CN115156153A - A wind-electric field coordinated control spray cleaning device for aero-engine blades and its working method - Google Patents
A wind-electric field coordinated control spray cleaning device for aero-engine blades and its working method Download PDFInfo
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- 239000007921 spray Substances 0.000 title claims abstract description 91
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 110
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 34
- 238000011084 recovery Methods 0.000 claims abstract description 16
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- 238000000576 coating method Methods 0.000 claims description 26
- 230000006698 induction Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 23
- 230000003075 superhydrophobic effect Effects 0.000 claims description 20
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- 230000033228 biological regulation Effects 0.000 claims description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明属于航空发动机叶片清洗技术领域,具体涉及一种用于航空发动机叶片的风‑电场协同调控喷雾清洗装置及其工作方法;其主要包括风‑电场耦合的环形喷雾静电装置、环形电极、疏水流道以及清洗液回收循环系统;本装置通过风场把静电破碎的一部分清洗液液滴首先在叶片正面进行附着、清洗叶片;然后通过调整喷射角度再将另一部分带电清洗液液滴送入航空发动机内部,接着带电清洗液液滴随着电场定向运动并附着到发动机风扇叶片的背部,实现叶片背面清洗的效果。本发明装置占地空间更小,操作方便;其可有效的节省清洗剂的用量,具有低成本、高清洗效率等优势;并且利用清洗液回收循环系统将清洗废液进行回收处理,通过过滤,实现废液的二次利用。
The invention belongs to the technical field of aero-engine blade cleaning, and in particular relates to a wind-electric field coordinated spray cleaning device for aero-engine blades and a working method thereof; it mainly includes a wind-electric field coupled annular spray electrostatic device, an annular electrode, a hydrophobic Flow channel and cleaning liquid recovery and circulation system; this device first attaches and cleans a part of the electrostatically broken cleaning liquid droplets on the front of the blade through the wind field; then adjusts the spray angle and sends another part of the charged cleaning liquid droplets into the air Inside the engine, the charged cleaning liquid droplets move directionally with the electric field and attach to the back of the engine fan blade to achieve the effect of cleaning the back of the blade. The device of the invention occupies less space and is easy to operate; it can effectively save the amount of cleaning agent, and has the advantages of low cost, high cleaning efficiency, etc.; Realize the secondary utilization of waste liquid.
Description
技术领域technical field
本发明属于航空发动机叶片清洗的技术领域,具体涉及一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置及其工作方法。The invention belongs to the technical field of aero-engine blade cleaning, and in particular relates to a wind-electric field coordinated spray cleaning device for aero-engine blades and a working method thereof.
背景技术:Background technique:
航空发动机在长期运行后使得叶片和发动机内壁上残留积碳、金属碳化物、漆膜等等,长期沉积会造成航空发动机损坏,同时存在安全隐患,需要定期清洗。目前常见的清洗方式是利用具有一定水压的水枪喷洗航空发动机的风扇叶盘,利用发动机旋转产生离心力,使清洗液甩出并从航空发动机尾部排出。另一种常见的方式是将发动机浸泡在清洗池中,在不腐蚀飞机部件的情况下,达到除垢、除积碳的目的;然而以上两种方法都需要用到大量的清洗液,成本高昂,且水枪喷洗方法对叶片背部的清洗效率低。After long-term operation of the aero-engine, carbon deposits, metal carbides, paint films, etc. remain on the blades and the inner wall of the engine. Long-term deposition will cause damage to the aero-engine, and at the same time, there are potential safety hazards, which need to be cleaned regularly. At present, the common cleaning method is to use a water gun with a certain water pressure to spray the fan blade disk of the aero-engine, and use the engine rotation to generate centrifugal force, so that the cleaning fluid is thrown out and discharged from the tail of the aero-engine. Another common method is to immerse the engine in the cleaning pool to achieve the purpose of descaling and carbon deposition without corroding aircraft components; however, the above two methods require a large amount of cleaning fluid and are expensive , and the water gun spray cleaning method has low cleaning efficiency on the back of the blade.
针对上述问题,本发明公开一种风-电场协同调控喷雾技术,使带电液滴在特定静电场和风场耦合作用下附着于叶片正面的同时,定向运动至叶片背部,大大提高清洗效率,节省成本。In view of the above problems, the present invention discloses a wind-electric field coordinated control spray technology, which enables the charged droplets to be attached to the front of the blade under the coupling action of a specific electrostatic field and the wind field, and then move to the back of the blade in a directional motion, which greatly improves cleaning efficiency and saves costs. .
发明内容SUMMARY OF THE INVENTION
本发明的目的是克服现有技术中存在的不足,提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置,其能有效的解决大量清洗液在清洗过程中被浪费的问题,同时可以通过清洗液回收循环系统将部分清洗废液继续利用,满足当下可持续发展的技术要求;采用集成化、高空间利用率的系统排布,可以在作业时更为方便。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a wind-electric field coordinated spray cleaning device for aero-engine blades, which can effectively solve the problem that a large amount of cleaning liquid is wasted in the cleaning process, and simultaneously Part of the cleaning waste liquid can be used continuously through the cleaning liquid recycling system to meet the current technical requirements for sustainable development; the system layout with integrated and high space utilization can be more convenient during operation.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明首先提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置,所述装置包括风机、储液箱、环形静电喷雾装置、环形电极、疏水流道、固定杆一、固定杆二、叶片、超疏水材料涂层、清洗液回收管道、清洗液输送管道、总开关、第一电路开关、第二电路开关、第三电路开关、总电路、第一电路、第二电路、第三电路、风场、航空发动机、过滤器、输送泵、过滤器电磁阀和输送泵电磁阀;The present invention first provides a wind-electric field coordinated spray cleaning device for aero-engine blades. The device includes a fan, a liquid storage tank, an annular electrostatic spray device, an annular electrode, a hydrophobic flow channel, a first fixing rod, and a second fixing rod. , blade, super-hydrophobic material coating, cleaning fluid recovery pipeline, cleaning fluid delivery pipeline, main switch, first circuit switch, second circuit switch, third circuit switch, main circuit, first circuit, second circuit, third circuit Circuits, wind farms, aero-engines, filters, transfer pumps, filter solenoid valves and transfer pump solenoid valves;
所述风机位于航空发动机的前方;所述航空发动机包含内置叶片;所述环形静电喷雾装置位于叶片和风机之间;The fan is located in front of the aero-engine; the aero-engine includes a built-in blade; the annular electrostatic spray device is located between the blade and the fan;
所述环形静电喷雾装置所处的位置记为叶片的前端;则在叶片的后端设有环形电极;所述环形电极设在航空发动机的外围,与环形静电喷雾装置相对应;The position of the annular electrostatic spray device is recorded as the front end of the blade; then a ring electrode is provided at the rear end of the blade; the annular electrode is arranged on the periphery of the aero-engine, corresponding to the annular electrostatic spray device;
所述环形静电喷雾装置和环形电极通过固定杆一、固定杆二进行固定;The annular electrostatic spray device and the annular electrode are fixed by the first fixing rod and the second fixing rod;
所述风机的一端通过第三电路连接第二电路和第一电路;所述第二电路和环形静电喷雾装置电性连接,所述第三电路上设有第三电路开关;第二电路上设有第二电路开关;One end of the fan is connected to the second circuit and the first circuit through a third circuit; the second circuit is electrically connected to the annular electrostatic spray device, and a third circuit switch is arranged on the third circuit; There is a second circuit switch;
所述航空发动机内壁涂有超疏水材料涂层,且涂层宽度大于叶片宽度,以便叶片离心出的水珠落在涂层表面;The inner wall of the aero-engine is coated with a super-hydrophobic material coating, and the width of the coating is greater than the width of the blade, so that the water droplets centrifuged by the blade fall on the surface of the coating;
所述叶片的下方对接有疏水流道,以便收集从超疏水材料涂层表面滑落的液体;所述疏水流道出口端与清洗液回收管道入口端通过管道连接;所述清洗液回收管道出口端与过滤器入口端通过管道连接,所述过滤器的出口端与储液箱入口端通过管道连接;所述过滤器上安装有过滤器电磁阀;A hydrophobic flow channel is docked below the blade, so as to collect the liquid sliding off the surface of the super-hydrophobic material coating; the outlet end of the hydrophobic flow channel is connected with the inlet end of the cleaning liquid recovery pipe through a pipe; the outlet end of the cleaning liquid recovery pipe It is connected with the inlet end of the filter through a pipeline, and the outlet end of the filter is connected with the inlet end of the liquid storage tank through a pipeline; a filter solenoid valve is installed on the filter;
所述储液箱的出口端与输送泵入口端通过管道连接,输送泵的出口端与清洗液输送管道入口端通过管道连接;所述输送泵上安装有输送泵电磁阀;The outlet end of the liquid storage tank is connected with the inlet end of the delivery pump through a pipeline, and the outlet end of the delivery pump is connected with the inlet end of the cleaning liquid delivery pipeline through a pipeline; the delivery pump is provided with a delivery pump solenoid valve;
所述过滤器电磁阀以及输送泵电磁阀与第一电路电性连接,且在第一电路上设有第一电路开关;The filter solenoid valve and the delivery pump solenoid valve are electrically connected to the first circuit, and a first circuit switch is provided on the first circuit;
所述环形静电喷雾装置由高压静电发生器、喷头、喷头开关、感应电极、导线、连接管道、连接管道内置导线、圆环、圆环内置电路管道、圆环内置输送管道以及转动轴组成;The annular electrostatic spray device is composed of a high-voltage electrostatic generator, a spray head, a spray head switch, an induction electrode, a wire, a connecting pipe, a built-in wire in the connecting pipe, a ring, a circuit pipe built into the ring, a conveying pipe built in the ring, and a rotating shaft;
所述清洗液输送管道与圆环内部的圆环内置输送管道连接,圆环内置输送管道表面设有多个连接管道,连接管道与喷头连通,并且在连接管道处设有转动轴,以便使喷头进行多角度转动;The cleaning liquid conveying pipe is connected with the inner conveying pipe of the circular ring. The surface of the inner conveying pipe of the circular ring is provided with a plurality of connecting pipes. Perform multi-angle rotation;
所述喷头表面还设有喷头开关,控制喷头的开启与关闭;所述喷头开关通过连接管道内置导线与圆环内置电路管道和高压静电发生器电性连接;所述高压静电发生器与第二电路电性连接;The surface of the spray head is also provided with a spray head switch to control the opening and closing of the spray head; the spray head switch is electrically connected to the built-in circuit pipe of the ring and the high-voltage electrostatic generator through the built-in wire of the connecting pipe; the high-voltage electrostatic generator is connected to the second circuit electrical connection;
所述喷头的前端还设有感应电极,所述感应电极为圆环形状;所述感应电极通过导线与喷头开关电性连接;即所述导线一端与喷头开关电性连接,另一端分别与感应电极和导电线电性连接。The front end of the spray head is also provided with an induction electrode, and the induction electrode is in the shape of a ring; the induction electrode is electrically connected with the switch of the spray head through a wire; that is, one end of the wire is electrically connected with the switch of the spray head, and the other end is respectively connected with the induction The electrode and the conductive wire are electrically connected.
所述喷头的前端还设有导电线,其另一端与导线连通,导电线用于与喷出的带电清洗液液滴接触起电,形成带电液滴。The front end of the spray head is also provided with a conductive wire, the other end of which is connected with the wire, and the conductive wire is used for contacting and electrifying the sprayed charged cleaning liquid droplets to form charged droplets.
优选的,所述连接管道在圆环内置输送管道表面均匀间隔设置,且呈向心方向的阵列分布。优选的,所述风机位于航空发动机的正前方,两者同轴设置;所述风机与航空发动机的叶片的垂直距离为50-60cm;所述环形静电喷雾装置与叶片的垂直距离为10-15cm;所述环形电极与叶片的垂直距离为20-30cm;所述感应电极与喷头喷口的垂直距离为3-5cm;所述感应电极的内径与喷头直径一致。Preferably, the connecting pipes are evenly spaced and distributed in a centripetal array on the surface of the inner-ring conveying pipe. Preferably, the fan is located directly in front of the aero-engine, and the two are coaxially arranged; the vertical distance between the fan and the blade of the aero-engine is 50-60 cm; the vertical distance between the annular electrostatic spray device and the blade is 10-15 cm ; The vertical distance between the annular electrode and the blade is 20-30cm; the vertical distance between the induction electrode and the nozzle of the nozzle is 3-5cm; the inner diameter of the induction electrode is consistent with the diameter of the nozzle.
优选的,所述超疏水材料涂层宽度大于叶片宽度5-7cm;其中叶片长度为整体风扇叶盘的半径长度,即单个叶片的长度,叶片宽度即指单个叶片的宽度。Preferably, the width of the superhydrophobic material coating is 5-7 cm greater than the width of the blade; wherein the length of the blade is the length of the radius of the overall fan blisk, that is, the length of a single blade, and the width of the blade refers to the width of a single blade.
优选的,所述超疏水材料涂层在航空发动机内壁形成有“V”字形的疏水纹路,从内壁顶部延伸至底部疏水流道,“V”字形尖端都指向航空发动机内壁底部的疏水流道。Preferably, the superhydrophobic material coating is formed with "V"-shaped hydrophobic lines on the inner wall of the aero-engine, extending from the top of the inner wall to the bottom hydrophobic flow channel, and the "V"-shaped tips all point to the hydrophobic flow channel at the bottom of the inner wall of the aero-engine.
优选的,所述疏水流道位于航空发动机内壁底部;疏水流道根据航空发动机外形结构呈“平-陡-平”设计,“陡”部与水平面的夹角为10-25°。Preferably, the hydrophobic flow channel is located at the bottom of the inner wall of the aero-engine; the hydrophobic flow channel is designed according to the shape and structure of the aero-engine as "flat-steep-flat", and the angle between the "steep" part and the horizontal plane is 10-25°.
本发明还提供一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置的工作方法,具体步骤如下:The present invention also provides a working method of a wind-electric field coordinated control spray cleaning device for aero-engine blades, the specific steps are as follows:
S1、打开总开关,使总电路通电;控制第一电路开关、第二电路开关关闭;S1. Turn on the main switch to energize the main circuit; control the first circuit switch and the second circuit switch to close;
打开第三电路开关,控制风机开始运行,形成稳定的风场;打开第一电路开关,此时过滤器电磁阀和输送泵电磁阀处于通电状态;Turn on the third circuit switch to control the fan to start running to form a stable wind field; turn on the first circuit switch, at this time the filter solenoid valve and the delivery pump solenoid valve are energized;
S2、开启输送泵电磁阀,清洗液可以从储液箱进入输送泵,通过清洗液输送管道进入圆环的圆环内置输送管道,并储存在圆环的圆环内置输送管道中,关闭输送泵电磁阀;S2. Open the solenoid valve of the delivery pump, the cleaning liquid can enter the delivery pump from the liquid storage tank, enter the inner-ring delivery pipeline of the ring through the cleaning fluid delivery pipeline, and store it in the inner-ring delivery pipeline of the ring, close the delivery pump The electromagnetic valve;
S3、打开第二电路开关,高压静电发生器启动,通过喷头开关控制喷头开启,清洗液可以从圆环内置输送管道通过连接管道输送至喷头处喷出,喷出的液体穿过感应电极;S3. Turn on the second circuit switch, the high-voltage electrostatic generator is activated, and the nozzle is controlled by the nozzle switch to open, and the cleaning liquid can be transported from the built-in conveying pipeline of the ring to the nozzle through the connecting pipeline and sprayed, and the sprayed liquid passes through the induction electrode;
同时,喷出的液体与导电线接触起电,形成带电液滴;此时呈环形阵列分布的感应电极群可以和环形电极之间产生电场,使得带电的液滴可以在电场中做定向移动;At the same time, the ejected liquid is electrified in contact with the conductive wire to form charged droplets; at this time, the induction electrode group distributed in a circular array can generate an electric field with the annular electrode, so that the charged droplets can move directionally in the electric field;
此时,导线带负电,感应电极带正电,环形电极需要安装接地线,航空发动机外壳需要安装接地线;At this time, the wire is negatively charged, the sensing electrode is positively charged, the ring electrode needs to be installed with a ground wire, and the aero-engine casing needs to be installed with a ground wire;
S4、同时因为风场的作用,喷头喷出的带电清洗液液滴首先附着在叶片正面;通过转动轴可以调整喷头的角度,使喷出方向朝向叶片间的缝隙,在风场的作用下,液体会穿过缝隙进入航空发动机内部;由于电场的作用,进入航空发动机内部的带电清洗液液滴可以定向移动至叶片背面;清洗液液滴会附着在叶片正面和背面;S4. At the same time, due to the action of the wind field, the charged cleaning liquid droplets sprayed by the nozzle first attach to the front of the blade; the angle of the nozzle can be adjusted by rotating the shaft, so that the spray direction is directed towards the gap between the blades. Under the action of the wind field, The liquid will enter the inside of the aero-engine through the gap; due to the action of the electric field, the charged cleaning liquid droplets entering the aero-engine can move to the back of the blade in a direction; the cleaning liquid droplets will adhere to the front and back of the blade;
S5、待叶片正面和背面均附着有清洗液后,关闭第三电路开关、第二电路开关,静置一段时间后,启动航空发动机、打开过滤器电磁阀,叶片开始转动,其旋转产生的离心力让其表面的清洗液甩至超疏水材料涂层,通过“V”字形的疏水纹路使得液滴滑落至疏水流道,经疏水流道流至清洗液回收管道,再进入过滤器,经过滤器过滤后的液体输送至储液箱;S5. After the cleaning liquid is attached to the front and back of the blade, turn off the third circuit switch and the second circuit switch. After standing for a period of time, start the aero-engine, open the filter solenoid valve, the blade starts to rotate, and the centrifugal force generated by its rotation The cleaning liquid on the surface is thrown to the super-hydrophobic material coating, and the droplets slide down to the hydrophobic flow channel through the "V"-shaped hydrophobic pattern, and then flow to the cleaning liquid recovery pipeline through the hydrophobic flow channel, and then enter the filter and filter through the filter. After the liquid is transported to the liquid storage tank;
S6、最后,关闭过滤器电磁阀、关闭第一电路开关,关闭总开关,操作结束。S6. Finally, the filter solenoid valve is closed, the first circuit switch is closed, and the main switch is closed, and the operation ends.
优选的,步骤S5中所述静置一段时间为10-20min。Preferably, the standing period of time in step S5 is 10-20 min.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明的装置占地空间更小,与繁琐的更换清洗池进行浸泡相比,集成的装置会使作业人员更为便捷的操作清洗系统。1. The device of the present invention occupies a smaller space. Compared with the tedious replacement of the cleaning tank for soaking, the integrated device enables the operator to operate the cleaning system more conveniently.
2.本发明的装置相比传统水枪的清洗方式相比更精准,该装置采用风-电场协同调控喷雾系统,所产生的带电液滴对叶片的附着性更强,可以长时间的附着在叶片上对积碳、金属碳化物等进行化学溶解;其次带电液滴在感应电极和环形电极产生的电场中可以定向移动,达到叶片在正面和背面都可以被带电液滴附着的效果。2. Compared with the cleaning method of the traditional water gun, the device of the present invention is more accurate. The device adopts the wind-electric field coordinated control spray system, and the generated charged droplets have stronger adhesion to the blade and can be attached to the blade for a long time. Chemically dissolve carbon deposits, metal carbides, etc. on the top; secondly, the charged droplets can move directionally in the electric field generated by the induction electrode and the ring electrode, so as to achieve the effect that the blade can be attached by the charged droplets on both the front and the back.
3.本发明的装置具有高利用率的特点,首先清洗液以喷雾的形式喷出,使其需要用到的清洗液用量大大减少,降低了经济成本;利用风-电场耦合系统调控,使绝大部分带电液滴精确附着于叶片上,与水枪清洗相比只有少许带电液滴会弥散在大气中;其次利用清洗液回收循环系统将清洗废液进行回收处理,通过过滤,把部分可再次利用的物质二次利用;在回收时,航空发动机叶片部分的内壁的超疏水材料涂层以及“V”字形的疏水纹路使得清洗废液回收的更高效。3. The device of the present invention has the characteristics of high utilization rate. First, the cleaning liquid is sprayed in the form of spray, so that the amount of cleaning liquid that needs to be used is greatly reduced, and the economic cost is reduced; Most of the charged droplets are precisely attached to the leaves. Compared with water gun cleaning, only a few charged droplets will disperse in the atmosphere. Secondly, the cleaning liquid recycling system is used to recycle the cleaning waste liquid, and through filtration, part of it can be reused. The secondary utilization of the material; during the recovery, the super-hydrophobic material coating on the inner wall of the aero-engine blade part and the "V"-shaped hydrophobic pattern make the recovery of the cleaning waste liquid more efficient.
附图说明Description of drawings
图1为一种用于航空发动机叶片的风-电场协同调控喷雾清洗装置的总体示意图;Fig. 1 is a general schematic diagram of a wind-electric field coordinated control spray cleaning device for aero-engine blades;
图2为超疏水复合流道设计剖切俯视图;Figure 2 is a top view of the design of the superhydrophobic composite flow channel;
图3为环形静电喷雾装置主视图;Fig. 3 is the front view of annular electrostatic spray device;
图4为环形静电喷雾装置喷头放大图;Fig. 4 is an enlarged view of the nozzle of the annular electrostatic spray device;
附图标记:1-高压静电发生器、2-风机、3-储液箱、4-环形静电喷雾装置、5-环形电极、6-疏水流道、7-1-固定杆一、7-2-固定杆二、8-叶片、9-超疏水材料涂层、10-清洗液回收管道、11-清洗液输送管道、12-总开关、13-第一电路开关、14-第二电路开关、15-第三电路开关、16-总电路、17-第一电路、18-第二电路、19-第三电路、20-连接管道、21-喷头、22-转动轴、23-风场、24-航空发动机、25-过滤器、26-输送泵、27-感应电极、28-圆环、29-导线、30-过滤器电磁阀、31-输送泵电磁阀、32-圆环内置电路管道、33-圆环内置输送管道、34-喷头开关、35-连接管道内置导线。Reference signs: 1-high voltage electrostatic generator, 2-fan, 3-liquid storage tank, 4-ring electrostatic spray device, 5-ring electrode, 6-hydrophobic flow channel, 7-1-fixing rod one, 7-2 -Second fixed rod, 8-blades, 9-super-hydrophobic material coating, 10-cleaning fluid recovery pipeline, 11-cleaning fluid delivery pipeline, 12-main switch, 13-first circuit switch, 14-second circuit switch, 15-Third circuit switch, 16-General circuit, 17-First circuit, 18-Second circuit, 19-Third circuit, 20-Connecting pipe, 21-Sprinkler, 22-Rotating shaft, 23-Wind field, 24 -Aviation engine, 25-filter, 26-transfer pump, 27-induction electrode, 28-ring, 29-wire, 30-filter solenoid valve, 31-transfer pump solenoid valve, 32-ring built-in circuit pipeline, 33-circle built-in conveying pipeline, 34-sprinkler switch, 35-connecting pipeline built-in wire.
具体实施方法Specific implementation method
下面结合具体附图和实施例对本发明作进一步说明:The present invention will be further described below in conjunction with the specific drawings and embodiments:
实施例1:Example 1:
如图1-4所示,所述装置包括风机2、储液箱3、环形静电喷雾装置4、环形电极5、疏水流道6、固定杆一7-1、固定杆二7-2、叶片8、超疏水材料涂层9、清洗液回收管道10、清洗液输送管道11、总开关12、第一电路开关13、第二电路开关14、第三电路开关15、总电路16、第一电路17、第二电路18、第三电路19、风场23、航空发动机24、过滤器25、输送泵26、过滤器电磁阀30和输送泵电磁阀31;As shown in Figures 1-4, the device includes a
所述风机2位于航空发动机24的正前方,两者同轴设置;所述航空发动机24包含内置叶片8,风机2与航空发动机24的叶片8的垂直距离为50cm;所述环形静电喷雾装置4位于叶片8和风机2之间,环形静电喷雾装置4与航空发动机24的叶片8的垂直距离为12cm;The
所述环形静电喷雾装置4所处的位置记为叶片8的前端;则在叶片8的后端设有环形电极5,环形电极5与叶片8的垂直距离为25cm;所述环形电极5设在航空发动机24的外围,与环形静电喷雾装置4相对应;The position of the annular
环形电极5内径需要大于航空发动机24压气机外壳外径4cm。The inner diameter of the annular electrode 5 needs to be larger than the outer diameter of the compressor casing of the aero-engine 24 by 4 cm.
所述环形静电喷雾装置4和环形电极5通过固定杆一7-1、固定杆二7-2进行固定,固定杆数量可以增加;The annular
所述风机2的一端通过第三电路19连接第二电路18和第一电路17;所述第二电路18和环形静电喷雾装置4电性连接,所述第三电路19上设有第三电路开关15;第二电路18上设有第二电路开关14;One end of the
所述航空发动机24内壁涂有超疏水材料涂层9,且涂层宽度大于叶片8宽度,以便叶片8离心出的水珠落在涂层表面;超疏水材料涂层9宽度大于叶片8宽度5cm;其中叶片8长度为整体风扇叶盘的半径长度,即单个叶片8的长度,叶片8宽度即单个叶片8的宽度。The inner wall of the aero-engine 24 is coated with a super-hydrophobic material coating 9, and the width of the coating is greater than the width of the
所述叶片8的下方对接有疏水流道6,以便收集从超疏水材料涂层9表面滑落的液体;其中疏水流道6位于航空发动机24内壁底部;疏水流道6根据航空发动机24外形结构呈“平-陡-平”设计,“陡”部与水平面的夹角为15°,不同的航空发动机的结构不同会导致“陡”部与水平面的夹角不同;所述疏水流道6出口端与清洗液回收管道10入口端管道连接;所述清洗液回收管道10出口端与过滤器25入口端管道连接,过滤器25出口端与储液箱3入口端管道连接;所述过滤器25上安装有过滤器电磁阀30;The bottom of the
所述超疏水材料涂层9在航空发动机24内壁形成有“V”字形的疏水纹路,从内壁顶部延伸至底部疏水流道6,“V”字形尖端都指向航空发动机24内壁底部的疏水流道6;“V”字形的疏水纹路可以更好地富集液体,使其准确流入疏水流道6;The super-hydrophobic material coating 9 is formed with a "V"-shaped hydrophobic pattern on the inner wall of the aero-engine 24, extending from the top of the inner wall to the bottom hydrophobic flow channel 6, and the "V"-shaped tips all point to the hydrophobic flow channel at the bottom of the inner wall of the aero-engine 24. 6; The "V"-shaped hydrophobic pattern can better enrich the liquid, so that it can accurately flow into the hydrophobic flow channel 6;
所述储液箱3出口端与输送泵26入口端管道连接,输送泵26出口端与清洗液输送管道11入口端管道连接;所述输送泵26上安装有输送泵电磁阀31;The outlet end of the
所述过滤器电磁阀30以及输送泵电磁阀31与第一电路17电性连接,第一电路17上设有第一电路开关13,The
所述清洗液输送管道11的出口端与环形静电喷雾装置4管道连接;The outlet end of the cleaning
所述环形静电喷雾装置4由高压静电发生器1、喷头21、喷头开关34、感应电极27、导线29、连接管道20、连接管道内置导线35、圆环28、圆环内置电路管道32、圆环内置输送管道33以及转动轴22组成;The annular
所述清洗液输送管道11与圆环28内部的圆环内置输送管道33管道连接,圆环内置输送管道33表面设有8个均匀分布的连接管道20,连接管道20呈向心方向的阵列分布。8个仅作示例,正常情况下需要16个以上;连接管道20与喷头21连通,并且在连接管道20处设有转动轴22,以便使喷头21进行多角度转动;The cleaning
所述喷头21表面还设有喷头开关34,控制喷头21的开启与关闭;所述喷头开关34通过连接管道内置导线35与圆环内置电路管道32和高压静电发生器1电性连接;所述高压静电发生器1与第二电路18电性连接;The surface of the
所述喷头21的前端还设有感应电极27,感应电极27与喷头21喷口的垂直距离为3cm,所述感应电极27为圆环形状,其内径与喷头21直径一致;所述感应电极27通过导线29与喷头开关34电性连接;即所述导线29一端与喷头开关34电性连接,另一端分别与感应电极27和导电线电性连接。The front end of the
因为喷头21与连接管道20相连,所以喷头21也呈环形阵列均匀分布;其中,喷头采用毛细管喷头,毛细管内径为0.3mm,外径为0.5mm,喷头直径为10.0mm;Because the
喷头21的喷出液体的长度距离需要大于等于叶片8的长度,喷出的最大宽度需要大于每个叶片8及其叶片间缝隙的最大宽度之和,即要保证喷头21喷出的清洗液液实现对风扇整体叶盘全覆盖喷洒清洗的效果;The length distance of the liquid sprayed from the
航空发动机24叶片8因为规格不同,其长度在20mm-800mm之间,具体调控由专业人员熟知,在此不再赘述;Due to the different specifications of the aero-engine 24
所述喷头21的前端还设有导电线,其另一端与导线29连通,导电线用于与喷出的带电清洗液液滴接触起电。The front end of the
一种风-电场协同调控喷雾清洗装置的工作方法,具体步骤如下:A working method for a wind-electric farm coordinated control spray cleaning device, the specific steps are as follows:
S1、打开总开关12,使总电路16通电;此时第一电路开关13、第二电路开关14;打开第三电路开关15,控制风机2开始运行,形成稳定的风场23;打开第一电路开关13,此时过滤器电磁阀30和输送泵电磁阀31处于通电状态;S1. Turn on the
风机2具体可以采用现有常用的型号,可以根据场外作业时不同的环境的变化更改风机功率,以确保喷出的带电清洗液液滴通过风场23不会大量逸散到大气中;The
S2、开启输送泵电磁阀31,清洗液可以从储液箱3进入输送泵26,通过清洗液输送管道11进入圆环28的圆环内置输送管道33,并储存在圆环28的圆环内置输送管道33中,关闭输送泵电磁阀31;S2. Open the delivery
S3、打开第二电路开关14,高压静电发生器1启动,通过喷头开关34控制喷头21开启,清洗液可以从圆环内置输送管道33通过连接管道20输送至喷头21处喷出,喷出的液体穿过感应电极27;同时,喷出的液体与导电线接触起电,使得液体带电,此时呈环形阵列分布的感应电极27群可以和环形电极5之间产生电场,带电的液滴可以在电场中做定向移动;S3. Turn on the
高压静电发生器1可产生0-20kV电压,在此高压静电发生器1产生15kV的电压给感应电极27和导线29。The high-voltage electrostatic generator 1 can generate a voltage of 0-20 kV. Here, the high-voltage electrostatic generator 1 generates a voltage of 15 kV to the
此时,导线29带负电,感应电极27带正电,环形电极5需要安装接地线,航空发动机24外壳需要安装接地线;At this time, the
由于感应电极21和导线29与高压静电发生器1电性连接,工作状态时会产生高电压,所以喷头21需要套上绝缘外壳,以避免高电压对喷头21和其他元件的损伤;Since the
喷头21使用的绝缘外壳可以采用特氟龙制成,当然也可以采用陶瓷外壳,环形电极5可以为铜电极;The insulating casing used by the
S4、因为风场23的作用,喷出的带电清洗液液滴首先附着在叶片8正面;通过转动轴22可以调整喷头21的角度,使喷出方向朝向叶片8间的缝隙,在风场23的作用下,液体会穿过缝隙进入航空发动机24内部;由于电场的作用,进入航空发动机24内部的带电清洗液液滴可以定向移动至叶片8背面,15min后,清洗液液滴会附着在叶片8正面和背面;S4. Due to the action of the
S5、待叶片8正面和背面均附着有清洗液后,关闭第三电路开关15、第二电路开关14,静置20分钟后,附着在风扇整体叶盘背部对积碳、金属碳化物等物质进行化学溶解;启动航空发动机24、打开过滤器电磁阀30,由叶片8开始转动,其旋转产生的离心力让其表面的清洗废液甩至超疏水材料涂层9,通过“V”字形的疏水纹路使得液滴滑落至疏水流道6,经疏水流道6流至清洗液回收管道10,再进入过滤器25,经过滤器25过滤后的液体输送至储液箱3;S5. After the cleaning liquid is attached to the front and back of the
诸如15min、20min,此时间长度可以根据现场情况改变,此处给出一个示例时间长度,因为现场的环境以及航空发动机24规格的不同,所以带电清洗液液滴定向移动至叶片8背部所需的时间也不尽相同;Such as 15min, 20min, this time length can be changed according to the site conditions, an example time length is given here, because the site environment and the specifications of the aero-engine 24 are different, so the charged cleaning liquid droplets are directed to move to the back of the
在清洗液液滴附着时,因为没有与污渍进行反应的清洗液很少,所以在之后清洗液和清洗废液的混合液体状态统称为清洗废液;When the cleaning liquid droplets are attached, because there is very little cleaning liquid that does not react with the stains, the mixed liquid state of the cleaning liquid and the cleaning waste liquid is collectively referred to as the cleaning waste liquid;
清洗废液从疏水流道6进入过滤器25后,过滤器25会对清洗废液进行过滤回收处理,把无法再次利用的清洗废液物质过滤,并把可以再次利用的清洗液物质输送至储液箱3中;After the cleaning waste liquid enters the filter 25 from the hydrophobic flow channel 6, the filter 25 will filter and recycle the cleaning waste liquid, filter the cleaning waste liquid material that cannot be reused, and transport the cleaning liquid material that can be reused to the storage tank. in
储液箱3中的清洗液可以流入输送泵26中,由输送泵26将清洗液再次输送到环形静电喷雾装置4的圆环内置输送管道33中;The cleaning liquid in the
其中,过滤器25中滤芯含有可以过滤掉经化学反应后产生的不溶性沉淀以及金属碳化物、沉积物、漆膜的滤网,含有可以对油性物质、有毒可溶性化学物质等分解过滤的过滤材料,其为现有材料,购自市面上的清洁滤芯,具体成分由专业人员熟知,此处不再赘述(当然清洁材料也可以独立研发进行替代);Among them, the filter element in the filter 25 contains a filter screen that can filter out insoluble precipitates and metal carbides, deposits, and paint films produced by chemical reactions, and contains filter materials that can decompose and filter oily substances, toxic soluble chemical substances, etc., It is an existing material, purchased from the cleaning filter element on the market, and the specific components are well known by professionals, and will not be repeated here (of course, the cleaning material can also be replaced by independent research and development);
其中,不可回收的清洗液成分包括但不限于:会与清洗废液反应产生沉淀的、或者产生无法分解的、有毒的物质等;Wherein, the non-recyclable cleaning liquid components include but are not limited to: react with the cleaning waste liquid to produce precipitation, or produce non-decomposable, toxic substances, etc.;
被过滤的废液物质需要将过滤器25的滤芯拆下进行处理或者使用导管利用负压导出;The filtered waste liquid material needs to be dismantled from the filter element of the filter 25 for processing or exported by using a conduit using negative pressure;
S6、最后,关闭过滤器电磁阀30、关闭第一电路开关13,关闭总开关12,操作结束。S6. Finally, the
说明:以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案;因此,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但是本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换;而一切不脱离本发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的权利要求范围内。Explanation: The above embodiments are only used to illustrate the present invention rather than limit the technical solutions described in the present invention; therefore, although this specification has described the present invention in detail with reference to the above-mentioned embodiments, those of ordinary skill in the art should It should be understood that the present invention can still be modified or equivalently replaced; and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered within the scope of the claims of the present invention.
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