CN115142148A - A kind of high-performance binary polyacrylonitrile-based carbon fiber precursor and preparation method thereof - Google Patents
A kind of high-performance binary polyacrylonitrile-based carbon fiber precursor and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于碳纤维原丝的制备领域,具体涉及一种高性能二元聚丙烯腈基碳纤维原丝及其制备方法。The invention belongs to the field of preparation of carbon fiber precursors, in particular to a high-performance binary polyacrylonitrile-based carbon fiber precursor and a preparation method thereof.
背景技术Background technique
碳纤维作为高性能纤维的代表,具有多种出色的性能,如高强高模、导电性、良好的耐热性和耐腐蚀性等,被广泛应用于航空航天、体育休闲、工业等领域。As a representative of high-performance fibers, carbon fiber has a variety of excellent properties, such as high strength and high modulus, electrical conductivity, good heat resistance and corrosion resistance, etc., and is widely used in aerospace, sports and leisure, industry and other fields.
碳纤维按照原丝种类来分主要包括聚丙烯腈基碳纤维、沥青基碳纤维、粘胶基碳纤维,其中聚丙烯腈基碳纤维由于生产工艺简单、综合性能优异,占据了市场90%以上的份额,一直以来都是碳纤维研究和工业化的热点。当前,日本、美国在全球碳纤维产业处于领先地位,较早地研制出高性能产品并形成了行业规范,其中具有代表性的企业包括日本东丽、美国赫氏已实现了聚丙烯腈基碳纤维的“标准化、系列化、通用化、实用化”。我国对于碳纤维的研究虽然起步较早,但是由于工艺基础薄弱、装备技术落后等原因,碳纤维质量低下、性能稳定性差,聚丙烯腈基碳纤维国产化技术长期徘徊在较低水平。步入21世纪后,我国碳纤维产业得到了较快发展,涌现出一批优秀企业,实现了技术突破,目前已实现T300、T700、T800等级别的量产,在T1000等级的技术工艺也取得了进步。According to the types of raw silk, carbon fibers mainly include polyacrylonitrile-based carbon fibers, pitch-based carbon fibers, and viscose-based carbon fibers. Among them, polyacrylonitrile-based carbon fibers occupy more than 90% of the market share due to their simple production process and excellent comprehensive performance. They are all hotspots in carbon fiber research and industrialization. At present, Japan and the United States are in a leading position in the global carbon fiber industry. They have developed high-performance products earlier and formed industry norms. Representative companies include Japan's Toray and the United States. Hexcel has achieved polyacrylonitrile-based carbon fiber. "Standardization, Serialization, Generalization and Practicalization". Although the research on carbon fiber in my country started early, due to the weak process foundation and backward equipment technology, the quality of carbon fiber is low, the performance stability is poor, and the localization technology of polyacrylonitrile-based carbon fiber has been hovering at a low level for a long time. After entering the 21st century, my country's carbon fiber industry has developed rapidly, and a number of outstanding enterprises have emerged, achieving technological breakthroughs. At present, mass production of T300, T700, T800 and other levels has been achieved, and the technical process of T1000 level has also been achieved. progress.
聚丙烯腈基碳纤维的质量主要取决于聚丙烯腈原丝的品质,高品质原丝对于高性能聚丙烯腈基碳纤维制备至关重要。在碳纤维前驱体制备的过程中,通常会引入第二单体或第三单体来改善丙烯腈均聚物溶解性差、纺丝困难、放热集中的缺点,通常加入的共聚单体主要有三类:羧酸类、羧酸脂类、酰胺类,羧酸类共聚单体主要有衣康酸、丙烯酸、甲基丙烯酸;羧酸脂类共聚单体主要有丙烯酸甲酯、甲基丙烯酸甲酯;酰胺类共聚单体主要有丙烯酰胺等。The quality of polyacrylonitrile-based carbon fibers mainly depends on the quality of polyacrylonitrile precursors, and high-quality precursors are very important for the preparation of high-performance polyacrylonitrile-based carbon fibers. In the process of preparing carbon fiber precursors, a second monomer or a third monomer is usually introduced to improve the shortcomings of poor solubility of acrylonitrile homopolymer, difficulty in spinning, and concentrated heat release. Usually, there are three main types of comonomers added. : Carboxylic acids, carboxylic acid esters, amides, carboxylic acid comonomers mainly include itaconic acid, acrylic acid, methacrylic acid; carboxylic acid ester comonomers mainly include methyl acrylate, methyl methacrylate; Amide comonomers mainly include acrylamide and the like.
聚丙烯腈原丝的最终目的是经过碳化获得碳纤维,其中预氧化温度和碳得率是衡量聚丙烯腈基碳纤维原丝品质的重要指标。预氧化温度每降低5℃、碳得率每提高1个百分点,均能大幅度地降低碳纤维工业化生产成本,对碳纤维的生产具有重大意义。因此,如何进一步降低预氧化温度、提高碳得率,成为了需要不断深入研究的问题。The ultimate goal of polyacrylonitrile precursor fiber is to obtain carbon fiber through carbonization, and the pre-oxidation temperature and carbon yield are important indicators to measure the quality of polyacrylonitrile-based carbon fiber precursor fiber. Every 5°C decrease in pre-oxidation temperature and every 1% increase in carbon yield can greatly reduce the cost of industrialized production of carbon fiber, which is of great significance to the production of carbon fiber. Therefore, how to further reduce the pre-oxidation temperature and improve the carbon yield has become a problem that needs to be further studied.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,基于现有技术中的这些缺点,本发明旨在提供一种高性能二元聚丙烯腈基碳纤维原丝,进一步降低预氧化温度并提高碳得率。The purpose of the present invention is to provide a high-performance binary polyacrylonitrile-based carbon fiber precursor based on these shortcomings in the prior art, which can further reduce the pre-oxidation temperature and improve the carbon yield.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种高性能二元聚丙烯腈基碳纤维原丝,包括如下重量份原料:第一共聚单体97~99份、第二共聚单体1~3份、引发剂0.4~1份;所述第一共聚单体为丙烯腈,所述第二共聚单体为N-乙烯基吡啶酰胺。A high-performance binary polyacrylonitrile-based carbon fiber precursor, comprising the following raw materials in parts by weight: 97-99 parts of a first comonomer, 1-3 parts of a second comonomer, and 0.4-1 part of an initiator; One comonomer is acrylonitrile and the second comonomer is N-vinylpyridine amide.
优选的,所述第一共聚单体与所述第二共聚单体的质量比为97.5~98.5:1.5~2.5,单体的总浓度为18~26wt%,进一步优选为20~24wt%。引发剂占单体总质量的0.4~1.0wt%,进一步优选为0.4~0.7wt%。Preferably, the mass ratio of the first comonomer to the second comonomer is 97.5-98.5:1.5-2.5, and the total concentration of the monomers is 18-26 wt %, more preferably 20-24 wt %. The initiator accounts for 0.4 to 1.0 wt % of the total monomer mass, more preferably 0.4 to 0.7 wt %.
优选的,所述第一共聚单体与所述第二共聚单体的质量比为98:2。Preferably, the mass ratio of the first comonomer to the second comonomer is 98:2.
优选的,所述引发剂包括偶氮异丁氰基甲酰胺。Preferably, the initiator includes azoisobutylcyanoformamide.
优选的,所述N-乙烯基吡啶酰胺包括N-乙烯基-2-吡啶酰胺、N-乙烯基-3-吡啶酰胺、N-乙烯基-4-吡啶酰胺中的一种或多种。Preferably, the N-vinyl pyridine amide includes one or more of N-vinyl-2-pyridine amide, N-vinyl-3-pyridine amide, and N-vinyl-4-pyridine amide.
第二共聚单体N-乙烯基吡啶酰胺的结构通式为:The general structural formula of the second comonomer N-vinylpyridine amide is:
其中R为 where R is
优选的,原料中还包括溶剂,所述溶剂包括N,N-二甲基甲酰胺,用量为284~455份。Preferably, the raw material further includes a solvent, and the solvent includes N,N-dimethylformamide, and the amount thereof is 284-455 parts.
优选的,所述碳纤维原丝的直径为11~13um,强度为8.9~12.1cN/dtex,碳得率大于54%。Preferably, the diameter of the carbon fiber precursor is 11-13um, the strength is 8.9-12.1cN/dtex, and the carbon yield is greater than 54%.
为提升聚丙烯腈纤维的耐热性能和碳得率,本发明以N-乙烯基吡啶酰胺为共聚单体,以偶氮异丁氰基甲酰胺为引发剂,采用溶液聚合的方法制备纺丝前驱体,酰胺基团能够提高聚合物亲水性促进纤维成型双扩散,增加原丝的致密性,得到高品质原丝;酰胺基团的中的氨基能够促进环化反应,进一步降低预氧化温度,减少生产成本;同时,吡啶基团中的N原子有利于交联反应,促进预氧纤维环状芳香结构向二维芳香稠环层面结构的转变,提高碳得率。In order to improve the heat resistance and carbon yield of polyacrylonitrile fibers, the present invention uses N-vinylpyridine amide as a comonomer and azoisobutyl cyanoformamide as an initiator, and adopts the method of solution polymerization to prepare spinning Precursor, the amide group can improve the hydrophilicity of the polymer, promote the double diffusion of fiber forming, increase the compactness of the precursor, and obtain high-quality precursor; the amino group in the amide group can promote the cyclization reaction and further reduce the pre-oxidation temperature. , reducing the production cost; at the same time, the N atom in the pyridine group is conducive to the cross-linking reaction, promoting the transformation of the cyclic aromatic structure of the pre-oxygen fiber to the two-dimensional aromatic condensed ring layer structure, and improving the carbon yield.
一种如上所述高性能二元聚丙烯腈基碳纤维原丝的制备方法,其特征在于,包括如下步骤:A preparation method of the above-mentioned high-performance binary polyacrylonitrile-based carbon fiber precursor is characterized in that, comprising the following steps:
A:按比例将所述第一共聚单体和所述引发剂溶于溶剂中,所述第二共聚单体采用连续滴加方式,在一定温度条件下进行聚合反应,得到丙烯腈聚合物,然后经过过滤,脱单、脱泡制得纺丝原液;A: The first comonomer and the initiator are dissolved in a solvent in proportion, the second comonomer is continuously added dropwise, and a polymerization reaction is carried out under a certain temperature condition to obtain an acrylonitrile polymer, Then through filtration, de-single and defoaming to obtain spinning dope;
B:将所述纺丝原液经二级过滤、纺丝、水洗、热水拉伸、上油、干燥致密化、高压蒸汽牵伸制得所述碳纤维原丝。B: The carbon fiber precursor is obtained by subjecting the spinning dope through secondary filtration, spinning, water washing, hot water drawing, oiling, drying and densification, and high-pressure steam drawing.
采用连续滴加的方式,确保了第二共聚单体均匀地分布在原丝的各段上,确保了对碳纤维原丝整体性能的改良。如果在一开始就将第二共聚单体全部加入到反应釜中,由于第二共聚单体的活性比较大,随着反应的进行,第二共聚单体的浓度逐渐减小,造成聚合物分子链结构变化,原丝性能不稳定。The continuous dripping method ensures that the second comonomer is evenly distributed on each segment of the precursor, and ensures the improvement of the overall performance of the carbon fiber precursor. If all the second comonomer is added to the reaction kettle at the beginning, due to the relatively high activity of the second comonomer, as the reaction proceeds, the concentration of the second comonomer gradually decreases, resulting in polymer molecules The chain structure changes, and the raw silk performance is unstable.
优选的,包括如下步骤:Preferably, it includes the following steps:
A:氮气保护条件下,通过机械搅拌按比例将所述第一共聚单体和所述引发剂溶于溶剂中,所述第二共聚单体采用连续滴加方式,并前30min升温至反应温度60~70℃,进一步优选为62~67℃,然后保持在该温度下进行所述聚合反应12~20小时,进一步优选为14~18小时,最后再升至80℃保持2小时,得到所述丙烯腈聚合物,然后经过一级过滤,真空脱单、脱泡制得所述纺丝原液;A: Under nitrogen protection conditions, the first comonomer and the initiator are dissolved in the solvent in proportion by mechanical stirring, the second comonomer is continuously added dropwise, and the temperature is raised to the reaction temperature for the first 30 minutes 60-70 ℃, more preferably 62-67 ℃, then keep at this temperature to carry out the polymerization reaction for 12-20 hours, more preferably 14-18 hours, and finally raise the temperature to 80 ℃ for 2 hours to obtain the Acrylonitrile polymer, then through primary filtration, vacuum de-singling and degassing to obtain the spinning dope;
B:将所述纺丝原液经二级过滤,然后经过如下步骤:B: secondary filtration of the spinning dope, followed by the following steps:
B1:采用干喷湿法纺丝,工艺参数为:空气段的距离为1~5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中溶剂的含量为50~65wt%,进一步优选为55~60wt%,第一凝固浴的温度为0~10℃,进一步优选为3~8℃,第二凝固浴中溶剂的含量为40~50wt%,进一步优选为44~47wt%,第二凝固浴的温度为30~40℃;B1: Dry-jet wet spinning is adopted. The process parameters are: the distance of the air section is 1-5 mm, the temperature of the air section is 30°C, the relative humidity is 65%, and the content of the solvent in the first coagulation bath is 50-65wt% , more preferably 55-60 wt%, the temperature of the first coagulation bath is 0-10 ℃, more preferably 3-8 ℃, the content of the solvent in the second coagulation bath is 40-50 wt%, more preferably 44-47 wt% , the temperature of the second coagulation bath is 30~40℃;
B2:进行多级水洗,水洗温度为50~70℃;B2: multi-stage washing, the washing temperature is 50 ~ 70 ℃;
B3:进行两级热水牵伸,第一级热水温度为60~80℃,进一步优选为68~76℃,牵伸倍数为1.1~1.4倍;第二级热水温度为90~100℃,进一步优选为94~98℃,牵伸倍数为1.4~1.8倍;B3: carry out two-stage hot water drafting, the temperature of the first-stage hot water is 60-80°C, more preferably 68-76°C, and the drafting ratio is 1.1-1.4 times; the temperature of the second-stage hot water is 90-100°C , more preferably at 94 to 98 ° C, and the draft ratio is 1.4 to 1.8 times;
B4:进行上油,采用氨基改性硅油,上油率为0.5~1.2wt%,进一步优选为0.7~1.0wt%。B4: Perform oiling, using amino-modified silicone oil, and the oiling rate is 0.5-1.2 wt%, more preferably 0.7-1.0 wt%.
B5:进行干燥致密化,所述干燥致密化的温度为140~160℃,进一步优选为145~155℃,时间为0.5~2min,优选为0.8~1.4min;B5: performing drying and densification, the temperature of the drying and densification is 140-160° C., more preferably 145-155° C., and the time is 0.5-2 min, preferably 0.8-1.4 min;
B5:进行二段高压蒸汽牵伸,第一段压力0.1~0.3MPa,进一步优选为0.2~0.25MPa,第二段压力为0.3~0.5MPa,进一步优选为0.3~0.4MPa,二段牵伸总倍数为2~4倍,进一步优选为2.2~3.4倍,制得所述碳纤维原丝。B5: carry out two-stage high-pressure steam drafting, the first-stage pressure is 0.1-0.3MPa, more preferably 0.2-0.25MPa, the second-stage pressure is 0.3-0.5MPa, more preferably 0.3-0.4MPa, and the total two-stage drafting pressure is 0.3-0.5MPa. The multiple is 2 to 4 times, more preferably 2.2 to 3.4 times, and the carbon fiber precursor is obtained.
优选的,步骤A中,所述第二共聚单体的加入操作具体包括:在所述聚合反应升温前在体系中加入所述第二共聚单体总质量的30%,升温至所述聚合反应的反应温度后开始时连续滴加剩余所述第二共聚单体,4小时内滴加完成。Preferably, in step A, the operation of adding the second comonomer specifically includes: adding 30% of the total mass of the second comonomer to the system before the temperature rise of the polymerization reaction, and heating up to the polymerization reaction The remaining second comonomer was continuously added dropwise at the beginning of the reaction temperature, and the dropwise addition was completed within 4 hours.
优选的,步骤A中,所述丙烯腈聚合物的粘均分子量为1.2×105~2.1×105g/mol,进一步优选为1.6×105~1.8×105g/mol,所述纺丝原液中所述丙烯腈聚合物的重量含量为16~24wt%,进一步优选为18~22wt%;步骤A中,所述一级过滤在烛芯式过滤器中进行,过滤精度5um;步骤B中,所述二级过滤在叠片式过滤器中进行,过滤精度1um;步骤B2中,所述多级水洗为三级水洗,第一级水洗温度为50~60℃,第二级水洗温度为55~65℃,第三级水洗温度为60~70℃。Preferably, in step A, the viscosity-average molecular weight of the acrylonitrile polymer is 1.2×10 5 to 2.1×10 5 g/mol, more preferably 1.6×10 5 to 1.8×10 5 g/mol. The weight content of the acrylonitrile polymer in the silk stock solution is 16-24 wt%, more preferably 18-22 wt%; in step A, the primary filtration is carried out in a candle-wick filter with a filtration accuracy of 5um; step B In step B2, the multi-stage washing is three-stage washing, the temperature of the first-stage washing is 50-60°C, and the temperature of the second-stage washing is 50-60°C. The temperature of the third-stage washing is 60-70°C.
与现有技术相比较,实施本发明,具有如下有益效果:Compared with the prior art, implementing the present invention has the following beneficial effects:
1)本发明采用酰胺类共聚单体N-乙烯基吡啶酰胺,酰胺基团的亲水性能够提高聚合物亲水性促进纤维成型双扩散,增加原丝的致密性,有利于提高最终碳纤维的性能。1) The present invention adopts the amide comonomer N-vinylpyridine amide, and the hydrophilicity of the amide group can improve the hydrophilicity of the polymer, promote the double diffusion of fiber forming, increase the compactness of the precursor, and help improve the final carbon fiber. performance.
2)酰胺基团的中的氨基能够促进环化反应,进一步降低预氧化温度,减少生产成本。2) The amino group in the amide group can promote the cyclization reaction, further reduce the pre-oxidation temperature, and reduce the production cost.
3)引发剂偶氮异丁氰基甲酰胺引发结束后留在分子链末端的酰胺基团和吡啶基团中的N原子有利于交联反应,促进预氧纤维环状芳香结构向二维芳香稠环层面结构的转变,提高碳得率。3) The amide group and the N atom in the pyridine group left at the end of the molecular chain after the initiation of the initiator azoisobutylcyanoformamide is conducive to the cross-linking reaction and promotes the cyclic aromatic structure of the pre-oxygen fiber to the two-dimensional aromatic structure. The transformation of the fused ring layer structure improves the carbon yield.
附图说明Description of drawings
图1是本发明实施例1、对比例1、对比例2和对比例3分别获得的丙烯腈聚合物的DSC曲线对比图。1 is a comparison diagram of the DSC curves of the acrylonitrile polymers obtained in Example 1, Comparative Example 1, Comparative Example 2 and Comparative Example 3 of the present invention, respectively.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings.
实施例1Example 1
氮气保护条件下,通过机械搅拌将9.8kg丙烯腈、60g N-乙烯基-4-吡啶酰胺溶于31.66kg N,N-二甲基甲酰胺中,然后加入50g偶氮异丁氰基甲酰胺,30min内从30℃逐步升温至60℃,然后开始连续滴加剩余140g第二单体N-乙烯基-4-吡啶酰胺,4小时内滴加完成,60℃一共保持反应16小时,最后再升至80℃保持2小时,得到丙烯腈聚合物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.8×105g/mol,分子量分布为2.52。Under nitrogen protection, 9.8kg of acrylonitrile and 60g of N-vinyl-4-pyridine amide were dissolved in 31.66kg of N,N-dimethylformamide by mechanical stirring, and then 50g of azoisobutylcyanoformamide was added. , the temperature was gradually raised from 30 °C to 60 °C within 30 min, and then the remaining 140g of the second monomer N-vinyl-4-pyridine amide was continuously added dropwise. The dropwise addition was completed within 4 hours, and the reaction was maintained at 60 °C for a total of 16 hours. Raised to 80°C and kept for 2 hours to obtain acrylonitrile polymer, followed by primary filtration (candle core filter, filtration precision 5um), vacuum de-monolysis, and degassing to obtain spinning stock solution, the molecular weight of the prepared polyacrylonitrile was 1.8 ×10 5 g/mol, molecular weight distribution was 2.52.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50~65wt%,第一凝固浴的温度为5℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为40℃。),三级水洗(一级水洗温度55℃,二级水洗温度60℃,三级水洗优选温度65℃),一级热水(75℃)牵伸(1.2倍)、二级热水(95℃)牵伸(1.6倍),上油,干燥致密化(温度150℃,时间1min),蒸汽(0.3MPa)牵伸(2.5倍)制得碳纤维原丝,制备得到碳纤维原丝,直径为11.2um,强度为12.0cN/dtex。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 5 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 5°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40% ~50wt%, the temperature of the second coagulation bath is 40 ℃ ) drafting (1.2 times), secondary hot water (95°C) drafting (1.6 times), oiling, drying and densification (
实施例2Example 2
氮气保护条件下,通过机械搅拌将9.9kg丙烯腈、30g N-乙烯基-2-吡啶酰胺溶于31.66kg N,N-二甲基甲酰胺中,然后加入100g偶氮异丁氰基甲酰胺,30min内从30℃逐步升温至60℃,然后开始连续滴加剩余70g第二单体N-乙烯基-2-吡啶酰胺,4小时内滴加完成,60℃一共保持反应20小时,最后再升至80℃保持2小时,得到丙烯腈聚合物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.2×105g/mol,分子量分布为2.43。Under nitrogen protection, 9.9kg of acrylonitrile and 30g of N-vinyl-2-pyridine amide were dissolved in 31.66kg of N,N-dimethylformamide by mechanical stirring, and then 100g of azoisobutylcyanoformamide was added. , the temperature was gradually raised from 30 °C to 60 °C within 30 min, and then the remaining 70g of the second monomer N-vinyl-2-pyridine amide was continuously added dropwise. The addition was completed within 4 hours, and the reaction was maintained at 60 °C for a total of 20 hours. Raised to 80°C for 2 hours to obtain acrylonitrile polymer, then first-stage filtration (candle core filter, filtration accuracy 5um), vacuum de-monolysis, and defoaming to obtain spinning stock solution, the molecular weight of the prepared polyacrylonitrile is 1.2 ×10 5 g/mol, molecular weight distribution was 2.43.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50-65wt%,第一凝固浴的温度为0℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为40℃。),三级水洗(一级水洗温度60℃,二级水洗温度65℃,三级水洗优选温度70℃),一级热水(80℃)牵伸(1.4倍)、二级热水(100℃)牵伸(1.8倍),上油,干燥致密化(温度160℃,时间0.5min),蒸汽(0.3MPa)牵伸(2.5倍)制得碳纤维原丝,直径为12.1um,强度为10.87cN/dtex。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 5 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 0°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40 ~50wt%, the temperature of the second coagulation bath is 40°C.), three-stage washing (the first-stage washing temperature is 60°C, the second-stage washing temperature is 65°C, and the third-stage washing temperature is 70°C), the first-stage hot water (80°C) ) drafting (1.4 times), secondary hot water (100℃) drafting (1.8 times), oiling, drying and densification (temperature 160℃, time 0.5min), steam (0.3MPa) drafting (2.5 times) The carbon fiber precursor was obtained, with a diameter of 12.1um and a strength of 10.87cN/dtex.
实施例3Example 3
氮气保护条件下,通过机械搅拌将9.7kg丙烯腈、100g N-乙烯基-3-吡啶酰胺溶于33.48kg N,N-二甲基甲酰胺中,然后加入40g偶氮异丁氰基甲酰胺,30min内从30℃逐步升温至70℃,然后开始连续滴加剩余200g第二单体N-乙烯基-3-吡啶酰胺,4小时内滴加完成,70℃一共保持反应12小时,最后再升至80℃保持2小时,得到丙烯腈聚合物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.4×105g/mol,分子量分布为2.42。Under nitrogen protection, 9.7kg of acrylonitrile and 100g of N-vinyl-3-pyridine amide were dissolved in 33.48kg of N,N-dimethylformamide by mechanical stirring, and then 40g of azoisobutylcyanoformamide was added. , the temperature was gradually increased from 30 °C to 70 °C within 30 min, and then the remaining 200g of the second monomer N-vinyl-3-pyridine amide was continuously added dropwise. The addition was completed within 4 hours, and the reaction was maintained at 70 °C for a total of 12 hours. Raised to 80°C for 2 hours to obtain acrylonitrile polymer, then first-stage filtration (candle filter, filtration precision 5um), vacuum de-monolysis and defoaming to obtain spinning stock solution, the molecular weight of the prepared polyacrylonitrile is 1.4 ×10 5 g/mol, molecular weight distribution was 2.42.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为1mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50~65wt%,第一凝固浴的温度为10℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为30℃。),三级水洗(一级水洗温度50℃,二级水洗温度55℃,三级水洗优选温度60℃),一级热水(60℃)牵伸(1.1倍)、二级热水(90℃)牵伸(1.4倍),上油,干燥致密化(温度140℃,时间2min),蒸汽(0.3MPa)牵伸(2.5倍)制得碳纤维原丝,直径为12.2um,强度为10.21cN/dtex。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 1 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 10°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40% ~50wt%, the temperature of the second coagulation bath is 30°C.), three-stage washing (the first-stage washing temperature is 50°C, the second-stage washing temperature is 55°C, and the third-stage washing temperature is 60°C), the first-stage hot water (60°C) ) drafting (1.1 times), secondary hot water (90℃) drafting (1.4 times), oiling, drying and densification (temperature 140℃, time 2min), steam (0.3MPa) drafting (2.5 times) The carbon fiber precursor was obtained, with a diameter of 12.2um and a strength of 10.21cN/dtex.
对比例1Comparative Example 1
氮气保护条件下,通过机械搅拌将9.8kg丙烯腈、溶于33.48kg N,N-二甲基甲酰胺中,然后加入50g偶氮二异丁腈,30min内从30℃逐步升温至60℃,60℃一共保持反应16小时,最后再升至80℃保持2小时,得到丙烯腈均聚物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.9×105g/mol,分子量分布为2.51。Under nitrogen protection, 9.8kg of acrylonitrile was dissolved in 33.48kg of N,N-dimethylformamide by mechanical stirring, then 50g of azobisisobutyronitrile was added, and the temperature was gradually increased from 30°C to 60°C within 30 min. The reaction was kept at 60 °C for a total of 16 hours, and finally raised to 80 °C for 2 hours to obtain acrylonitrile homopolymer, and then first-stage filtration (candle-wick filter, filtration accuracy 5um), vacuum de-singling and defoaming to obtain spinning. The molecular weight of the prepared polyacrylonitrile solution was 1.9×10 5 g/mol, and the molecular weight distribution was 2.51.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50~65wt%,第一凝固浴的温度为5℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为40℃。),三级水洗(一级水洗温度55℃,二级水洗温度60℃,三级水洗优选温度65℃),一级热水(75℃)牵伸(1.2倍)、二级热水(95℃)牵伸(1.6倍),上油,干燥致密化(温度150℃,时间1min),蒸汽(0.3MPa)牵伸(2.5倍)制得碳纤维原丝,制备得到碳纤维原丝,直径为12.4um,强度为9.67cN/dtex,碳化后碳得率为45.2%。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 5 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 5°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40% ~50wt%, the temperature of the second coagulation bath is 40 ℃ ) drafting (1.2 times), secondary hot water (95°C) drafting (1.6 times), oiling, drying and densification (
对比例2Comparative Example 2
氮气保护条件下,通过机械搅拌将10kg丙烯腈、207g丙烯酸和247丙烯酸甲酯溶于33.28kg N,N-二甲基甲酰胺中,然后加入84g偶氮异丁氰基甲酰胺,30min内从30℃逐步升温至60℃,60℃一共保持反应16小时,最后再升至80℃保持2小时,得到丙烯腈聚合物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.2×105g/mol,分子量分布为2.62。Under nitrogen protection, 10kg of acrylonitrile, 207g of acrylic acid and 247g of methyl acrylate were dissolved in 33.28kg of N,N-dimethylformamide by mechanical stirring, and then 84g of azoisobutylcyanoformamide was added. The temperature was gradually raised from 30°C to 60°C, kept at 60°C for a total of 16 hours, and finally raised to 80°C for 2 hours to obtain acrylonitrile polymer. The spinning stock solution was obtained by single and degassing. The molecular weight of the prepared polyacrylonitrile was 1.2×10 5 g/mol, and the molecular weight distribution was 2.62.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50~65wt%,第一凝固浴的温度为5℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为40℃。),三级水洗(一级水洗温度55℃,二级水洗温度60℃,三级水洗优选温度65℃),一级热水(75℃)牵伸(1.2倍)、二级热水(95℃)牵伸(1.5倍),上油,干燥致密化(温度150℃,时间1min),蒸汽(0.3MPa)牵伸(2.2倍)制得碳纤维原丝,直径为12.9um,强度为8.31cN/dtex,碳化后碳得率为48.7%。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 5 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 5°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40% ~50wt%, the temperature of the second coagulation bath is 40 ℃ ) drafting (1.2 times), secondary hot water (95℃) drafting (1.5 times), oiling, drying and densification (
对比例3Comparative Example 3
氮气保护条件下,通过机械搅拌将9.8kg丙烯腈、60g 3-酰胺-3-丁烯酸甲酯溶于31.66kg N,N-二甲基甲酰胺中,然后加入50g偶氮异丁氰基甲酰胺,30min内从30℃逐步升温至60℃,然后开始连续滴加剩余140g第二单体衣康酸酰胺单甲酯,4小时内滴加完成,60℃一共保持反应16小时,最后再升至80℃保持2小时,得到丙烯腈聚合物,然后一级过滤(烛芯式过滤器,过滤精度5um),真空脱单、脱泡制得纺丝原液,制备的聚丙烯腈分子量为1.7×105g/mol,分子量分布为2.62。Under nitrogen protection, 9.8kg of acrylonitrile and 60g of 3-amide-3-butenoic acid methyl ester were dissolved in 31.66kg of N,N-dimethylformamide by mechanical stirring, and then 50g of azoisobutyl cyano was added. Formamide, gradually heat up from 30°C to 60°C within 30min, then start to continuously add the remaining 140g of the second monomer itaconic acid amide monomethyl ester dropwise, complete the dropwise addition within 4 hours, keep the reaction at 60°C for a total of 16 hours, and finally add Raised to 80°C and kept for 2 hours to obtain acrylonitrile polymer, followed by primary filtration (candle core filter, filtration precision 5um), vacuum de-monolysis and defoaming to obtain spinning stock solution, the molecular weight of the prepared polyacrylonitrile was 1.7 ×10 5 g/mol, molecular weight distribution was 2.62.
将上述得到纺丝原液经过二级过滤(叠片式过滤器,过滤精度1um)、干喷湿法纺丝(空气段的距离为5mm,空气段的温度为30℃,相对湿度为65%,第一凝固浴中N,N-二甲基甲酰胺的含量为50~65wt%,第一凝固浴的温度为5℃,第二凝固浴中N,N-二甲基甲酰胺的含量为40~50wt%,第二凝固浴的温度为40℃。),三级水洗(一级水洗温度55℃,二级水洗温度60℃,三级水洗优选温度65℃),一级热水(75℃)牵伸(1.2倍)、二级热水(95℃)牵伸(1.6倍),上油,干燥致密化(温度150℃,时间1min),蒸汽(0.3MPa)牵伸(2.5倍)制得碳纤维原丝,制备得到碳纤维原丝,直径为12.9um,强度为8.31cN/dtex。The spinning stock solution obtained above was subjected to secondary filtration (laminated filter, filtration accuracy 1um), dry spray wet spinning (the distance of the air section was 5 mm, the temperature of the air section was 30 ° C, and the relative humidity was 65%, The content of N,N-dimethylformamide in the first coagulation bath is 50-65wt%, the temperature of the first coagulation bath is 5°C, and the content of N,N-dimethylformamide in the second coagulation bath is 40% ~50wt%, the temperature of the second coagulation bath is 40 ℃ ) drafting (1.2 times), secondary hot water (95°C) drafting (1.6 times), oiling, drying and densification (
效果例1Effect example 1
将实施例1、对比例1、对比例2和对比例3获得的丙烯腈聚合物分别绘制DSC曲线图并进行比较,结果如图1所示。The DSC curves of the acrylonitrile polymers obtained in Example 1, Comparative Example 1, Comparative Example 2 and Comparative Example 3 were drawn respectively and compared, and the results are shown in Figure 1 .
从图1可以看出,采用本发明获得的丙烯腈聚合物预氧化温度得到了有效的降低,减少了生产成本。It can be seen from Fig. 1 that the pre-oxidation temperature of the acrylonitrile polymer obtained by the present invention is effectively lowered, and the production cost is reduced.
效果例2Effect example 2
采用常规碳化方式,在相同的条件下,将实施例1~3,对比例1~3获得的碳纤维原丝进行碳化,获得相应的碳纤维,并进行碳得率的统计,结果如表1所示。Using conventional carbonization methods, under the same conditions, carbon fiber precursors obtained in Examples 1 to 3 and Comparative Examples 1 to 3 were carbonized to obtain corresponding carbon fibers, and the carbon yield was counted. The results are shown in Table 1. .
表1Table 1
从表1可以看出,对比例1~2为现有常用的碳纤维原丝,其碳得率不足50%。而对比例3的单体为丙烯腈和3-酰胺-3-丁烯酸甲酯,同样引入了N原子,但对比例3的碳得率依然不足50%。而采用本发明获得的实施例1~3的碳纤维原丝碳化后,碳得率稳定提高到54%以上,有了显著的提高。特别是实施例1,碳得率达到了55.23%,对于碳纤维的工业化生产具有重大意义。As can be seen from Table 1, Comparative Examples 1 to 2 are carbon fiber precursors commonly used in the present, and their carbon yields are less than 50%. The monomers of Comparative Example 3 are acrylonitrile and methyl 3-amide-3-butenoate, and N atoms are also introduced, but the carbon yield of Comparative Example 3 is still less than 50%. However, after the carbon fiber precursors of Examples 1 to 3 obtained by the present invention are carbonized, the carbon yield is steadily increased to more than 54%, which is significantly improved. Especially in Example 1, the carbon yield reached 55.23%, which is of great significance for the industrial production of carbon fibers.
以上所揭露的仅为本发明的较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, the equivalent changes made according to the claims of the present invention are still within the scope of the present invention.
Claims (10)
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CN116479545A (en) * | 2023-03-16 | 2023-07-25 | 东华大学 | A kind of carbon fiber paper and its preparation method and application |
CN116479545B (en) * | 2023-03-16 | 2025-02-25 | 东华大学 | Carbon fiber paper and its preparation method and application |
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