler head is arranged on the top of the rain shower room, and the vehicle enters under the sprinkler head to spray water. Check whether there is water seepage in the car, but this method cannot control the flow of rain, so it cannot accurately detect the airtightness of the car body.
此外,整车淋雨试验结果的判定很大程度取决于实际雨量的大小,整车淋雨设备的雨量定期标定尤为重要,但是传统淋雨设备雨量标定容器较小,一般为标准容器S.P.I.E.A.雨量计,每次标定需要定位数十个点,每次标定一次雨量(定位时间加标定时间)大概需要4~6个小时,耗费工时长,效率较低。每个标定点之间的空隙的雨量无法标定,有效区域的雨量均匀性仍存在死角。而且淋雨区域范围内不同区之间的差异也存在考虑不周的问题。In addition, the determination of the results of the vehicle rain test largely depends on the actual rainfall. The regular calibration of the vehicle rain equipment is particularly important, but the traditional rain equipment has a small rainfall calibration container, generally a standard container S.P.I.E.A. rain gauge , Dozens of points need to be located for each calibration, and it takes about 4 to 6 hours to calibrate the rainfall (location time plus calibration time) each time, which takes a long time and is inefficient. The rainfall in the gap between each calibration point cannot be calibrated, and there is still a dead angle in the uniformity of rainfall in the effective area. Moreover, the differences between different areas within the rainwater area are also ill-considered.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的缺陷,本发明第一方面提供了一种淋雨试验标定控制系统,其可以解决雨量标定时间长,以及雨量采集精度低的问题。In view of the defects in the prior art, the first aspect of the present invention provides a rain test calibration control system, which can solve the problems of long rainfall calibration time and low rainfall collection accuracy.
为达到以上目的,本发明采取的技术方案是:In order to achieve the above purpose, the technical scheme adopted in the present invention is:
一种淋雨试验标定控制系统,包括:A rain test calibration control system, comprising:
底板;bottom plate;
架体,其设置在所述底板上,所述架体上设置有喷淋装置;a frame body, which is arranged on the bottom plate, and a spray device is arranged on the frame body;
标定装置,其设置在所述底板上,并可在淋雨区域范围内移动,以标定淋雨区域范围各个子区域的雨量;a calibration device, which is arranged on the bottom plate and can be moved within the rain shower area to calibrate the rainfall in each sub-area of the rain shower area;
控制装置,其用于控制所述喷淋装置的降水强度,并在设定时间内所述喷淋装置产生的雨量与所述标定装置标定一个子区域的雨量匹配时,驱使所述标定装置移动至下一子区域。a control device, which is used to control the precipitation intensity of the spray device, and drive the calibration device to move when the rainfall generated by the spray device matches the rainfall of a sub-area calibrated by the calibration device within a set time period to the next subregion.
一些实施例中,所述标定装置包括:In some embodiments, the calibration device includes:
容器定位格,其设置在所述底板上,所述容器定位格包括多个沿淋雨区域范围划分的格体;a container positioning grid, which is arranged on the bottom plate, and the container positioning grid includes a plurality of grids divided along the scope of the rain shower area;
标定容器,其用于标定淋雨区域范围各个子区域的雨量,所述标定容器设置在所述容器定位格上,并可在所述容器定位格的各个格体之间移动。A calibration container is used for calibrating the rainfall in each sub-area of the rain shower area, the calibration container is arranged on the container positioning grid, and can be moved between the grids of the container positioning grid.
一些实施例中,所述标定容器包括:In some embodiments, the calibration container includes:
移动支架,其上设有滚轮;A mobile bracket with rollers on it;
槽体,其固定在所述移动支架上方,且所述槽体内设有液位传感器。The tank body is fixed above the moving bracket, and the tank body is provided with a liquid level sensor.
一些实施例中,所述移动支架的底部设有高度调节器。In some embodiments, the bottom of the mobile support is provided with a height adjuster.
一些实施例中,所述移动支架上的滚轮包括两个定向轮和两个万向轮。In some embodiments, the rollers on the moving support include two directional wheels and two universal wheels.
一些实施例中,所述槽体上还设有水平泡。In some embodiments, the tank body is further provided with horizontal bubbles.
一些实施例中,所述槽体底部设有排水孔,以及位于所述排水孔下方的排水孔阀门和排水电磁阀。In some embodiments, a drain hole is provided at the bottom of the tank body, and a drain hole valve and a drain solenoid valve are located below the drain hole.
一些实施例中,所述控制装置包括一PID阀,所述PID阀通过调节输出电压以控制所述喷淋装置的降水强度。In some embodiments, the control device includes a PID valve, and the PID valve controls the precipitation intensity of the sprinkler device by adjusting the output voltage.
一些实施例中,所述喷淋装置包括设于所述架体顶部的顶喷淋以及设于所述架体侧向的侧喷淋。In some embodiments, the spray device includes a top spray provided at the top of the frame body and a side spray provided at the lateral side of the frame body.
本发明第二方面提供了一种淋雨试验标定控制系统的标定方法,其可以解决雨量标定时间长,以及雨量采集精度低的问题。The second aspect of the present invention provides a calibration method for a rain test calibration control system, which can solve the problems of long rainfall calibration time and low rainfall collection accuracy.
为达到以上目的,本发明采取的技术方案是:In order to achieve the above purpose, the technical scheme adopted in the present invention is:
一种利用上述的淋雨试验标定控制系统的标定方法,该方法包括以下步骤:A calibration method utilizing the above-mentioned rain test calibration control system, the method comprises the following steps:
利用控制装置设定所述喷淋装置的降水强度,并在设定时长内对标定装置进行喷淋;Use the control device to set the precipitation intensity of the spray device, and spray the calibration device within the set time period;
当标定装置检测的降水强度和控制装置设定的降水强度的偏差在预设范围内时,判定完成淋雨区域范围当前子区域的雨量标定;When the deviation between the precipitation intensity detected by the calibration device and the precipitation intensity set by the control device is within the preset range, it is determined that the precipitation calibration of the current sub-area of the rain shower area is completed;
利用控制装置驱使所述标定装置移动至下一子区域,完成在该设定降水强度下淋雨区域范围各个子区域的雨量标定;Utilize the control device to drive the calibration device to move to the next sub-area, and complete the precipitation calibration of each sub-area within the range of the raining area under the set precipitation intensity;
利用控制装置调整所述喷淋装置的降水强度,完成在所有设定降水强度下淋雨区域范围各个子区域的雨量标定。The precipitation intensity of the spray device is adjusted by the control device, and the calibration of the rainfall in each sub-area of the rain shower area is completed under all set precipitation intensities.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明中的淋雨试验标定控制系统,针对传统淋雨标定方法标定困难、测量误差大、人为测量随机误差大、雨量标定时间长、雨量采集精度低等问题;通过设置可在淋雨区域范围内移动的标定装置,以标定淋雨区域范围各个子区域的雨量,并利用控制装置控制喷淋装置的降水强度,且在设定时间内喷淋装置产生的雨量与所述标定装置标定一个子区域的雨量匹配时,驱使标定装置移动至下一子区域,并通过设置使得两个子区域之间的标定误差不超过5%,来确保整个有效淋浴区的雨量均匀性。即通过增加涵盖整个淋雨有效区不同区域之间的差异标定来保证模拟自然天气的雨量均匀的情况。此外,还实现了淋雨与雨量标定装置自动控制,标定时间控制在一个小时以内,可以很好地提高标定效率,节省了试验时间,提升了试验数据有效性。The rain test calibration control system in the present invention aims at the problems of difficult calibration of the traditional rain calibration method, large measurement error, large random error of artificial measurement, long rainfall calibration time, and low rainfall collection accuracy; The calibration device that moves inside is used to calibrate the rainfall in each sub-area of the rain shower area, and use the control device to control the precipitation intensity of the sprinkler device, and the rainfall generated by the sprinkler device within the set time is the same as that of the calibration device. When the rainfall of the area is matched, the calibration device is driven to move to the next sub-area, and the calibration error between the two sub-areas is set so that the calibration error between the two sub-areas does not exceed 5% to ensure the uniformity of rainfall in the entire effective shower area. That is, by increasing the difference calibration between different areas covering the entire rain effective area to ensure the uniform rainfall of the simulated natural weather. In addition, the automatic control of the rain and rainfall calibration device is also realized, and the calibration time is controlled within one hour, which can greatly improve the calibration efficiency, save the test time, and improve the validity of the test data.
附图说明Description of drawings
图1是本发明实施例中淋雨试验标定控制系统结构示意图;1 is a schematic structural diagram of a rain test calibration control system in the embodiment of the present invention;
图2是本发明实施例中标定装置的立体图;2 is a perspective view of a calibration device in an embodiment of the present invention;
图3是本发明实施例中标定装置的正视图;Fig. 3 is the front view of the calibration device in the embodiment of the present invention;
图4是本发明实施例中利用淋雨试验标定控制系统进行标定的方法的流程图。FIG. 4 is a flow chart of a method for performing calibration using a rain test calibration control system in an embodiment of the present invention.
图中:1、底板;2、架体;3、喷淋装置;31、顶喷淋;32、侧喷淋;4、标定装置;41、容器定位格;42、移动支架;421、高度调节器;422、定向轮;423、万向轮;43、槽体;431、液位传感器;432、水平泡;433、排水孔;434、排水孔阀门;435、排水电磁阀。In the figure: 1. Bottom plate; 2. Frame body; 3. Spraying device; 31. Top spraying; 32. Side spraying; 4. Calibration device; 41. Container positioning grid; 42. Mobile bracket; 421.
具体实施方式Detailed ways
下面通过附图以及列举本发明的一些可选实施例的方式,对本发明的技术方案(包括优选技术方案)做进一步的详细描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions (including the preferred technical solutions) of the present invention will be further described in detail below by means of the accompanying drawings and the manner of enumerating some optional embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本申请的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the application and simplifying the description, Rather than indicating or implying that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation on the application. Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
进一步的,在本申请中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Further, in this application, relational terms such as "first" and "second" etc. are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these entities or that there is any such actual relationship or sequence between operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
现技术中心项目开发为验证产品的防水密封性,均需要做整车淋雨试验,而整车淋雨试验结果的判定很大程度取决于实际雨量的大小,整车淋雨设备的雨量定期标定尤为重要,之前的标定方法较为繁琐,效率较低,标定时间大概需要半天,且淋雨区域范围内不同区之间的差异考虑不周,为此,本发明通过一种新的标定方法配合一种新型的标定装置,可以大大提高标定效率,标定时间控制在一个小时以内,且为保证模拟自然天气的雨量均匀的情况,增加了涵盖整个淋雨有效区不同区域之间的差异标定。The current technical center project is developed to verify the waterproof and sealing performance of the product, and it is necessary to do a vehicle rain test, and the judgment of the vehicle rain test result largely depends on the actual rainfall. The rainfall of the vehicle rain equipment is regularly calibrated. It is particularly important that the previous calibration method is cumbersome and inefficient. The calibration time takes about half a day, and the differences between different areas within the rainy area are not considered carefully. Therefore, the present invention adopts a new calibration method with a A new type of calibration device can greatly improve the calibration efficiency, the calibration time is controlled within one hour, and in order to ensure the uniform rainfall in the simulated natural weather, the difference calibration between different areas covering the entire rain effective area is added.
具体而言,参见图1至图3所示,本发明公开了一种淋雨试验标定控制系统,其包括底板1、架体2、喷淋装置3、标定装置4和控制装置。Specifically, referring to FIGS. 1 to 3 , the present invention discloses a rain test calibration control system, which includes a
其中,架体2设置在所述底板1上,所述架体2上设置有喷淋装置3。标定装置4设置在所述底板1上,并可在淋雨区域范围内移动,以标定淋雨区域范围各个子区域的雨量。控制装置用于控制所述喷淋装置3的降水强度,并在设定时间内所述喷淋装置3产生的雨量与所述标定装置4标定一个子区域的雨量匹配时,驱使所述标定装置4移动至下一子区域。The
一些实施例中,控制装置包括一PID阀,所述PID阀通过调节输出电压以控制所述喷淋装置3的降水强度。In some embodiments, the control device includes a PID valve, and the PID valve controls the precipitation intensity of the
喷淋装置3主要是用来向标定装置4喷淋雨水,以进行试验标定,本实施例中所述喷淋装置3包括设于所述架体2顶部的顶喷淋31以及设于所述架体2侧向的侧喷淋32。其中,顶喷淋31有四根喷管,包含数十个喷头;侧喷淋32有两根喷管,包含数十个喷头;这样便可以从模拟雨水从顶部和侧面降下的效果。The
一些实施例中,所述标定装置4包括容器定位格41和标定容器。In some embodiments, the calibration device 4 includes a
其中,容器定位格41设置在所述底板1上,所述容器定位格41包括多个沿淋雨区域范围划分的格体。标定容器用于标定淋雨区域范围各个子区域的雨量,所述标定容器设置在所述容器定位格41上,并可在所述容器定位格41的各个格体之间移动。Wherein, the
可以理解的是,容器定位格41包括的格体数量可以根据需要合理设置,比如可以设置为10个,本发明在此不做限制。It can be understood that, the number of cells included in the
一些实施例中,所述标定容器包括移动支架42和槽体43。In some embodiments, the calibration container includes a moving
其中移动支架42上设有滚轮,以方便标定容器移动,优选地,移动支架42上的滚轮包括两个定向轮422和两个万向轮423。而为了保证移动支架42平稳性,在移动支架42的底部设有高度调节器421,利用高度调节器421可以对移动支架42的水平度进行调整,为了便于对移动支架42的水平度是否调整到位,所述槽体43上还设有水平泡432来进行辅助观察。The moving
槽体43固定在所述移动支架42上方,且所述槽体43内设有液位传感器431。槽体43主要是用来收集淋雨试验中的雨水,液位传感器431则是检测用于槽体43内的液位高低以与喷淋装置3的喷淋量进行比照,来进行试验标定。The
当完成容器定位格41一个格体的标定后,需要将槽体43内的雨水排空来进行下一格体的标定。为便于将槽体43内的雨水排空,在本实施例中,所述槽体43底部设有排水孔433,以及位于所述排水孔433下方的排水孔阀门434和排水电磁阀435。排水电磁阀435可以控制排水孔阀门434开启或关闭,进而雨水可以通过排水孔433流出。After the calibration of one cell of the
下面对本发明中的淋雨试验标定控制系统的原理做出介绍:The principle of the rain test calibration control system in the present invention is described below:
本实施例中的淋雨试验标定控制系统的淋雨间主要功能部分包括了底板1(承载系统,停放车辆),架体2,架体2上设有喷淋装置3,喷淋装置3包括设于架体2顶部的顶喷淋31以及设于架体2侧向的侧喷淋32。The main functional parts of the rain shower room of the rain test calibration control system in this embodiment include a base plate 1 (carrying system, parking vehicles), a
其中,顶喷淋31(四根喷管,包括数十个喷头),侧喷淋32(两根喷管,包括数十个喷头);标定装置4主要包括标定容器定位系统(容器定位格41)和标定容器,标定容器包括移动支架42和槽体43,槽体43内设有液位传感器431。控制装置包括一PID阀,所述PID阀通过调节输出电压以控制喷淋装置3的降水强度。Among them, the top spray 31 (four spray pipes, including dozens of spray heads), the side spray 32 (two spray pipes, including dozens of spray heads); the calibration device 4 mainly includes a calibration container positioning system (container positioning grid 41 ) and a calibration container, the calibration container includes a
标定容器在其上方的四个边中间设置了4个水平泡432(水平检测系统)用来检测容器放置后是否达到水平状态,如果存在不水平的状态需要通过在标定容器移动支架42最下方设置的4个高度调节器421来调整标定容器的水平状态。The calibration container is provided with 4 horizontal bubbles 432 (level detection system) in the middle of the four sides above it to detect whether the container has reached a horizontal state after being placed. The four
图1中容器定位格41,在本实施例中是有效淋浴区面积为200cm*500cm的区域,将其均匀划分的10个方格,每个方格尺寸为100cm*100cm,用于标定容器定位用,每次标定过程需要将标定容器依次放置在容器定位格41中的这10个方格中,一个方格喷淋雨量2分钟,计算单位时间(每分钟)的雨量,10个方格标定完计算每两个方格之间的误差不超过5%,以确保整个有效淋浴区的雨量均匀性。The
本发明中需要标定三种雨量,小雨(5mm/min)、中雨(12mm/min)和大雨(35mm/min)。整车淋雨试验时:将雨量输入控制装置,例如:大雨(35mm/min)对应PID阀AO输出0-10V,0V对应0mm/min,10V对应35mm,0-10V对应PID阀0-100%。In the present invention, three kinds of rainfall need to be calibrated, light rain (5mm/min), moderate rain (12mm/min) and heavy rain (35mm/min). In the rain test of the whole vehicle: input the rainfall into the control device, for example: heavy rain (35mm/min) corresponds to PID valve AO output 0-10V, 0V corresponds to 0mm/min, 10V corresponds to 35mm, 0-10V corresponds to PID valve 0-100% .
当控制装置通过顶喷淋31和侧喷淋32给淋雨区均匀喷水模拟自然天气下一定的雨量时。控制装置通过PID阀实时反馈喷淋雨量,当淋雨装置喷淋120S,测试喷淋雨量与标定容器的液位传感器431比对,当雨量与标定容器标定液位相等时,计算机自动计算检测雨量喷淋精度,可以设定淋雨量和标定容器液位量在±0.1mm/min内时即满足精度要求。When the control device sprays water evenly to the rain shower area through the
如满足精度要求,30S内系统判定OK或NOK(含雨水静置),如雨量检测误差大,系统自动停止回到循环测试状态,再次启动喷淋装置3;如OK系统将自动到下一个流程,排水电磁阀435进入排水状态,此时排水电磁阀435将会打开排水孔阀门434,通过排水孔433进行排水,排水30S且液位传感器431检测为:“0”后,伺服电机启动将标定容器移动至下一个测试方格。完成第一组循环测试。计算机系统继续进入第二组雨量标定循环测试工况,依次测试10组数据,可以理解的是,通过此方法可以得到小雨(5mm/min)10组数据,中雨(12mm/min)10组数据,大雨(35mm/min)10组数据,计算机自动出具雨量检测报告,实现淋雨与雨量标定装置自动控制,节省试验时间,提升试验数据有效性。If the accuracy requirements are met, the system will determine OK or NOK (including rainwater standing) within 30S. If the rainfall detection error is large, the system will automatically stop and return to the cycle test state, and start the
综上所述,本发明中的淋雨试验标定控制系统,针对传统淋雨标定方法标定困难、测量误差大、人为测量随机误差大、雨量标定时间长、雨量采集精度低等问题;通过设置可在淋雨区域范围内移动的标定装置,以标定淋雨区域范围各个子区域的雨量,并利用控制装置控制喷淋装置的降水强度,且在设定时间内喷淋装置产生的雨量与所述标定装置标定一个子区域的雨量匹配时,驱使标定装置移动至下一子区域,并通过设置使得两个子区域之间的标定误差不超过5%,来确保整个有效淋浴区的雨量均匀性。即通过增加涵盖整个淋雨有效区不同区域之间的差异标定来保证模拟自然天气的雨量均匀的情况。此外,还实现了淋雨与雨量标定装置自动控制,标定时间控制在一个小时以内,可以很好地提高标定效率,节省了试验时间,提升了试验数据有效性。To sum up, the rain test calibration control system in the present invention aims at the problems of difficult calibration, large measurement error, large random error of artificial measurement, long rainfall calibration time, and low rainfall collection accuracy in the traditional rain calibration method; The calibration device that moves within the rain shower area is used to calibrate the rainfall in each sub-area of the rain shower area, and the control device is used to control the rainfall intensity of the sprinkler device, and the rainfall generated by the sprinkler device within the set time is the same as the above-mentioned When the calibration device calibrates the rainfall of one sub-area to match, the calibration device is driven to move to the next sub-area, and the calibration error between the two sub-areas is set so that the calibration error between the two sub-areas does not exceed 5% to ensure the uniformity of rainfall in the entire effective shower area. That is, by increasing the difference calibration between different areas covering the entire rain effective area to ensure the uniform rainfall of the simulated natural weather. In addition, the automatic control of the rain and rainfall calibration device is also realized, and the calibration time is controlled within one hour, which can greatly improve the calibration efficiency, save the test time, and improve the validity of the test data.
与此同时,参见图4所示,本发明实施例还提供一种利用上述淋雨试验标定控制系统的标定方法,该方法包括以下步骤:At the same time, as shown in FIG. 4 , an embodiment of the present invention also provides a calibration method for calibrating the control system using the above-mentioned rain test, and the method includes the following steps:
S1.利用控制装置设定所述喷淋装置3的降水强度,并在设定时长内对标定装置4进行喷淋。S1. Use the control device to set the precipitation intensity of the
淋雨试验标定控制系统的淋雨间主要功能部分包括了底板1(承载系统,停放车辆),架体2,架体2上设有喷淋装置3,喷淋装置3包括设于架体2顶部的顶喷淋31以及设于架体2侧向的侧喷淋32。The main functional parts of the rain shower room of the calibration control system for the rain test include the base plate 1 (carrying system, parking vehicle), the
其中,顶喷淋31(四根喷管,包括数十个喷头),侧喷淋32(两根喷管,包括数十个喷头);标定装置4主要包括标定容器定位系统(容器定位格41)和标定容器,标定容器包括移动支架42和槽体43,槽体43内设有液位传感器431。Among them, the top spray 31 (four spray pipes, including dozens of spray heads), the side spray 32 (two spray pipes, including dozens of spray heads); the calibration device 4 mainly includes a calibration container positioning system (container positioning grid 41 ) and a calibration container, the calibration container includes a
控制装置包括一PID阀,PID阀通过调节输出电压以控制喷淋装置3的降水强度。本发明中需要标定三种雨量,小雨(5mm/min)、中雨(12mm/min)和大雨(35mm/min)。整车淋雨试验时:将雨量输入控制装置,例如:大雨(35mm/min)对应PID阀AO输出0-10V,0V对应0mm/min,10V对应35mm,0-10V对应PID阀0-100%。The control device includes a PID valve, and the PID valve controls the precipitation intensity of the
设定的时长可以根据需要合理设置,比如可以设置为120秒,本实施例在此不做限制。The set duration may be reasonably set as required, for example, may be set to 120 seconds, which is not limited in this embodiment.
S2.当标定装置4检测的降水强度和控制装置设定的降水强度的偏差在预设范围内时,判定完成淋雨区域范围当前子区域的雨量标定。S2. When the deviation between the precipitation intensity detected by the calibration device 4 and the precipitation intensity set by the control device is within a preset range, determine that the precipitation calibration of the current sub-area of the rain shower area is completed.
检测的降水强度和控制装置设定的降水强度的偏差在预设范围,也即是满足了精度需求,比如可以设定淋雨量和标定容器液位量在±0.1mm/min内时即满足精度要求,当满足精度要求后即完成了当前子区域的雨量标定。The deviation between the detected precipitation intensity and the precipitation intensity set by the control device is within the preset range, that is, the accuracy requirements are met. For example, the accuracy can be met when the rainfall amount and the calibration container liquid level can be set within ±0.1mm/min. requirements, when the accuracy requirements are met, the rainfall calibration of the current sub-region is completed.
如满足精度要求,30S内系统判定OK或NOK(含雨水静置),如雨量检测误差大,系统自动停止回到循环测试状态,再次启动喷淋装置3;如OK系统将自动到下一个流程,排水电磁阀435进入排水状态,排水30S且液位传感器431检测为:“0”后,伺服电机启动将标定容器移动至下一个测试方格(子区域)。If the accuracy requirements are met, the system will determine OK or NOK (including rainwater standing) within 30S. If the rainfall detection error is large, the system will automatically stop and return to the cycle test state, and start the
S3.利用控制装置驱使所述标定装置4移动至下一子区域,完成在该设定降水强度下淋雨区域范围各个子区域的雨量标定。S3. Use the control device to drive the calibration device 4 to move to the next sub-area, and complete the rainfall calibration of each sub-area of the rain-splashing area under the set precipitation intensity.
在本实施例中,标定装置4主要包括标定容器定位系统(容器定位格41)和标定容器,标定容器包括移动支架42和槽体43,槽体43内设有液位传感器431。In this embodiment, the calibration device 4 mainly includes a calibration container positioning system (container positioning grid 41 ) and a calibration container. The calibration container includes a
标定容器在其上方的四个边中间设置了4个水平泡432(水平检测系统)用来检测容器放置后是否达到水平状态,如果存在不水平的状态需要通过在标定容器移动支架42最下方设置的4个高度调节器421来调整标定容器的水平状态。The calibration container is provided with 4 horizontal bubbles 432 (level detection system) in the middle of the four sides above it to detect whether the container has reached a horizontal state after being placed. The four
容器定位格41是有效淋浴区面积为200cm*500cm的区域,将其均匀划分的10个方格,每个方格尺寸为100cm*100cm,用于标定容器定位用,每次标定过程需要将标定容器依次放置在容器定位格41中的这10个方格中,一个方格喷淋雨量2分钟,计算单位时间(每分钟)的雨量,10个方格标定完计算每两个方格之间的误差不超过5%,以确保整个有效淋浴区的雨量均匀性。The
为保证收集水量测量精度,标定容器的槽体43上还增加了液位传感器431,而且槽体43底部设有排水孔433,以及位于排水孔433下方的排水孔阀门434和排水电磁阀435。排水电磁阀435可以控制排水孔阀门434的开启或关闭,当排水孔阀门434开启时,即可将槽体43内的雨水通过排水孔433排放出来,以便于下一子区域的测试。In order to ensure the measurement accuracy of the collected water, a
同时在标定容器最下方还设置了2个万向轮423和2个定向轮422,在万向轮423侧面增加轨道伺服电机,通过万向轮423、定向轮422和伺服电机即可实现标定容器的随意移动。At the same time, two
设定喷淋装置3的雨量大小,比如设置为大雨(35mm/min),PID阀打开,将雨量精确注入标定容器内,时间持续120S,当液位传感器431与PID阀自动检测到淋雨35mm/min,且液位传感器431检测为:35mm/min时,系统自动停止喷淋及雨量收集;此时等待60S,系统进行数据保存及精度计算;启动排水电磁阀435,排水电磁阀435打开排水孔阀门434,通过排水孔433进行排水,当液位传感器431检测到液位为0时,等待1S,伺服电机开始工作将标定容器送入第二个方格,当检测标定容器到位信号,启动喷淋装置3,按控制逻辑继续进行,依次1-2-3-4-5-6-7-8-9-10进行雨量自动收集,实现10个方格雨量自动标定。Set the rainfall size of the
S4.利用控制装置调整所述喷淋装置3的降水强度,完成在所有设定降水强度下淋雨区域范围各个子区域的雨量标定。S4. Use the control device to adjust the precipitation intensity of the
本发明中需要标定三种雨量,小雨(5mm/min)、中雨(12mm/min)和大雨(35mm/min),每种雨量下会测试10组数据。In the present invention, three kinds of rainfall need to be calibrated, light rain (5mm/min), moderate rain (12mm/min) and heavy rain (35mm/min), and 10 sets of data will be tested under each rainfall.
当利用上述步骤完成第一组循环测试后,计算机系统继续进入第二组雨量标定循环测试工况,依次测试10组数据,可以理解的是,通过此方法可以得到小雨(5mm/min)10组数据,中雨(12mm/min)10组数据,大雨(35mm/min)10组数据,计算机自动出具雨量检测报告,实现淋雨与雨量标定装置自动控制,节省试验时间,提升试验数据有效性。After completing the first set of cyclic tests using the above steps, the computer system continues to enter the second set of rainfall calibration cyclic test conditions, and tests 10 sets of data in turn. It is understandable that 10 sets of light rain (5mm/min) can be obtained by this method. Data, 10 sets of data for moderate rain (12mm/min), 10 sets of data for heavy rain (35mm/min), the computer automatically issues a rainfall detection report, realizes the automatic control of the rain and rainfall calibration device, saves the test time, and improves the validity of the test data.
综上所述,本发明中的标定方法,针对传统淋雨标定方法标定困难、测量误差大、人为测量随机误差大、雨量标定时间长、雨量采集精度低等问题;通过设置可在淋雨区域范围内移动的标定装置,以标定淋雨区域范围各个子区域的雨量,并利用控制装置控制喷淋装置的降水强度,且在设定时间内喷淋装置产生的雨量与所述标定装置标定一个子区域的雨量匹配时,驱使标定装置移动至下一子区域,并通过设置使得两个子区域之间的标定误差不超过5%,来确保整个有效淋浴区的雨量均匀性。即通过增加涵盖整个淋雨有效区不同区域之间的差异标定来保证模拟自然天气的雨量均匀的情况。此外,还实现了淋雨与雨量标定装置自动控制,标定时间控制在一个小时以内,可以很好地提高标定效率,节省了试验时间,提升了试验数据有效性。To sum up, the calibration method in the present invention aims at the problems of difficult calibration, large measurement error, large random error of artificial measurement, long rainfall calibration time, and low rainfall collection accuracy in the traditional rain calibration method; The calibration device that moves within the range is used to calibrate the rainfall in each sub-area of the rain shower area, and use the control device to control the rainfall intensity of the sprinkler device, and the rainfall generated by the sprinkler device within the set time is the same as the calibration device. When the rainfall in the sub-areas is matched, the calibration device is driven to move to the next sub-area, and the calibration error between the two sub-areas is set so that the calibration error between the two sub-areas does not exceed 5% to ensure the uniformity of rainfall in the entire effective shower area. That is, by increasing the difference calibration between different areas covering the entire rain effective area to ensure the uniform rainfall of the simulated natural weather. In addition, the automatic control of the rain and rainfall calibration device is also realized, and the calibration time is controlled within one hour, which can greatly improve the calibration efficiency, save the test time, and improve the validity of the test data.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, this application is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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