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CN115142055B - Hydrophobic chemical conversion film forming liquid and aluminum alloy surface treatment method - Google Patents

Hydrophobic chemical conversion film forming liquid and aluminum alloy surface treatment method Download PDF

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CN115142055B
CN115142055B CN202210804263.2A CN202210804263A CN115142055B CN 115142055 B CN115142055 B CN 115142055B CN 202210804263 A CN202210804263 A CN 202210804263A CN 115142055 B CN115142055 B CN 115142055B
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chemical conversion
aluminum alloy
conversion film
aluminum foil
treatment method
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CN115142055A (en
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麻彦龙
左浩越
闫江蓉
蒋韫
朱钦
谭巧缘
毛中于
林家驹
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Chongqing University of Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/78Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/10Use of solutions containing trivalent chromium but free of hexavalent chromium

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

The invention relates to a hydrophobic chemical conversion film forming liquid and an aluminum alloy surface treatment method. The hydrophobic chemical conversion film forming solution comprises trivalent chromium salt, fluorozirconate, an additive and water; the additive is fluotitanic acid and/or fluotitanate. The invention also provides an aluminum alloy surface treatment method, which comprises the following steps: pretreatment: removing impurities from the surface of the aluminum alloy; coating: placing aluminum alloy into the hydrophobic chemical conversion film forming liquid for chemical conversion treatment so as to form a hydrophobic chemical conversion film on the surface of the aluminum alloy; natural aging: and (3) cleaning the coated aluminum alloy, and naturally aging in a normal-temperature environment. The invention solves the problems of high toxicity, poor corrosion resistance and the like of the existing metal surface chemical conversion film.

Description

一种疏水化学转化成膜液及铝合金表面处理方法A hydrophobic chemical conversion film-forming liquid and aluminum alloy surface treatment method

技术领域Technical field

本发明涉及铝合金表面处理技术领域,具体涉及一种疏水化学转化成膜液及铝合金表面处理方法。The invention relates to the technical field of aluminum alloy surface treatment, and specifically relates to a hydrophobic chemical conversion film-forming liquid and an aluminum alloy surface treatment method.

背景技术Background technique

铝合金是目前世界上应用最广泛的轻质金属结构材料。为了满足力学等性能的要求,铝合金中通常要添加Cu、Mg、Zn、Si等多种合金元素。然而,由于大量合金元素的添加,使大部分铝合金的耐蚀性能下降,无法满足工业应用的要求。因此,大部分铝合金都需要进行一定的表面处理才能投入使用。Aluminum alloy is currently the most widely used lightweight metal structural material in the world. In order to meet the requirements of mechanical and other properties, various alloying elements such as Cu, Mg, Zn, and Si are usually added to aluminum alloys. However, due to the addition of a large number of alloying elements, the corrosion resistance of most aluminum alloys decreases and cannot meet the requirements of industrial applications. Therefore, most aluminum alloys require certain surface treatments before they can be put into use.

常见的铝合金表面处理工艺包括:电镀、化学转化、阳极氧化、微弧氧化、激光熔覆和溶胶-凝胶等。其中,化学转化膜处理不需要外加电源,工艺操作简单,生产成本低,对基材的力学性能没有明显影响等优点,而被广泛应用于工业生产中。其中,铬酸盐转化膜是应用最久、耐蚀性最好,且具有自愈功能的化学转化膜,在过去很长一段时间内得到了广泛应用。Common aluminum alloy surface treatment processes include: electroplating, chemical conversion, anodizing, micro-arc oxidation, laser cladding and sol-gel, etc. Among them, chemical conversion coating treatment does not require an external power supply, has simple process operations, low production costs, and has no obvious impact on the mechanical properties of the substrate, and is widely used in industrial production. Among them, chromate conversion coating is the chemical conversion coating with the longest application, best corrosion resistance and self-healing function. It has been widely used for a long time in the past.

然而,经长期实践研究发现,铬酸盐中所含六价铬离子具有致癌性,对人体、动物和自然环境都有很严重的危害。欧盟环保组织在2017年全面禁止了六价铬转化膜的商业应用,美、日等国也对六价铬有较严格的限制。于是,绿色环保的无铬转化和化学转化工艺应运而生。其中,无铬转化膜主要有锆酸盐、磷酸盐、钼酸盐、钛酸盐、钴酸盐及稀土盐转化膜等,但无铬转化膜较疏松、耐蚀性差,或工序繁琐,防护效果和应用范围不及铬酸盐转化膜。However, long-term practical research has found that the hexavalent chromium ions contained in chromate are carcinogenic and have serious harm to humans, animals and the natural environment. The European Union environmental protection organization comprehensively banned the commercial application of hexavalent chromium conversion coatings in 2017, and the United States, Japan and other countries also have stricter restrictions on hexavalent chromium. As a result, green and environmentally friendly chromium-free conversion and chemical conversion processes came into being. Among them, chromium-free conversion coatings mainly include zirconate, phosphate, molybdate, titanate, cobaltate and rare earth salt conversion coatings, etc. However, chromium-free conversion coatings are looser, have poor corrosion resistance, or have cumbersome procedures and poor protection. The effect and application range are not as good as chromate conversion coating.

发明内容Contents of the invention

本发明的目的之一在于提供一种疏水化学转化成膜液,以解决现有金属表面化学转化膜存在的毒性大、耐腐蚀性差等问题;目的之二在于提供一种铝合金表面处理方法,以改善铝合金的耐腐蚀性能。One of the purposes of the present invention is to provide a hydrophobic chemical conversion film-forming liquid to solve the problems of high toxicity and poor corrosion resistance of existing chemical conversion films on metal surfaces; the second purpose is to provide an aluminum alloy surface treatment method, To improve the corrosion resistance of aluminum alloys.

为了实现上述目的,本发明采用的技术方案如下:In order to achieve the above objects, the technical solutions adopted by the present invention are as follows:

一种疏水化学转化成膜液,包括三价铬盐、氟锆酸盐、添加剂和水;A hydrophobic chemical conversion membrane fluid including trivalent chromium salt, fluorozirconate, additives and water;

所述添加剂为氟钛酸(H2TiF6)和/或氟钛酸盐。The additive is fluorotitanic acid (H 2 TiF 6 ) and/or fluorotitanate.

优选的,所述三价铬盐包括硫酸铬(Cr2(SO4)3)、硝酸铬(Cr(NO3)3)和氯化铬(CrCl3)中的一种或多种。Preferably, the trivalent chromium salt includes one or more of chromium sulfate (Cr 2 (SO 4 ) 3 ), chromium nitrate (Cr(NO 3 ) 3 ) and chromium chloride (CrCl 3 ).

优选的,所述氟锆酸盐包括氟锆酸钾(K2ZrF6)和氟锆酸钠(Na2ZrF6)中的一种或两种。Preferably, the fluorozirconate includes one or both of potassium fluorozirconate (K 2 ZrF 6 ) and sodium fluorozirconate (Na 2 ZrF 6 ).

优选的,所述氟钛酸盐为氟钛酸钾(K2TiF6)。Preferably, the fluorotitanate is potassium fluorotitanate (K 2 TiF 6 ).

优选的,所述三价铬盐的浓度为0.5~5g/L,所述氟锆酸盐的浓度为1~10g/L,所述添加剂的浓度为0.5~5g/L。Preferably, the concentration of the trivalent chromium salt is 0.5~5g/L, the concentration of the fluorozirconate is 1~10g/L, and the concentration of the additive is 0.5~5g/L.

本发明还提供一种铝合金表面处理方法,包括以下步骤:The invention also provides an aluminum alloy surface treatment method, which includes the following steps:

S1、预处理:将铝合金表面进行除杂处理;S1. Pretreatment: perform impurity removal treatment on the aluminum alloy surface;

S2、镀膜:调节本发明所述的疏水化学转化成膜液的pH值至酸性,然后将铝合金放入酸性的疏水化学转化成膜液中进行化学转化处理,以在铝合金表面形成疏水性的化学转化膜;S2. Coating: adjust the pH value of the hydrophobic chemical conversion film-forming liquid of the present invention to acidic, and then put the aluminum alloy into the acidic hydrophobic chemical conversion film-forming liquid for chemical conversion treatment to form hydrophobicity on the surface of the aluminum alloy chemical conversion coating;

S3、自然老化:清洗镀膜后的铝合金,并置于常温环境下进行自然老化,即可。S3. Natural aging: Clean the coated aluminum alloy and place it in a normal temperature environment for natural aging.

其中,在铝合金表面形成的化学转化膜为无色。Among them, the chemical conversion film formed on the surface of the aluminum alloy is colorless.

优选的,所述S2中,化学转化处理的温度为20℃~60℃,在此温度区间内可有效控制成膜速率,使膜层快速而均匀的生长,处理的时间为60~600秒。Preferably, in S2, the temperature of the chemical conversion treatment is 20°C to 60°C. In this temperature range, the film formation rate can be effectively controlled, so that the film layer grows quickly and uniformly, and the treatment time is 60 to 600 seconds.

优选的,所述S1中,预处理包括将铝合金依次进行除油、碱洗、酸洗和漂洗;Preferably, in S1, the pretreatment includes degreasing, alkali washing, pickling and rinsing the aluminum alloy in sequence;

其中,除油采用除油清洗剂进行清洗处理,清洗温度为50℃~60℃,清洗时间为30~120秒;碱洗(以充分去除表面轧制变形层和部分第二相颗粒)采用5%~10%(wt.)氢氧化钠(NaOH)溶液进行处理,碱洗温度为30℃~40℃,碱洗时间为10~60秒;酸洗采用30%~40%(vol.)硝酸(HNO3)溶液进行处理,酸洗温度为20℃~30℃,酸洗时间为10~60秒;漂洗采用去离子水处理,漂洗温度为70℃~80℃,漂洗时间为10~60秒。Among them, a degreasing cleaning agent is used for cleaning treatment, the cleaning temperature is 50°C~60°C, and the cleaning time is 30~120 seconds; alkali cleaning (to fully remove the surface rolling deformation layer and part of the second phase particles) uses 5 %~10% (wt.) sodium hydroxide (NaOH) solution for treatment, the alkali washing temperature is 30℃~40℃, the alkali washing time is 10~60 seconds; the pickling uses 30%~40% (vol.) nitric acid (HNO 3 ) solution, the pickling temperature is 20℃~30℃, the pickling time is 10~60 seconds; deionized water is used for rinsing, the rinsing temperature is 70℃~80℃, the rinsing time is 10~60 seconds .

优选的,所述S3中,自然老化的时间为48~120小时。Preferably, in the S3, the natural aging time is 48 to 120 hours.

优选的,铝合金表面形成的化学转化膜的厚度为50nm~150nm,化学转化膜的水接触角大于100°。Preferably, the thickness of the chemical conversion film formed on the surface of the aluminum alloy is 50 nm to 150 nm, and the water contact angle of the chemical conversion film is greater than 100°.

本发明的有益效果:Beneficial effects of the present invention:

1)本发明的疏水化学转化成膜液,以铬盐、氟锆酸盐和添加剂作为成膜液的主要成分,铬盐具有毒性小、耐蚀性好、耐高温、具有一定导电性和附着力好优点,氟锆酸盐作为氧化剂和成膜剂,主要用于提供氟离子使铝基体发生溶解,从而促进成膜反应的进行,添加剂作为成膜促进剂,能钝化膜层的结构细致、孔隙率降低,同时在膜层中引入更为稳定的氧化物,从而在金属表面制成的纳米化学转化膜具有良好的疏水性能,有效提升了金属表面的耐蚀性能,且具有绿色环保的优点,解决了现有金属表面的化学转化膜存在毒性大、耐腐蚀性差的问题;1) The hydrophobic chemical conversion film-forming liquid of the present invention uses chromium salt, fluorozirconate and additives as the main components of the film-forming liquid. The chromium salt has low toxicity, good corrosion resistance, high temperature resistance, certain conductivity and adhesion. Focusing on its advantages, fluorozirconate serves as an oxidant and film-forming agent, mainly used to provide fluoride ions to dissolve the aluminum matrix, thereby promoting the film-forming reaction. The additive acts as a film-forming accelerator and can passivate the delicate structure of the film layer. , the porosity is reduced, and a more stable oxide is introduced into the film layer, so that the nanochemical conversion film made on the metal surface has good hydrophobic properties, effectively improves the corrosion resistance of the metal surface, and is green and environmentally friendly Advantages: It solves the problems of high toxicity and poor corrosion resistance of existing chemical conversion coatings on metal surfaces;

2)本发明的铝合金表面处理方法,通过将铝合金放入疏水化学转化成膜液中,使得化学转化成膜液与铝合金表面进行化学反应,从而在铝合金表面形成一层化学转化膜,经过实验研究证明,在铝合金表面形成的化学转化膜,具有良好的疏水性能,明显改善了铝合金的耐腐蚀性能,延长了铝合金的使用寿命,且制备方法具有工序简单、条件温和、成膜时间短、绿色环保、生产成本低的优点,适合于工业化生产,在铝合金表面处理技术领域,具有推广应用价值。2) The aluminum alloy surface treatment method of the present invention puts the aluminum alloy into a hydrophobic chemical conversion film liquid, causing the chemical conversion film liquid to chemically react with the aluminum alloy surface, thereby forming a chemical conversion film on the aluminum alloy surface. , experimental studies have proven that the chemical conversion film formed on the surface of aluminum alloy has good hydrophobic properties, significantly improves the corrosion resistance of aluminum alloy, and extends the service life of aluminum alloy. The preparation method has the advantages of simple process, mild conditions, It has the advantages of short film formation time, green environmental protection and low production cost. It is suitable for industrial production and has promotion and application value in the field of aluminum alloy surface treatment technology.

附图说明Description of drawings

图1为实施例1中处理后的5056 铝箔的扫描电镜形貌图(10μm);Figure 1 is a scanning electron microscope morphology (10 μm) of the 5056 aluminum foil treated in Example 1;

图2为实施例1中处理后的5056 铝箔的扫描电镜形貌图(1μm);Figure 2 is a scanning electron microscope morphology (1 μm) of the 5056 aluminum foil treated in Example 1;

图3为实施例2中处理后的5056 铝箔的扫描电镜形貌图(10μm);Figure 3 is a scanning electron microscope morphology (10 μm) of the 5056 aluminum foil treated in Example 2;

图4为实施例2中处理后的5056 铝箔的扫描电镜形貌图(1μm);Figure 4 is a scanning electron microscope morphology (1 μm) of the 5056 aluminum foil treated in Example 2;

图5为实施例3中处理后的5056 铝箔的扫描电镜形貌图(10μm);Figure 5 is a scanning electron microscope morphology (10 μm) of the 5056 aluminum foil treated in Example 3;

图6为实施例3中处理后的5056 铝箔的扫描电镜形貌图(1μm);Figure 6 is a scanning electron microscope morphology (1 μm) of the 5056 aluminum foil treated in Example 3;

图7为实施例4中处理后的5056 铝箔的扫描电镜形貌图(10μm);Figure 7 is a scanning electron microscope morphology (10 μm) of the 5056 aluminum foil treated in Example 4;

图8为实施例4中处理后的5056 铝箔的扫描电镜形貌图(1μm);Figure 8 is a scanning electron microscope morphology (1 μm) of the 5056 aluminum foil treated in Example 4;

图9为实施例5中处理后的5056 铝箔的扫描电镜形貌图(10μm);Figure 9 is a scanning electron microscope morphology (10 μm) of the 5056 aluminum foil treated in Example 5;

图10为实施例5中处理后的5056 铝箔的扫描电镜形貌图(2μm);Figure 10 is a scanning electron microscope morphology (2 μm) of the 5056 aluminum foil treated in Example 5;

图11为实施例1中处理后的5056 铝箔进行5%中性盐雾试验后的宏观形貌图;Figure 11 is a macroscopic morphology diagram of the 5056 aluminum foil treated in Example 1 after being subjected to a 5% neutral salt spray test;

图12为实施例1至实施例5中处理后的5056 铝箔进行水接触角测试的结果图;Figure 12 is a diagram showing the results of the water contact angle test on the 5056 aluminum foil treated in Examples 1 to 5;

图13为实施例1至实施例5中处理后的5056 铝箔在3.5%(wt%)的NaCl水溶液中测得的电化学阻抗谱图;Figure 13 is the electrochemical impedance spectrum measured in 3.5% (wt%) NaCl aqueous solution of the 5056 aluminum foil treated in Examples 1 to 5;

图14为实施例1至实施例5中处理后的5056 铝箔在3.5%(wt%)的NaCl水溶液中测得的电化学极化曲线图;Figure 14 is an electrochemical polarization curve measured in a 3.5% (wt%) NaCl aqueous solution of the 5056 aluminum foil treated in Examples 1 to 5;

图15为实施例1、实施例6和实施例7中处理后的5056 铝箔进行重铬酸钾点滴试验结果图。Figure 15 is a graph showing the results of a potassium dichromate drip test on the 5056 aluminum foil treated in Example 1, Example 6 and Example 7.

具体实施方式Detailed ways

以下将参照附图和优选实施例来说明本发明的实施方式,本领域技术人员可由本说明书中所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。应当理解,优选实施例仅为了说明本发明,而不是为了限制本发明的保护范围。The implementation of the present invention will be described below with reference to the accompanying drawings and preferred embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be understood that the preferred embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention.

实施例1Example 1

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

1)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;1) Degreasing treatment: Put the entire 5056 aluminum foil into a 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to perform degreasing and degreasing treatment, take it out and rinse it in deionized water at 80°C for 30 seconds;

2)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;2) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

3)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;3) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

4)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;4) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至3.5,然后将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成疏水性的化学转化膜,化学转化处理的温度为40℃,化学转化处理时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 3.5, and then place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid. Chemical conversion treatment to form a hydrophobic chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the chemical conversion treatment time is 120S;

其中,本实施例1中的疏水化学转化成膜液的成分为Cr2(SO4)3、K2ZrF6、H2TiF6和水,Cr2(SO4)3的浓度为2g/L,K2ZrF6的浓度为4g/L,H2TiF6的浓度为2g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 1 are Cr 2 (SO 4 ) 3 , K 2 ZrF 6 , H 2 TiF 6 and water, and the concentration of Cr 2 (SO 4 ) 3 is 2g/L. , the concentration of K 2 ZrF 6 is 4g/L, and the concentration of H 2 TiF 6 is 2g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的5056铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例2Example 2

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

1)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;1) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

2)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;2) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

3)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;3) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

4)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;4) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至2.0,将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成化学转化膜,化学转化处理的温度为40℃,化学转化处理的时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 2.0. Place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid for chemical treatment. Conversion treatment to form a chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the time of the chemical conversion treatment is 120S;

其中,本实施例2中的疏水化学转化成膜液的成分为Cr2(SO4)3、Na2ZrF6、K2TiF6和水,Cr2(SO4)3的浓度为2g/L,Na2ZrF6的浓度为4g/L,K2TiF6的浓度为2g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 2 are Cr 2 (SO 4 ) 3 , Na 2 ZrF 6 , K 2 TiF 6 and water, and the concentration of Cr 2 (SO 4 ) 3 is 2g/L. , the concentration of Na 2 ZrF 6 is 4g/L, and the concentration of K 2 TiF 6 is 2g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的 5056 铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例3Example 3

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

1)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;1) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

2)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;2) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

3)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;3) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

4)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;4) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至3.0,将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成化学转化膜,化学转化处理的温度为40℃,化学转化处理的时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 3.0. Place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid for chemical treatment. Conversion treatment to form a chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the time of the chemical conversion treatment is 120S;

其中,本实施例3中的疏水化学转化成膜液的成分为Cr2(SO4)3、Na2ZrF6、H2TiF6和水,Cr2(SO4)3的浓度为2g/L,Na2ZrF6的浓度为2g/L,H2TiF6的浓度为2g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 3 are Cr 2 (SO 4 ) 3 , Na 2 ZrF 6 , H 2 TiF 6 and water, and the concentration of Cr 2 (SO 4 ) 3 is 2g/L. , the concentration of Na 2 ZrF 6 is 2g/L, and the concentration of H 2 TiF 6 is 2g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的 5056 铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例4Example 4

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

1)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;1) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

2)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;2) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

3)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;3) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

4)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;4) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至4.0,将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成化学转化膜,化学转化处理的温度为40℃,化学转化处理的时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion into film liquid to 4.0. Place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion into film liquid for chemical treatment. Conversion treatment to form a chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the time of the chemical conversion treatment is 120S;

其中,本实施例4中的疏水化学转化成膜液的成分为、K2ZrF6、H2TiF6和水,Cr(NO3)3的浓度为2g/L,K2ZrF6的浓度为2g/L,H2TiF6的浓度为2g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 4 are K 2 ZrF 6 , H 2 TiF 6 and water, the concentration of Cr(NO 3 ) 3 is 2g/L, and the concentration of K 2 ZrF 6 is 2g/L, the concentration of H 2 TiF 6 is 2g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的 5056 铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例5Example 5

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

1)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;1) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

2)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;2) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

3)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;3) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

4)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;4) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至5.0,将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成化学转化膜,化学转化处理的温度为40℃,化学转化处理的时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 5.0. Place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid for chemical treatment. Conversion treatment to form a chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the time of the chemical conversion treatment is 120S;

其中,本实施例5中的疏水化学转化成膜液的成分为CrCl3、K2ZrF6、H2TiF6和水,CrCl3的浓度为2g/L,K2ZrF6的浓度为2g/L,H2TiF6的浓度为2g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 5 are CrCl 3 , K 2 ZrF 6 , H 2 TiF 6 and water. The concentration of CrCl 3 is 2g/L, and the concentration of K 2 ZrF 6 is 2g/L. L, the concentration of H 2 TiF 6 is 2g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的5056铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例6Example 6

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

5)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;5) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

6)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;6) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

7)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;7) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

8)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;8) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至3.5,然后将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成疏水性的化学转化膜,化学转化处理的温度为40℃,化学转化处理时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 3.5, and then place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid. Chemical conversion treatment to form a hydrophobic chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the chemical conversion treatment time is 120S;

其中,本实施例6中的疏水化学转化成膜液的成分为Cr2(SO4)3、K2ZrF6、H2TiF6和水,Cr2(SO4)3的浓度为0.5g/L,K2ZrF6的浓度为1g/L,H2TiF6的浓度为0.5g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 6 are Cr 2 (SO 4 ) 3 , K 2 ZrF 6 , H 2 TiF 6 and water, and the concentration of Cr 2 (SO 4 ) 3 is 0.5g/ L, the concentration of K 2 ZrF 6 is 1g/L, and the concentration of H 2 TiF 6 is 0.5g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的5056铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

实施例7Example 7

一种铝合金表面处理方法,包括以下步骤:An aluminum alloy surface treatment method includes the following steps:

S1、预处理:S1. Preprocessing:

9)除油处理:将5056铝箔整体放入10wt.%的除油清洗剂中,在温度为60℃的条件下恒温保持30s进行去油脱脂处理,取出后在80℃的去离子水中漂洗30s;9) Degreasing treatment: Put the entire 5056 aluminum foil into 10wt.% degreasing cleaning agent, keep it at a constant temperature of 60°C for 30 seconds to remove oil and degreasing, take it out and rinse it in deionized water at 80°C for 30 seconds. ;

10)碱洗处理:将经过除油处理后的5056铝箔放入10wt.%的NaOH水溶液中,在温度为40℃下恒温保持30s,取出后在80℃的去离子水中漂洗30s;10) Alkali washing treatment: Put the deoiled 5056 aluminum foil into a 10wt.% NaOH aqueous solution, keep it at a constant temperature of 40°C for 30s, take it out and rinse it in deionized water at 80°C for 30s;

11)酸洗处理:将经过碱洗处理后的5056铝箔放入30 vol.%的 HNO3水溶液中进行30 s的脱氧除灰处理,然后取出在80℃的去离子水中漂洗30s;11) Pickling treatment: Put the alkali-washed 5056 aluminum foil into a 30 vol.% HNO 3 aqueous solution for 30 s of deoxidation and ash removal, then take it out and rinse it in 80°C deionized water for 30 s;

12)漂洗处理:将经过酸洗处理后的5056铝箔用去离子水冲洗,最后进行自然风干,得到预处理5056铝箔;12) Rinsing treatment: Rinse the pickled 5056 aluminum foil with deionized water, and finally dry it naturally to obtain pretreated 5056 aluminum foil;

S2、镀膜:采用1wt.%的H2SO4溶液调节疏水化学转化成膜液的pH值至3.5,然后将S1中经过预处理后的5056铝箔置于酸性的疏水化学转化成膜液中进行化学转化处理,以在5056铝箔表面形成疏水性的化学转化膜,化学转化处理的温度为40℃,化学转化处理时间为120S;S2. Coating: Use 1wt.% H 2 SO 4 solution to adjust the pH value of the hydrophobic chemical conversion film-forming liquid to 3.5, and then place the pretreated 5056 aluminum foil in S1 into the acidic hydrophobic chemical conversion film-forming liquid. Chemical conversion treatment to form a hydrophobic chemical conversion film on the surface of 5056 aluminum foil. The temperature of the chemical conversion treatment is 40°C and the chemical conversion treatment time is 120S;

其中,本实施例7中的疏水化学转化成膜液的成分为Cr2(SO4)3、K2ZrF6、H2TiF6和水,Cr2(SO4)3的浓度为5g/L,K2ZrF6的浓度为10g/L,H2TiF6的浓度为5g/L;Among them, the components of the hydrophobic chemical conversion film-forming liquid in Example 7 are Cr 2 (SO 4 ) 3 , K 2 ZrF 6 , H 2 TiF 6 and water, and the concentration of Cr 2 (SO 4 ) 3 is 5g/L. , the concentration of K 2 ZrF 6 is 10g/L, and the concentration of H 2 TiF 6 is 5g/L;

S3、自然老化:镀膜结束后用去离子水冲洗5056铝箔,然后置于常温环境下进行自然风干老化48h,得到表面形成有无色化学转化膜的5056铝箔。S3. Natural aging: After the coating is completed, rinse the 5056 aluminum foil with deionized water, and then place it in a normal temperature environment for natural air drying and aging for 48 hours to obtain a 5056 aluminum foil with a colorless chemical conversion film formed on the surface.

检测分析Detection and analysis

1、形貌观察1. Morphological observation

采用扫描电镜对实施例1至实施例5中处理后的5056铝箔进行形貌观察,结果如图1至图10所示。A scanning electron microscope was used to observe the morphology of the 5056 aluminum foil treated in Examples 1 to 5, and the results are shown in Figures 1 to 10.

从图1至图10中观察可知,实施例1至实施例5中处理后的在5056铝箔表面形成的化学转化膜均致密且均匀,由于镀膜过程中氢气的产生,5056 铝箔表面的化学转化膜层出现了少量气孔,但是整体相对平整,且未发现开裂等缺陷。It can be seen from Figure 1 to Figure 10 that the chemical conversion film formed on the surface of 5056 aluminum foil after treatment in Examples 1 to 5 is dense and uniform. Due to the generation of hydrogen during the coating process, the chemical conversion film on the surface of 5056 aluminum foil There are a few pores in the layer, but the overall surface is relatively smooth, and no defects such as cracking are found.

2、盐雾试验2. Salt spray test

将未经过镀膜处理的5056铝箔和实施例1中处理后的 5056 铝箔进行盐雾试验,结果如图11所示。The 5056 aluminum foil without coating treatment and the 5056 aluminum foil treated in Example 1 were subjected to a salt spray test. The results are shown in Figure 11.

从图11中观察可知,未经过镀膜处理的5056 铝箔基体在 48小时后,表面出现明显腐蚀斑点及腐蚀产物,而经过镀膜处理后的5056铝箔在860小时后表面依然未出现明显腐蚀迹象。从而有效证明了镀膜能有效提升5056铝箔的耐腐蚀性能。From the observation in Figure 11, it can be seen that the surface of the 5056 aluminum foil substrate that has not been coated has obvious corrosion spots and corrosion products after 48 hours, while the surface of the 5056 aluminum foil that has been coated still shows no obvious signs of corrosion after 860 hours. This effectively proves that coating can effectively improve the corrosion resistance of 5056 aluminum foil.

3、接触角测试3. Contact angle test

将实施例1至实施例5中处理后的5056 铝箔进行多次水接触角测试,结果如图12所示。The 5056 aluminum foil treated in Examples 1 to 5 was subjected to multiple water contact angle tests, and the results are shown in Figure 12.

从图12中分析可知,实施例1中处理后的5056 铝箔表面的水接触角的平均值为107°左右,实施例2中处理后的5056 铝箔表面的水接触角的平均值为87°左右,实施例3中处理后的5056 铝箔表面的水接触角的平均值为106°左右,实施例4中处理后的5056 铝箔表面的水接触角的平均值为103°左右,实施例5中处理后的5056 铝箔表面的水接触角的平均值为106°左右,均表现出了良好的疏水性能。From the analysis in Figure 12, it can be seen that the average water contact angle on the surface of the 5056 aluminum foil treated in Example 1 is about 107°, and the average water contact angle on the surface of the 5056 aluminum foil treated in Example 2 is about 87°. , the average water contact angle of the treated 5056 aluminum foil surface in Example 3 is about 106°, the average water contact angle of the treated 5056 aluminum foil surface in Example 4 is about 103°, and the average water contact angle of the treated 5056 aluminum foil surface in Example 5 is about 103°. The average water contact angle on the surface of the 5056 aluminum foil is about 106°, which shows good hydrophobic properties.

4、电化学阻抗和电化学极化测试4. Electrochemical impedance and electrochemical polarization testing

将未经过镀膜的5056 铝箔,以及实施例1至实施例5中处理后的5056 铝箔进行电化学阻抗和电化学极化测试,结果如图13和图14所示。The uncoated 5056 aluminum foil and the 5056 aluminum foil treated in Examples 1 to 5 were subjected to electrochemical impedance and electrochemical polarization tests. The results are shown in Figures 13 and 14.

从图13中分析可知,在的NaCl溶液中,实施例1中处理后的5056 铝箔的电化学阻抗模值达到了105Ωcm2以上,相比于未经过镀膜的5056 铝箔基体,阻抗模值提高了2-3个数量级;实施例2至实施例5中处理后的5056 铝箔的电化学阻抗模值达到了104Ωcm2以上,相比于未经过镀膜的5056 铝箔基体,阻抗模值提高了1~2个数量级。From the analysis in Figure 13, it can be seen that in the NaCl solution, the electrochemical impedance mode value of the 5056 aluminum foil treated in Example 1 reached more than 10 5 Ωcm 2. Compared with the uncoated 5056 aluminum foil substrate, the impedance mode value Improved by 2-3 orders of magnitude; the electrochemical impedance mode value of the 5056 aluminum foil treated in Examples 2 to 5 has reached more than 10 4 Ωcm 2. Compared with the uncoated 5056 aluminum foil substrate, the impedance mode value is improved. 1~2 orders of magnitude.

从图14中分析可知,在3.5%的NaCl溶液中,实施例1中处理后的5056 铝箔的自腐蚀电流密度小于10-7Acm-2,相比于未经过镀膜的5056 铝箔基体提升了1~2个数量级;实施例2中处理后的5056 铝箔的自腐蚀电流密度小于10-6Acm-2,明显高于未经过镀膜的5056铝箔基体,且其自腐蚀电位为-1.08V,相比于未经过镀膜的5056 铝箔基体高0.18V;实施例3中处理后的5056 铝箔的自腐蚀电流密度小于10-6Acm-2,明显高于未经过镀膜的5056 铝箔基体,且其自腐蚀电位为-0.94V,相比于未经过镀膜的5056 铝箔基体高0.32V;实施例4中处理后的5056 铝箔的自腐蚀电流密度小于10-6Acm-2,明显高于未经过镀膜的5056 铝箔基体,且其自腐蚀电位为-1.07V,相比于未经过镀膜的5056 铝箔基体高0.19V;实施例5中处理后的5056 铝箔的自腐蚀电流密度小于10-6Acm-2,明显高于未经过镀膜的5056 铝箔基体,且其自腐蚀电位为-1.09V,相比于未经过镀膜的5056 铝箔基体高0.17V。From the analysis in Figure 14, it can be seen that in 3.5% NaCl solution, the self-corrosion current density of the 5056 aluminum foil treated in Example 1 is less than 10 -7 Acm -2 , which is 1 higher than that of the uncoated 5056 aluminum foil substrate. ~2 orders of magnitude; the self-corrosion current density of the treated 5056 aluminum foil in Example 2 is less than 10 -6 Acm -2 , which is significantly higher than that of the uncoated 5056 aluminum foil substrate, and its self-corrosion potential is -1.08V, compared with 0.18V higher than that of the uncoated 5056 aluminum foil substrate; the self-corrosion current density of the treated 5056 aluminum foil in Example 3 is less than 10 -6 Acm -2 , which is significantly higher than that of the uncoated 5056 aluminum foil substrate, and its self-corrosion potential is -0.94V, which is 0.32V higher than that of the uncoated 5056 aluminum foil substrate; the self-corrosion current density of the treated 5056 aluminum foil in Example 4 is less than 10 -6 Acm -2 , which is significantly higher than that of the uncoated 5056 aluminum foil. substrate, and its self-corrosion potential is -1.07V, which is 0.19V higher than that of the uncoated 5056 aluminum foil substrate; the self-corrosion current density of the treated 5056 aluminum foil in Example 5 is less than 10 -6 Acm -2 , which is significantly higher For the uncoated 5056 aluminum foil substrate, its self-corrosion potential is -1.09V, which is 0.17V higher than that of the uncoated 5056 aluminum foil substrate.

5、重铬酸钾点滴测试5. Potassium dichromate drop test

将未经过镀膜的5056 铝箔,以及实施例1、实施例6和实施例7处理后的5056 铝箔,在25℃条件下进行重铬酸钾点滴试验,结果如图15所示。The uncoated 5056 aluminum foil and the 5056 aluminum foil treated in Example 1, Example 6 and Example 7 were subjected to a potassium dichromate drop test at 25°C. The results are shown in Figure 15.

从图15中分析可知,实施例1中处理后的5056 铝箔可耐300s重铬酸钾滴定试验,实施例6和实施例7中处理后的5056 铝箔可耐120s重铬酸钾滴定试验,而未镀膜5056铝箔基体耐重铬酸钾点滴试验在30s左右,从而证明了进行镀膜后,铝箔的耐蚀性得到巨大提升。From the analysis in Figure 15, it can be seen that the 5056 aluminum foil treated in Example 1 can withstand the 300s potassium dichromate titration test, and the 5056 aluminum foil treated in Examples 6 and 7 can withstand the 120s potassium dichromate titration test, while The potassium dichromate drop test of the uncoated 5056 aluminum foil substrate is about 30 seconds, which proves that the corrosion resistance of the aluminum foil is greatly improved after coating.

本发明的铝合金表面处理方法,通过在较低温度20~60℃、较短的时间60~600 s内和大气环境条件下,将铝合金置于本发明的疏水化学转化成膜液中,即可在铝合金表面转化生成一层水接触角大于100、厚度为50~150nm的化学转化膜。经过实验研究证明,在表面形成化学转化膜的铝合金可耐860小时中性盐雾试验,且电化学阻抗模值及自腐蚀电流较基体均有明显的数量级提升,从而有效提升了铝合金的耐腐蚀性能,且处理方法具有简单易行、绿色环保的优点,在铝合金表面处理技术领域,具有推广应用价值。The aluminum alloy surface treatment method of the present invention places the aluminum alloy in the hydrophobic chemical conversion film-forming liquid of the present invention at a lower temperature of 20~60°C, a shorter time of 60~600 s, and under atmospheric environmental conditions. It can be converted into a layer of chemical conversion film with a water contact angle greater than 100 and a thickness of 50~150nm on the surface of the aluminum alloy. Experimental studies have proven that aluminum alloys with a chemical conversion film formed on the surface can withstand 860 hours of neutral salt spray testing, and the electrochemical impedance modulus value and self-corrosion current are significantly higher than those of the substrate, thus effectively improving the performance of aluminum alloys. It has corrosion resistance, and the treatment method has the advantages of being simple, easy, green and environmentally friendly. It has promotion and application value in the field of aluminum alloy surface treatment technology.

以上实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。The above embodiments are only preferred embodiments to fully illustrate the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are within the protection scope of the present invention.

Claims (6)

1.一种铝合金表面处理方法,其特征在于,包括以下步骤:1. An aluminum alloy surface treatment method, characterized in that it includes the following steps: S1、预处理:将铝合金表面进行除杂处理;S1. Pretreatment: perform impurity removal treatment on the aluminum alloy surface; S2、镀膜:调节疏水化学转化成膜液的pH值至酸性,然后将铝合金放入酸性的疏水化学转化成膜液中进行化学转化处理,以在铝合金表面形成疏水性的化学转化膜;疏水化学转化成膜液包括三价铬盐、氟锆酸盐、添加剂和水;所述添加剂为氟钛酸;S2. Coating: Adjust the pH value of the hydrophobic chemical conversion film-forming liquid to acidic, and then put the aluminum alloy into the acidic hydrophobic chemical conversion film-forming liquid for chemical conversion treatment to form a hydrophobic chemical conversion film on the surface of the aluminum alloy; The hydrophobic chemical conversion film-forming liquid includes trivalent chromium salt, fluorozirconate, additives and water; the additive is fluotitanic acid; S3、自然老化:清洗镀膜后的铝合金,并置于常温环境下进行自然老化,即可;S3. Natural aging: Clean the coated aluminum alloy and place it in a normal temperature environment for natural aging. 所述S1中,预处理包括将铝合金依次进行除油、碱洗、酸洗和漂洗;In the S1, the pretreatment includes degreasing, alkali washing, pickling and rinsing the aluminum alloy in sequence; 其中,除油采用除油清洗剂进行清洗处理,清洗温度为50℃~60℃,清洗时间为30~120秒;碱洗采用5%~10%(wt.)氢氧化钠溶液进行处理,碱洗温度为30℃~40℃,碱洗时间为10~60秒;酸洗采用30%~40%(vol.)硝酸溶液进行处理,酸洗温度为20℃~30℃,酸洗时间为10~60秒;漂洗采用去离子水处理,漂洗温度为70℃~80℃,漂洗时间为10~60秒;Among them, a degreasing cleaning agent is used for cleaning treatment, the cleaning temperature is 50°C~60°C, and the cleaning time is 30~120 seconds; alkali cleaning uses 5%~10% (wt.) sodium hydroxide solution, and the alkali cleaning process is The washing temperature is 30℃~40℃, the alkali washing time is 10~60 seconds; the pickling uses 30%~40% (vol.) nitric acid solution, the pickling temperature is 20℃~30℃, the pickling time is 10 ~60 seconds; deionized water is used for rinsing, the rinsing temperature is 70℃~80℃, and the rinsing time is 10~60 seconds; 铝合金表面形成的化学转化膜的厚度为50nm~150nm,化学转化膜的水接触角大于100°。The thickness of the chemical conversion film formed on the surface of the aluminum alloy is 50nm~150nm, and the water contact angle of the chemical conversion film is greater than 100°. 2.根据权利要求1所述的铝合金表面处理方法,其特征在于,所述三价铬盐包括硫酸铬、硝酸铬和氯化铬中的一种或多种。2. The aluminum alloy surface treatment method according to claim 1, wherein the trivalent chromium salt includes one or more of chromium sulfate, chromium nitrate and chromium chloride. 3.根据权利要求1所述的铝合金表面处理方法,其特征在于,所述氟锆酸盐包括氟锆酸钾和氟锆酸钠中的一种或两种。3. The aluminum alloy surface treatment method according to claim 1, wherein the fluorozirconate includes one or both of potassium fluorozirconate and sodium fluorozirconate. 4.根据权利要求1所述的铝合金表面处理方法,其特征在于,所述三价铬盐的浓度为0.5~5g/L,所述氟锆酸盐的浓度为1~10g/L,所述添加剂的浓度为0.5~5g/L。4. The aluminum alloy surface treatment method according to claim 1, characterized in that the concentration of the trivalent chromium salt is 0.5~5g/L, and the concentration of the fluorozirconate is 1~10g/L, so The concentration of the above additives is 0.5~5g/L. 5.根据权利要求1所述的铝合金表面处理方法,其特征在于,所述S2中,化学转化处理的温度为20℃~60℃,处理的时间为60~600秒。5. The aluminum alloy surface treatment method according to claim 1, characterized in that in the S2, the temperature of the chemical conversion treatment is 20°C~60°C, and the treatment time is 60~600 seconds. 6.根据权利要求1所述的铝合金表面处理方法,其特征在于,所述S3中,自然老化的时间为48~120小时。6. The aluminum alloy surface treatment method according to claim 1, characterized in that, in the S3, the natural aging time is 48 to 120 hours.
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