CN115143831A - Double-dislocation type high-heat-dissipation-performance plate-fin heat exchanger - Google Patents
Double-dislocation type high-heat-dissipation-performance plate-fin heat exchanger Download PDFInfo
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 22
- 238000006073 displacement reaction Methods 0.000 claims abstract description 18
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/02—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by influencing fluid boundary
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Abstract
本发明公开了一种双错位型高散热性能板翅式换热器,包括对接的上盖板和下盖板;上盖板和下盖板之间留有换热空间;位于换热空间内,且沿换热空间长度方向,上盖板上依次设有若干上换热翅片组,下盖板上依次设有若干下换热翅片组;沿换热空间宽度方向,每列上换热翅片组和下换热翅片组均分别依次间隔设有若干换热翅片;沿换热空间竖直方向,上盖板的每列换热翅片组和下盖板的每列换热翅片组依次间隔错开设置;沿换热空间长度方向,每列上换热翅片组中相邻两个换热翅片之间的流道间隙,和相邻的下换热翅片组中相邻两个换热翅片之间额流道间隙均相互错开设置。采用本方案,通过双向错开设置,人为制造局部紊流状态,从而提高换热能力。
The invention discloses a double-displacement type plate-fin heat exchanger with high heat dissipation performance. , and along the length direction of the heat exchange space, the upper cover plate is sequentially provided with a number of upper heat exchange fin groups, and the lower cover plate is sequentially provided with a number of lower heat exchange fin groups; The heat exchange fin group and the lower heat exchange fin group are respectively provided with a number of heat exchange fins at intervals; The heat exchange fin groups are staggered in sequence; along the length direction of the heat exchange space, the flow channel gap between two adjacent heat exchange fins in the upper heat exchange fin group of each row, and the adjacent lower heat exchange fin group The forehead channel gaps between two adjacent heat exchange fins in the middle are staggered from each other. By adopting this scheme, the local turbulent flow state is artificially created by two-way staggered arrangement, thereby improving the heat exchange capacity.
Description
技术领域technical field
本发明涉及换热设备技术领域,具体涉及一种双错位型高散热性能板翅式换热器。The invention relates to the technical field of heat exchange equipment, in particular to a double dislocation type plate-fin heat exchanger with high heat dissipation performance.
背景技术Background technique
为解决当前电子设备迫切的散热需求,板翅式换热器凭借单位体积换热面积大、效率更高等优势得到越来越广泛的研究和应用。目前对板翅式换热器的强化换热措施主要有通过改变截面形状,如申请号为CN03221546.0,名称为波纹型翅片管的专利;通过采用粗糙表面肋片、翅片、凹槽等,如申请号为CN201210407001.9,名称为脉冲射流肋片冷却装置的专利,;采用一种内插扰流元件,如申请号为CN201410389255.1,名称一种换热器以及该换热器的制造方法的这三种方式。In order to solve the urgent heat dissipation needs of current electronic equipment, plate-fin heat exchangers have been more and more widely researched and applied due to the advantages of large heat exchange area per unit volume and higher efficiency. At present, the measures for strengthening heat exchange of plate-fin heat exchangers mainly include changing the cross-sectional shape, such as the patent with the application number CN03221546.0 and the name is corrugated finned tubes; by adopting rough surface fins, fins, grooves etc., for example, the application number is CN201210407001.9, and the name is a patent for a pulse jet fin cooling device; an interpolated turbulent element is used, such as the application number CN201410389255.1, the name is a heat exchanger and the heat exchanger of these three ways of manufacturing methods.
近些年,越来越多科研工作者对于新型紧凑热交换器研究开发工作,除了增加传热面积以增加热交换器的紧凑性来提高传热效率之外,渐渐转向一些复杂的内部结构的研发这一目的。In recent years, more and more scientific researchers have been working on the research and development of new compact heat exchangers. In addition to increasing the heat transfer area to increase the compactness of the heat exchanger to improve heat transfer efficiency, they have gradually turned to some complex internal structures. developed for this purpose.
当前大部分紧凑型板翅式换热器,如上述三种公开专利都是基于平直翅片进行设计改进,而板翅式中翅片方向与流体流动方向一致,存在流道太长,导致进出口的温差很大,进口处的换热效率高,其余处效率低,同时存在流道流体分布不均匀的问题,导致板翅式换热器的效率受到了限制。Most of the current compact plate-fin heat exchangers, such as the above three published patents, are based on straight fins for design improvements. In the plate-fin type, the direction of the fins is consistent with the direction of fluid flow, and the flow channel is too long, resulting in The temperature difference between the inlet and outlet is large, the heat exchange efficiency at the inlet is high, and the efficiency at the rest is low. At the same time, there is the problem of uneven distribution of fluid in the flow channel, which limits the efficiency of the plate-fin heat exchanger.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种双错位型高散热性能板翅式换热器,采用本方案,通过将若干换热翅片在竖直方向和长度方向的双向错开设置,从而破坏流道内流体与壁面之间的换热边界层,人为制造局部紊流状态,提高换热能力。The purpose of the present invention is to provide a double-displacement type plate-fin heat exchanger with high heat dissipation performance. By adopting this scheme, by staggering a number of heat exchange fins in the vertical direction and the length direction, the fluid in the flow channel and the fluid in the flow channel are destroyed. The heat exchange boundary layer between the walls artificially creates a local turbulent state to improve the heat exchange capacity.
本发明通过下述技术方案实现:The present invention is achieved through the following technical solutions:
一种双错位型高散热性能板翅式换热器,包括对接的上盖板和下盖板;A double-displacement plate-fin heat exchanger with high heat dissipation performance includes a butt-jointed upper cover plate and a lower cover plate;
所述上盖板和下盖板之间留有换热空间;位于所述换热空间内,且沿所述换热空间长度方向,所述上盖板上依次设有若干上换热翅片组,所述下盖板上依次设有若干下换热翅片组;A heat exchange space is left between the upper cover plate and the lower cover plate; located in the heat exchange space, and along the length direction of the heat exchange space, the upper cover plate is sequentially provided with a number of upper heat exchange fins A plurality of lower heat exchange fin groups are arranged on the lower cover plate in sequence;
沿所述换热空间宽度方向,每列所述上换热翅片组和下换热翅片组均分别依次间隔设有若干换热翅片;along the width direction of the heat exchange space, each row of the upper heat exchange fin group and the lower heat exchange fin group are respectively provided with a plurality of heat exchange fins at intervals;
沿所述换热空间竖直方向,所述上盖板的每列换热翅片组和下盖板的每列换热翅片组依次间隔错开设置;along the vertical direction of the heat exchange space, each row of heat exchange fin groups of the upper cover plate and each row of heat exchange fin groups of the lower cover plate are arranged at intervals and staggered in sequence;
沿所述换热空间长度方向,每列上换热翅片组中相邻两个换热翅片之间的流道间隙,和相邻的下换热翅片组中相邻两个换热翅片之间额流道间隙均相互错开设置。Along the length direction of the heat exchange space, the flow channel gap between the adjacent two heat exchange fins in the upper heat exchange fin group of each row, and the adjacent two heat exchange fins in the adjacent lower heat exchange fin group The forehead channel gaps between the fins are staggered from each other.
相对于现有技术中,对于较长的板翅式换热器,传统板翅式换热器在其后端的热性能就会有很大的降低,主要是传统的板翅式换热器在后端流体的流动会形成稳定且较厚的边界层,其换热性能就会有较大程度的降低的问题,本方案提供了一种双错位型高散热性能板翅式换热器,具体方案中,包括相互连接的上盖板和下盖板,以及由上盖板和下盖板合围而成的换热空间,在换热空间内,上盖板沿其长度方向依次设置若干列上换热翅片组,下盖板沿其长度方向依次设有若干列下换热翅片组,通过将上下盖板伸出的翅片相互错位,从而能实现上下盖板在长度方向,即水平方向沿流体流动方向的错位;同时,上换热翅片组和下换热翅片组均沿宽度方向间隔排列有若干换热翅片,且相邻两个换热翅片组中,换热翅片处的流道间隙相互错开,从而在竖直方向上,使上下盖板伸出的翅片打断位置不同,实现在竖直方向上下盖板错位。Compared with the prior art, for a long plate-fin heat exchanger, the thermal performance of the traditional plate-fin heat exchanger at its rear end will be greatly reduced, mainly because the traditional plate-fin heat exchanger is in The flow of the back-end fluid will form a stable and thicker boundary layer, and its heat exchange performance will be greatly reduced. This solution provides a double-displacement high heat dissipation plate-fin heat exchanger. In the scheme, the upper cover plate and the lower cover plate are connected to each other, and the heat exchange space enclosed by the upper cover plate and the lower cover plate is included. The heat exchange fin group, the lower cover plate is sequentially provided with several rows of lower heat exchange fin groups along its length direction, by dislocating the fins protruding from the upper and lower cover plates to each other, so that the upper and lower cover plates can be realized in the length direction, that is, horizontal At the same time, the upper heat exchange fin group and the lower heat exchange fin group are arranged with a number of heat exchange fins at intervals along the width direction, and in two adjacent heat exchange fin groups, the heat exchange The flow channel gaps at the fins are staggered, so that in the vertical direction, the breaking positions of the fins protruding from the upper and lower cover plates are different, so that the upper and lower cover plates are dislocated in the vertical direction.
以上设计,旨在实现:通过双向错位打断设计,使得不能形成稳定的边界层,当流体通过每一个打断位置时,原来的边界层就会出现断裂的现象,流体再次与翅片接触,从而形成新的边界层,并使边界层的厚度变小,在这一过程中,提高了换热系数,并提高了整体的换热能力,同时,上下盖板之间的翅片相互双错位,形成了交错的流道,会使流体流动更加均匀,其换热效率更高。The above design aims to achieve: through the design of bidirectional dislocation interruption, a stable boundary layer cannot be formed. When the fluid passes through each interruption position, the original boundary layer will break, and the fluid will contact the fin again. Thus, a new boundary layer is formed, and the thickness of the boundary layer is reduced. In this process, the heat transfer coefficient is improved, and the overall heat transfer capacity is improved. At the same time, the fins between the upper and lower cover plates are double-displaced. , forming a staggered flow channel, which will make the fluid flow more uniform and its heat exchange efficiency is higher.
进一步优化,所述换热翅片的宽度方向沿垂直于所述换热空间内的流道方向设置;为进一步缩短每次流道长度,本方案中,每个换热翅片的宽度方向,均垂直于换热空间内的流道方向,即换热翅片竖向设置,并沿上下盖板的宽度方向设置,当流体流入换热器内流道时,通过垂直设置,使流道变得较短,从而不易形成稳定的边界层,进一步提高了换热效率。Further optimization, the width direction of the heat exchange fins is set along the direction perpendicular to the flow channel in the heat exchange space; in order to further shorten the length of each flow channel, in this solution, the width direction of each heat exchange fin is They are all perpendicular to the flow channel direction in the heat exchange space, that is, the heat exchange fins are arranged vertically, and are arranged along the width direction of the upper and lower cover plates. When the fluid flows into the flow channel in the heat exchanger, the vertical arrangement makes the flow channel change If it is shorter, it is difficult to form a stable boundary layer, which further improves the heat exchange efficiency.
进一步优化,每个所述换热翅片均相互平行;使每个流道处换热均匀。Further optimization, each of the heat exchange fins are parallel to each other, so that the heat exchange in each flow channel is uniform.
进一步优化,所述上换热翅片组中的换热翅片下端水平高度低于所述下换热翅片组中的换热翅片上端水平高度。Further optimization, the horizontal height of the lower ends of the heat exchange fins in the upper heat exchange fin group is lower than the horizontal height of the upper ends of the heat exchange fins in the lower heat exchange fin group.
进一步优化,所述上换热翅片组中的换热翅片下端伸出所述上盖板;所述下换热翅片组中的换热翅片上端伸出所述下盖板;通过增加换热翅片的长度,能提高每个换热翅片的换热面积,提高换热效率。Further optimization, the lower ends of the heat exchange fins in the upper heat exchange fin group extend out of the upper cover plate; the upper ends of the heat exchange fins in the lower heat exchange fin group extend out of the lower cover plate; Increasing the length of the heat exchange fins can increase the heat exchange area of each heat exchange fin and improve the heat exchange efficiency.
进一步优化,所述上换热翅片组中的换热翅片下端和下盖板之间留有流道间隙;所述下换热翅片组中的换热翅片上端和所述上盖板之间留有流道间隙;为减小压强,本方案中,使上盖板的换热翅片与下盖板之间留有流道间隙,或直接不与下盖板的基底接触,并使下盖板的换热翅片与上盖板之间留有流道间隙,或直接不与上盖板的基底接触,从而能保证换热器的压强较小。Further optimization, a flow channel gap is left between the lower ends of the heat exchange fins in the upper heat exchange fin group and the lower cover plate; the upper ends of the heat exchange fins in the lower heat exchange fin group and the upper cover There is a flow channel gap between the plates; in order to reduce the pressure, in this scheme, a flow channel gap is left between the heat exchange fins of the upper cover plate and the lower cover plate, or it is not directly in contact with the base of the lower cover plate. The heat exchange fins of the lower cover plate and the upper cover plate are left with a flow channel gap, or are not directly contacted with the base of the upper cover plate, so as to ensure that the pressure of the heat exchanger is small.
进一步优化,沿所述换热空间长度方向的两端分别设有进口和出口;为提高换热效率,本方案中,在分别在换热空间长度方向的两端,即上下盖板的两端设置进口和出口,使流体尽可能的经过更多的流道和换热翅片。Further optimization, the two ends along the length direction of the heat exchange space are respectively provided with an inlet and an outlet; in order to improve the heat exchange efficiency, in this scheme, the two ends respectively in the length direction of the heat exchange space, that is, the two ends of the upper and lower cover plates Set the inlet and outlet to make the fluid pass through as many flow channels and heat exchange fins as possible.
进一步优化,所述换热空间截面呈长方形,所述进口和出口分别设于两个对角位置处;为达到换热效率的最大化,本方案中,需将进口和出口位置分别设置在两个对角位置处,即内部最长对角线的两端位置处,从而使流体进过最多的流道和换热翅片。Further optimization, the cross section of the heat exchange space is rectangular, and the inlet and the outlet are respectively set at two diagonal positions; in order to maximize the heat exchange efficiency, in this scheme, the inlet and outlet positions need to be set at two diagonal positions respectively. It is located at two diagonal positions, that is, the two ends of the longest diagonal line inside, so that the fluid passes through the most flow channels and heat exchange fins.
进一步优化,所述上盖板端部和所述下盖板端部之间焊接连接。Further optimization, the end portion of the upper cover plate and the end portion of the lower cover plate are welded and connected.
本发明与现有技术相比,具有如下的优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1.本发明提供了一种双错位型高散热性能板翅式换热器,采用本方案,将板翅式换热器设计为上下盖板形式,上下盖板的翅片为错位结构,同时其翅片上的穿孔设计也为错位设计,实现板翅式换热器的双错位结构,从而破坏流道内流体与壁面之间的换热边界层,人为制造局部紊流状态,提高换热能力。1. The present invention provides a double-displacement type plate-fin heat exchanger with high heat dissipation performance. Using this scheme, the plate-fin heat exchanger is designed in the form of upper and lower cover plates, and the fins of the upper and lower cover plates are of a dislocation structure. The perforation design on the fins is also a dislocation design, which realizes the double dislocation structure of the plate-fin heat exchanger, thereby destroying the heat exchange boundary layer between the fluid and the wall in the flow channel, artificially creating a local turbulent state, and improving the heat exchange capacity.
2.本发明提供了一种双错位型高散热性能板翅式换热器,采用本方案,板翅式换热器内的翅片方向和流体流动方向垂直,使流道的长度缩小,可提高流道的热效率;且在翅片上进行打断设计,使流体的分布更加均匀,从而可以提供换热器的利用率,大幅度提升换热能力,使换热器的温度分布更加均匀;打断设计同时可以减少整体的压降。2. The present invention provides a double-displacement type plate-fin heat exchanger with high heat dissipation performance. With this solution, the direction of the fins in the plate-fin heat exchanger is perpendicular to the fluid flow direction, so that the length of the flow channel is reduced, and the Improve the thermal efficiency of the flow channel; and break the design on the fins to make the distribution of the fluid more uniform, which can provide the utilization rate of the heat exchanger, greatly improve the heat exchange capacity, and make the temperature distribution of the heat exchanger more uniform; The interrupted design also reduces the overall pressure drop.
3.本发明提供了一种双错位型高散热性能板翅式换热器,采用本方案,板翅式换热器内部不同流道中的流体相互混合,使得温度不同的流体相互混合交换热量,各个流道的流体的温度差变小,整体的流场和温度分布更加均匀。3. The present invention provides a double-dislocation type plate-fin heat exchanger with high heat dissipation performance. Using this scheme, the fluids in different flow channels inside the plate-fin heat exchanger are mixed with each other, so that the fluids with different temperatures are mixed with each other to exchange heat. The temperature difference of the fluid in each flow channel becomes smaller, and the overall flow field and temperature distribution are more uniform.
4.本发明提供了一种双错位型高散热性能板翅式换热器,采用本方案,上盖板的翅片不与下盖板的基底接触,下盖板的翅片也不与上盖板的基底接触,保证换热器的压强较小。4. The present invention provides a double-displacement type plate-fin heat exchanger with high heat dissipation performance. With this solution, the fins of the upper cover do not contact the base of the lower cover, and the fins of the lower cover do not contact the upper cover. The base of the cover plate is in contact to ensure that the pressure of the heat exchanger is small.
附图说明Description of drawings
为了更清楚地说明本发明示例性实施方式的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。在附图中:In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the accompanying drawings required in the embodiments will be briefly introduced below. It should be understood that the following drawings only illustrate some embodiments of the present invention, Therefore, it should not be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort. In the attached image:
图1为本发明提供的一种实施例的横截面的结构示意图;1 is a schematic structural diagram of a cross-section of an embodiment provided by the present invention;
图2为本发明提供的一种实施例的纵截面的结构示意图;2 is a schematic structural diagram of a longitudinal section of an embodiment provided by the present invention;
图3为本发明提供的一种实施例的上盖板的主视图;3 is a front view of an upper cover plate according to an embodiment of the present invention;
图4为本发明提供的一种实施例的上盖板的俯视图;4 is a top view of an upper cover plate according to an embodiment of the present invention;
图5为本发明提供的一种实施例的下盖板的主视图;5 is a front view of a lower cover plate according to an embodiment of the present invention;
图6为本发明提供的一种实施例的下盖板的仰视图。FIG. 6 is a bottom view of a lower cover plate according to an embodiment of the present invention.
附图中标记及对应的零部件名称:The marks in the attached drawings and the corresponding parts names:
1-上盖板,2-下盖板,3-换热翅片,4-进口,5-出口。1-upper cover, 2-lower cover, 3-heat exchange fins, 4-inlet, 5-outlet.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments and the accompanying drawings. as a limitation of the present invention.
实施例Example
如图1至图6所示,本实施例提供了一种双错位型高散热性能板翅式换热器,包括对接的上盖板1和下盖板2;As shown in FIG. 1 to FIG. 6 , this embodiment provides a double-displacement type plate-fin heat exchanger with high heat dissipation performance, including an upper cover plate 1 and a
所述上盖板1和下盖板2之间留有换热空间;位于所述换热空间内,且沿所述换热空间长度方向,所述上盖板1上依次设有若干上换热翅片3组,所述下盖板2上依次设有若干下换热翅片3组;A heat exchange space is left between the upper cover plate 1 and the
沿所述换热空间宽度方向,每列所述上换热翅片3组和下换热翅片3组均分别依次间隔设有若干换热翅片3;Along the width direction of the heat exchange space, each row of the 3 sets of upper heat exchange fins and the 3 sets of lower heat exchange fins are respectively provided with a number of
沿所述换热空间竖直方向,所述上盖板1的每列换热翅片3组和下盖板2的每列换热翅片3组依次间隔错开设置;Along the vertical direction of the heat exchange space, the 3 groups of heat exchange fins in each row of the upper cover plate 1 and the 3 groups of heat exchange fins in each row of the
沿所述换热空间长度方向,每列上换热翅片3组中相邻两个换热翅片3之间的流道间隙,和相邻的下换热翅片3组中相邻两个换热翅片3之间额流道间隙均相互错开设置。Along the length direction of the heat exchange space, the flow channel gap between the adjacent two
相对于现有技术中,对于较长的板翅式换热器,传统板翅式换热器在其后端的热性能就会有很大的降低,主要是传统的板翅式换热器在后端流体的流动会形成稳定且较厚的边界层,其换热性能就会有较大程度的降低的问题,本方案提供了一种双错位型高散热性能板翅式换热器,具体方案中,包括相互连接的上盖板1和下盖板2,以及由上盖板1和下盖板2合围而成的换热空间,在换热空间内,上盖板1沿其长度方向依次设置若干列上换热翅片3组,下盖板2沿其长度方向依次设有若干列下换热翅片3组,通过将上下盖板2伸出的翅片相互错位,从而能实现上下盖板2在长度方向,即水平方向沿流体流动方向的错位;同时,上换热翅片3组和下换热翅片3组均沿宽度方向间隔排列有若干换热翅片3,且相邻两个换热翅片3组中,换热翅片3处的流道间隙相互错开,从而在竖直方向上,使上下盖板2伸出的翅片打断位置不同,实现在竖直方向上下盖板2错位。Compared with the prior art, for a long plate-fin heat exchanger, the thermal performance of the traditional plate-fin heat exchanger at its rear end will be greatly reduced, mainly because the traditional plate-fin heat exchanger is in The flow of the back-end fluid will form a stable and thicker boundary layer, and its heat exchange performance will be greatly reduced. This solution provides a double-displacement high heat dissipation plate-fin heat exchanger. In the scheme, the upper cover plate 1 and the
以上设计,旨在实现:通过双向错位打断设计,使得不能形成稳定的边界层,当流体通过每一个打断位置时,原来的边界层就会出现断裂的现象,流体再次与翅片接触,从而形成新的边界层,并使边界层的厚度变小,在这一过程中,提高了换热系数,并提高了整体的换热能力,同时,上下盖板2之间的翅片相互双错位,形成了交错的流道,会使流体流动更加均匀,其换热效率更高。The above design aims to achieve: through the design of bidirectional dislocation interruption, a stable boundary layer cannot be formed. When the fluid passes through each interruption position, the original boundary layer will break, and the fluid will contact the fin again. Thereby, a new boundary layer is formed, and the thickness of the boundary layer is reduced. In this process, the heat transfer coefficient is improved, and the overall heat transfer capacity is improved. At the same time, the fins between the upper and
请参阅图2,作为一种进一步缩短每次流道长度的具体实施例方式,设置为:所述换热翅片3的宽度方向沿垂直于所述换热空间内的流道方向设置;本方案中,每个换热翅片3的宽度方向,均垂直于换热空间内的流道方向,即换热翅片3竖向设置,并沿上下盖板2的宽度方向设置,当流体流入换热器内流道时,通过垂直设置,使流道变得较短,从而不易形成稳定的边界层,进一步提高了换热效率。Referring to FIG. 2, as a specific embodiment way to further shorten the length of each flow channel, it is set as follows: the width direction of the
一种使每个流道处换热均匀的具体实施方式,设置为:每个所述换热翅片3均相互平行。A specific embodiment for uniform heat exchange in each flow channel is set as follows: each of the
本实施例中,所述上换热翅片3组中的换热翅片3下端水平高度低于所述下换热翅片3组中的换热翅片3上端水平高度。In this embodiment, the horizontal height of the lower ends of the
请继续参阅图2,上述实施例方案中,更进一步的方案为:所述上换热翅片3组中的换热翅片3下端伸出所述上盖板1;所述下换热翅片3组中的换热翅片3上端伸出所述下盖板2;通过增加换热翅片3的长度,能提高每个换热翅片3的换热面积,提高换热效率。Please continue to refer to FIG. 2 , in the above-mentioned embodiments, a further solution is: the lower ends of the
本实施例中,作为一种减小换热器内部压强的具体实施方式,设置为:所述上换热翅片3组中的换热翅片3下端和下盖板2之间留有流道间隙;所述下换热翅片3组中的换热翅片3上端和所述上盖板1之间留有流道间隙;本方案中,使上盖板1的换热翅片3与下盖板2之间留有流道间隙,或直接不与下盖板2的基底接触,并使下盖板2的换热翅片3与上盖板1之间留有流道间隙,或直接不与上盖板1的基底接触,从而能保证换热器的压强较小。In this embodiment, as a specific implementation for reducing the internal pressure of the heat exchanger, it is set as follows: there is a flow between the lower ends of the
请参阅图1,作为一种提高换热效率的具体实施方式,设置为:沿所述换热空间长度方向的两端分别设有进口4和出口5;本方案中,在分别在换热空间长度方向的两端,即上下盖板2的两端设置进口4和出口5,使流体尽可能的经过更多的流道和换热翅片3。Please refer to FIG. 1, as a specific embodiment for improving the heat exchange efficiency, it is set as follows: the two ends along the length direction of the heat exchange space are respectively provided with an
请继续参阅图1,作为一种使换热效率最大化的具体实施方式,所述换热空间截面呈长方形,所述进口4和出口5分别设于两个对角位置处;本方案中,需将进口4和出口5位置分别设置在两个对角位置处,即内部最长对角线的两端位置处,从而使流体进过最多的流道和换热翅片3。Please continue to refer to FIG. 1 , as a specific embodiment to maximize the heat exchange efficiency, the cross section of the heat exchange space is rectangular, and the
作为一种冗余方案,所述上盖板1端部和所述下盖板2端部之间焊接连接。As a redundant solution, the end of the upper cover plate 1 and the end of the
工作原理:本发明首先将传统板翅式换热器的翅片方向进行调整,与流体的流动方向成垂直,当流体流入换热器流道时,其流道会变得较短,不易形成稳定的边界层;同时对流道进行了打断设计,使得边界层不能形成稳定的边界层,原来的边界层就会出现断裂的现象,当流体流过打断的位置时,再次与翅片接触,会重新生成新的边界层,从而使边界层的厚度变小,而这一过程将会换热系数提高,从而使整体的换热能力提高。同时上下板之间的翅片相互双错位,形成了交错的流道,会使流体流动更加均匀,其换热效率更高。Working principle: The present invention firstly adjusts the direction of the fins of the traditional plate-fin heat exchanger to be perpendicular to the flow direction of the fluid. When the fluid flows into the flow channel of the heat exchanger, the flow channel will become shorter and difficult to form. Stable boundary layer; at the same time, the flow channel is designed to be interrupted, so that the boundary layer cannot form a stable boundary layer, and the original boundary layer will be fractured. When the fluid flows through the interrupted position, it will contact the fin again. , a new boundary layer will be regenerated, so that the thickness of the boundary layer will become smaller, and this process will increase the heat transfer coefficient, thereby improving the overall heat transfer capacity. At the same time, the fins between the upper and lower plates are misaligned with each other, forming a staggered flow channel, which makes the fluid flow more uniform and its heat exchange efficiency is higher.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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