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CN115141928B - Electromagnetic toughening method and system for shaft solid part - Google Patents

Electromagnetic toughening method and system for shaft solid part Download PDF

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CN115141928B
CN115141928B CN202210834123.XA CN202210834123A CN115141928B CN 115141928 B CN115141928 B CN 115141928B CN 202210834123 A CN202210834123 A CN 202210834123A CN 115141928 B CN115141928 B CN 115141928B
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shaft
coil
toughening
electromagnetic
solid
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CN115141928A (en
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罗天勇
王慈宸
廖颖晴
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University of Electronic Science and Technology of China
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D10/00Modifying the physical properties by methods other than heat treatment or deformation
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/04General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering with simultaneous application of supersonic waves, magnetic or electric fields
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/42Induction heating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/28Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon
    • C22F1/183High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F3/00Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Induction Heating (AREA)

Abstract

The invention discloses an electromagnetic toughening method and system for shaft solid parts, which belong to the technical field of part processing and comprise the steps of winding a coil on the shaft solid parts made of metal materials; the control pulse power supply applies a rising rate of more than 1.25 x 10 on the coil 8 A/s, pulse current with amplitude greater than or equal to 25kA, so as to apply uniform radial force to the shaft solid part, and further realize toughening treatment of the shaft solid part. According to the invention, the rapidly-rising direct current large pulse current provided by the pulse power supply enables the coil around the shaft solid part to generate a changed axial magnetic field, the shaft solid part induces a circumferential current under the action of the changed magnetic field, the circumferential current enables the part to receive a larger uniform radial force in the axial magnetic field, the radial component of cracks in the part is eliminated, and an annular crystal orientation texture is formed, so that the breaking strength of the part when the part receives a rotating torque is improved, the electromagnetic toughening of the shaft solid part is realized, and the service life of the part is prolonged.

Description

一种轴类实芯零件的电磁增韧方法及系统Electromagnetic Toughening Method and System for Shaft Solid Core Parts

技术领域technical field

本发明涉及零部件加工技术领域,尤其涉及一种轴类实芯零件的电磁增韧方法及系统。The invention relates to the technical field of parts processing, in particular to an electromagnetic toughening method and system for shaft solid parts.

背景技术Background technique

影响国产轴类零件使用寿命的关键在于内部微裂纹存在径向分量,在零件高速旋转时,强大的扭矩会在轴承环向上形成拉应力,当微裂纹存在径向分量时,在切向应力的作用下裂纹会沿着径向生长,最终导致轴承断裂。The key to affecting the service life of domestic shaft parts is that there is a radial component of the internal micro-cracks. When the parts rotate at high speed, a strong torque will form a tensile stress on the bearing ring. When the micro-cracks have a radial component, the tangential stress will Under the action, cracks will grow along the radial direction, eventually leading to bearing fracture.

传统的径向锻造技术是一种在同一平面上同时对轴类实芯零件施加多个周向均匀分布的打击力的成形方法,径向锻造有锤头打击速度快,变形温降小和可实现全截面细晶锻造等优点。但是径向锻造具有设备复杂,锤头往复运行范围小等缺点,且径向锻造由于采用多个锤头对棒料进行打击,每次打击都只能使棒料受到有限个方向的力,这种方向力从原理上无法保证处处与环向垂直,总是存在径向偏角,这种偏角导致锻造后轴类实芯零件内部的裂纹出现径向分量,在零件高速旋转时,沿切向的应力会导致这样的裂纹扩展,降低零件寿命。The traditional radial forging technology is a forming method that simultaneously applies multiple circumferentially evenly distributed striking forces to the shaft solid core parts on the same plane. Realize the advantages of full-section fine-grain forging. However, radial forging has the disadvantages of complex equipment and small reciprocating range of the hammer, and because radial forging uses multiple hammers to strike the bar, each strike can only make the bar receive force in a limited number of directions. In principle, this kind of directional force cannot be guaranteed to be perpendicular to the ring direction everywhere, and there is always a radial deflection angle. This deflection angle causes the radial component to appear in the cracks inside the shaft solid core parts after forging. When the parts rotate at high speed, along the tangential Directional stress can cause such cracks to grow, reducing part life.

发明内容Contents of the invention

本发明的目的在于克服现有技术的问题,提供了一种轴类实芯零件的电磁增韧方法及系统。The purpose of the present invention is to overcome the problems of the prior art and provide an electromagnetic toughening method and system for shaft-type solid core parts.

本发明的目的是通过以下技术方案来实现的:一种轴类实芯零件的电磁增韧方法,该方法包括以下步骤:The purpose of the present invention is achieved through the following technical solutions: an electromagnetic toughening method for shaft-type solid core parts, the method comprising the following steps:

在金属材质的轴类实芯零件上绕制线圈;Winding coils on shaft solid core parts made of metal;

控制脉冲电源在线圈上施加上升率大于1.25*108A/s、幅值大于等于25kA的脉冲电流,以对轴类实芯零件施加均匀径向力,进而实现轴类实芯零件的增韧处理。Control the pulse power supply to apply a pulse current with a rising rate greater than 1.25*10 8 A/s and an amplitude greater than or equal to 25kA on the coil to apply a uniform radial force to the shaft solid core parts, thereby realizing the toughening of the shaft solid core parts deal with.

在一示例中,在线圈上施加脉冲电流前还包括:In an example, before applying the pulse current to the coil, it also includes:

控制高频交流电源在线圈上施加高频交流电,以对轴类实芯零件进行预加热。Control the high-frequency AC power supply to apply high-frequency AC power to the coil to preheat the shaft-type solid core parts.

在一示例中,所述方法还包括:In an example, the method also includes:

控制动力装置开始工作,使动力装置依次带动传动装置、夹持装置进而使轴类实芯零件产生位移,重复增韧处理步骤,直至整个轴类实芯零件完成增韧处理。Control the power device to start working, so that the power device drives the transmission device and the clamping device in turn to cause displacement of the shaft solid core parts, and repeat the toughening treatment steps until the toughening treatment of the entire shaft solid core parts is completed.

需要进一步说明的是,上述方法各示例对应的技术特征可以相互组合或替换构成新的技术方案。It should be further explained that the technical features corresponding to each example of the above method can be combined or replaced to form a new technical solution.

本发明还包括一种轴类实芯零件的电磁增韧系统,与上述增韧方法具有相同的发明构思,所述系统包括顺次连接的控制单元、脉冲电源和线圈,线圈绕制在金属材质的轴类实芯零件上;脉冲电源产生的脉冲电流的上升率大于1.25*108A/s,脉冲电流的幅值大于等于25kA。The present invention also includes an electromagnetic toughening system for shaft-type solid core parts, which has the same inventive concept as the above-mentioned toughening method. The system includes a sequentially connected control unit, a pulse power supply and a coil. The coil is wound on a metal On the shaft solid core parts; the rising rate of the pulse current generated by the pulse power supply is greater than 1.25*108A/s, and the amplitude of the pulse current is greater than or equal to 25kA.

在一示例中,所述控制单元连接有高频交流电源,高频交流电源的输出端与线圈连接。In an example, the control unit is connected with a high-frequency AC power supply, and an output terminal of the high-frequency AC power supply is connected with the coil.

在一示例中,所述轴类实芯零件为非铁磁金属材质的零件。In an example, the shaft-like solid core part is made of non-ferromagnetic metal.

在一示例中,所述线圈的引出端的进线方式为相切进线或弯折进线。In an example, the lead-in wire of the coil is tangentially or bent.

在一示例中,所述线圈以分层绕制或连续螺旋绕制的方式环绕在轴类实芯零件上。In one example, the coil is wound around the shaft-like solid part in a layered winding or continuous helical winding manner.

在一示例中,所述线圈的引出端的进线方式为相切进线,线圈以连续螺旋绕制的方式环绕在轴类实芯零件上。In one example, the lead-out end of the coil is fed in tangentially, and the coil is wound around the shaft-like solid core part in a continuous helical manner.

在一示例中,所述线圈的引出端截面积大于等于4mm2。In an example, the cross-sectional area of the lead-out end of the coil is greater than or equal to 4mm2.

在一示例中,所述线圈为铜材质线圈,线圈的引线端为铜材质的引线端。In an example, the coil is a coil made of copper, and the lead end of the coil is a lead end made of copper.

在一示例中,所述系统还包括夹持装置,夹持装置夹持在轴类实芯零件一端。In an example, the system further includes a clamping device, and the clamping device clamps one end of the shaft-like solid part.

在一示例中,所述系统还包括顺次连接的动力装置和传动装置,传动装置输出端与夹持装置连接。In an example, the system further includes a power device and a transmission device connected in sequence, and the output end of the transmission device is connected to the clamping device.

需要进一步说明的是,上述系统各示例对应的技术特征可以相互组合或替换构成新的技术方案。It should be further explained that the technical features corresponding to the examples of the above systems can be combined or replaced to form new technical solutions.

与现有技术相比,本发明有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1.在一示例中,本发明通过脉冲电源提供的快速上升的直流大脉冲电流使环绕在轴类实芯零件上的线圈产生一个变化的轴向磁场,轴类实芯零件在变化磁场作用下感生出环向电流,环向电流会使零件在轴向磁场中受到较大的均匀径向力,消除零件内裂纹的径向分量,从而提高了零件在受到旋转扭矩时的断裂强度,实现对轴类实芯零件的电磁增韧,提高了零件的使用寿命。1. In one example, the present invention uses the rapidly rising DC large pulse current provided by the pulse power supply to make the coil surrounding the shaft-like solid-core parts generate a changing axial magnetic field, and the shaft-like solid-core parts are under the action of the changing magnetic field A hoop current is induced, and the hoop current will cause the part to receive a large uniform radial force in the axial magnetic field, eliminating the radial component of the crack in the part, thereby improving the fracture strength of the part when it is subjected to rotational torque, and realizing the The electromagnetic toughening of the shaft solid core parts improves the service life of the parts.

2.在一示例中,通过引入高频交流电源对轴类实芯两件进行预加热,降低消除微裂纹径向分量所需的径向应力,从而降低对脉冲电源的峰值功率要求,提高了脉冲电源的利用率。2. In one example, by introducing a high-frequency AC power supply to preheat the two shaft-like solid cores, the radial stress required to eliminate the radial component of micro-cracks is reduced, thereby reducing the peak power requirements for the pulse power supply and improving the Utilization of pulse power.

3.在一示例中,通过动力装置、传动装置和夹持装置的配合,能够使轴类实芯零件各部位均实现增韧处理,最大程度提高零件在受到旋转扭矩时的断裂强度。同时,解决了长轴零件进行全缠绕线圈的电感过高的问题,提高了脉冲电源的利用率。3. In one example, through the cooperation of the power device, the transmission device and the clamping device, all parts of the shaft-type solid core parts can be toughened, and the fracture strength of the parts when subjected to rotational torque can be improved to the greatest extent. At the same time, it solves the problem that the inductance of the long-axis part is too high for the fully wound coil, and improves the utilization rate of the pulse power supply.

附图说明Description of drawings

下面结合附图对本发明的具体实施方式作进一步详细的说明,此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,在这些附图中使用相同的参考标号来表示相同或相似的部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings. The accompanying drawings described here are used to provide a further understanding of the application and constitute a part of the application. In these drawings, the same reference numerals are used to indicate the same Or similar parts, the exemplary embodiments of the application and their descriptions are used to explain the application, and do not constitute an undue limitation to the application.

图1为本发明一示例中的系统示意图;Fig. 1 is a schematic diagram of the system in an example of the present invention;

图2为本发明优选示例中的系统示意图;Fig. 2 is a schematic diagram of a system in a preferred example of the present invention;

图3为本发明一示例中采用相切进线和螺旋绕制的线圈示意图;Fig. 3 is a schematic diagram of a coil that adopts tangential incoming wire and helical winding in an example of the present invention;

图4为本发明一示例中的进线垂直轴类零件表面示意图;Fig. 4 is a schematic view of the surface of the incoming line vertical axis parts in an example of the present invention;

图5为本发明一示例中采用弯折进线和螺旋绕制的线圈示意图;Fig. 5 is a schematic diagram of a coil that adopts bent incoming wire and spiral winding in an example of the present invention;

图6为本发明一示例中采用相切进线和分层绕制的线圈示意图;Fig. 6 is a schematic diagram of a coil adopting tangential incoming wire and layered winding in an example of the present invention;

图7为采用本发明系统进行增韧处理的零部件内部的裂纹取向分布情况示意图;Fig. 7 is a schematic diagram of the distribution of crack orientations inside parts that are toughened using the system of the present invention;

图8为未采用本发明系统进行增韧处理的零部件内部的裂纹取向分布情况示意图;Fig. 8 is a schematic diagram of the distribution of crack orientations inside parts that have not been toughened by the system of the present invention;

图9为本发明一示例系统使用方法流程图;Fig. 9 is a flow chart of an exemplary system usage method of the present invention;

图10为本发明一示例系统优选使用方法流程图。Fig. 10 is a flow chart of a preferred method of using an exemplary system of the present invention.

图中:控制单元1、脉冲电源2、线圈3、零件4、高频交流电源5、夹持装置6、动力装置7、传动装置8、裂纹9。In the figure: control unit 1, pulse power supply 2, coil 3, parts 4, high-frequency AC power supply 5, clamping device 6, power device 7, transmission device 8, crack 9.

具体实施方式Detailed ways

下面结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系为基于附图所述的方向或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,使用序数词(例如,“第一和第二”、“第一至第四”等)是为了对物体进行区分,并不限于该顺序,而不能理解为指示或暗示相对重要性。In the description of the present invention, it needs to be explained that, belonging to "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated direction or positional relationship is based on the direction or positional relationship described in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. Furthermore, the use of ordinal numbers (eg, "first and second," "first to fourth," etc.) is for the purpose of distinguishing objects, is not limited to that order, and should not be construed to indicate or imply relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,属于“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.

在一示例中,一种轴类实芯零件4的电磁增韧系统,如图1所示,系统具体包括顺次连接的控制单元1、脉冲电源2和线圈3,线圈3绕制在金属材质的轴类实芯零件4上。其中,控制单元1为PLC、FPGA、单片机、工控机等任意一种,用于控制脉冲电源2的工作状态(开始或者停止工作)。本示例中,控制单元1优选为PLC,PLC的I/O端与脉冲电源2连接。脉冲电源2由充电储能模块和放电模块组成,用于产生快速上升的直流大脉冲电流。本示例中,脉冲电流的上升率大于1.25*108A/s,幅值大于等于25kA,脉冲维持时间小于1ms,且每次放电的时间间隔大于1s,脉冲频率小于1Hz(以为充电模块预留充电时间),峰值功率大于15MW,对于不同金属材质的轴类实芯零件4,该脉冲电流的上升率和幅值都能使轴类实芯零件4表面产生超过其屈服强度的应力,从而达到消除零件4内部裂纹径向分量的效果。需要说明的是,脉冲电源2产生脉冲电流具体工作原理以及脉冲电源2与控制器的连接方式等是本领域技术人员的公知常识,如公开号为CN102594196A、专利名称一种开关脉冲电源2的控制装置和控制方法公开了脉冲电源2的工作原理、以及主控板与脉冲电源2的连接关系等。In one example, an electromagnetic toughening system for shaft-like solid parts 4, as shown in Fig. On the shaft class solid core parts 4. Wherein, the control unit 1 is any one of PLC, FPGA, single-chip microcomputer, industrial computer, etc., and is used to control the working state of the pulse power supply 2 (start or stop working). In this example, the control unit 1 is preferably a PLC, and the I/O terminal of the PLC is connected to the pulse power supply 2 . The pulse power supply 2 is composed of a charging energy storage module and a discharging module, and is used to generate a rapidly rising DC large pulse current. In this example, the rising rate of the pulse current is greater than 1.25*10 8 A/s, the amplitude is greater than or equal to 25kA, the pulse duration is less than 1ms, and the time interval of each discharge is greater than 1s, and the pulse frequency is less than 1Hz (reserved for the charging module charging time), the peak power is greater than 15MW, and for shaft solid parts 4 of different metal materials, the rising rate and amplitude of the pulse current can cause the surface of shaft solid parts 4 to produce stress exceeding its yield strength, thereby achieving The effect of eliminating the radial component of cracks inside part 4. It should be noted that the specific working principle of the pulse current generated by the pulse power supply 2 and the connection mode between the pulse power supply 2 and the controller are common knowledge of those skilled in the art. The device and control method disclose the working principle of the pulse power supply 2, the connection relationship between the main control board and the pulse power supply 2, and the like.

本示例中,绕制在轴类实芯零件4上的线圈3在快速上升的直流大脉冲电流的激励下,产生一个变化的轴向磁场,轴类实芯零件4在变化磁场作用下感生出环向电流,环向电流使零件4在轴向磁场中受到较大的均匀径向力,消除零件4内裂纹的径向分量即微裂纹,从而使零件4内的裂纹在遭受因高速旋转带来的切向应力时不扩展,提高了零件4在受到旋转扭矩时的断裂强度,实现对轴类实芯零件4的电磁增韧,提升了零件4的使用寿命。In this example, the coil 3 wound on the shaft-like solid-core part 4 is excited by a rapidly rising DC large pulse current to generate a changing axial magnetic field, and the shaft-like solid-core part 4 induces a magnetic field under the action of the changing magnetic field. Circular current, the circular current makes the part 4 receive a large uniform radial force in the axial magnetic field, and eliminates the radial component of the crack in the part 4, that is, the microcrack, so that the crack in the part 4 is subjected to high-speed rotation. The tangential stress does not expand, which improves the breaking strength of the part 4 when it is subjected to a rotating torque, realizes the electromagnetic toughening of the shaft solid part 4, and improves the service life of the part 4.

需要进一步说明的是,现有技术通过中频脉冲产生的磁场消除零件4应力,是对零部件表面的圆形度或者平整度进行加工处理(会使零件4发生形变),以提高零件4的使用寿命,与本发明的技术原理并不相同。具体地,本发明线圈3在快速上升的直流大脉冲电流激励下产生的磁场产生的强应力大于零件4的金属材料的屈服强度,使得轴内部金属材料的晶界发生破坏晶粒取向重整,形成环向织构,相当于在金属内部形成了环绕的纤维结构,宏观上零件4截面不发生形变,轴的径向尺寸不会发生改变,仅改变轴内金属材料的微观组织结构,达到提高断裂因子、增韧延寿的效果。It should be further explained that in the prior art, the magnetic field generated by the intermediate frequency pulse eliminates the stress of the part 4, which is to process the circularity or flatness of the surface of the part (which will cause the deformation of the part 4) to improve the use of the part 4. Lifespan is not the same as the technical principle of the present invention. Specifically, the strong stress generated by the magnetic field generated by the coil 3 of the present invention under the excitation of the rapidly rising DC large pulse current is greater than the yield strength of the metal material of the part 4, so that the grain boundaries of the metal material inside the shaft are destroyed and the grain orientation is reformed, Forming a ring texture is equivalent to forming a surrounding fiber structure inside the metal. Macroscopically, the 4-section of the part does not deform, and the radial dimension of the shaft does not change. Only the microstructure of the metal material in the shaft is changed to achieve an improvement. Fracture factor, toughening and life extension effects.

在一示例中,如图2所示,控制单元1连接有高频交流电源5,高频交流电源5的输出端与线圈3连接。具体地,控制单元1的输出端与高频交流电源5控制连接,高频交流电源5的输出端与线圈3两端连接。控制单元1用于控制高频交流电源5的工作状态;高频交流电源5为线圈3提供交变电流(高频交流电流),流过线圈3的交变电流产生通过轴类实芯零件4的交变磁场,进而零件4产生涡流进而实现对不同金属材质的零件4预加热处理,且能够达到良好的加热效果,降低消除微裂纹径向分量所需的径向应力,从而降低对脉冲电源2的峰值功率要求,提高了脉冲电源2的利用率。需要说明的是,高频交流电源5产生高频交流电流的具体工作原理以及高频交流电源5与控制器的连接方式等是本领域技术人员的公知常识,如公告号为CN208087687U、专利名称一种用于带钢焊缝热处理的加热装置公开了高频交流电源5的工作原理以及控制器与高频交流电源5的连接关系等。In an example, as shown in FIG. 2 , the control unit 1 is connected with a high-frequency AC power supply 5 , and the output end of the high-frequency AC power supply 5 is connected with the coil 3 . Specifically, the output terminal of the control unit 1 is connected to the high-frequency AC power supply 5 , and the output terminal of the high-frequency AC power supply 5 is connected to both ends of the coil 3 . The control unit 1 is used to control the working state of the high-frequency AC power supply 5; the high-frequency AC power supply 5 provides an alternating current (high-frequency alternating current) for the coil 3, and the alternating current flowing through the coil 3 is generated by the shaft solid core part 4 The alternating magnetic field, and then the parts 4 generate eddy currents to realize the preheating treatment of the parts 4 of different metal materials, and can achieve a good heating effect, reduce the radial stress required to eliminate the radial component of the micro-cracks, thereby reducing the impact on the pulse power supply The peak power requirement of 2 improves the utilization rate of pulse power supply 2. It should be noted that the specific working principle of the high-frequency AC power supply 5 generating high-frequency AC current and the connection mode between the high-frequency AC power supply 5 and the controller are common knowledge of those skilled in the art, such as the announcement number CN208087687U, patent name one A heating device for heat treatment of strip steel welds discloses the working principle of the high-frequency AC power supply 5 and the connection relationship between the controller and the high-frequency AC power supply 5 and the like.

在一示例中,轴类实芯零件4为非铁磁金属材质的零件,包括不限于铜、不锈钢、铝和钛合金等,电磁感应加热效果好,增韧效果显著。进一步地,轴类实芯零件4的半径范围为5mm-150mm。In one example, the shaft-like solid part 4 is made of non-ferromagnetic metal, including but not limited to copper, stainless steel, aluminum, and titanium alloy, which has good electromagnetic induction heating effect and remarkable toughening effect. Further, the radius range of the shaft-like solid part 4 is 5mm-150mm.

在一示例中,线圈3的引出端的进线方式为相切进线或弯折进线。其中,相切进线表示线圈3的引出端沿与线圈所在圆周相切的方向与线圈3直接相连;弯折进线表示线圈3的引出端通过一段弯折后再与线圈3相连。In an example, the lead-in wire of the coil 3 is tangentially or bent. Among them, the tangent incoming line means that the lead-out end of the coil 3 is directly connected to the coil 3 along the direction tangent to the circumference of the coil; the bent incoming line means that the lead-out end of the coil 3 is connected to the coil 3 after a certain bending.

在一示例中,线圈3以分层绕制或连续螺旋绕制的方式环绕在轴类实芯零件4上。其中,分层绕制表示每层线圈留有空隙,每层线圈与下一层线圈通过金属薄片连接,该金属薄片可以为铜片;连续螺旋绕制表示线圈连续不间断地绕制在轴类实芯零件4周围。In an example, the coil 3 is wound around the shaft-like solid part 4 in a layered winding or continuous helical winding manner. Among them, layered winding means that there is a gap in each layer of coils, and each layer of coils is connected to the next layer of coils through a metal sheet, which can be a copper sheet; continuous spiral winding means that the coils are continuously and uninterruptedly wound on a shaft. Around the solid part 4.

在一示例中,线圈3的引出端有效截面积大于等于4mm2,用于降低电流密度,防止线圈过热,保证线圈材质在机械和电学性能的稳定性。进一步地,线圈可以采用空芯线圈,中间采用水冷或气冷,对线圈进行冷却降温处理。In one example, the effective cross-sectional area of the leading end of the coil 3 is greater than or equal to 4 mm 2 , which is used to reduce the current density, prevent the coil from overheating, and ensure the stability of the coil material in terms of mechanical and electrical properties. Further, the coil can be an air-core coil, and water or air cooling is used in the middle to cool the coil.

在一示例中,线圈3为铜材质线圈,线圈3的引线端为铜材质的引线端,能够保证预加热、增韧效果的同时降低了系统成本。In an example, the coil 3 is a copper coil, and the lead end of the coil 3 is a copper lead end, which can ensure preheating and toughening effects while reducing system cost.

在一示例中,如图2所示,系统还包括夹持装置6,夹持装置6夹持在轴类实芯零件4一端。具体地,夹持装置6为现有夹具,如公告号为CN215966123U、专利名称为一种机械零部件锻造用夹持装置6的发明专利中的夹持装置6。优选地,采用具有伸缩功能的夹具。In an example, as shown in FIG. 2 , the system further includes a clamping device 6 , which clamps one end of the shaft-like solid part 4 . Specifically, the clamping device 6 is an existing clamping device, such as the clamping device 6 in the invention patent whose publication number is CN215966123U and whose patent name is a clamping device 6 for forging mechanical parts. Preferably, a clamp with a telescopic function is used.

在一示例中,如图2所示,系统还包括顺次连接的动力装置7和传动装置8,传动装置8输出端与夹持装置6连接。具体地,动力装置7可以为电机、马达等,本示例为步进式电机。传动装置8用于实现位移传动,本示例中传动装置8包括导轨、滑块、丝杆、丝杆螺母座;步进式电机设于导轨一端并与丝杆连接,丝杆置于导轨之间,且丝杆与丝杆螺母座螺纹连接,丝杆螺母座与滑块连接,滑块设于导轨上,由滑块和丝杆螺母座构成的平面上安装有夹持装置6。当电机开始工作,带动丝杆转动进而使丝杆螺母座发生位移,同时丝杆螺母座带动滑块在导轨上移动,进而使夹持装置6发生位移,最终使轴类实芯零件4移动,进而使轴类实芯零件4各部位均能够实现增韧处理,最大程度提高零件4在受到旋转扭矩时的断裂强度。In an example, as shown in FIG. 2 , the system further includes a power device 7 and a transmission device 8 connected in sequence, and the output end of the transmission device 8 is connected to the clamping device 6 . Specifically, the power device 7 may be a motor, a motor, etc., and this example is a stepping motor. The transmission device 8 is used to realize the displacement transmission. In this example, the transmission device 8 includes a guide rail, a slider, a screw mandrel, and a screw nut seat; the stepping motor is arranged at one end of the guide rail and connected with the screw mandrel, and the screw mandrel is placed between the guide rails , and the screw mandrel is threadedly connected with the screw nut seat, the screw nut seat is connected with the slider, the slider is located on the guide rail, and the clamping device 6 is installed on the plane formed by the slider and the screw nut seat. When the motor starts to work, it drives the screw to rotate, thereby causing the screw nut seat to be displaced, and at the same time, the screw nut seat drives the slider to move on the guide rail, thereby causing the clamping device 6 to be displaced, and finally the shaft-type solid core part 4 to move. Furthermore, each part of the shaft-like solid part 4 can be toughened, and the fracture strength of the part 4 when subjected to a rotating torque can be improved to the greatest extent.

将上述示例进行组合,且在示例A中,如图3所示,线圈3的引出端的进线方式为相切进线,线圈3以连续螺旋绕制的方式环绕在轴类实芯零件4上。此时,由于如果进线垂直于轴类零件表面如图4所示,会在进线附近的轴类零件表面上感应出径向电流,在感生磁场作用下会产生环向应力,在环向应力作用下轴类零件表面的径向微裂纹会发生裂纹扩展,无法达到理想的增韧效果,因此本发明的线圈进线方式都回避了进线垂直于轴类零件表面的可能,确保在进线口附近不感生出径向电场,从而能够达到最优的增韧效果。本示例中,采用的轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in example A, as shown in Figure 3, the lead-in method of the coil 3 is tangential, and the coil 3 is wound around the shaft-type solid core part 4 in a continuous helical manner . At this time, if the incoming line is perpendicular to the surface of the shaft part as shown in Figure 4, a radial current will be induced on the surface of the shaft part near the incoming line, and a hoop stress will be generated under the action of the induced magnetic field. The radial micro-cracks on the surface of the shaft parts under the action of stress will cause crack expansion, and the ideal toughening effect cannot be achieved. Therefore, the coil inlet method of the present invention avoids the possibility that the wires are perpendicular to the surface of the shaft parts, ensuring that the There is no radial electric field induced near the wire inlet, so that the best toughening effect can be achieved. In this example, the shaft-like solid part 4 is made of stainless steel with a radius of 15mm, and the rate of rise of the current loaded on the coil 3 is higher than 1.25*10 8 A/s and the amplitude is not lower than 25kA.

将上述示例进行组合,且在示例B中,如图5所示,线圈3的引出端的进线方式为上下引入弯折进线,同样规避了进线垂直轴类零件表面,线圈3以连续螺旋绕制的方式环绕在轴类实芯零件4上,且采用轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in Example B, as shown in Figure 5, the lead-in method of the coil 3 is to introduce a bent line from top to bottom, which also avoids the surface of the vertical shaft part of the line, and the coil 3 is formed in a continuous spiral The way of winding is around the shaft solid core part 4, and the material of the shaft solid core part 4 is stainless steel, the radius is 15mm, and the current rise rate loaded on the coil 3 is higher than 1.25*10 8 A/s and the amplitude is The value is not lower than 25kA.

将上述示例进行组合,且在示例C中,如图6所示,线圈3的引出端的进线方式为相切进线,线圈3以分层绕制的方式环绕在轴类实芯零件4上,且采用轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in Example C, as shown in Figure 6, the lead-in method of the coil 3 is tangential, and the coil 3 is wound around the shaft-type solid core part 4 in a layered manner , and the material of the shaft-type solid core part 4 is stainless steel, the radius is 15mm, the rate of increase of the current loaded on the coil 3 is higher than 1.25*10 8 A/s and the amplitude is not lower than 25kA.

将上述示例进行组合,且在示例D中,线圈3的引出端的进线方式为相切进线,即线圈3的引出端与线圈3所在的圆周成相切关系,引出端不经过弯折直接与线圈3相连;采用的线圈3绕制形式为螺旋绕制,即线圈3连续不间断地螺旋缠绕在轴类实芯零件4周围。此时采用的轴类实芯零件4材料有四种,分别为铜,不锈钢,铝和钛合金,半径均为15mm。对于铜材料,加载在线圈3上的电流上升率高于0.5*108A/s且幅值不低于10kA;对于不锈钢材料,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA;对于铝材料,加载在线圈3上的电流上升率高于0.85*108A/s且幅值不低于17kA;对于钛合金材料,加载在线圈3上的电流上升率高于1.2*108A/s且幅值不低于24kA。Combining the above examples, and in Example D, the lead-in method of the coil 3 is tangential lead-in, that is, the lead-out of the coil 3 is in a tangent relationship with the circumference of the coil 3, and the lead-out is directly connected without bending. It is connected with the coil 3; the winding form of the coil 3 is helical winding, that is, the coil 3 is continuously and uninterruptedly wound around the solid core part 4 of the shaft. At this time, there are four kinds of materials for the shaft type solid core part 4 , which are respectively copper, stainless steel, aluminum and titanium alloy, and the radius is 15 mm. For copper materials, the current rise rate loaded on coil 3 is higher than 0.5*10 8 A/s and the amplitude is not lower than 10kA; for stainless steel materials, the current rise rate loaded on coil 3 is higher than 1.25*10 8 A /s and the amplitude is not lower than 25kA; for aluminum materials, the rate of rise of the current loaded on coil 3 is higher than 0.85*10 8 A/s and the amplitude is not lower than 17kA; for titanium alloy materials, the current rate of increase loaded on coil 3 The current rising rate is higher than 1.2*10 8 A/s and the amplitude is not lower than 24kA.

进一步地,上述示例A-示例D中零件表面应力以及体积力密度如表1所示:Further, the surface stress and body force density of the parts in the above examples A-D are shown in Table 1:

表1各示例零件表面应力以及体积力密度对照表Table 1 Comparison table of surface stress and volume force density of each sample part

Figure BDA0003746780260000091
Figure BDA0003746780260000091

Figure BDA0003746780260000101
Figure BDA0003746780260000101

根据表1中的数据可知,本发明示例A-B提供的线圈3的不同进线方式都能在不锈钢锻件表面产生超过310MPa的应力,超过不锈钢的屈服强度,可以达到消除材料内部裂纹径向分量的目的,实现增韧的效果;本发明示例A-C提供的线圈3的绕制方式中,螺旋绕制的线圈3能在不锈钢锻件表面产生超过310MPa的应力,而分层绕制的线圈3在相同电流条件下不能产生超过310MPa的应力,螺旋绕线可以达到增韧效果;本发明示例D提供的不同材料的轴类实芯零件4,当线圈3采用螺旋绕制时,根据不同金属施加不同上升率和幅值的电流,都能在轴类实芯零件4表面产生超过其屈服强度的应力,从而改善裂纹分布。According to the data in Table 1, it can be seen that the different wire feeding methods of the coil 3 provided by Example A-B of the present invention can generate a stress exceeding 310 MPa on the surface of the stainless steel forging, which exceeds the yield strength of the stainless steel, and can achieve the purpose of eliminating the radial component of the internal crack of the material , to achieve the effect of toughening; in the winding mode of the coil 3 provided by the examples A-C of the present invention, the helically wound coil 3 can generate a stress exceeding 310MPa on the surface of the stainless steel forging, while the layered coil 3 is under the same current condition Can not produce the stress exceeding 310MPa, and the spiral winding can achieve the toughening effect; the shaft type solid core part 4 of different materials provided by the example D of the present invention, when the coil 3 adopts spiral winding, different rising rates and Amplitude of current can generate stress exceeding its yield strength on the surface of the shaft solid part 4, thereby improving crack distribution.

本发明系统在每次对零件4进行增韧处理时,能够使零件4受到均匀且垂直于环向的力,消除零件4在制造过程中产生的微裂纹9的径向分量,使零件4内形成沿环向的裂纹9,如图7所示,在轴类零件4旋转时,扭矩难以造成该裂纹9的扩展,从而使轴类零件4在高速旋转时拥有较高的断裂强度,以此提高零件4的使用寿命。而未经增韧的轴类零件4内的微裂纹9将很少沿环向分布,如图8所示,在轴类零件4高速旋转时,强大的扭矩会使裂纹9逐渐扩展,最终撕裂零件4,导致零件4寿命下降。When the system of the present invention toughens the part 4 each time, the part 4 can be subjected to a uniform force perpendicular to the hoop direction, and the radial component of the micro-cracks 9 generated during the manufacturing process of the part 4 can be eliminated, so that the inside of the part 4 The crack 9 along the ring is formed, as shown in Figure 7, when the shaft part 4 rotates, the torque is difficult to cause the expansion of the crack 9, so that the shaft part 4 has a higher fracture strength when rotating at a high speed, so that Improve the service life of part 4. However, the micro-cracks 9 in the untoughened shaft part 4 will rarely distribute along the circumferential direction, as shown in Figure 8, when the shaft part 4 rotates at high speed, the strong torque will make the cracks 9 gradually expand, and eventually tear Part 4 is cracked, resulting in a decrease in the life of part 4.

本发明还包括一种轴类实芯零件的电磁增韧方法,与上述增韧系统具有相同的发明构思,如图9所示,该方法包括以下步骤:The present invention also includes an electromagnetic toughening method for shaft-type solid core parts, which has the same inventive concept as the above-mentioned toughening system. As shown in Figure 9, the method includes the following steps:

在金属材质的轴类实芯零件4上绕制线圈3;本步骤中,优选使线圈3紧密围绕在轴类实芯零件4周围。The coil 3 is wound on the shaft solid core part 4 made of metal; in this step, the coil 3 is preferably tightly wound around the shaft solid core part 4 .

控制脉冲电源2在线圈上施加上升率大于1.25*108A/s、幅值大于等于25kA的脉冲电流,以对轴类实芯零件4施加均匀径向力,进而实现轴类实芯零件4的增韧处理。其中,本步骤的执行主体为控制单元1,控制单元1使脉冲电源2产生快速上升的直流大脉冲电流,通过环绕在金属材质的轴类实芯零件4上的线圈3产生一个变化的轴向磁场,轴类实芯零件4在变化磁场作用下感生出环向电流,环向电流使零件4在轴向磁场中受到与轴类实芯零件4环向完全垂直的径向力。该径向力可以有效地消除轴类实芯零件4内部裂纹的径向分量,仅保留在扭矩切向应力作用下不发生裂纹扩展的环向分量,以此实现增韧处理。进一步地,在实施本步骤前已经将控制单元1、脉冲电源2、线圈3进行连接并通电,使控制单元1、脉冲电源2处于待机状态。Control the pulse power supply 2 to apply a pulse current with a rising rate greater than 1.25*10 8 A/s and an amplitude greater than or equal to 25kA on the coil, so as to apply a uniform radial force to the shaft solid core part 4, thereby realizing the shaft solid core part 4 toughening treatment. Among them, the execution subject of this step is the control unit 1, the control unit 1 makes the pulse power supply 2 generate a rapidly rising DC large pulse current, and generates a changing axial The magnetic field, the shaft solid core part 4 induces a hoop current under the action of the changing magnetic field, and the hoop current causes the part 4 to receive a radial force completely perpendicular to the hoop direction of the shaft solid core part 4 in the axial magnetic field. The radial force can effectively eliminate the radial component of the internal cracks of the shaft-like solid part 4, and only retain the circumferential component that does not propagate cracks under the action of torque tangential stress, so as to achieve toughening treatment. Further, before implementing this step, the control unit 1, the pulse power supply 2, and the coil 3 have been connected and energized, so that the control unit 1 and the pulse power supply 2 are in a standby state.

在一示例中,在线圈3上施加脉冲电流前还包括:In an example, before applying the pulse current on the coil 3, it also includes:

控制高频交流电源5在线圈3上施加高频交流电,以对轴类实芯零件4进行预加热。其中,本步骤的执行主体为控制单元1,且在实施本步骤前,已经将控制单元1、高频交流电源5、线圈3顺次连接并通电,使控制单元1、脉冲电源2处于待机状态。Control the high-frequency AC power supply 5 to apply high-frequency AC power to the coil 3 to preheat the shaft-type solid core part 4 . Wherein, the execution subject of this step is the control unit 1, and before implementing this step, the control unit 1, the high-frequency AC power supply 5, and the coil 3 have been connected and energized in sequence, so that the control unit 1 and the pulse power supply 2 are in a standby state .

在一示例中,增韧处理完成后还包括:In an example, after the toughening treatment is completed, it also includes:

控制动力装置7开始工作,使动力装置7依次带动传动装置8、夹持装置6进而使轴类实芯零件4产生位移,重复增韧处理步骤,直至整个轴类实芯零件4完成增韧处理。其中,本步骤的执行主体为控制单元1,且在实施本步骤前,已经将控制单元1、电机、传动装置8、夹持装置6进行连接并通电。Control the power device 7 to start working, so that the power device 7 drives the transmission device 8 and the clamping device 6 in turn to cause the shaft solid core part 4 to be displaced, and the toughening treatment steps are repeated until the entire shaft solid core part 4 has been toughened . Wherein, the execution subject of this step is the control unit 1, and the control unit 1, the motor, the transmission device 8, and the clamping device 6 have been connected and energized before implementing this step.

将上述轴类实芯零件4的电磁增韧系统的应用方法进行组合,得到优选增韧方法,如图10所示,具体包括以下步骤:Combining the application methods of the electromagnetic toughening system of the above-mentioned shaft solid core parts 4, an optimal toughening method is obtained, as shown in Figure 10, which specifically includes the following steps:

S1:将轴类实芯零件4的一端夹持在夹持装置6上;S1: Clamp one end of the shaft solid part 4 on the clamping device 6;

S2:在轴类实芯零件4的另一端周围绕制线圈3,并使线圈3紧密围绕在轴类实芯零件4周围;S2: forming a coil 3 around the other end of the shaft-like solid part 4, and making the coil 3 closely surround the shaft-like solid part 4;

S3:将控制单元1与脉冲电源2、高频交流电源5和电机连接;S3: connecting the control unit 1 with the pulse power supply 2, the high-frequency AC power supply 5 and the motor;

S4:控制单元1控制高频交流电源5在线圈3上施加一个高频交流电以加热轴类实芯零件4,待零件4温度上升到预设温度时,控制单元1切断高频交流电源5,不再向线圈3提供交流电;其中,温度为预设温度,具体根据不同材质的轴类实芯零件4进行取值,以达到降低所有材质零件4表面的屈服强度的目的。S4: The control unit 1 controls the high-frequency AC power supply 5 to apply a high-frequency AC power to the coil 3 to heat the shaft-type solid core part 4. When the temperature of the part 4 rises to the preset temperature, the control unit 1 cuts off the high-frequency AC power supply 5, AC power is no longer supplied to the coil 3; wherein, the temperature is a preset temperature, which is specifically determined according to shaft solid parts 4 of different materials, so as to achieve the purpose of reducing the yield strength of the surface of all material parts 4 .

S5:控制单元1控制脉冲电源2放电,向线圈3施加一上升率大于1.25*108A/s、幅值大于等于25kA的直流脉冲电流,对轴类实芯零件4施加一个作用时间很短但幅值较大的均匀径向力,实现一次增韧;S5: The control unit 1 controls the discharge of the pulse power supply 2, applies a DC pulse current with a rising rate greater than 1.25*10 8 A/s and an amplitude greater than or equal to 25kA to the coil 3, and applies a short action time to the shaft solid core part 4 However, a uniform radial force with a large amplitude can achieve primary toughening;

S6:控制单元1切断脉冲电源2并控制电机动作,步进电机旋转带动传动装置8将零件沿竖直方向送进一段距离,重复S4,直到整个轴类实芯零件4全部增韧完成。S6: The control unit 1 cuts off the pulse power supply 2 and controls the action of the motor. The stepping motor rotates to drive the transmission device 8 to send the part vertically for a certain distance. Repeat S4 until the toughening of the shaft solid parts 4 is completed.

以上具体实施方式是对本发明的详细说明,不能认定本发明的具体实施方式只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演和替代,都应当视为属于本发明的保护范围。The above specific embodiment is a detailed description of the present invention, and it cannot be determined that the specific embodiment of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field of the present invention, they can also Making some simple deduction and substitution should be regarded as belonging to the protection scope of the present invention.

Claims (10)

1.一种轴类实芯零件的电磁增韧方法,其特征在于:包括以下步骤:1. An electromagnetic toughening method for a shaft solid core part, characterized in that: comprising the following steps: 在金属材质的轴类实芯零件上绕制线圈;Winding coils on shaft solid core parts made of metal; 控制脉冲电源在线圈上施加上升率大于1.25*108A/s、幅值大于等于25kA的脉冲电流,以对轴类实芯零件施加均匀径向力,进而实现轴类实芯零件的增韧处理。Control the pulse power supply to apply a pulse current with a rising rate greater than 1.25*10 8 A/s and an amplitude greater than or equal to 25kA on the coil to apply a uniform radial force to the shaft solid core parts, thereby realizing the toughening of the shaft solid core parts deal with. 2.根据权利要求1所述的一种轴类实芯零件的电磁增韧方法,其特征在于:在线圈上施加脉冲电流前还包括:2. The electromagnetic toughening method of a solid-core shaft part according to claim 1, characterized in that: before applying pulse current to the coil, it also includes: 控制高频交流电源在线圈上施加高频交流电,以对轴类实芯零件进行预加热。Control the high-frequency AC power supply to apply high-frequency AC power to the coil to preheat the shaft-type solid core parts. 3.根据权利要求1所述的一种轴类实芯零件的电磁增韧方法,其特征在于:所述方法还包括:3. The electromagnetic toughening method of a solid shaft part according to claim 1, characterized in that: the method further comprises: 控制动力装置开始工作,使动力装置依次带动传动装置、夹持装置进而使轴类实芯零件产生位移,重复增韧处理步骤,直至整个轴类实芯零件完成增韧处理。Control the power device to start working, so that the power device drives the transmission device and the clamping device in turn to cause displacement of the shaft solid core parts, and repeat the toughening treatment steps until the toughening treatment of the entire shaft solid core parts is completed. 4.一种轴类实芯零件的电磁增韧系统,根据权利要求1-3任一项所述方法进行使用,其特征在于:所述系统包括顺次连接的控制单元、脉冲电源和线圈,线圈绕制在金属材质的轴类实芯零件上;脉冲电源产生的脉冲电流的上升率大于1.25*108A/s,脉冲电流的幅值大于等于25kA,脉冲维持时间小于1ms,且每次放电的时间间隔大于1s,脉冲频率小于1Hz,峰值功率大于15MW。4. An electromagnetic toughening system for shaft solid parts, which is used according to any one of claims 1-3, characterized in that: the system includes a sequentially connected control unit, pulse power supply and coil, Coils are wound on shaft-type solid core parts made of metal; the rising rate of the pulse current generated by the pulse power supply is greater than 1.25*10 8 A/s, the amplitude of the pulse current is greater than or equal to 25kA, and the pulse duration is less than 1ms, and each time The discharge time interval is greater than 1s, the pulse frequency is less than 1Hz, and the peak power is greater than 15MW. 5.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述控制单元连接有高频交流电源,高频交流电源的输出端与线圈连接。5 . The electromagnetic toughening system for solid shaft parts according to claim 4 , wherein the control unit is connected with a high-frequency AC power supply, and the output end of the high-frequency AC power supply is connected with the coil. 5 . 6.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述线圈的引出端的进线方式为相切进线或弯折进线。6 . The electromagnetic toughening system for shaft-like solid parts according to claim 4 , characterized in that: the lead-out ends of the coils are fed in by tangential wires or bent wires. 7 . 7.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述线圈以分层绕制或连续螺旋绕制的方式环绕在轴类实芯零件上。7 . The electromagnetic toughening system for a shaft-like solid core part according to claim 4 , wherein the coil is wound around the shaft-like solid core part in a manner of layered winding or continuous spiral winding. 7 . 8.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述线圈为铜材质线圈,线圈的引线端为铜材质的引线端。8 . The electromagnetic toughening system for shaft solid parts according to claim 4 , wherein the coil is made of copper, and the lead end of the coil is made of copper. 9 . 9.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述系统还包括夹持装置,夹持装置夹持在轴类实芯零件一端。9 . The electromagnetic toughening system for shaft-like solid parts according to claim 4 , wherein the system further comprises a clamping device, which is clamped at one end of the shaft-like solid core part. 10 . 10.根据权利要求4所述的一种轴类实芯零件的电磁增韧系统,其特征在于:所述系统还包括顺次连接的动力装置和传动装置,传动装置输出端与夹持装置连接。10. An electromagnetic toughening system for shaft-like solid parts according to claim 4, characterized in that: the system further includes a power device and a transmission device connected in sequence, and the output end of the transmission device is connected to the clamping device .
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