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CN115161989A - A kind of lyocell knitted fabric refining and bleaching process - Google Patents

A kind of lyocell knitted fabric refining and bleaching process Download PDF

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Publication number
CN115161989A
CN115161989A CN202211070039.1A CN202211070039A CN115161989A CN 115161989 A CN115161989 A CN 115161989A CN 202211070039 A CN202211070039 A CN 202211070039A CN 115161989 A CN115161989 A CN 115161989A
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China
Prior art keywords
lyocell
knitted fabric
scouring
bleaching
fibrillation
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Inventor
宋亚伟
房宽峻
谢汝义
党为涛
石路健
薛祯
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Saideli Changzhou Fiber Co ltd
Qingdao University
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Saideli Changzhou Fiber Co ltd
Qingdao University
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Priority to CN202211070039.1A priority Critical patent/CN115161989A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/16Multi-step processes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a scouring and bleaching process for a Lyocell knitted fabric, and belongs to the technical field of textile printing and dyeing. The technical scheme is as follows: the fibrillation-proof auxiliary agent is used for processing before boiling and bleaching, and parameters of the scouring and bleaching process are controlled, so that the excellent fibrillation-proof effect of the lyocell knitted fabric is achieved. The method for pretreating the lyocell knitted fabric can reduce the fibrillation tendency of the lyocell knitted fabric in the boiling and bleaching process, prevent defects such as frosting, white spots, creases and the like, and improve the product quality and the one-time success rate of printing and dyeing.

Description

一种莱赛尔针织物练漂工艺A kind of lyocell knitted fabric refining and bleaching process

技术领域technical field

本发明涉及纺织品印染技术领域,具体涉及一种莱赛尔针织物练漂工艺。The invention relates to the technical field of textile printing and dyeing, in particular to a scouring and bleaching process for lyocell knitted fabrics.

背景技术Background technique

莱赛尔纤维是以N-甲基吗啉-N-氧化物(NMMO)为溶剂,用湿干纺丝法制成的再生纤维素纤维。莱赛尔纤维独有的浆粕制造技术和闭合生产工艺,使溶剂回收达99.7%以上并可循环利用,生产过程无毒无害,废弃物可生物降解,是公认的绿色纤维。莱赛尔纤维具有很高的干强度和湿强度,湿干强度比达到85%以上,不仅具有优良的可纺性(可纯纺,也可与棉、毛、丝、麻、化纤、羊绒等纤维混纺或交织),而且织物在纺织印染过程中能经受较高的经向和纬向拉伸力作用而不至于发生断裂。莱赛尔纤维和面料具有棉一样的“舒适性”,接近涤纶的“强度”,以及羊毛一般的“美感”和真丝一样的“触感”及“柔软垂坠”效果,广泛用于高级纺织面料生产。它既可以纯纺,也可以与天然纤维、合成纤维、再生纤维混纺或交织,以改善面料风格和服用性能,降低生产成本。莱赛尔纤维在非织造、工业滤布等方面也有广阔应用前景。莱赛尔纤维像其它亲水性纤维一样,具有良好的吸湿溶胀性能。但是,莱赛尔纤维的侧向溶胀度较高,达到35%-40%。因此,在水中极易发生溶胀,引起纤维直径增加,导致纤维间距离变小,使织物变得僵硬。Lyocell fiber is a regenerated cellulose fiber made of N-methylmorpholine-N-oxide (NMMO) as a solvent by wet-dry spinning. Lyocell fiber's unique pulp manufacturing technology and closed production process can recover more than 99.7% of the solvent and can be recycled. The production process is non-toxic and harmless, and the waste is biodegradable. It is a recognized green fiber. Lyocell fiber has high dry strength and wet strength, and the wet to dry strength ratio reaches more than 85%. Fiber blended or interwoven), and the fabric can withstand high warp and weft tensile forces during the textile printing and dyeing process without breaking. Lyocell fibers and fabrics have the same "comfort" as cotton, close to the "strength" of polyester, as well as the "beauty" of wool and the same "touch" and "soft drape" effect of silk, and are widely used in advanced textile fabrics Production. It can be spun pure, or blended or interwoven with natural fibers, synthetic fibers, and regenerated fibers to improve fabric style and wear performance and reduce production costs. Lyocell fibers also have broad application prospects in nonwovens and industrial filter cloths. Like other hydrophilic fibers, Lyocell fibers have good moisture absorption and swelling properties. However, the lateral swelling of lyocell fibers is higher, reaching 35%-40%. Therefore, swelling in water is very easy to occur, causing the fiber diameter to increase, resulting in a smaller distance between fibers, making the fabric stiff.

莱赛尔纤维具有独特的原纤化特性,在湿态下经过摩擦,会在纤维轴向上分裂出直径小于1μm的原纤(微小纤维)。利用莱赛尔纤维的原纤化特性,可以生产风格独特的桃皮绒织物。但是,这些微小纤维具有不同的光散射行为,会使织物出现色浅或“霜花”或白线或擦伤痕等印染疵病,特别是在湿热、碱性和机械摩擦条件下,纤维的侧向溶胀使僵硬的织物更容易原纤化,从而导致严重的面料质量问题。Lyocell fibers have unique fibrillation characteristics. After friction in the wet state, fibrils (microfibers) with a diameter of less than 1 μm will be split in the fiber axis. Using the fibrillating properties of Lyocell fibers, unique styles of peach skin fabrics can be produced. However, these tiny fibers have different light-scattering behaviors, which can cause printing and dyeing defects such as light color or "frost" or white lines or scratches in the fabric, especially under the conditions of damp heat, alkali and mechanical friction, the side of the fiber Swelling makes stiff fabrics more susceptible to fibrillation, leading to serious fabric quality problems.

针织物是由纱线按顺序弯曲成线圈,再由线圈相互串套而形成的织物。纱线形成线圈的过程,可以横向或纵向进行,横向编织称为纬编织物,纵向编织称为经编织物。线圈就是针织物的最小基本单元,而线圈由圈干和延展线呈一空间曲线所组成。针织物在各个方向延伸性大,弹性好,透气性好,手感松软,易变形。Knitted fabric is a fabric formed by bending yarns into loops in sequence, and then looping the loops together. The process of forming a coil of yarn can be carried out horizontally or vertically. Horizontal weaving is called weft knitting fabric, and longitudinal weaving is called warp knitting fabric. The loop is the smallest basic unit of knitted fabric, and the loop is composed of the loop stem and the extension line in a space curve. The knitted fabric has great extensibility in all directions, good elasticity, good air permeability, soft hand feeling and easy deformation.

针织物的染整加工主要以浸渍方式为主,即将织物浸于含有处理剂溶液中,依靠机械的动力作用,促使织物在液体中不断运行并使处理液往复流转进行染整加工。水在处理剂和纤维之间起着主要的媒介作用。由于针织物松软易变形,对于莱赛尔针织物的染整加工宜采用气流染色机或溢流染色机。针织物的煮漂处理要经历多次排液、加水、加料和升温降温等操作步骤。在生产过程中,织物与缸壁不断地连续摩擦,与梭织物相比更容易使莱赛尔纤维原纤化。The dyeing and finishing of knitted fabrics is mainly based on the dipping method, that is, the fabric is immersed in a solution containing a treatment agent, and relying on the power of machinery, the fabric is driven to run continuously in the liquid and the treatment liquid is reciprocated for dyeing and finishing. Water acts as the main intermediary between the treatment agent and the fibers. Because the knitted fabric is soft and easy to deform, the dyeing and finishing process of the lyocell knitted fabric should use an air-flow dyeing machine or an overflow dyeing machine. The scouring and bleaching treatment of knitted fabrics has to go through several operation steps such as draining, adding water, adding materials, and heating and cooling. During the production process, the fabric is continuously and continuously rubbed against the cylinder wall, which is easier to fibrillate the lyocell fibers than the woven fabric.

针对莱赛尔针织面料在前处理加工中容易出现的质量问题,目前主要有以下研究:Aiming at the quality problems that are prone to occur in the pre-processing of lyocell knitted fabrics, the main researches are as follows:

《天丝染色织物纤维素酶抛光工艺的研究》提出利用纤维素酶去除莱赛尔纤维织物表面原纤的方法,该方法能够有效去除表面的原纤,但是莱赛尔纤维的皮层结构会被破坏,难以避免在后续过程中产生原纤化。CN202011356829.7提出一种莱赛尔纤维、莱赛尔纤维的抗原纤化交联剂以及莱赛尔纤维抗原纤化的处理方法,通过将莱赛尔纤维多次浸轧特定交联剂溶液,可以使得莱赛尔纤维具有更强的抗原纤化能力,为提供多样化的莱赛尔纤维创造了空间;CN202010817578.1提出一种交联剂及莱赛尔纤维的抗原纤化处理方法,该处理方法所用的交联剂合成工艺简单,价格便宜,使用设备要求低,同时具有较高的交联效果。但是以上方法只适用于莱赛尔纤维的原纤化处理,因为莱赛尔织物的紧度、织物表面纹理、纱织密度等结构的差异都会对莱赛尔纤维的侧向溶胀和表面摩擦系数产生影响,因此以上方法难以避免莱赛尔织物在练漂处理时产生原纤化。"Research on Cellulase Polishing Process of Tencel Dyeing Fabric" proposes a method of removing fibrils on the surface of lyocell fiber fabrics by using cellulase. This method can effectively remove the fibrils on the surface, but the cortex structure of lyocell fibers will be affected by damage, it is difficult to avoid fibrillation in the subsequent process. CN202011356829.7 proposes a lyocell fiber, an antigenic fibrosis cross-linking agent for lyocell fiber, and a method for treating lyocell fiber antigenic fibrosis. It can make lyocell fibers have stronger antigenic fibrosis ability, and create space for providing diversified lyocell fibers; CN202010817578.1 proposes a cross-linking agent and an antigenic fibrosis treatment method for lyocell fibers. The cross-linking agent used in the treatment method has the advantages of simple synthesis process, low price, low requirements for using equipment and high cross-linking effect. However, the above method is only applicable to the fibrillation treatment of lyocell fibers, because the difference in the structure of the lyocell fabric, such as the tightness, the surface texture of the fabric, and the yarn density, will affect the lateral swelling and surface friction coefficient of the lyocell fiber. Therefore, the above methods are difficult to avoid fibrillation of lyocell fabrics during scouring and bleaching.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是:克服现有技术的不足,提供一种莱赛尔针织物练漂工艺,对莱赛尔针织物进行前处理,能够降低莱赛尔针织物在煮漂过程中的原纤化倾向,防止产生“霜花”、“白斑”、折痕等疵病,提高产品质量和印染的一次成功率。The technical problem to be solved by the present invention is: overcoming the deficiencies of the prior art, providing a lyocell knitted fabric scouring and bleaching process, and pre-treatment of the lyocell knitted fabric can reduce the lyocell knitted fabric during the scouring and bleaching process. The tendency of fibrillation to prevent "frost", "white spots", creases and other defects, improve product quality and first-time success rate of printing and dyeing.

本发明的技术方案为:The technical scheme of the present invention is:

一种莱赛尔针织物练漂工艺,包括以下步骤:A lyocell knitted fabric refining and bleaching process, comprising the following steps:

(1)将莱赛尔针织物坯布按照浴比1:8~25进水,加入润滑剂1~10 g/L、清洗剂0.5~2.0 g/L,调节pH为7.0~9.5,升温至70~95 ℃,处理5~30 min,排水,清洗;(1) Fill the lyocell knitted fabric into water according to the bath ratio of 1:8~25, add lubricant 1~10 g/L, cleaning agent 0.5~2.0 g/L, adjust the pH to 7.0~9.5, and heat up to 70 ~95 ℃, treatment for 5~30 min, drain and wash;

(2)将步骤(1)处理后的莱赛尔针织物按照浴比1:8~25进水,加入润滑剂1~10 g/L、防原纤化助剂1~20 g/L,调节pH为5.0~11.5,升温至50~95 ℃,处理15~90 min,排水,清洗;(2) The lyocell knitted fabric treated in step (1) is poured into water according to the liquor ratio of 1:8~25, and 1~10 g/L of lubricant and 1~20 g/L of anti-fibrillation auxiliary are added. Adjust pH to 5.0~11.5, heat up to 50~95 °C, treat for 15~90 min, drain and wash;

(3)将步骤(2)处理后的莱赛尔针织物按照浴比1:8~25进水,加入润滑剂1~10 g/L、精炼剂1~10 g/L、双氧水稳定剂1~10 g/L、双氧水4~15 g/L、增白剂0~10 g/L,调节pH为9.0~11.0,处理5~20min后升温至90~95℃,保温处理30~90 min,排水,清洗;(3) Water the lyocell knitted fabric treated in step (2) according to the liquor ratio of 1:8~25, add lubricant 1~10 g/L, refining agent 1~10 g/L, hydrogen peroxide stabilizer 1 ~10 g/L, hydrogen peroxide 4~15 g/L, whitening agent 0~10 g/L, adjust pH to 9.0~11.0, heat up to 90~95℃ after 5~20min treatment, heat preservation treatment for 30~90min, drain, clean;

(4)将步骤(3)处理后的莱赛尔针织物按照浴比1:8~25进水,调节pH为3~5、温度为40~60℃,处理10~20 min后,排水;按照浴比1:8~25进水,加入除氧酶0.1~5 g/L,调节温度为40~60℃,处理5~15 min,排水,烘干。(4) The lyocell knitted fabric treated in step (3) is fed into water according to the liquor ratio of 1:8-25, the pH is adjusted to 3-5, the temperature is 40-60°C, and after 10-20 minutes of treatment, drain water; According to the liquor ratio of 1:8~25, enter the water, add 0.1~5 g/L of deoxidizing enzyme, adjust the temperature to 40~60 °C, treat for 5~15 minutes, drain and dry.

优选地,所述莱赛针织物为纯莱赛尔针织物或者莱赛尔纤维与其它纤维的混纺或交织针织物。更优选地,纯莱赛针织物、高比例莱赛尔针织物和起毛起球及光洁度要求高的莱赛尔针织物的练漂工艺步骤为(1)~(4),其它针织物可以省去步骤(2)。Preferably, the lyocell knitted fabric is pure lyocell knitted fabric or a blended or interwoven knitted fabric of lyocell fibers and other fibers. More preferably, the refining and bleaching process steps of pure lyocell knitted fabrics, high-proportion lyocell knitted fabrics and lyocell knitted fabrics with high requirements for pilling and smoothness are (1) to (4), and other knitted fabrics can be omitted. Go to step (2).

优选地,步骤(1)、(2)、(3)中,润滑剂为八甲基环四硅氧烷、烯丙基聚乙二醇、聚乙二醇、季戊四醇、聚氧乙烯醚和失水山梨醇脂肪酸酯中的一种或多种的组合。Preferably, in steps (1), (2) and (3), the lubricant is octamethylcyclotetrasiloxane, allyl polyethylene glycol, polyethylene glycol, pentaerythritol, polyoxyethylene ether and A combination of one or more of sorbitan fatty acid esters.

优选地,步骤(1)中,清洗剂为脂肪醇聚氧乙烯醚、脂肪醇聚氧乙烯酚醚、烷基酚聚氧乙烯醚、对甲氧基脂肪酰胺基苯磺酸钠、N-油酰基-N-甲基牛磺酸钠、聚氧乙烯失水山梨醇脂肪酸酯、椰子油烷基二乙醇酰胺、十二烷基磺酸钠和十二烷基二甲基胺乙内酯中的一种或多种的组合。Preferably, in step (1), the cleaning agent is fatty alcohol polyoxyethylene ether, fatty alcohol polyoxyethylene phenol ether, alkylphenol polyoxyethylene ether, sodium p-methoxy fatty acid amidobenzenesulfonate, N-oil In sodium acyl-N-methyl taurate, polyoxyethylene sorbitan fatty acid ester, coconut oil alkyl diethanolamide, sodium lauryl sulfonate and lauryl dimethylamine glycolide a combination of one or more.

优选地,步骤(2)中,防原纤化助剂为三羟甲基丙烷三(3-巯基丙酸)酯、甲醚化六羟甲基三聚氰胺、N,N-亚甲基二丙烯酰胺、环氧氯丙烷己二胺缩聚物、乙烯脲取代三嗪类化合物、环乙胺基取代三嗪类化合物、丙烯酸酯类化合物、封闭型异氰酸酯、水性聚氨酯乳液、氮丙啶类化合物、柠檬酸、烷四羧酸和二羟甲基二羟基乙烯脲树脂中的一种或多种的组合。Preferably, in step (2), the anti-fibrillation auxiliary agent is trimethylolpropane tris(3-mercaptopropionate), methyl etherified hexamethylol melamine, N,N-methylenebisacrylamide , Epichlorohydrin hexamethylenediamine polycondensate, ethylene urea substituted triazine compounds, cycloethylamine substituted triazine compounds, acrylate compounds, blocked isocyanates, aqueous polyurethane emulsions, aziridine compounds, citric acid , a combination of one or more of alkanetetracarboxylic acid and dimethylol dihydroxyethylene urea resin.

优选地,步骤(3)中,精炼剂为脂肪醇乙氧基化合物、烷基磷酸酯、异构碳烷基醚、异构烷基硫酸酯、烷基芳基聚乙二醇醚、聚氧乙烯醚酸酯、多元醇型表面活性剂、羧酸盐型阴离子表面活性剂、磺酸盐型表面活性剂、硫酸酯盐型表面活性剂和磷酸酯盐型表面活性剂中的一种或多种的组合。Preferably, in step (3), the refining agent is aliphatic alcohol ethoxylates, alkyl phosphates, isomeric carbon alkyl ethers, isomeric alkyl sulfates, alkyl aryl polyglycol ethers, polyoxyethylene One or more of vinyl ether esters, polyol-type surfactants, carboxylate-type anionic surfactants, sulfonate-type surfactants, sulfate-ester-type surfactants and phosphate-type surfactants combination of species.

优选地,步骤(3)中,双氧水稳定剂为硅酸钠、硅酸镁、磷酸三钠、三聚磷酸钠、聚偏磷酸盐、多聚磷酸钠、二乙胺五乙酸(DTPA)、N-羟乙基乙二胺三乙酸中的一种或多种的组合。Preferably, in step (3), the hydrogen peroxide stabilizer is sodium silicate, magnesium silicate, trisodium phosphate, sodium tripolyphosphate, polymetaphosphate, sodium polyphosphate, diethylaminepentaacetic acid (DTPA), N - A combination of one or more of hydroxyethylethylenediaminetriacetic acid.

优选地,步骤(3)中,增白剂为C.I.荧光增白剂9、C.I.荧光增白剂17、C.I.荧光增白剂47、C.I.荧光增白剂71、C.I.荧光增白剂85、C.I.荧光增白剂86和C.I.荧光增白剂134的一种或多种的组合。Preferably, in step (3), the whitening agent is C.I. fluorescent whitening agent 9, C.I. fluorescent whitening agent 17, C.I. fluorescent whitening agent 47, C.I. fluorescent whitening agent 71, C.I. fluorescent whitening agent 85, C.I. fluorescent whitening agent A combination of one or more of Brightener 86 and C.I. Optical Brightener 134.

本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明对莱赛尔针织物进行前处理,能够降低莱赛尔针织物在煮漂过程中的原纤化倾向,防止产生“霜花”、“白斑”、折痕等疵病,提高产品质量和印染的一次成功率。The pretreatment of the lyocell knitted fabric in the invention can reduce the fibrillation tendency of the lyocell knitted fabric during the scouring and bleaching process, prevent the occurrence of defects such as "frost", "white spot" and creases, and improve product quality And the one-time success rate of printing and dyeing.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, other drawings can also be obtained based on these drawings without creative labor.

图1是本发明中实施例1与对比例1处理的莱赛尔织物的性能指标。Fig. 1 is the performance index of the lyocell fabric treated in Example 1 and Comparative Example 1 of the present invention.

图2是本发明中实施例2与对比例2、3处理的莱赛尔织物的性能指标。Figure 2 is the performance index of the lyocell fabrics treated in Example 2 and Comparative Examples 2 and 3 of the present invention.

图3是本发明中实施例3与对比例4、5处理的莱赛尔织物的性能指标。Figure 3 is the performance index of the lyocell fabrics treated in Example 3 and Comparative Examples 4 and 5 of the present invention.

图4是本发明中实施例3与对比例6处理的莱赛尔织物的性能指标。Figure 4 is the performance index of the lyocell fabrics treated in Example 3 and Comparative Example 6 of the present invention.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to make those skilled in the art better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only some of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例1Example 1

采用本发明的练漂工艺处理纯莱赛尔针织物,操作步骤如下:Adopt the refining and bleaching process of the present invention to process pure lyocell knitted fabric, and the operation steps are as follows:

(1)将莱赛尔针织物坯布按照浴比1:15进水,加入烯丙基聚乙二醇2 g/L、烷基酚聚氧乙烯醚0.5 g/L,调节pH为7.0,升温至70 ℃,处理20 min,排水,清洗;(1) Fill the lyocell knitted fabric into water according to the bath ratio of 1:15, add 2 g/L of allyl polyethylene glycol and 0.5 g/L of alkylphenol polyoxyethylene ether, adjust the pH to 7.0, and heat up. to 70 ℃, treated for 20 min, drained and washed;

(2)将步骤(1)处理后的莱赛尔针织物按照浴比1:15进水,加入润滑剂烯丙基聚乙二醇2 g/L、防原纤化助剂环氧氯丙烷己二胺缩聚物10 g/L,调节pH为9,升温至80℃,处理60 min,排水,清洗;(2) The lyocell knitted fabric treated in step (1) was poured into water according to the liquor ratio of 1:15, and the lubricant allyl polyethylene glycol 2 g/L and the anti-fibrillation assistant epichlorohydrin were added. 10 g/L of hexamethylenediamine polycondensate, adjusted to pH 9, heated to 80 °C, treated for 60 min, drained and cleaned;

(3)将步骤(2)处理后的莱赛尔针织物按照浴比1:15进水,加入烯丙基聚乙二醇2g/L、脂肪醇乙氧基化合物4 g/L、硅酸镁4 g/L、双氧水4 g/L、C.I.荧光增白剂17为3 g/L、调节pH为10.0,处理10 min后升温至92 ℃,保温处理50 min,排水,清洗;(3) The lyocell knitted fabric treated in step (2) was fed into water according to the liquor ratio of 1:15, and 2 g/L of allyl polyethylene glycol, 4 g/L of fatty alcohol ethoxylate, and silicic acid were added. 4 g/L of magnesium, 4 g/L of hydrogen peroxide, 3 g/L of C.I. fluorescent whitening agent 17, adjusted pH to 10.0, treated for 10 min, heated to 92 °C, treated with heat for 50 min, drained and washed;

(4)将步骤(3)处理后的莱赛尔针织物按照浴比1:15进水,加酸调节pH为4、温度为50 ℃,处理10 min后,排水;按照浴比1:15进水,加入除氧酶2 g/L,调节温度为50℃,处理10 min,排水,烘干。(4) The lyocell knitted fabric treated in step (3) was poured into water according to the liquor ratio of 1:15, acid was added to adjust the pH to 4, the temperature was 50 °C, and after 10 minutes of treatment, drained; according to the liquor ratio of 1:15 Into the water, add 2 g/L of deoxygenase, adjust the temperature to 50 °C, treat for 10 min, drain and dry.

对比例1Comparative Example 1

对比例1的工艺与实施例1的工艺的区别之处在于:对比例1缺少步骤(2)。The process of Comparative Example 1 differs from the process of Example 1 in that: Comparative Example 1 lacks step (2).

实施例1与对比例1处理的纯莱赛尔织物的性能指标如图1所示,可以看出,对比例1的纯莱赛尔织物在练漂后发生了明显的原纤化现象,而实施例1在煮漂处理前利用防原纤化助剂进行处理,练漂后未发生原纤化现象。这是因为:莱赛尔纤维较棉、麻、黏胶等纤维素纤维具有更好的吸湿溶胀性能,尤其是侧向溶胀度较高,能够达到35%~40%,因此在水中极易发生溶胀,引起纤维直径增加,导致纤维间距离变小,使织物变得僵硬原纤化现象,经过摩擦会在纤维轴向上分裂出直径小于1 μm的原纤(微小纤维),这些微小纤维具有不同的光散射行为,会使织物出现色浅或“霜花”或白线或擦伤痕等印染疵病,特别是在湿热、碱性和机械摩擦条件下,纤维的侧向溶胀使僵硬的织物更容易原纤化,从而导致严重的面料质量问题。莱赛尔纤维具有明显的皮芯结构,其皮层容易在实施例1的步骤(3)中被破坏,而采用实施例1的步骤(2)对莱赛尔织物进行处理,能够增强纤维侧向大分子链间相互作用,降低侧向溶胀率,防止皮层被破坏,降低原纤化倾向。The performance indicators of the pure lyocell fabrics treated in Example 1 and Comparative Example 1 are shown in Figure 1. It can be seen that the pure lyocell fabric of Comparative Example 1 has obvious fibrillation after scouring and bleaching, while Example 1 was treated with an anti-fibrillation auxiliary before scouring and bleaching, and no fibrillation occurred after scouring and bleaching. This is because: Lyocell fiber has better moisture absorption and swelling properties than cellulose fibers such as cotton, hemp and viscose, especially the lateral swelling degree is higher, which can reach 35%~40%, so it is easy to occur in water. Swelling, causing the fiber diameter to increase, resulting in a smaller distance between fibers, making the fabric stiff and fibrillation. After friction, fibrils (microfibers) with a diameter of less than 1 μm will be split in the fiber axis. These microfibers have Different light scattering behaviors will cause the fabrics to appear light-colored or "frost" or white lines or scratches and other printing and dyeing defects, especially under the conditions of damp heat, alkali and mechanical friction, the lateral swelling of the fibers makes the fabric stiff More prone to fibrillation, leading to serious fabric quality issues. The lyocell fiber has an obvious skin-core structure, and its skin layer is easily destroyed in the step (3) of Example 1, but using the step (2) of Example 1 to treat the lyocell fabric can strengthen the lateral direction of the fiber. The interaction between macromolecular chains reduces the lateral swelling rate, prevents the damage of the cortex, and reduces the tendency of fibrillation.

实施例2Example 2

采用本发明的练漂工艺处理棉/莱赛尔混纺比为30/70的针织物,操作步骤如下:Adopting the scouring and bleaching process of the present invention to handle the knitted fabric with a cotton/lyocell blending ratio of 30/70, the operation steps are as follows:

(1)将莱赛尔针织物坯布按照浴比1:20进水,加入聚氧乙烯醚和失水山梨醇脂肪酸酯4 g/L、脂肪醇聚氧乙烯酚醚1.0 g/L,调节pH为8.0,升温至80 ℃,处理30 min,排水,清洗;(1) Fill the lyocell knitted fabric into water according to the bath ratio of 1:20, add polyoxyethylene ether and sorbitan fatty acid ester 4 g/L, fatty alcohol polyoxyethylene phenol ether 1.0 g/L, adjust pH was 8.0, the temperature was raised to 80 °C, treated for 30 min, drained, and washed;

(2)将步骤(1)处理后的莱赛尔针织物按照浴比1:20进水,加入聚氧乙烯醚和失水山梨醇脂肪酸酯4 g/L、防原纤化助剂丙烯酸酯类化合物15 g/L,调节pH为8.5,升温至80℃,处理40 min,排水,清洗;(2) The lyocell knitted fabric treated in step (1) was introduced into water according to the liquor ratio of 1:20, and 4 g/L of polyoxyethylene ether and sorbitan fatty acid ester, and acrylic acid, an anti-fibrillation additive, were added. Ester compound 15 g/L, adjusted to pH 8.5, heated to 80 °C, treated for 40 min, drained and washed;

(3)将步骤(2)处理后的莱赛尔针织物按照浴比1:20进水,加入聚氧乙烯醚和失水山梨醇脂肪酸酯4 g/L、异构烷基硫酸酯6 g/L、三聚磷酸钠6 g/L、双氧水8 g/L,C.I.荧光增白剂85为5g/L,调节pH为9.0,处理20 min后升温至95 ℃,保温处理70 min,排水,清洗;(3) The lyocell knitted fabric treated in step (2) was fed into water according to the liquor ratio of 1:20, polyoxyethylene ether and sorbitan fatty acid ester 4 g/L, isomerized alkyl sulfate 6 g/L were added. g/L, sodium tripolyphosphate 6 g/L, hydrogen peroxide 8 g/L, C.I. fluorescent whitening agent 85 was 5 g/L, pH was adjusted to 9.0, and the temperature was raised to 95 °C after 20 min of treatment, kept for 70 min, and drained. , cleaning;

(4)将步骤(3)处理后的莱赛尔针织物按照浴比1:20进水,加酸调节pH为5、温度为60 ℃,处理20 min后,排水;按照浴比1:20进水,加入除氧酶3 g/L,调节温度为60℃,处理15 min,排水,烘干。(4) The lyocell knitted fabric treated in step (3) was poured into water according to the bath ratio of 1:20, acid was added to adjust the pH to 5, the temperature was 60 °C, and after 20 minutes of treatment, drain water; according to the bath ratio of 1:20 Into the water, add 3 g/L of deoxygenase, adjust the temperature to 60 °C, treat for 15 min, drain and dry.

对比例2Comparative Example 2

对比例2的工艺与实施例2的工艺的区别之处在于:对比例2中步骤(2)的pH为4,其他操作条件一致。The difference between the process of Comparative Example 2 and the process of Example 2 is that the pH of step (2) in Comparative Example 2 is 4, and other operating conditions are the same.

对比例3Comparative Example 3

对比例3的工艺与实施例2的工艺的区别之处在于:对比例3中步骤(2)的pH为10,其他操作条件一致。The difference between the process of Comparative Example 3 and the process of Example 2 is that the pH of step (2) in Comparative Example 3 is 10, and other operating conditions are the same.

实施例2与对比例2、3处理的纯莱赛尔织物的性能指标如图2所示,可以看出,当步骤(2)的pH为4和10时,莱赛尔织物均出现了明显的原纤化现象,而当步骤(2)的pH为8.5时,莱赛尔织物具有较高的防原纤化效果。这是因为,一方面丙烯酸酯防原纤化助剂在pH为8.5时,丙烯酸酯能够在纤维素大分子链间具有更高的反应效率,可以有效增强纤维间相互作用力;另一方面,丙烯酸酯能够在纤维表面成膜,可以保护莱赛尔纤维经受摩擦时不产生原纤。当pH增加到10时,由于莱赛尔纤维侧向溶胀性急剧增加,大分子链间距较大,丙烯酸酯很难在两大分子链之间形成架桥交联,因此此时的防原纤化效果不佳。The performance indicators of the pure lyocell fabrics treated in Example 2 and Comparative Examples 2 and 3 are shown in Figure 2. It can be seen that when the pH of step (2) is 4 and 10, the lyocell fabrics all appear obvious. fibrillation phenomenon, and when the pH of step (2) is 8.5, the lyocell fabric has a higher anti-fibrillation effect. This is because, on the one hand, when the pH of the acrylate anti-fibrillation additive is 8.5, the acrylate can have a higher reaction efficiency between the cellulose macromolecular chains, which can effectively enhance the interaction force between fibers; on the other hand, Acrylates can form a film on the fiber surface and can protect Lyocell fibers from fibrils when they are subjected to friction. When the pH increases to 10, due to the sharp increase in lateral swelling of lyocell fibers and the large distance between macromolecular chains, it is difficult for acrylate to form bridging and cross-linking between the two molecular chains. The effect is not good.

实施例3Example 3

采用本发明的练漂工艺处理棉/莱赛尔混纺比为30/70的针织物,操作步骤如下:Adopting the scouring and bleaching process of the present invention to handle the knitted fabric with a cotton/lyocell blending ratio of 30/70, the operation steps are as follows:

(1)将莱赛尔针织物坯布按照浴比1:18进水,加入季戊四醇6 g/L、对甲氧基脂肪酰胺基苯磺酸钠1.5 g/L,调节pH为9.0,升温至90 ℃,处理10 min,排水,清洗;(1) The lyocell knitted fabric was poured into water according to the liquor ratio of 1:18, added with 6 g/L of pentaerythritol and 1.5 g/L of sodium p-methoxy-fatty amidobenzenesulfonate, adjusted the pH to 9.0, and heated up to 90 ℃, treated for 10 min, drained and cleaned;

(2)将步骤(1)处理后的莱赛尔针织物按照浴比1:18进水,加入季戊四醇6 g/L、封闭型异氰酸酯8 g/L,调节pH为6.5,升温至60 ℃,处理45 min,排水,清洗;(2) The lyocell knitted fabric treated in step (1) was introduced into water according to the liquor ratio of 1:18, 6 g/L of pentaerythritol and 8 g/L of blocked isocyanate were added, the pH was adjusted to 6.5, and the temperature was raised to 60 °C, Treat for 45 min, drain and wash;

(3)将步骤(2)处理后的莱赛尔针织物按照浴比1:18进水,加入季戊四醇6 g/L、羧酸盐型阴离子表面活性剂5 g/L、硅酸钠3 g/L、双氧水5 g/L,C.I.荧光增白剂134为10g/L,调节pH为10.0,处理10 min后升温至95 ℃,保温处理70 min,排水,清洗;(3) The lyocell knitted fabric treated in step (2) was poured into water according to the liquor ratio of 1:18, and 6 g/L of pentaerythritol, 5 g/L of carboxylate-type anionic surfactant, and 3 g of sodium silicate were added. /L, hydrogen peroxide 5 g/L, C.I. fluorescent whitening agent 134 to 10 g/L, adjust pH to 10.0, heat up to 95 °C after 10 min of treatment, heat preservation for 70 min, drain and clean;

(4)将步骤(3)处理后的莱赛尔针织物按照浴比1:18进水,加酸调节pH为5、温度为60 ℃,处理15 min后,排水;按照浴比1:18进水,加入除氧酶3 g/L,调节温度为55℃,处理8min,排水,烘干。(4) The lyocell knitted fabric treated in step (3) was poured into water according to the liquor ratio of 1:18, the pH was adjusted to 5 by adding acid, the temperature was 60 °C, and after 15 minutes of treatment, drained; according to the liquor ratio of 1:18 Into the water, add 3 g/L of deoxygenase, adjust the temperature to 55 °C, treat for 8 minutes, drain and dry.

对比例4Comparative Example 4

对比例4的工艺与实施例2的工艺的区别之处在于:对比例4中步骤(2)的处理温度为室温,其他操作条件一致。The difference between the process of Comparative Example 4 and the process of Example 2 is that the processing temperature of step (2) in Comparative Example 4 is room temperature, and other operating conditions are the same.

对比例5Comparative Example 5

对比例5的工艺与实施例2的工艺的区别之处在于:对比例5中步骤(2)的处理温度为95℃,其他操作条件一致。The difference between the process of Comparative Example 5 and the process of Example 2 is that the processing temperature of step (2) in Comparative Example 5 is 95° C., and other operating conditions are the same.

实施例3与对比例4、5处理的纯莱赛尔织物的性能指标如图3所示,可以看出,当步骤(2)的处理温度为室温和95℃时,莱赛尔织物出现了明显的原纤化现象,而当步骤(2)的处理温度为70℃时,莱赛尔织物具有较高的防原纤化效果。这是因为,温度过低时,防原纤化助剂的反应效率较低;温度过高时,莱赛尔纤维的溶胀程度增加,防原纤化助剂难以在纤维间有效反应。The performance indicators of the pure lyocell fabrics treated in Example 3 and Comparative Examples 4 and 5 are shown in Figure 3. It can be seen that when the treatment temperature of step (2) is room temperature and 95 ℃, the lyocell fabric appears The fibrillation phenomenon is obvious, and when the treatment temperature of step (2) is 70 °C, the lyocell fabric has a higher anti-fibrillation effect. This is because when the temperature is too low, the reaction efficiency of the anti-fibrillation auxiliary is low; when the temperature is too high, the swelling degree of the lyocell fibers increases, and the anti-fibrillation auxiliary is difficult to effectively react between the fibers.

对比例6Comparative Example 6

对比例6的工艺与实施例3的工艺的区别之处在于:对比例6中步骤(1)、(2)和(3)中没有加入润滑剂,其他操作条件一致。The difference between the process of Comparative Example 6 and the process of Example 3 is that no lubricant is added in steps (1), (2) and (3) in Comparative Example 6, and other operating conditions are the same.

实施例3与对比例6处理的棉/莱赛尔混纺比为30/70的针织物的性能指标如图4所示,可以看出,当步骤(1)、(2)和(3)中没有加入润滑剂时,针织物出现了明显的原纤化现象,而当实施例3中加入了润滑剂,针织物的原纤化倾向明显更低。这是因为,一方面润滑剂具有良好的水合效果,能够附着在织物表面,增加织物表面的水化层厚度,降低织物之间以及织物与设备之间的摩擦系数;另一方面,润滑剂与防原纤化助剂之间存在相互作用,能够促进防原纤化助剂向纤维内部渗透,使防原纤化助剂能够更加充分地与纤维大分子链发生反应。The performance indicators of the cotton/lyocell blended fabrics treated in Example 3 and Comparative Example 6 with a blend ratio of 30/70 are shown in Figure 4. It can be seen that when steps (1), (2) and (3) are used When no lubricant was added, the knitted fabric exhibited significant fibrillation, while when lubricant was added in Example 3, the fibrillation tendency of the knitted fabric was significantly lower. This is because, on the one hand, the lubricant has a good hydration effect, which can adhere to the surface of the fabric, increase the thickness of the hydration layer on the surface of the fabric, and reduce the friction coefficient between fabrics and between fabrics and equipment; on the other hand, lubricant and There is an interaction between the anti-fibrillation auxiliary agents, which can promote the penetration of the anti-fibrillation auxiliary agent into the fiber, so that the anti-fibrillation auxiliary agent can more fully react with the macromolecular chain of the fiber.

尽管通过参考附图并结合优选实施例的方式对本发明进行了详细描述,但本发明并不限于此。在不脱离本发明的精神和实质的前提下,本领域普通技术人员可以对本发明的实施例进行各种等效的修改或替换,而这些修改或替换都应在本发明的涵盖范围内/任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应所述以权利要求的保护范围为准。Although the present invention has been described in detail in conjunction with the preferred embodiments with reference to the accompanying drawings, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, those of ordinary skill in the art can make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions should all fall within the scope of the present invention/any Those skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should all be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (8)

1. A scouring and bleaching process for a Lyocell knitted fabric is characterized by comprising the following steps:
(1) The lyocell knitted fabric gray fabric is prepared by the following steps of: 8-25 g/L of water is added, 1-10 g/L of lubricant and 0.5-2.0 g/L of cleaning agent are added, the pH is adjusted to 7.0-9.5, the temperature is increased to 70-95 ℃, the mixture is treated for 5-30 min, and water is drained and cleaned;
(2) The lyocell knitted fabric treated in the step (1) is processed according to the bath ratio of 1:8 to 25 g/L of water is filled, 1 to 10g/L of lubricant and 1 to 20 g/L of fibrillation-preventing assistant are added, the pH is adjusted to be 5.0 to 11.5, the temperature is increased to 50 to 95 ℃, the mixture is processed for 15 to 90 min, and water is drained and washed;
(3) And (3) enabling the lyocell knitted fabric treated in the step (2) to be processed according to a bath ratio of 1:8 to 25 g/L of water is added, 1 to 10g/L of lubricant, 1 to 10g/L of refining agent, 1 to 10g/L of hydrogen peroxide stabilizer, 4 to 15 g/L of hydrogen peroxide and 0 to 10g/L of brightener are added, the pH is adjusted to be 9.0 to 11.0, the mixture is treated for 5 to 20min and then heated to 90 to 95 ℃, the mixture is subjected to heat preservation treatment for 30 to 90 min, and the mixture is drained and cleaned;
(4) And (3) enabling the lyocell knitted fabric treated in the step (3) to be processed according to a bath ratio of 1:8 to 25, feeding water, adjusting the pH to 3~5, controlling the temperature to be 40 to 60 ℃, processing for 10 to 20min, and then draining; according to the bath ratio of 1: and (3) feeding water from 8 to 25, adding 0.1 to 5g/L of oxygen removing enzyme, adjusting the temperature to be 40 to 60 ℃, treating for 5 to 15 min, draining, and drying.
2. The lyocell knit scouring and bleaching process according to claim 1, wherein the lyocell knit is a pure lyocell knit or a blend or interwoven knit of lyocell fibers with other fibers.
3. The process for scouring and bleaching lyocell knitted fabric according to claim 1, wherein in steps (1), (2) and (3), the lubricant is one or more of octamethylcyclotetrasiloxane, allyl polyethylene glycol, pentaerythritol, polyoxyethylene ether and sorbitan fatty acid ester.
4. The process for scouring and bleaching lyocell knitted fabrics according to claim 1, wherein in the step (1), the cleaning agent is one or a combination of fatty alcohol-polyoxyethylene ether, fatty alcohol-polyoxyethylene phenol ether, alkylphenol ethoxylate, sodium p-methoxyfatty amide benzene sulfonate, sodium N-oleoyl-N-methyltaurate, polyoxyethylene sorbitan fatty acid ester, coconut oil alkyl diethanolamide, sodium dodecyl sulfonate and dodecyl dimethyl amine ethyl lactone.
5. The scouring and bleaching process for lyocell knitted fabric according to claim 1, wherein in the step (2), the fibrillation-preventing auxiliary agent is one or more of trimethylolpropane tri (3-mercaptopropionate), methylated hexamethylolmelamine, N-methylenebisacrylamide, condensation polymer of epichlorohydrin and hexamethylenediamine, ethylene urea-substituted triazine compound, cyclic ethylamine substituted triazine compound, acrylate compound, blocked isocyanate, aqueous polyurethane emulsion, aziridine compound, citric acid, alkane tetracarboxylic acid and dimethylol dihydroxy ethylene urea resin.
6. The process for scouring and bleaching lyocell knitted fabrics according to claim 1, wherein in step (3), the refining agent is one or a combination of more of fatty alcohol ethoxylates, alkyl phosphates, isomeric carbon alkyl ethers, isomeric alkyl sulfates, alkylaryl polyglycol ethers, polyoxyethylene ether acid esters, polyol-type surfactants, carboxylate-type anionic surfactants, sulfonate-type surfactants, sulfate-type surfactants and phosphate-type surfactants.
7. The process for scouring and bleaching lyocell knitted fabric according to claim 1, wherein in the step (3), the hydrogen peroxide stabilizer is one or more of sodium silicate, magnesium silicate, trisodium phosphate, sodium tripolyphosphate, polymetaphosphate, sodium polyphosphate, diethylenepentaacetic acid (DTPA) and N-hydroxyethyl ethylenediamine triacetic acid.
8. The process for scouring and bleaching lyocell knitted fabric according to claim 1, wherein in step (3), the whitening agent is one or a combination of more of c.i. fluorescent brightener 9, c.i. fluorescent brightener 17, c.i. fluorescent brightener 47, c.i. fluorescent brightener 71, c.i. fluorescent brightener 85, c.i. fluorescent brightener 86 and c.i. fluorescent brightener 134.
CN202211070039.1A 2022-09-02 2022-09-02 A kind of lyocell knitted fabric refining and bleaching process Pending CN115161989A (en)

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CN117364330A (en) * 2023-10-10 2024-01-09 诸暨市维纳斯针纺有限公司 Anti-pilling environment-friendly fabric

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Application publication date: 20221011