CN115162206A - Assembled reinforced concrete deepwater pier column and horizontal installation method thereof - Google Patents
Assembled reinforced concrete deepwater pier column and horizontal installation method thereof Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
- E01D21/06—Methods or apparatus specially adapted for erecting or assembling bridges by translational movement of the bridge or bridge sections
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- E—FIXED CONSTRUCTIONS
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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Abstract
本发明公开了一种装配式钢筋混凝土深水桥墩墩柱及其卧式安装方法,桥墩墩柱包括:多个墩柱节段,包括混凝土主体以及设置其内的钢筋笼,钢筋笼上设有受力钢筋,受力钢筋的端部穿出混凝土主体设置,受力钢筋的端部的内侧设有连接套箍;相邻的两个连接套箍焊接固定;预应力系统包括:预埋管道,管道压浆系统与预埋管道连通;槽口,设置在混凝土主体的端部,槽口与预埋管道的端部连接;槽口内设有预应力筋;锚具,设置在槽口内,预应力筋的端部与锚具连接。本发明中,墩柱可在陆地预制并拼装后,再在海洋环境进行安装,实现深水桥墩墩柱的快速安装施工,有效解决了深水桥墩墩柱的施工受海洋环境因素影响大、经济性差、安全风险高的问题。
The invention discloses a prefabricated reinforced concrete deep-water bridge pier column and a horizontal installation method thereof. The bridge pier column includes a plurality of pier column segments, including a concrete main body and a steel reinforcement cage arranged therein. The end of the force-bearing steel bar is arranged through the concrete main body, and the inner side of the end of the force-bearing steel bar is provided with a connecting ferrule; the adjacent two connecting ferrules are welded and fixed; the prestressing system includes: pre-embedded pipes, pipes The grouting system is communicated with the embedded pipeline; the notch is arranged at the end of the concrete main body, and the notch is connected with the end of the embedded pipeline; the notch is provided with prestressed tendons; The ends of the tendons are connected with the anchors. In the present invention, the pier and column can be prefabricated and assembled on land, and then installed in the marine environment, so as to realize the rapid installation and construction of the pier and column of the deep-water bridge, and effectively solve the problem that the construction of the pier and column of the deep-water bridge is greatly affected by marine environmental factors, poor economy, and poor economical efficiency. High security risk issues.
Description
技术领域technical field
本发明涉及桥梁施工技术领域,具体涉及一种装配式钢筋混凝土深水桥墩墩柱及其卧式安装方法。The invention relates to the technical field of bridge construction, in particular to an assembled reinforced concrete deep-water bridge pier column and a horizontal installation method thereof.
背景技术Background technique
桥墩墩柱是支承桥跨结构并将恒载和车辆活载传至地基的建筑物,通常设置在两桥台之间。建筑桥墩墩柱的材料可用木料、石料、混凝土、钢筋混凝土、钢材等。The bridge pier is a building that supports the bridge span structure and transmits the dead load and vehicle live load to the foundation, and is usually set between two bridge abutments. The materials for building piers and columns can be wood, stone, concrete, reinforced concrete, steel, etc.
常规环境中的桥墩墩柱结构的受力情况以小偏心受压为主,但海洋深水环境中的桥墩墩柱结构的受力情况通常存在大偏心受压的情况,普通钢筋混凝土结构在此情况下容易产生微裂缝,从而引起海水入侵,导致钢筋腐蚀,造成钢筋混凝土结构耐久性低的问题。而钢结构桥墩墩柱在周期性波流力和偶发性船撞力、地震力等荷载作用下可能出现疲劳和稳定性差的问题,在海洋环境中还易遭受锈蚀,受深水环境影响其主要防护措施是会持续产生成本的阴极保护法,全寿命期的防护总成本高。The stress of the pier-column structure in the conventional environment is dominated by small eccentric compression, but the stress of the pier-pier-column structure in the marine deep water environment usually has a large eccentric compression, and the ordinary reinforced concrete structure is in this case. It is easy to produce micro-cracks under the reinforced concrete structure, which will cause seawater intrusion, lead to corrosion of steel bars, and cause the problem of low durability of reinforced concrete structures. However, steel structure piers may suffer from fatigue and poor stability under loads such as periodic wave and flow force, occasional ship collision force, and seismic force. They are also prone to corrosion in the marine environment, and their main protection is affected by the deep water environment The measure is the cathodic protection method, which will continue to incur costs, and the total cost of protection over the life cycle is high.
同时,桥墩墩柱作为一种立式结构,一般采用自下而上的立式施工法。立式施工法用于水中桥墩墩柱建造时,又分为隔水围堰施工法和浮式接高下沉法两种。At the same time, as a vertical structure, the bottom-up vertical construction method is generally adopted. When the vertical construction method is used for the construction of piers and columns in water, it is divided into two types: the water-retaining cofferdam construction method and the floating method of connecting height and sinking.
隔水围堰施工法是其中最常用的,它在桥墩墩柱四周布置隔水围堰,排干围堰中的水后在干燥环境中进行桥墩墩柱施工,桥墩墩柱的水中部分施工完毕后将隔水围堰拆除回收。这种施工方式的缺点在于:隔水围堰设施的费用随着水深增加而急剧上升,当用于深水桥墩墩柱施工时,施工方式的经济性差;而用于有效作业时间短的海洋环境时,还存在施工周期长、安全风险大的问题。The water-proof cofferdam construction method is the most commonly used. It arranges a water-proof cofferdam around the piers and columns of the bridge. After draining the water in the cofferdam, the construction of the piers and piers is carried out in a dry environment. The construction of the water part of the piers and piers is completed. Afterwards, the cofferdam will be removed for recycling. The disadvantage of this construction method is that the cost of the cofferdam facility increases sharply with the increase of the water depth. When it is used for the construction of deep-water bridge piers and columns, the economical efficiency of the construction method is poor; when it is used in the marine environment with short effective operation time , there are also the problems of long construction period and high safety risk.
浮式接高下沉法是中国发明专利CN110761192A提出的一种新方法,适用于在深水环境中建造有自浮能力的桥墩墩柱,其与浮运沉井基础施工的方法相似,是在水面以上逐节段接高桥墩墩柱和灌水下沉就位的施工方法。但上述施工方式的缺点在于:桥墩墩柱预制节段的水面吊装拼接施工需要大型起重设备;现场拼接工作量较大,施工周期较长;受环境因素影响,节段拼接的质量缺乏保障;桥墩墩柱接高下沉过程中在水流、风浪等环境荷载影响下的系泊成本较高,安全风险较大。The floating method of connecting height and sinking is a new method proposed by the Chinese invention patent CN110761192A, which is suitable for the construction of piers and piers with self-floating ability in deep water environment. It is similar to the method of floating caisson foundation construction. The above construction method is to connect high bridge piers and piers segment by segment and sink them into place. However, the disadvantages of the above construction methods are: the water surface hoisting and splicing construction of the prefabricated sections of piers and columns requires large lifting equipment; the on-site splicing workload is large and the construction period is long; affected by environmental factors, the quality of segment splicing is not guaranteed; The mooring cost is high and the safety risk is high under the influence of environmental loads such as water flow, wind and waves during the sinking process of bridge piers.
有鉴于此,急需对现有的钢筋混凝土深水桥墩墩柱及其施工方式进行改进,以提高钢筋混凝土深水桥墩墩柱的耐久性和使用寿命、降低钢筋混凝土深水桥墩墩柱的施工成本、提高施工质量和施工安全性。In view of this, it is urgent to improve the existing reinforced concrete deepwater bridge piers and columns and their construction methods to improve the durability and service life of reinforced concrete deepwater bridge piers and columns, reduce the construction cost of reinforced concrete deepwater bridge piers and columns, and improve construction. Quality and construction safety.
发明内容SUMMARY OF THE INVENTION
针对上述缺陷,本发明目的在于提供一种装配式钢筋混凝土深水桥墩墩柱及其卧式安装方法,以解决现有的钢筋混凝土深水桥墩墩柱耐久性差、使用寿命短,钢筋混凝土深水桥墩墩柱的施工成本高、其施工质量和施工安全性受环境影响较大的问题。In view of the above-mentioned defects, the object of the present invention is to provide a prefabricated reinforced concrete deep-water bridge pier column and its horizontal installation method, so as to solve the problem of poor durability and short service life of the existing reinforced concrete deep-water bridge pier column and reinforced concrete deep-water bridge pier column. The construction cost is high, and its construction quality and construction safety are greatly affected by the environment.
为此,本发明提供的一种装配式钢筋混凝土深水桥墩墩柱,包括:For this reason, a kind of prefabricated reinforced concrete deep-water bridge pier column provided by the present invention includes:
多个墩柱节段,包括混凝土主体以及设置在所述混凝土主体内的钢筋笼,所述钢筋笼上设有受力钢筋,所述受力钢筋的端部穿出所述混凝土主体设置,所述受力钢筋的端部的内侧设有连接套箍;相邻的两个所述连接套箍焊接固定;A plurality of pier column segments, including a concrete main body and a reinforcement cage arranged in the concrete main body, the reinforcement cage is provided with stressed reinforcement bars, and the ends of the stressed reinforcement reinforcement bars are arranged through the concrete main body, so The inner side of the end of the stressed steel bar is provided with a connecting ferrule; the two adjacent connecting ferrules are welded and fixed;
预应力系统,包括:Prestressing system including:
预埋管道,设置在所述混凝土主体内,管道压浆系统与所述预埋管道连通;A pre-buried pipeline is arranged in the concrete main body, and the pipeline grouting system is communicated with the pre-buried pipeline;
槽口,设置在所述混凝土主体的端部,所述槽口与所述预埋管道的端部连接;所述槽口内设有预应力筋;a notch is arranged at the end of the concrete main body, the notch is connected with the end of the embedded pipeline; the notch is provided with a prestressed rib;
锚具,设置在所述槽口内,所述预应力筋的端部与所述锚具连接。An anchor is arranged in the slot, and the end of the prestressed tendon is connected with the anchor.
在上述技术方案中,优选地,相邻的两个所述连接套箍的接缝上还设有接缝找平和保护结构,所述接缝找平和保护结构包括:In the above technical solution, preferably, a joint leveling and protection structure is further provided on the joints of two adjacent connecting ferrules, and the joint leveling and protection structure includes:
焊缝找平层,设置在相邻的两个所述连接套箍的连接端面上,用于找平焊缝;The welding seam leveling layer is arranged on the connecting end faces of the two adjacent connecting ferrules, and is used for leveling the welding seam;
焊缝保护层,设置在所述连接套箍的外侧面上,所述焊缝保护层与所述接缝的两侧的混凝土主体连接。The welding seam protection layer is arranged on the outer side of the connection collar, and the welding seam protection layer is connected with the concrete main body on both sides of the joint.
在上述技术方案中,优选地,所述预应力筋的长度大于一个所述墩柱节段的混凝土主体的长度,所述预应力筋的端部沿所述混凝土主体的轴向至少穿过一个所述连接套箍的焊缝所在的截面,与所述锚具连接。In the above technical solution, preferably, the length of the prestressed tendon is greater than the length of the concrete main body of one pier segment, and the end of the prestressed tendon passes through at least one of the concrete main bodies in the axial direction. The section where the welding seam of the connecting ferrule is located is connected with the anchor.
在上述技术方案中,优选地,位于桥墩墩柱底部的所述墩柱节段的底端包括底端封板;In the above technical solution, preferably, the bottom end of the pier column segment located at the bottom of the pier column comprises a bottom end sealing plate;
位于桥墩墩柱顶部的所述墩柱节段的顶端包括顶端封板,所述顶端封板设有注水孔。The top end of the pier column segment located at the top of the pier column includes a top end sealing plate, and the top end sealing plate is provided with a water injection hole.
一种装配式钢筋混凝土深水桥墩墩柱的卧式安装方法,包括以下步骤:A horizontal installation method for prefabricated reinforced concrete deep-water bridge piers and columns, comprising the following steps:
在陆地上预制墩柱节段,将墩柱节段转运至移运台车,将桥墩墩柱在移运台车上拼装成桥墩墩柱;Prefabricate pier column segments on land, transfer the pier column segments to the transfer trolley, and assemble the bridge pier columns on the transfer trolley into bridge pier columns;
将转运驳船停靠在码头,利用滑移轨道和拖拉绞车将移运台车和桥墩墩柱转移至转运驳船,临时封闭桥墩墩柱的顶端封板上的注水孔;Dock the transfer barge at the wharf, transfer the transfer trolley and the pier column to the transfer barge by using the sliding track and the hauling winch, and temporarily close the water injection hole on the top sealing plate of the pier pier column;
通过转运驳船将移运台车和桥墩墩柱转移至墩位附近海域,向转运驳船的压水仓内注水,使转运驳船的后端倾斜;推动桥墩墩柱和移运台车滑入海中,桥墩墩柱自浮于海面,移运台车与桥墩墩柱分离,回收移运台车至转运驳船;Transfer the transfer trolley and the pier column to the sea area near the pier position by the transfer barge, and inject water into the pressurized water tank of the transfer barge to tilt the rear end of the transfer barge; push the pier pier column and the transfer trolley to slide into the sea, The piers and columns of the bridge piers float on the sea surface, the transfer trolley is separated from the piers and columns of the bridge piers, and the transfer trolleys are recovered to the transfer barge;
拖动桥墩墩柱至设计墩位处,调整桥墩墩柱姿态至桥墩墩柱的顶端高于桥墩墩柱的底端;打开桥墩墩柱的顶端封板的注水孔,通过注水孔向桥墩墩柱内注水,至桥墩墩柱接近直立姿态;Drag the pier column to the design pier position, adjust the posture of the pier pier column so that the top of the pier pier column is higher than the bottom end of the pier pier column; Inject water until the piers and columns of the bridge are close to the upright posture;
调直桥墩墩柱,施工桥墩墩柱基础,并将桥墩墩柱固定在设计墩位处的桥墩墩柱基础上。Straighten the piers and piers, construct the foundations of the piers and piers, and fix the piers and piers on the foundations of the piers at the designed piers.
在上述技术方案中,优选地,在陆地上预制墩柱节段之间前,包括以下步骤:In the above technical solution, preferably, before the prefabricated pier segments on land, the following steps are included:
选择桥墩墩柱陆地预制拼接场,建设预制设备、拼接设备和移运设备,所述拼接设备为拼接支架,所述移运设备包括滑移轨道、移运台车和船运码头;Selecting a land prefabricated splicing yard for bridge piers, piers and columns, and constructing prefabrication equipment, splicing equipment and moving equipment, the splicing equipment is a splicing bracket, and the moving equipment includes a sliding track, a moving trolley and a shipping wharf;
在上述技术方案中,优选地,所述桥墩墩柱陆地预制拼接场设有坡道,所述滑移轨道设置在所述坡道上,所述滑移轨道的下端与所述船运码头连接,与所述船运码头垂直设置;In the above technical solution, preferably, a ramp is provided in the land prefabricated splicing yard for piers and piers, the slip rail is arranged on the ramp, and the lower end of the slip rail is connected to the shipping wharf, vertical to the shipping terminal;
所述拼接支架设置在所述移运台车上,与所述移运台车固定连接;The splicing bracket is arranged on the transfer trolley and is fixedly connected with the transfer trolley;
所述移运台车设置在所述滑移轨道上,与所述滑移轨道通过临时固定装置可拆卸连接。The transfer trolley is arranged on the sliding track, and is detachably connected to the sliding track through a temporary fixing device.
在上述技术方案中,优选地,将墩柱节段拼接成桥墩墩柱,包括以下步骤:In the above technical solution, preferably, splicing the pier and column segments into a bridge pier column includes the following steps:
采用立式的方式预制墩柱节段,墩柱节段预制完成后将其翻转成卧式并运转至所述拼接支架;The pier column segment is prefabricated in a vertical manner, and after the prefabrication of the pier column segment is completed, it is turned into a horizontal type and moved to the splicing bracket;
在拼装支架上进行相邻墩柱节段间的拼接和预应力系统的施工;The splicing between adjacent pier and column segments and the construction of the prestressing system are carried out on the assembled bracket;
重复上述步骤直至桥墩墩柱卧式装配施工完成。Repeat the above steps until the horizontal assembly of piers and columns is completed.
在上述技术方案中,优选地,所述滑移轨道上设有沿所述滑移轨道布设的千斤顶,所述千斤顶与所述拖拉绞车配合,用于将所述移运台车和桥墩墩柱转移至所述转运驳船。In the above technical solution, preferably, the sliding track is provided with a jack arranged along the sliding track, and the jack cooperates with the hauling winch, and is used for connecting the moving trolley and the bridge pier column. Transfer to the transfer barge.
在上述技术方案中,优选地,调直桥墩墩柱,施工桥墩墩柱基础,并将桥墩墩柱固定在设计墩位处的桥墩墩柱基础上,包括以下步骤:In the above technical solution, preferably, straightening the piers and columns, constructing the foundations of the piers and columns, and fixing the piers and piers on the foundations of the piers and columns at the designed pier positions, includes the following steps:
利用浮吊将桥墩墩柱的顶部吊起,继续向桥墩墩柱内注水;Use the floating crane to lift the top of the pier column, and continue to inject water into the pier column;
利用浮吊和系泊缆,调整桥墩墩柱的底部至设计墩位,浮吊松钩使桥墩墩柱座底;Using floating cranes and mooring cables, adjust the bottom of the pier column to the design pier position, and loosen the hook of the floating crane to make the bottom of the pier column seat;
利用浮吊和系泊缆将桥墩墩柱调直,施工桥墩墩柱基础,将桥墩墩柱固定在设计墩位处的海底地基上。Use floating cranes and mooring cables to straighten the piers and columns, construct the piers and piers foundations, and fix the piers and piers on the seabed foundation at the designed piers.
由上述技术方案可知,本发明提供的装配式钢筋混凝土深水桥墩墩柱及其卧式安装方法,用于海洋深水环境的桥梁施工。与现有技术相比,本发明具有以下有益效果:It can be known from the above technical solutions that the assembled reinforced concrete deep-water bridge pier and column and the horizontal installation method thereof provided by the present invention are used for bridge construction in the marine deep-water environment. Compared with the prior art, the present invention has the following beneficial effects:
首先,本发明提供的装配式钢筋混凝土深水桥墩墩柱,桥墩墩柱采用全预应力结构,桥墩墩柱的钢筋混凝土结构始终处于受压状态,不会开裂,使得桥墩墩柱在海水环境中具有良好的耐久性;桥墩墩柱的钢筋混凝土结构不存在外露的钢结构,大大降低了桥墩墩柱防锈蚀的维护费用。First of all, the prefabricated reinforced concrete deep-water bridge pier and column provided by the present invention adopts a fully prestressed structure. Good durability; there is no exposed steel structure in the reinforced concrete structure of the piers and columns, which greatly reduces the maintenance cost of the anti-corrosion of the piers and columns.
其次,本发明提供的装配式钢筋混凝土深水桥墩墩柱的卧式安装方法,桥墩墩柱节段的预制和拼接均在陆地环境完成,方便桥墩墩柱节段进行大规模工业化生产,大大降低了桥段的制造成本,同时陆地生产环境不易受海洋环境中水流及风浪等环境载荷的影响,具有检测条件好、生产的产品质量有保障、可施工工期长的优点。Secondly, in the horizontal installation method of prefabricated reinforced concrete deep-water bridge piers and columns provided by the present invention, the prefabrication and splicing of the piers and piers segments of the bridges are completed in a land environment, which facilitates large-scale industrial production of the piers and piers and columns, and greatly reduces the cost of The manufacturing cost of the bridge section, and the land production environment is not easily affected by environmental loads such as currents, wind and waves in the marine environment, and has the advantages of good testing conditions, guaranteed product quality, and long construction period.
最后,本发明提供的装配式钢筋混凝土深水桥墩墩柱的卧式安装方法,利用驳船将桥墩墩柱整体运输至墩位附近,利用海上浮力、海上浮吊及系泊系统进行桥墩墩柱整体转体施工安装,简化了海上深水桥墩墩柱的施工步骤,无需在海上进行现场浇筑和拼装施工,大大缩短了海上作业的时长,降低了海上作业的成本和安全风险。Finally, the horizontal installation method of the prefabricated reinforced concrete deep-water bridge piers and columns provided by the present invention uses barges to transport the bridge piers and piers as a whole to the vicinity of the piers, and utilizes marine buoyancy, marine floating cranes and mooring systems to carry out the overall rotation of the bridge piers and piers. Body construction and installation simplifies the construction steps of deep-water piers and columns at sea, eliminating the need for on-site pouring and assembling construction at sea, greatly shortening the time of offshore operations, and reducing the cost and safety risks of offshore operations.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对本发明实施例或现有技术描述中所需要使用的附图做出简单地介绍和说明。显而易见地,下面描述中的附图仅仅是本发明的部分实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to describe the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce and describe the accompanying drawings that are required in the description of the embodiments of the present invention or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本发明中装配式钢筋混凝土深水桥墩的结构示意图;Fig. 1 is the structural representation of prefabricated reinforced concrete deep-water pier in the present invention;
图2为本发明中装配式钢筋混凝土深水桥墩墩柱的墩柱节段剖面示意图;Figure 2 is a schematic cross-sectional view of a pier column segment of an assembled reinforced concrete deep-water bridge pier column in the present invention;
图3为本发明装配式钢筋混凝土深水桥墩墩柱的卧式拼装示意图;Fig. 3 is the horizontal assembly schematic diagram of the assembled reinforced concrete deep-water bridge pier column of the present invention;
图4为本发明中桥墩驳船移运、拖拉滑移下水示意图;Fig. 4 is a schematic diagram of the bridge pier barge moving, dragging and sliding launching in the present invention;
图5为本发明中桥墩自浮转体安装示意图;5 is a schematic diagram of the installation of the self-floating swivel body of a bridge pier in the present invention;
图6为本发明中桥墩座底固定安装示意图。FIG. 6 is a schematic diagram of the fixed installation of the base of the bridge pier in the present invention.
图1-6中,零部件与附图标记的对应关系如下:In Figure 1-6, the correspondence between components and reference numerals is as follows:
墩柱11,沉箱12,桥墩基础13,
墩柱节段2,混凝土主体21,受力钢筋22,连接套箍23,预埋管道24,槽口25,注水孔27,注水管28,
桥墩墩柱陆地预制拼接场31,拼接支架32,滑移轨道33,移运台车34,坡道35,转运驳船36,待拼接的墩柱节段37,已完成拼接的墩柱节段38,甲板滑道39。Land prefabricated splicing
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,以下所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the embodiments described below are only a part of the embodiments of the present invention, rather than all the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的实现原理是:The realization principle of the present invention is:
通过在钢筋混凝土桥墩墩柱节段内设置预应力体系,使桥墩墩柱节段在陆地拼接成桥墩墩柱,在桥墩墩柱内形成全预应力结构,使钢筋混凝土桥墩墩柱始终处于受压状态,从而避免其在海水环境中开裂。By setting a prestressed system in the pier column section of the reinforced concrete bridge, the pier column section of the bridge pier is spliced into a bridge pier column on the land, and a fully prestressed structure is formed in the bridge pier column, so that the reinforced concrete bridge pier column is always under pressure. state, thereby preventing it from cracking in a seawater environment.
安装桥墩墩柱时,通过移运平台携带封闭的桥墩墩柱,借助滑移轨道从码头转移至转运驳船,再通过转运驳船将桥墩墩柱转移至设计墩位,调整转运驳船姿态使桥墩墩柱滑向水中,使其利用自身浮力浮在水面;通过桥墩墩柱上的注水孔向桥墩墩柱内注水,利用浮吊以及桥墩墩柱自身的浮力,使桥墩墩柱调直,并将调直的桥墩墩柱固定在桥墩墩柱基础上。When installing bridge piers and piers, the closed bridge piers and piers are carried by the transfer platform, and transferred from the wharf to the transfer barge by means of the slip track, and then the bridge piers and piers are transferred to the design pier position by the transfer barge, and the attitude of the transfer barge is adjusted to make the bridge piers and piers. Slip into the water to make it float on the water surface with its own buoyancy; inject water into the pier column through the water injection hole on the pier column, and use the floating crane and the buoyancy of the pier column to straighten the pier column and straighten it. The bridge piers are fixed on the foundations of the bridge piers.
本发明提供的方案,能够完成海洋环境深水桥墩墩柱的安装,实现深水桥墩墩柱的快速安装施工,有效解决了深水桥墩墩柱的施工受海洋环境因素影响大、施工经济性差、安全风险高的问题。The solution provided by the present invention can complete the installation of deep-water bridge piers and columns in the marine environment, realize the rapid installation and construction of deep-water bridge piers and columns, and effectively solve the problem that the construction of deep-water bridge piers and columns is greatly affected by marine environmental factors, construction economy is poor, and safety risks are high. The problem.
具体地,本发明提供的装配式钢筋混凝土深水桥墩墩柱,包括:Specifically, the assembled reinforced concrete deep-water bridge pier column provided by the present invention includes:
多个墩柱节段,包括混凝土主体以及设置在所述混凝土主体内的钢筋笼,所述钢筋笼上设有受力钢筋,所述受力钢筋的端部穿出混凝土主体设置,所述受力钢筋的端部的内侧设有连接套箍;相邻的两个所述连接套箍焊接固定;A plurality of pier column segments, including a concrete main body and a reinforcement cage arranged in the concrete main body, the reinforcement cage is provided with stress-bearing steel bars, and the ends of the stress-bearing steel bars are arranged through the concrete main body, and the stress-bearing reinforcement bars are arranged in the concrete main body. The inner side of the end of the force steel bar is provided with a connecting ferrule; the two adjacent connecting ferrules are welded and fixed;
预应力系统,包括:Prestressing system including:
预埋管道,设置在所述混凝土主体内,管道压浆系统与所述预埋管道连通;A pre-buried pipeline is arranged in the concrete main body, and the pipeline grouting system is communicated with the pre-buried pipeline;
槽口,设置在所述混凝土主体的端部,所述槽口与所述预埋管道的端部连接;所述槽口内设有预应力筋;a notch is arranged at the end of the concrete main body, the notch is connected with the end of the embedded pipeline; the notch is provided with a prestressed rib;
锚具,设置在所述槽口内,所述预应力筋的端部与所述锚具连接。An anchor is arranged in the slot, and the end of the prestressed tendon is connected with the anchor.
为了对本发明的技术方案和实现方式做出更清楚地解释和说明,以下介绍实现本发明技术方案的几个优选的具体实施例。In order to explain and illustrate the technical solutions and implementation manners of the present invention more clearly, several preferred specific embodiments for realizing the technical solutions of the present invention are introduced below.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上,它可以直接在另一个元件上或者间接设置在另一个元件上;当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至另一个元件上。It should be noted that when an element is referred to as being "fixed" or "disposed on" another element, it can be directly or indirectly disposed on the other element; when an element is referred to as being "connected" "to" another element, it may be directly connected to another element or indirectly connected to another element.
另外,本文中的术语:“内、外”,“前、后”,“左、右”,“竖直、水平”,“顶、底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In addition, the terms "inside and outside", "front and rear", "left and right", "vertical, horizontal", "top, bottom", etc. in this document indicate the orientation or positional relationship based on those shown in the drawings. The orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the application .
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。The terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first", "second" may expressly or implicitly include one or more of that feature.
具体实施例1。Specific Example 1.
请参见图1,该图1为本实施例所述的装配式钢筋混凝土深水桥墩墩柱的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of the prefabricated reinforced concrete deep-water bridge pier column according to the present embodiment.
如图1所示,深水桥墩包括墩柱11、沉箱12和桥墩基础13,本发明提供的装配式钢筋混凝土深水桥墩墩柱11由多个墩柱节段2拼接而成,墩柱节段2内设有预应力系统。As shown in FIG. 1 , a deepwater bridge pier includes a
墩柱节段2包括混凝土主体21以及设置在混凝土主体内的钢筋笼,钢筋笼由受力钢筋22和结构钢筋组成。受力钢筋22的端部穿出混凝土主体21设置,受力钢筋22的端部的内侧设有连接套箍23。相邻的两个连接套箍23焊接固定。The
预应力系统包括预埋管道24、槽口25和锚具,预埋管道24设置在混凝土主体21内,被混凝土完全包裹。管道压浆系统与预埋管道24连通,用于向管道进行压浆操作。槽口25设置在混凝土主体21的端部,槽口25与预埋管道24的端部连接。槽口25内设有预应力筋,锚具设置在槽口25内,预应力筋的端部与锚具连接。其中,预应力筋的长度大于墩柱节段2的混凝土主体21的长度,预应力筋的端部沿混凝土主体21的轴向至少穿过一个连接套箍23的焊缝所在的截面,与锚具连接。The prestressing system includes a
位于桥墩墩柱底部的墩柱节段的底端包括底端封板;位于桥墩墩柱顶部的墩柱节段的顶端包括顶端封板,顶端封板设有注水孔,可通过注水孔向桥墩墩柱11内注水。The bottom end of the pier column segment located at the bottom of the pier column includes the bottom end sealing plate; the top end of the pier column segment located at the top of the bridge pier column includes the top end sealing plate, and the top sealing plate is provided with a water injection hole, which can pass the water injection hole to the bridge pier. The
桥墩墩柱11由多个墩柱节段2拼接而成,墩柱节段2可在陆地上预制再进行拼接,无需进行桥墩的海上浇筑作业,大大缩短了海上作业的时长,同时避免桥墩墩柱质量受海上作业环境因素的影响,具有良好的质量保证和经济效益;桥墩墩柱11内设有预应力系统,通过预应力系统使桥墩墩柱保持受压状态,避免墩柱的钢筋混凝土结构开裂,从而使其具有较高的耐久性,大大降低了桥墩墩柱的维护费用。The
具体实施例2。Specific Example 2.
本具体实施例2是在具体实施例1的基础上,对其中的桥墩墩柱11所做出的进一步的优化和改进。This
桥墩墩柱11上相邻的两个连接套箍23的接缝上还设有接缝找平和保护结构,接缝找平和保护结构包括接缝找平层和焊缝保护层,接缝找平层设置在相邻的两个连接套箍23的连接端面上,用于找平两个连接套箍23的连接端面上的缝隙,消除焊缝内的气泡和孔洞,提高焊缝的强度;焊缝保护层设置在连接套箍23的外侧面上,焊缝保护层与接缝两侧的混凝土主体连接,从而使焊缝保护层覆盖连接套箍23的外侧面,使连接套箍23和焊缝在桥墩墩柱11的侧面上不存在外露的钢结构,以避免连接套箍23外漏,受海水腐蚀。There is also a joint leveling and protection structure on the joints of the two adjacent connecting
通过焊缝找平层避免焊缝表面凹凸不平影响使用,通过焊缝保护层,将焊缝隐藏在焊缝保护层内,使桥墩墩柱的钢筋混凝土结构不存在外露的钢结构,大大降低了桥墩墩柱防锈蚀的维护费用。Through the welding seam leveling layer to avoid the uneven surface of the welding seam affecting the use, the welding seam is hidden in the welding seam protection layer through the welding seam protection layer, so that there is no exposed steel structure in the reinforced concrete structure of the pier and column, which greatly reduces the bridge pier. Maintenance costs for piers against corrosion.
具体实施例3。Specific Example 3.
本发明还提供了一种装配式钢筋混凝土深水桥墩墩柱的卧式安装方法,包括以下步骤:The present invention also provides a horizontal installation method for prefabricated reinforced concrete deep-water bridge piers, comprising the following steps:
S1、在陆地上预制墩柱节段,将墩柱节段转运至移运台车,将墩柱节段在移运台车上拼接成桥墩墩柱;S1. Prefabricate pier column segments on land, transfer the pier column segments to a transfer trolley, and splicing the pier column segments on the transfer trolley to form bridge pier columns;
在陆地上预制墩柱节段之间前,需要选择桥墩墩柱陆地预制拼接场31,建设预制设备、拼接设备和移运设备,拼接设备为拼接支架32,桥墩节段的拼接可在拼接支架32上进行。移运设备包括滑移轨道33、移运台车34和船运码头。Before the prefabricated pier and column segments on the land, it is necessary to select the pier pier and column land
桥墩墩柱陆地预制拼接场31设有坡道35,滑移轨道33设置在坡道35上,滑移轨道33的下端与船运码头连接,与船运码头垂直设置,呈T形,以方便移运台车34将桥墩墩柱11转移至转运驳船36。拼接支架32设置在移运台车34上,与移运台车34固定连接。移运台车34设置在滑移轨道33上,与滑移轨33道通过临时固定装置可拆卸连接。The land prefabricated splicing
将墩柱节段拼接成桥墩墩柱,包括以下步骤:The pier and column segments are spliced into a bridge pier column, including the following steps:
S11、采用立式的方式预制墩柱节段,墩柱节段预制完成后将其翻转成卧式并运转至拼接支架32;S11. Prefabricate the pier column segment in a vertical manner. After the prefabrication of the pier column segment is completed, turn it into a horizontal type and run it to the splicing bracket 32;
S12、在拼装支架32上进行相邻墩柱节段间的拼接和预应力系统的施工;S12. On the assembling bracket 32, the splicing between adjacent pier and column segments and the construction of the prestressing system are carried out;
如图3所示,各段墩柱节段预制完成后均可转运至拼接支架32,将待拼接的墩柱节段37与拼接支架32上的已完成拼接的墩柱节段38进行拼接,从而实现墩柱节段预制和拼接的同时进行,提高桥墩墩柱的施工效率。As shown in FIG. 3 , after the prefabrication of each pier and column segment is completed, it can be transferred to the splicing bracket 32, and the
S13、重复上述步骤直至桥墩墩柱11卧式装配施工完成。S13, repeating the above steps until the horizontal assembly and construction of the
S2、将转运驳船36停靠在码头,利用滑移轨道33和拖拉绞车将移运台车34和桥墩墩柱11转移至转运驳船36,临时封闭桥墩墩柱11的顶端封板上的注水孔;S2. Dock the
具体地,在转运驳船36停靠在码头后,连接驳船系泊缆,将滑移轨道33末端与位于转运驳船36的顶部上甲板滑道39连接,形成移运台车34转运通道。Specifically, after the
滑移轨道33上设有沿滑移轨道33布设的千斤顶,千斤顶与拖拉绞车配合,用于将移运台车和桥墩墩柱转移至转运驳船。在拖拉绞车就位后,将拖拉绞车的钢丝绳与移运台车34连接,解除移运台车34与滑移轨道33间的临时固结,借助拖拉绞车和沿滑移轨道33布置的千斤顶,将移运台车34及桥墩墩柱11移至转运驳船36。The sliding
S3、通过转运驳船36将移运台车34和桥墩墩柱11转移至墩位附近海域,向转运驳船36的压水仓内注水,使转运驳船36的后端倾斜;推动桥墩墩柱11和移运台车34滑入海中,桥墩墩柱11自浮于海面,移运台车34与桥墩墩柱11分离,回收移运台车34至转运驳船36;S3. Transfer the
具体地,如图4所示,将台车系泊缆与移运台车43连接,将桥墩系泊缆与桥墩墩柱11连接,往转运驳船36的压水舱注水,使转运驳船36向后端倾斜一定角度。解除移运台车34与转运驳船36的临时固连,向转运驳船压36的水舱注水,使转运驳船41继续向后端倾斜;同时借助系泊缆和沿甲板滑道39布置的千斤顶,使桥墩墩柱11和移运台车34一起沿甲板滑道39滑入海中,桥墩墩柱11自浮于海面,移运台车34与桥墩墩柱11分离,用浮吊将移运台车34收回至转运驳船36甲板,返航转运驳船36。Specifically, as shown in FIG. 4, the trolley mooring cable is connected to the transfer trolley 43, the bridge pier mooring cable is connected to the bridge
S4、如图5所示,拖动桥墩墩柱11至设计墩位处,调整桥墩墩柱11姿态至桥墩墩柱11的顶端高于桥墩墩柱11的底端;打开桥墩墩柱11的顶端封板的注水孔27,通过注水管28向桥墩墩柱11的注水孔27内注水,至桥墩墩柱11接近直立姿态;S4. As shown in Figure 5, drag the
S5、调直桥墩墩柱11,施工桥墩墩柱基础13,并将桥墩墩柱11固定在设计墩位处的桥墩墩柱基础13上。S5, straightening the
具体的,如图6所示,包括以下步骤:Specifically, as shown in Figure 6, the following steps are included:
S51、利用浮吊将桥墩墩柱11的顶部吊起,继续向桥墩墩柱11内注水;S51, using a floating crane to hoist the top of the
S52、利用浮吊和系泊缆,调整桥墩墩柱11的底部至设计墩位,浮吊松钩使桥墩墩柱11座底;S52. Using floating cranes and mooring cables, adjust the bottom of the
S53、利用浮吊和系泊缆将桥墩墩柱11调直,施工桥墩墩柱基础13,将桥墩墩柱11固定在设计墩位处的海底地基上。S53 , straightening the
本发明通过在陆地预制拼接场上预制墩柱节段,并将墩柱节段拼接成桥墩墩柱,避免进行墩柱的海上浇筑,从而解决了深海桥墩墩柱质量不稳定的问题,同时桥墩墩柱的费用不会随水深增加而急剧上升,解决了申述桥墩施工经济性差的问题;同时陆地施工的施工周期和施工安全性受海洋环境影响较小,大大缩短施工周期、提高了施工效率。The present invention solves the problem of unstable quality of deep-sea bridge piers and columns by prefabricating pier and column segments on a land prefabricated splicing field, and splicing the pier and column segments into bridge piers and columns, avoiding the sea pouring of piers and columns. The cost of piers will not rise sharply with the increase of water depth, which solves the problem of poor construction economy of the stated bridge piers; at the same time, the construction period and construction safety of land construction are less affected by the marine environment, which greatly shortens the construction period and improves the construction efficiency.
桥墩墩柱采用卧式拼接,通过移运台车、滑移轨道等移运设备转移至转运驳船上,并通过转运驳船在墩桥设置海域的倾斜,利用桥墩墩柱的自浮力,对桥墩墩柱进行调直和安装,大大降低了桥墩墩柱的安装难度,降低了桥墩墩柱施工过程中海上作业的时间和工作量,提高了施工的效率。The piers and columns of the bridge are spliced horizontally, and are transferred to the transfer barge by transferring equipment such as transfer trolleys and sliding rails. The column is straightened and installed, which greatly reduces the installation difficulty of the bridge pier and pier column, reduces the time and workload of offshore operations during the construction of the bridge pier and pier column, and improves the construction efficiency.
最后,还需要说明的是,本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本申请可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本申请所能产生的功效及所能达成的目的下,均应仍落在本申请所揭示的技术内容得能涵盖的范围内。Finally, it should also be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with this technology, and are not intended to limit this specification. The limitations of the application can be implemented, so it has no technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that the application can produce and the purpose that can be achieved, should still be used. It falls within the scope that the technical content disclosed in this application can cover.
在本文中使用的术语"包括'、"包含"或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句"包括一个…"限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。The terms "comprising", "comprising" or any other variation thereof as used herein are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also no Other elements expressly listed, or elements inherent to such a process, method, article or apparatus are also included. Without further limitation, elements qualified by the statement "including a..." are not excluded from There are additional identical elements in a process, method, article or apparatus that includes the stated elements.
本发明并不局限于上述最佳实施方式,任何人应该得知在本发明的启示下做出的结构变化,凡是与本发明具有相同或相近的技术方案,均落入本发明的保护范围之内。The present invention is not limited to the above-mentioned best embodiment, anyone should be aware of the structural changes made under the inspiration of the present invention, and all technical solutions that are the same or similar to the present invention fall within the protection scope of the present invention. Inside.
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