CN115148390A - Nuclear waste storage tank decommissioning device - Google Patents
Nuclear waste storage tank decommissioning device Download PDFInfo
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- CN115148390A CN115148390A CN202210781649.6A CN202210781649A CN115148390A CN 115148390 A CN115148390 A CN 115148390A CN 202210781649 A CN202210781649 A CN 202210781649A CN 115148390 A CN115148390 A CN 115148390A
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- 238000003860 storage Methods 0.000 title claims abstract description 36
- 239000002699 waste material Substances 0.000 title claims abstract description 32
- 238000005553 drilling Methods 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims description 119
- 239000000463 material Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 32
- 230000008569 process Effects 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
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- 238000013459 approach Methods 0.000 description 1
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21F—PROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
- G21F9/00—Treating radioactively contaminated material; Decontamination arrangements therefor
- G21F9/28—Treating solids
- G21F9/34—Disposal of solid waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/28—Electric drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
本发明涉及核设施退役治理技术领域,具体是指一种核废料储罐退役装置。包括底板、位姿调整装置、退役执行装置及换装工具台;底板设有工作孔。与现有的技术相比的优点在于:本发明为实现核废料储罐无人化的退役处置提供了必要的结构支持。一方面,通过更换不同种类的执行工具即可实现对储罐本体的破拆、储罐内部管道的拆除及储罐内容物的转移;另一方面,针对耗材易磨损的电动圆盘锯和电动钻孔机设计了耗材自动更换结构;再一方面,考虑到核废料储罐的埋设深度,设计了两级升降结构,以充分满足作业需求;再一方面,考虑到工业机械臂在地面上方的操作高度,在顶板上设计了供丝杆穿过的避让孔,以提升工业机械臂的最大上升高度。
The invention relates to the technical field of nuclear facility decommissioning treatment, in particular to a nuclear waste storage tank decommissioning device. It includes a base plate, a posture adjustment device, a decommissioning executive device and a replacement tool table; the base plate is provided with a working hole. Compared with the prior art, the advantage is that the present invention provides necessary structural support for realizing the unmanned decommissioning of the nuclear waste storage tank. On the one hand, the dismantling of the tank body, the dismantling of the internal pipes of the tank, and the transfer of the contents of the tank can be realized by replacing different types of execution tools; The drilling machine is designed with an automatic replacement structure for consumables; on the other hand, considering the buried depth of the nuclear waste storage tank, a two-stage lifting structure is designed to fully meet the operational needs; on the other hand, considering the industrial robotic arm above the ground. For the operating height, an escape hole for the lead screw to pass through is designed on the top plate to increase the maximum lifting height of the industrial robotic arm.
Description
技术领域technical field
本发明涉及核设施退役治理技术领域,具体是指一种核废料储罐退役装置。The invention relates to the technical field of nuclear facility decommissioning treatment, in particular to a nuclear waste storage tank decommissioning device.
背景技术Background technique
在核工业相关企业中,要求将生产活动产出的核废料妥善储藏。企业通常会在储藏地建造地下室,并在地面上设置通往地下室的入口,在地下室内安装储罐,储罐内设有冷却管、仪表管和工艺管,分别用于对罐内的核废料进行冷却、监测和稀释。In nuclear industry-related companies, it is required to properly store nuclear waste from production activities. Enterprises usually build a basement in the storage area, and set an entrance to the basement on the ground, and install storage tanks in the basement. The storage tanks are provided with cooling pipes, instrumentation pipes and process pipes, which are respectively used for nuclear waste in the tank. Cool, monitor and dilute.
储罐安装后并非一劳永逸,当储罐临近或到达使用年限后,存在核废料及核辐射泄漏的风险,故需要对储罐进行退役处置,所述退役处置包括对储罐本体的破拆、储罐内部管道的拆除及储罐内容物的转移。由于退役处置的过程面临高强度的核辐射风险,故人工现场操作的风险极大。After the storage tank is installed, it is not done once and for all. When the storage tank approaches or reaches its service life, there is a risk of leakage of nuclear waste and nuclear radiation. Therefore, the storage tank needs to be decommissioned. Removal of internal tank piping and transfer of tank contents. Since the process of decommissioning and disposal faces the risk of high-intensity nuclear radiation, the risk of manual on-site operation is extremely high.
综上所述,设计一套能够远程操控的储罐退役系统是非常有必要的。To sum up, it is very necessary to design a set of storage tank decommissioning system that can be controlled remotely.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服以上技术缺陷,提供一种核废料储罐退役装置。它用于对装有核废料的储罐进行退役处置,以避免人工现场操作受到核辐射。The technical problem to be solved by the present invention is to overcome the above technical defects and provide a nuclear waste storage tank decommissioning device. It is used for the decommissioning of storage tanks containing nuclear waste to avoid radiation exposure for manual field operations.
为解决上述技术问题,本发明提供的技术方案为:包括底板、位姿调整装置、退役执行装置及换装工具台;底板设有工作孔。其特征在于:In order to solve the above technical problems, the technical solution provided by the present invention includes: a base plate, a posture adjustment device, a decommissioning execution device and a replacement tool table; the base plate is provided with a working hole. It is characterized by:
位姿调整装置包括支承架、第一升降机构、第二升降机构及工业机械臂;支承架包括导向杆和顶板,多根导向杆呈竖直布置,并在下端固定连接在底板上,顶板固定安装在导向杆上端,并位于底板的工作孔的正上方;第一升降机构、第二升降机构和工业机械臂从上至下依次连接,第一升降机构安装在顶板上,第二升降机构被第一升降机构带动而做竖直方向升降移动,工业机械臂被第二升降机构带动而做竖直方向升降移动,进而通过工作孔下潜至底板下方或上移至底板上方,工业机械臂的两端分别为固定端和自由端,工业机械臂的固定端与第二升降机构直接或间接固定连接。The posture adjustment device includes a support frame, a first lifting mechanism, a second lifting mechanism and an industrial mechanical arm; the support frame includes a guide rod and a top plate, a plurality of guide rods are arranged vertically, and are fixedly connected to the bottom plate at the lower end, and the top plate is fixed It is installed on the upper end of the guide rod and is located just above the working hole of the bottom plate; the first lifting mechanism, the second lifting mechanism and the industrial mechanical arm are connected in sequence from top to bottom, the first lifting mechanism is installed on the top plate, and the second lifting mechanism is The first lifting mechanism is driven to move vertically upwards and downwards, and the industrial manipulator is driven by the second lifting mechanism to move vertically upwards and downwards, and then dives to the bottom of the bottom plate or moves up to the top of the bottom plate through the working hole. The two ends are respectively a fixed end and a free end, and the fixed end of the industrial manipulator is directly or indirectly fixedly connected with the second lifting mechanism.
退役执行装置包括快换盘和执行工具;快换盘包括可相互连接或分离的第一分体和第二分体,第一分体的两端分别为连接端和对接端,第一分体的连接端与工业机械臂的后端部连接,第二分体的两端分别为连接端和对接端,第二分体的连接端与执行工具连接,第二分体通过对接端与第一分体的对接端连接或分离。The decommissioning execution device includes a quick-change disk and an execution tool; the quick-change disk includes a first split body and a second split body that can be connected or separated from each other. The connecting end of the second split body is connected to the rear end of the industrial manipulator, the two ends of the second split body are respectively the connecting end and the butting end, the connecting end of the second split body is connected with the execution tool, and the second split body is connected to the first split body through the butting end. The butt end of the split is attached or detached.
换装工具台包括旋转驱动电机A、转盘、螺母松紧机构、盘片类耗材上料机构及条杆类耗材上料机构;旋转驱动电机A直接或间接固定安装在底板上,其机轴竖直向上伸出,并与转盘下表面中心区域固连;转盘边缘处环形均布有多个槽口,槽口用于悬挂快换盘的第二分体,当第二分体悬挂在槽口内时,第二分体的对接端呈竖直朝上的姿态,螺母松紧机构固定安装在转盘上,盘片类耗材上料机构固定安装在转盘上,条杆类耗材上料机构固定安装在转盘上。The replacement tool table includes a rotary drive motor A, a turntable, a nut tightening mechanism, a disc type consumable material feeding mechanism and a bar type consumable material feeding mechanism; the rotary driving motor A is directly or indirectly fixed on the base plate, and its shaft is vertical It protrudes upward and is fixedly connected with the central area of the lower surface of the turntable; there are a plurality of notches evenly distributed on the edge of the turntable, and the notches are used to hang the second part of the quick-change plate. , the butt end of the second split body is in a vertical upward posture, the nut tightening mechanism is fixedly installed on the turntable, the disc type consumables feeding mechanism is fixedly installed on the turntable, and the bar type consumables feeding mechanism is fixedly installed on the turntable. .
作为改进,所述第一升降机构包括升降板A和液压缸A;升降板A滑动安装在导向杆上,并位于顶板和底板之间;液压缸A的缸体固定安装在顶板上,液压缸A的活塞杆竖直向下伸出,并与升降板A固定连接,液压缸A的活塞杆伸缩以驱动升降板A沿导向杆做竖直升降移动。As an improvement, the first lifting mechanism includes a lifting plate A and a hydraulic cylinder A; the lifting plate A is slidably installed on the guide rod and is located between the top plate and the bottom plate; the cylinder body of the hydraulic cylinder A is fixedly installed on the top plate, and the hydraulic cylinder The piston rod of A extends vertically downward and is fixedly connected with the lifting plate A. The piston rod of the hydraulic cylinder A extends and contracts to drive the lifting plate A to move vertically up and down along the guide rod.
作为改进,所述第二升降机构包括双轴电机、动力变向箱A、动力变向箱B和升降板B;双轴电机固定安装在升降板A上;动力变向箱A的数量有两套;动力变向箱A包括箱壳A、丝杆、蜗杆和蜗轮;箱壳A固定安装在升降板A上,箱壳A内设有丝杆安装孔、蜗杆安装孔和蜗轮安装腔,丝杆安装孔呈竖直布置并贯通箱壳A的上下端,蜗杆安装孔呈水平布置并贯通箱壳A的水平两端,蜗轮安装腔分别与丝杆安装孔和蜗杆安装孔连通;丝杆可转动的安装在箱壳A的丝杆安装孔中,其两端分别从丝杆安装孔的两端伸出;蜗杆可转动的安装在箱壳A的蜗杆安装孔中;蜗轮的内孔中设有内螺纹,外圆面上设有齿,蜗轮通过其内孔中的内螺纹与丝杆旋配,并位于箱壳A的蜗轮安装腔中,蜗轮通过外圆面上的齿与蜗杆啮合;动力变向箱B的数量有两台;两台动力变向箱B分别设在双轴电机的两根机轴与两套动力变向箱A之间,用于将双轴电机的两根机轴输出的动力变向传递至两套动力变向箱A上;动力变向箱B包括箱壳B、输入轴、输出轴、锥齿轮A和锥齿轮B;箱壳B固定安装在升降板A上;输入轴和输出轴分别可转动安装在箱壳B上,并相互垂直布置,输入轴与双轴电机的机轴连接,输出轴与蜗杆的一端连接;锥齿轮A和锥齿轮B分别固定安装在输入轴和输出轴上并相互啮合;升降板B设在丝杆下端,并与两套动力变向箱A中的所有的丝杆固接。As an improvement, the second lifting mechanism includes a dual-axis motor, a power steering box A, a power steering box B, and a lifting plate B; the dual-axis motor is fixedly installed on the lifting plate A; the number of the power steering box A is two The power direction changing box A includes a box shell A, a screw rod, a worm screw and a worm wheel; the box shell A is fixedly installed on the lifting plate A, and the box shell A is provided with a screw rod mounting hole, a worm screw mounting hole and a worm wheel mounting cavity. The rod mounting holes are arranged vertically and pass through the upper and lower ends of the case A, the worm mounting holes are horizontally arranged and pass through the horizontal ends of the case A, and the worm gear mounting cavity is connected with the screw mounting holes and the worm mounting holes respectively; the screw can be The worm is rotatably installed in the screw mounting hole of the casing A, and its two ends protrude from the two ends of the screw mounting hole respectively; the worm is rotatably installed in the worm mounting hole of the casing A; the inner hole of the worm wheel is provided with There is an inner thread, the outer surface is provided with teeth, the worm wheel is screwed with the lead screw through the inner thread in the inner hole, and is located in the worm wheel installation cavity of the casing A, and the worm wheel meshes with the worm through the teeth on the outer circle surface; There are two power reversing boxes B; the two power reversing boxes B are respectively arranged between the two shafts of the biaxial motor and the two sets of power reversing boxes A, and are used to connect the two motors of the biaxial motor. The power direction change output from the shaft is transmitted to two sets of power direction change boxes A; the power direction change box B includes a casing B, an input shaft, an output shaft, a bevel gear A and a bevel gear B; the casing B is fixedly installed on the lifting plate A The input shaft and the output shaft are respectively rotatably mounted on the casing B, and are arranged perpendicular to each other, the input shaft is connected with the crankshaft of the double-shaft motor, and the output shaft is connected with one end of the worm; the bevel gear A and the bevel gear B are fixed respectively It is installed on the input shaft and the output shaft and meshes with each other; the lifting plate B is arranged on the lower end of the screw rod, and is fixedly connected with all the screw rods in the two sets of power steering boxes A.
作为改进,所述第二升降机构还包括升降板C和延伸杆;延伸杆呈竖直布置,其上端固定连接在升降板B下端,其下端与升降板C固定连接;工业机械臂的固定端与升降板C的下表面固连。As an improvement, the second lifting mechanism further includes a lifting plate C and an extension rod; the extension rod is arranged vertically, its upper end is fixedly connected to the lower end of the lifting plate B, and its lower end is fixedly connected to the lifting plate C; the fixed end of the industrial mechanical arm It is fixedly connected with the lower surface of the lift plate C.
作为改进,其中一套动力变向箱A包含两台动力变向箱A,一套动力变向箱A中包含的两根蜗杆在端部固定连接为一个整体,从而实现一套动力变向箱A中的两台动力变向箱A同步动作。As an improvement, one set of power steering boxes A includes two power steering boxes A, and two worms contained in a set of power steering boxes A are fixedly connected at the ends as a whole, so as to realize a set of power steering boxes. The two power steering boxes A in A act synchronously.
作为改进,执行工具包括用于抓取淤泥的瓣式抓斗、用于铲取碎片的液压铲斗、用于抽取淤泥的高压冲洗抽吸工具头、用于切割板料和管料的电动圆盘锯、用于切割板料和管料的电动往复锯、用于剪切夹持管道的液压剪刀、用于抓取碎片的电动抓手、用于夹取碎片的液压夹爪、用于钢覆面剥离的电镐、用于破拆钢结构件的电动钻孔机;其中,电动圆盘锯包括动力输出轴、圆盘锯片和螺母A,动力输出轴用于输出转动动力,圆盘锯片安装在动力输出轴上,其被动力输出轴带动转动,螺母A螺纹连接在动力输出轴上,并与圆盘锯片相抵,并为圆盘锯片提供轴向定位;其中,电动钻孔机包括钻夹头和钻杆;钻夹头内设有插孔,钻夹头外部设有用于调节插孔孔径的螺母B,钻杆一端插装在钻夹头的插孔内。As an improvement, execution tools include a flap-type grab for grabbing sludge, a hydraulic bucket for shoveling debris, a high-pressure flush suction tool head for sludge extraction, and an electric circle for cutting sheet and pipe stock. Disc saws, electric reciprocating saws for cutting sheet and pipe, hydraulic scissors for cutting and gripping pipes, electric grippers for chipping, hydraulic grippers for chipping, for steel Electric picks for peeling cladding, and electric drilling machines for demolition of steel structures; wherein, the electric circular saw includes a power take-off shaft, a circular saw blade and a nut A, the power take-off shaft is used for outputting rotational power, and the circular saw The blade is installed on the power output shaft, which is driven to rotate by the power output shaft, and the nut A is threaded on the power output shaft and abuts against the circular saw blade, and provides axial positioning for the circular saw blade; among them, the electric drilling The machine includes a drill chuck and a drill rod; the drill chuck is provided with a socket, the outside of the drill chuck is provided with a nut B for adjusting the hole diameter of the socket, and one end of the drill rod is inserted into the socket of the drill chuck.
作为改进,螺母松紧机构包括基座A、旋转套和旋转驱动电机B;基座A固定安装在转盘上;旋转套可转动的安装在基座A上,其一端封闭,另一端设有敞口,其内部从封闭端向敞口端的方向依次设有钻杆容纳孔和螺母限位孔,钻杆容纳孔和螺母限位孔相互连通,螺母限位孔在远离钻杆容纳孔的一端与所述敞口连通,钻杆容纳孔的中心线与螺母限位孔的中心线均呈水平布置并相互重合;旋转驱动电机B固定安装在转盘上,其机轴与旋转套的封闭一端连接,进而驱动旋转套绕钻杆容纳孔的中心线旋转。As an improvement, the nut tightening mechanism includes a base A, a rotating sleeve and a rotating drive motor B; the base A is fixedly installed on the turntable; the rotating sleeve is rotatably installed on the base A, one end of which is closed, and the other end is provided with an opening There are drill rod accommodating holes and nut limit holes in order from the closed end to the open end. The drill rod accommodating holes and the nut limit holes are communicated with each other, and the nut limit holes are at the end away from the drill rod accommodating holes and all The opening is communicated, and the center line of the drill rod accommodating hole and the center line of the nut limit hole are arranged horizontally and overlap each other; the rotary drive motor B is fixedly installed on the turntable, and its shaft is connected with the closed end of the rotary sleeve, and then The rotary sleeve is driven to rotate around the centerline of the accommodating hole of the drill rod.
作为改进,盘片类耗材上料机构包括基座B、挂杆、推板和直线电机A;基座B固定安装在转盘上,其上设有支承孔;挂杆焊固在基座侧壁面上,并呈水平布置;直线电机A固定安装在转盘上,其机轴呈水平布置,并通过基座B的支承孔得到支承;推板为开口环形板,其中部设有中心孔,推板焊固在直线电机A的机轴末端,并通过中心孔穿过挂杆。As an improvement, the feeding mechanism for disc consumables includes a base B, a hanging rod, a push plate and a linear motor A; the base B is fixedly installed on the turntable, and is provided with a support hole; the hanging rod is welded and fixed on the side wall surface of the base The linear motor A is fixedly installed on the turntable, and its shaft is arranged horizontally, and is supported by the support hole of the base B; the push plate is an open ring plate with a central hole in the middle, and the push plate Welded to the end of the crankshaft of linear motor A, and passed through the hanging rod through the center hole.
作为改进,条杆类耗材上料机构包括基座C和直线电机B;基座C固定安装在转盘上,其上设有水平布置并且两端敞口的钻杆容纳通道,钻杆容纳通道的两端分别设定为通道口A和通道口B;直线电机B固定安装在转盘的上表面上,其机轴平行于钻杆容纳通道布置,并正对钻杆容纳通道的通道口B,直线电机B的机轴伸缩以伸入或退出钻杆容纳通道的通道口B。As an improvement, the bar-type consumables feeding mechanism includes a base C and a linear motor B; the base C is fixedly installed on the turntable, and is provided with a horizontally arranged drill pipe accommodating channel with open ends at both ends. The two ends are respectively set as the channel port A and the channel port B; the linear motor B is fixedly installed on the upper surface of the turntable, and its shaft is arranged parallel to the drill pipe accommodating channel, and is facing the channel port B of the drill pipe accommodating channel. The shaft of the motor B is telescopic to extend into or out of the channel port B of the drill pipe accommodating channel.
作为改进,顶板上设有供丝杆穿过的避让孔,丝杆上端可通过避让孔伸出到顶板上端,而不与顶板发生接触。As an improvement, the top plate is provided with an escape hole for the screw rod to pass through, and the upper end of the screw rod can protrude to the upper end of the top plate through the escape hole without contacting the top plate.
作为改进,还包括影像装置和PC机;影像装置包括通过支架安装在底板上的摄像头A和安装在工业机械臂上的摄像头B;摄像头A用于获取换装工具台和位姿调整装置的视野,摄像头B用于获取工业机械臂及其下方的视野;PC机通过网络分别与摄像头A、摄像头B及各需电部件通信连接;用于展示摄像头A和摄像头B拍摄的画面及发送指令控制各需电部件的动作。As an improvement, it also includes a video device and a PC; the video device includes a camera A installed on the base plate through a bracket and a camera B installed on the industrial robotic arm; the camera A is used to obtain the field of view of the changing tool table and the pose adjustment device , Camera B is used to obtain the field of view of the industrial manipulator and its lower part; the PC is connected to the camera A, camera B and the power-demanding components through the network respectively; used to display the pictures taken by the camera A and the camera B and send commands to control each Actions of electrical components.
一种核废料储罐退役装置,更换执行工具的方法如下:A nuclear waste storage tank decommissioning device, the method for replacing the execution tool is as follows:
S01,卸载当前执行工具:S01, uninstall the current execution tool:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使用于卸载执行工具的槽口321转动至重合区域内;b. Start the rotary drive motor A31 to drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的第二分体22伸入上述的槽口321内,再控制工业机械臂14后端部的第一分体21与第二分体22脱离,使第二分体22和待卸载的执行工具悬挂在上述的槽口321内。c. Adjust the position and posture of the
S02,装载目标执行工具:S02, load the target execution tool:
a、启动旋转驱动电机A31,驱动转盘32转动,使悬挂有目标执行工具的槽口321转动至所述重合区域内;a. Start the rotary drive motor A31, and drive the
b、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的第二分体22与目标执行工具相连接的第一分体21进行对接,对接完成后,工业机械臂14和目标执行工具通过快换盘连接形成一个整体;b. Adjust the position and posture of the
本方法的S01步骤中,所述重合区域为,槽口随转盘转动扫过的路径与工业机械臂自由端的活动范围的重合区域。In step S01 of the method, the overlapping area is the overlapping area between the path swept by the notch along with the rotation of the turntable and the range of motion of the free end of the industrial robotic arm.
更换电动圆盘锯耗材的方法如下:The method of replacing the electric circular saw consumables is as follows:
执行本方法之前,将一片新的圆盘锯片232挂在盘片类耗材上料机构34的挂杆342上;在底板100上方工业机械臂14自由端的活动范围内设置圆盘锯片232的丢弃区域。Before executing this method, hang a new
S01,解锁电动圆盘锯上的圆盘锯片:S01, unlock the circular saw blade on the electric circular saw:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使螺母松紧机构33转动至重合区域内;b. Start the rotary drive motor A31, drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的电动圆盘锯23移动至正对螺母松紧机构33,移动完成后,电动圆盘锯23的螺母A233插入螺母松紧机构33的螺母限位孔3322中;c. Adjust the position and posture of the
d、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母A233转动,将螺母A233从动力输出轴231上拧下来,此时,螺母A233滞留在旋转套332的螺母限位孔3322中,电动圆盘锯23上的圆盘锯片232被解除了轴向定位;d. Start the rotary drive motor B333, drive the
S02,丢弃电动圆盘锯上的圆盘锯片:S02, discard the circular saw blade on the electric circular saw:
a、调整工业机械臂14的位置和姿态,将电动圆盘锯23移动至丢弃区域,移动过程中,确保电动圆盘锯23的动力输出轴231处于水平或末端向上的状态,避免圆盘锯片232在移动过程中掉落。a. Adjust the position and posture of the industrial
b、电动圆盘锯23移动至丢弃区域后,调整工业机械臂14的位置和姿态,使电动圆盘锯23的动力输出轴231转动至末端向下的状态,圆盘锯片232随即从动力输出轴231上滑落。S03,装载新的圆盘锯片:b. After the electric
a、调整工业机械臂14的位置和姿态,将连接在工业机械臂14后端部的电动圆盘锯23移动至正对盘片类耗材上料机构34,移动完成后,电动圆盘锯23的动力输出轴231的末端正对并紧邻盘片类耗材上料机构34的挂杆342的末端;a. Adjust the position and posture of the
b、启动直线电机A344,通过直线电机A344的机轴做水平方向的直线运动,带动推板343沿着挂杆342做水平直线运动,将挂放在挂杆342上的圆盘锯片232从挂杆342的末端推出,推到电动圆盘锯23的动力输出轴231上。b. Start the linear motor A344, through the shaft of the linear motor A344 to make a horizontal linear motion, drive the
S04,锁定电动圆盘锯上的圆盘锯片:S04, lock the circular saw blade on the electric circular saw:
a、调整工业机械臂14的位置和姿态,将电动圆盘锯23移动至正对螺母松紧机构33的位置,移动过程中,确保电动圆盘锯23的动力输出轴231处于水平或末端向上的状态,避免圆盘锯片232在移动过程中掉落,移动完成后,动力输入轴231的轴心线与螺母限位孔3322的中心线重合,动力输入轴231的末端与滞留在螺母限位孔3322中的螺母A233的孔口抵紧;a. Adjust the position and posture of the industrial
b、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母A233转动,将螺母A233螺纹连接在电动圆盘锯23的动力输入轴231上,直至完成圆盘锯片232的轴向定位后,旋转驱动电机B333停止运行。b. Start the rotating drive motor B333, drive the
优选,在场地中设置搭载多片圆盘锯片232的工业机器人,当盘片类耗材上料机构34上需要挂放新的圆盘锯片232时,由工业机器人夹持一片新的圆盘锯盘232挂在盘片类耗材上料机构34的挂杆342上。Preferably, an industrial robot equipped with multiple disc saw
更换电动钻孔机耗材的方法如下:The method of replacing the consumables of the electric drill is as follows:
本方法开始之前,将一条新的钻杆插装在条杆类耗材上料机构35的钻杆容纳通道3511内;在底板100上方工业机械臂14自由端的活动范围内设置钻杆的丢弃区域。Before the method starts, insert a new drill rod into the drill
S01,解锁电动钻孔机上的钻杆:S01, unlock the drill pipe on the electric drill:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使螺母松紧机构33转动至重合区域内;b. Start the rotary drive motor A31, drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的电动钻孔机24与螺母松紧机构33对接,对接完成后,电动钻孔机24的钻杆242伸入螺母松紧机构33的钻杆容纳孔3321中,电动钻孔机24的螺母B243伸入螺母松紧机构33的螺母限位孔3322中,钻杆242的轴心线与钻杆容纳孔3321的中心线重合;c. Adjust the position and posture of the industrial
d、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母B243转动,使钻夹头241放松钻杆242,此时,螺母B243仍螺纹连接在钻夹头241上;d. Start the rotating drive motor B333, drive the
S02,丢弃电动钻孔机上的钻杆:S02, discard the drill pipe on the electric drill:
a、调整工业机械臂14的位置和姿态,将电动钻孔机24移动至丢弃区域,移动过程中,确保电动钻孔机24的钻杆242处于水平或末端向上的状态,避免钻杆242在移动过程中掉落。a. Adjust the position and posture of the industrial
b、电动钻孔机24移动至丢弃区域后,调整工业机械臂14的位置和姿态,使电动钻孔机24的钻杆242转动至末端向下的状态,钻杆242随即脱离钻夹头241而掉落。b. After the
S03,装载新的钻杆:S03, load new drill pipe:
a、调整工业机械臂14的位置和姿态,将连接在工业机械臂14后端部的电动钻孔机24移动至正对条杆类耗材上料机构35,移动完成后,电动钻孔机24的钻夹头241的插孔正对并紧邻条杆类耗材上料机构35的钻杆容纳通道3511的通道口A;a. Adjust the position and posture of the
b、启动直线电机B352,通过直线电机B352的机轴做水平方向的直线运动,将放置在钻杆容纳通道3511中的钻杆242从钻杆容纳通道3511的通道口A推出,推入电动钻孔机24的钻夹头241的插孔中。b. Start the linear motor B352, make horizontal linear motion through the shaft of the linear motor B352, push the
S04,锁定电动钻孔机上的钻杆:S04, lock the drill pipe on the electric drill:
a、调整工业机械臂14的位置和姿态,将电动钻孔机24移动至正对螺母松紧机构33的位置,移动过程中,确保钻夹头241的插孔处于水平或末端向上的状态,避免钻杆242在移动过程中掉落,移动完成后,电动钻孔机24的螺母B243插入螺母松紧机构33的螺母限位孔3322中;a. Adjust the position and posture of the industrial
b、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母B243转动,使钻夹头241夹紧钻杆242。b. Start the rotary drive motor B333, drive the
优选,在场地中设置搭载多根钻杆242的工业机器人,当条杆类耗材上料机构35上需要插装新的钻杆242时,由工业机器人夹持一根新的钻杆242插入条杆类耗材上料机构的钻杆容纳通道3511中。Preferably, an industrial robot equipped with a plurality of
有益效果,本发明与现有的技术相比的优点在于:本发明为实现核废料储罐无人化的退役处置提供了必要的结构支持。一方面,通过更换不同种类的执行工具即可实现对储罐本体的破拆、储罐内部管道的拆除及储罐内容物的转移;另一方面,针对耗材易磨损的电动圆盘锯和电动钻孔机设计了耗材自动更换结构;再一方面,考虑到核废料储罐的埋设深度,设计了两级升降结构,以充分满足作业需求;再一方面,考虑到工业机械臂在地面上方的操作高度,在顶板上设计了供丝杆穿过的避让孔,以提升工业机械臂的最大上升高度。Advantageous effects, the advantages of the present invention compared with the prior art are: the present invention provides necessary structural support for realizing unmanned decommissioning of nuclear waste storage tanks. On the one hand, the dismantling of the tank body, the dismantling of the internal pipes of the tank and the transfer of the contents of the tank can be realized by replacing different types of execution tools; The drilling machine is designed with an automatic replacement structure for consumables; on the other hand, considering the buried depth of the nuclear waste storage tank, a two-stage lifting structure is designed to fully meet the operational needs; The operating height is designed with an escape hole for the lead screw to pass through on the top plate to increase the maximum lifting height of the industrial robotic arm.
附图说明Description of drawings
图1是本发明核废料储罐退役系统在工业机械臂处于底板上方时的结构示意图。FIG. 1 is a schematic structural diagram of the nuclear waste storage tank decommissioning system of the present invention when the industrial robot arm is above the bottom plate.
图2核废料储罐退役系统在工业机械臂处于底板下方时的结构示意图。Figure 2 is a schematic structural diagram of the nuclear waste storage tank decommissioning system when the industrial robotic arm is below the bottom plate.
图3第二升降机构的结构示意简图。Figure 3 is a schematic diagram of the structure of the second lifting mechanism.
图4为A部退役执行装置快换盘放大图。Figure 4 is an enlarged view of the quick-change disk of the decommissioning execution device of Part A.
图5电动圆盘锯的结构示意图。Figure 5 is a schematic diagram of the structure of the electric circular saw.
图6电动钻孔机的结构示意图。Figure 6 is a schematic diagram of the structure of the electric drilling machine.
图7螺母松紧机构的结构示意图。Figure 7 is a schematic structural diagram of a nut tightening mechanism.
图8盘片类耗材上料机构的结构示意图。FIG. 8 is a schematic structural diagram of a feeding mechanism for disc consumables.
图9条杆类耗材上料机构的结构示意图。Figure 9 is a schematic structural diagram of a feeding mechanism for rod-like consumables.
具体实施方式Detailed ways
下面结合附图对发明作进一步说明。The invention will be further described below with reference to the accompanying drawings.
核废料储罐退役系统,包括底板100、位姿调整装置、退役执行装置及换装工具台。底板100上设有工作孔101。The nuclear waste storage tank decommissioning system includes a
结合附图1-图2具体的,位姿调整装置包括支承架、第一升降机构、第二升降机构及工业机械臂14。支承架包括导向杆111和顶板112,多根导向杆111呈竖直布置,并在下端固定连接在底板100上,顶板112固定安装在导向杆111上端,并位于底板100的工作孔101的正上方。第一升降机构、第二升降机构和工业机械臂14从上至下依次连接,第一升降机构安装在顶板112上,第二升降机构被第一升降机构带动而做竖直方向升降移动,工业机械臂14被第二升降机构带动而做竖直方向升降移动,进而通过工作孔101下潜至底板100下方或上移至底板100上方。With reference to FIGS. 1-2 , the posture adjustment device includes a support frame, a first lifting mechanism, a second lifting mechanism, and an industrial
第一升降机构包括升降板A121和液压缸A122。升降板A121滑动安装在导向杆111上,并位于顶板112和底板100之间。液压缸A122的缸体固定安装在顶板112上,液压缸A122的活塞杆竖直向下伸出,并与升降板A121固定连接,液压缸A122的活塞杆伸缩以驱动升降板A121沿导向杆111做竖直升降移动。The first lifting mechanism includes a lifting plate A121 and a hydraulic cylinder A122. The lift plate A121 is slidably mounted on the
结合附图3具体的,第二升降机构包括双轴电机131、动力变向箱A、动力变向箱B和升降板B139。双轴电机131固定安装在升降板A121上。动力变向箱A的数量有两套,动力变向箱A包括箱壳A132、丝杆133、蜗杆134和蜗轮135。箱壳A132固定安装在升降板A121上,箱壳A132内设有丝杆安装孔、蜗杆安装孔和蜗轮安装腔,丝杆安装孔呈竖直布置,并贯通箱壳A132的上下端,蜗杆安装孔呈水平布置,并贯通箱壳A132的水平两端,蜗轮安装腔分别与丝杆安装孔和蜗杆安装孔连通。丝杆133可转动的安装在箱壳A132的丝杆安装孔中,其两端分别从丝杆安装孔的两端伸出。蜗杆134可转动的安装在箱壳A的蜗杆安装孔中。蜗轮135的内孔中设有内螺纹,外圆面上设有齿,蜗轮135通过其内孔中的内螺纹与丝杆133旋配,并位于箱壳A132的蜗轮安装腔中,蜗轮135通过外圆面上的齿与蜗杆134啮合。动力变向箱B的数量有两台,两台动力变向箱B分别设在双轴电机131的两根机轴与两套动力变向箱A之间,用于将双轴电机131的两根机轴输出的动力变向传递至两套动力变向箱A上,动力变向箱B包括箱壳B136、输入轴137、输出轴138、锥齿轮A和锥齿轮B。箱壳B136固定安装在升降板A121上。输入轴137和输出轴138分别可转动安装在箱壳B136上,并相互垂直布置,输入轴137(通过联轴器)与双轴电机131的机轴连接,输出轴138(通过联轴器)与蜗杆134的一端连接。锥齿轮A和锥齿轮B分别固定安装在输入轴137和输出轴138上并相互啮合。升降板B139设在丝杆133下端,并与两套动力变向箱A中的所有的丝杆133固接。双轴电机131启动时,机轴输出的转动动力依次通过输入轴137、锥齿轮A、锥齿轮B、输出轴138、蜗杆134、涡轮135外圆面上的齿、涡轮135内孔中的内螺纹,传递至丝杆133上,驱动丝杆133做竖直升降移动。由于双轴电机131的两根机轴输出的动力具有同步性,故两套动力变向箱A中的所有的丝杆133也会同步做竖直升降移动。Specifically with reference to FIG. 3 , the second lifting mechanism includes a
工业机械臂14的两端分别为固定端和自由端,工业机械臂14的固定端与第二升降机构的升降板B139直接或间接固定连接。Two ends of the
结合附图4具体的,退役执行装置包括快换盘和执行工具。快换盘包括可相互连接或分离的第一分体21和第二分体22,第一分体21的两端分别为连接端和对接端,第一分体21的连接端与工业机械臂14的后端部连接,第二分体22的两端分别为连接端和对接端,第二分体22的连接端与执行工具连接,第二分体22通过对接端与第一分体21的对接端连接或分离。Specifically with reference to FIG. 4 , the decommissioning execution device includes a quick-change disk and an execution tool. The quick-change disk includes a
执行工具包括用于抓取淤泥的瓣式抓斗、用于铲取碎片的液压铲斗、用于抽取淤泥的高压冲洗抽吸工具头、用于切割板料和管料的电动圆盘锯、用于切割板料和管料的电动往复锯、用于剪切夹持管道的液压剪刀、用于抓取碎片的电动抓手、用于夹取碎片的液压夹爪、用于钢覆面剥离的电镐、用于破拆钢结构件的电动钻孔机。其中,电动圆盘锯23包括动力输出轴231、圆盘锯片232和螺母A233,动力输出轴231用于输出转动动力,圆盘锯片232安装在动力输出轴231上,其被动力输出轴231带动转动,螺母A233螺纹连接在动力输出轴231上,并与圆盘锯片232相抵,并为圆盘锯片232提供轴向定位。其中,电动钻孔机24包括钻夹头241和钻杆242,钻夹头241内设有插孔,钻夹头241外部螺纹连接有用于调节插孔孔径的螺母B243,钻杆242一端插装在钻夹头241的插孔内,通过拧转螺母B243以调节插孔的孔径,进而实现夹紧或放松钻杆242。Execution tools include flap grabs for grabbing silt, hydraulic buckets for shoveling debris, high-pressure flush suction tool heads for silt extraction, electric circular saws for cutting sheet and pipe, Electric reciprocating saws for cutting sheets and tubes, hydraulic scissors for cutting and gripping pipes, electric grippers for chipping, hydraulic grippers for chipping, steel cladding stripping Electric picks, electric drilling machines for demolition of steel structures. The electric
换装工具台包括旋转驱动电机A31、转盘32、螺母松紧机构33、盘片类耗材上料机构34及条杆类耗材上料机构35。旋转驱动电机A31固定安装在底板100上,其机轴竖直向上伸出,并与转盘32下表面中心区域固连。转盘32呈圆盘状,其边缘处呈环形均布有多个槽口321,槽口321用于悬挂快换盘的第二分体22,当第二分体22悬挂在槽口321内时,第二分体22的对接端呈竖直朝上的姿态,当转盘32被旋转驱动电机A31驱动而转动时,所有的槽口321扫过的路径均呈环形且相互重合,槽口321扫过的路径与工业机械臂14的自由端的活动范围存在重合区域。螺母松紧机构33固定安装在转盘32上,其用于拧紧或拧松固定规格的螺母。盘片类耗材上料机构34固定安装在转盘32上,其用于悬挂盘片类耗材,并在需要上料时将悬挂的盘片类耗材水平推出。条杆类耗材上料机构35固定安装在转盘32上,其用于放置条杆类耗材,并在需要上料时将条杆类耗材水平推出。The replacement tool table includes a rotary drive motor A31 , a
结合附图7具体的,螺母松紧机构33包括基座A331、旋转套332和旋转驱动电机B333。基座A331固定安装在转盘32上。旋转套332可转动的安装在基座A331上,其一端封闭,另一端设有敞口,其内部从封闭端向敞口端的方向依次设有钻杆容纳孔3321和螺母限位孔3322,钻杆容纳孔3321和螺母限位孔3322相互连通,螺母限位孔3322在远离钻杆容纳孔3321的一端与所述敞口连通,钻杆容纳孔3321的中心线与螺母限位孔3322的中心线均呈水平布置并相互重合。旋转驱动电机B333固定安装在转盘32上,其机轴与旋转套332的封闭一端连接,进而驱动旋转套332绕钻杆容纳孔3321的中心线旋转,进而实现拧松或拧紧放置于螺母限位孔3322中的螺母。Specifically with reference to FIG. 7 , the
结合附图8具体的,盘片类耗材上料机构34包括基座B341、挂杆342、推板343和直线电机A344。基座B341固定安装在转盘32上,其上设有支承孔。挂杆342焊固在基座341的侧壁面上,并呈水平布置。直线电机A344固定安装在转盘32上,其机轴呈水平布置,并通过基座B341的支承孔得到支承。推板343为开口环形板,其中部设有中心孔,推板343焊固在直线电机A344的机轴末端,并通过中心孔穿过挂杆342。直线电机A344启动后,其机轴做水平方向的直线运动,进而带动推板343沿着挂杆342做水平直线运动,将挂放在挂杆342上的圆盘锯片232从挂杆342的端部推出。With reference to FIG. 8 , the disc-like consumable
结合附图9具体的,条杆类耗材上料机构35包括基座C351和直线电机B352。基座C351固定安装在转盘32上,其上设有水平布置并且两端敞口的钻杆容纳通道3511,钻杆容纳通道3511的两端分别设定为通道口A和通道口B。直线电机B352固定安装在转盘32的上表面上,其机轴平行于钻杆容纳通道3511布置,并正对钻杆容纳通道3511的通道口B,直线电机B352的机轴伸缩以伸入或退出钻杆容纳通道3511的通道口B。Specifically in conjunction with FIG. 9 , the bar type consumable
优选,第二升降机构还包括升降板C130和延伸杆。延伸杆呈竖直布置,其上端固定连接在升降板B下端,其下端与升降板C130固定连接Preferably, the second lifting mechanism further includes a lifting plate C130 and an extension rod. The extension rod is arranged vertically, its upper end is fixedly connected to the lower end of the lifting plate B, and its lower end is fixedly connected to the lifting plate C130
优选,一套动力变向箱A包含两台动力变向箱A,一套动力变向箱A中包含的两根蜗杆134在端部固定连接为一个整体(或一体成型),从而实现一套动力变向箱A中的两台动力变向箱A同步动作。Preferably, a set of power steering boxes A includes two power steering boxes A, and two
优选,其还包括影像装置(图中未示出)和PC机(图中未示出)。影像装置包括通过支架安装在底板100上的摄像头A和安装在工业机械臂14上的摄像头B。摄像头A用于获取换装工具台和位姿调整装置的视野,为远程控制更换执行工具提供视觉支持。摄像头B用于获取工业机械臂及其下方的视野,为工业机械臂的姿态调整和核废料储罐的退役处置提供视觉支持。PC机通过网络分别与摄像头A、摄像头B及各需电部件通信连接;基于摄像头A和摄像头B拍摄的画面,通过PC机发送指令控制各需电部件的动作。Preferably, it also includes a video device (not shown in the figure) and a PC (not shown in the figure). The imaging device includes a camera A mounted on the
优选,在转盘32上所有的槽口321中,设定一个槽口321用于卸载执行工具,其余的槽口321用于挂放待更换的执行工具。第二分体22的外壁上设有台阶面,第二分体22通过台阶面悬挂在槽口321上,(与第二分体22相连接的)执行工具则位于槽口321正下方。Preferably, among all the
本发明用于对核废料储罐进行退役处置,核废料储罐安置在地下室内,地面上设有连通至地下室的入口,入口上设有盖板。本发明安置在地下室上方的地面上,底板100上的工作孔101位于入口正上方。The invention is used for decommissioning the nuclear waste storage tank, the nuclear waste storage tank is arranged in the basement, the ground is provided with an entrance connected to the basement, and the entrance is provided with a cover plate. The present invention is placed on the ground above the basement, and the working
退役处置前,根据作业类型,选择换装工具台上相适应的执行工具进行连接。退役处置时,工业机械臂14通过底板100上的工作孔101和地下室的入口伸入到地下室内,通过执行工具对核废料储罐进行操作。此过程中,以下三种情况工业机械臂14需往返于地面上方和地下室:1、更换执行工具;2、更换电动圆盘锯23的耗材;3、更换电动钻孔机24的耗材。Before decommissioning, according to the type of operation, select the appropriate execution tool on the replacement tool table for connection. During decommissioning, the industrial
更换执行工具的方法如下:The method of replacing the execution tool is as follows:
S01,卸载当前执行工具:S01, uninstall the current execution tool:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使用于卸载执行工具的槽口321转动至重合区域内;b. Start the rotary drive motor A31 to drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的第二分体22伸入上述的槽口321内,再控制工业机械臂14后端部的第一分体21与第二分体22脱离,使第二分体22和待卸载的执行工具悬挂在上述的槽口321内。c. Adjust the position and posture of the
S02,装载目标执行工具:S02, load the target execution tool:
a、启动旋转驱动电机A31,驱动转盘32转动,使悬挂有目标执行工具的槽口321转动至所述重合区域内;a. Start the rotary drive motor A31, and drive the
b、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的第二分体22与目标执行工具相连接的第一分体21进行对接,对接完成后,工业机械臂14和目标执行工具通过快换盘连接形成一个整体;b. Adjust the position and posture of the
本方法的S01步骤中,所述重合区域为,槽口随转盘转动扫过的路径与工业机械臂自由端的活动范围的重合区域。In step S01 of the method, the overlapping area is the overlapping area between the path swept by the notch along with the rotation of the turntable and the range of motion of the free end of the industrial robotic arm.
更换电动圆盘锯耗材的方法如下:The method of replacing the electric circular saw consumables is as follows:
执行本方法之前,将一片新的圆盘锯片232挂在盘片类耗材上料机构34的挂杆342上;在底板100上方工业机械臂14自由端的活动范围内设置圆盘锯片232的丢弃区域。Before executing this method, hang a new
S01,解锁电动圆盘锯上的圆盘锯片:S01, unlock the circular saw blade on the electric circular saw:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使螺母松紧机构33转动至重合区域内;b. Start the rotary drive motor A31, drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的电动圆盘锯23移动至正对螺母松紧机构33,移动完成后,电动圆盘锯23的螺母A233插入螺母松紧机构33的螺母限位孔3322中;c. Adjust the position and posture of the
d、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母A233转动,将螺母A233从动力输出轴231上拧下来,此时,螺母A233滞留在旋转套332的螺母限位孔3322中,电动圆盘锯23上的圆盘锯片232被解除了轴向定位;d. Start the rotary drive motor B333, drive the
S02,丢弃电动圆盘锯上的圆盘锯片:S02, discard the circular saw blade on the electric circular saw:
a、调整工业机械臂14的位置和姿态,将电动圆盘锯23移动至丢弃区域,移动过程中,确保电动圆盘锯23的动力输出轴231处于水平或末端向上的状态,避免圆盘锯片232在移动过程中掉落。a. Adjust the position and posture of the industrial
b、电动圆盘锯23移动至丢弃区域后,调整工业机械臂14的位置和姿态,使电动圆盘锯23的动力输出轴231转动至末端向下的状态,圆盘锯片232随即从动力输出轴231上滑落。b. After the electric
S03,装载新的圆盘锯片:S03, load a new circular saw blade:
a、调整工业机械臂14的位置和姿态,将连接在工业机械臂14后端部的电动圆盘锯23移动至正对盘片类耗材上料机构34,移动完成后,电动圆盘锯23的动力输出轴231的末端正对并紧邻盘片类耗材上料机构34的挂杆342的末端;a. Adjust the position and posture of the
b、启动直线电机A344,通过直线电机A344的机轴做水平方向的直线运动,带动推板343沿着挂杆342做水平直线运动,将挂放在挂杆342上的圆盘锯片232从挂杆342的末端推出,推到电动圆盘锯23的动力输出轴231上。b. Start the linear motor A344, through the shaft of the linear motor A344 to make a horizontal linear motion, drive the
S04,锁定电动圆盘锯上的圆盘锯片:S04, lock the circular saw blade on the electric circular saw:
a、调整工业机械臂14的位置和姿态,将电动圆盘锯23移动至正对螺母松紧机构33的位置,移动过程中,确保电动圆盘锯23的动力输出轴231处于水平或末端向上的状态,避免圆盘锯片232在移动过程中掉落,移动完成后,动力输入轴231的轴心线与螺母限位孔3322的中心线重合,动力输入轴231的末端与滞留在螺母限位孔3322中的螺母A233的孔口抵紧;a. Adjust the position and posture of the industrial
b、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母A233转动,将螺母A233螺纹连接在电动圆盘锯23的动力输入轴231上,直至完成圆盘锯片232的轴向定位后,旋转驱动电机B333停止运行。b. Start the rotating drive motor B333, drive the
优选,在场地中设置搭载多片圆盘锯片232的工业机器人,当盘片类耗材上料机构34上需要挂放新的圆盘锯片232时,由工业机器人夹持一片新的圆盘锯盘232挂在盘片类耗材上料机构34的挂杆342上。Preferably, an industrial robot equipped with multiple disc saw
更换电动钻孔机耗材的方法如下:The method of replacing the consumables of the electric drill is as follows:
本方法开始之前,将一条新的钻杆插装在条杆类耗材上料机构35的钻杆容纳通道3511内;在底板100上方工业机械臂14自由端的活动范围内设置钻杆的丢弃区域。Before the method starts, insert a new drill rod into the drill
S01,解锁电动钻孔机上的钻杆:S01, unlock the drill pipe on the electric drill:
a、启动液压缸A122和双轴电机31,分别带动升降板A121和升降板B139上升,将工业机械臂14提升至底板100上方;a. Activate the hydraulic cylinder A122 and the
b、启动旋转驱动电机A31,驱动转盘32转动,使螺母松紧机构33转动至重合区域内;b. Start the rotary drive motor A31, drive the
c、调整工业机械臂14的位置和姿态,使连接在工业机械臂14后端部的电动钻孔机24与螺母松紧机构33对接,对接完成后,电动钻孔机24的钻杆242伸入螺母松紧机构33的钻杆容纳孔3321中,电动钻孔机24的螺母B243伸入螺母松紧机构33的螺母限位孔3322中,钻杆242的轴心线与钻杆容纳孔3321的中心线重合;c. Adjust the position and posture of the
d、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母B243转动,使钻夹头241放松钻杆242,此时,螺母B243仍螺纹连接在钻夹头241上;d. Start the rotating drive motor B333, drive the
S02,丢弃电动钻孔机上的钻杆:S02, discard the drill pipe on the electric drill:
a、调整工业机械臂14的位置和姿态,将电动钻孔机24移动至丢弃区域,移动过程中,确保电动钻孔机24的钻杆242处于水平或末端向上的状态,避免钻杆242在移动过程中掉落。a. Adjust the position and posture of the industrial
b、电动钻孔机24移动至丢弃区域后,调整工业机械臂14的位置和姿态,使电动钻孔机24的钻杆242转动至末端向下的状态,钻杆242随即脱离钻夹头241而掉落。b. After the
S03,装载新的钻杆:S03, load new drill pipe:
a、调整工业机械臂14的位置和姿态,将连接在工业机械臂14后端部的电动钻孔机24移动至正对条杆类耗材上料机构35,移动完成后,电动钻孔机24的钻夹头241的插孔正对并紧邻条杆类耗材上料机构35的钻杆容纳通道3511的通道口A;a. Adjust the position and posture of the
b、启动直线电机B352,通过直线电机B352的机轴做水平方向的直线运动,将放置在钻杆容纳通道3511中的钻杆242从钻杆容纳通道3511的通道口A推出,推入电动钻孔机24的钻夹头241的插孔中。b. Start the linear motor B352, make horizontal linear motion through the shaft of the linear motor B352, push the
S04,锁定电动钻孔机上的钻杆:S04, lock the drill pipe on the electric drill:
a、调整工业机械臂14的位置和姿态,将电动钻孔机24移动至正对螺母松紧机构33的位置,移动过程中,确保钻夹头241的插孔处于水平或末端向上的状态,避免钻杆242在移动过程中掉落,移动完成后,电动钻孔机24的螺母B243插入螺母松紧机构33的螺母限位孔3322中;a. Adjust the position and posture of the industrial
b、启动旋转驱动电机B333,驱动旋转套332转动,通过旋转套332带动螺母B243转动,使钻夹头241夹紧钻杆242。b. Start the rotary drive motor B333, drive the
优选,在场地中设置搭载多根钻杆242的工业机器人,当条杆类耗材上料机构35上需要插装新的钻杆242时,由工业机器人夹持一根新的钻杆242插入条杆类耗材上料机构的钻杆容纳通道3511中。Preferably, an industrial robot equipped with a plurality of
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, and without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, all should belong to the protection scope of the present invention.
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