CN115141928B - Electromagnetic toughening method and system for shaft solid part - Google Patents
Electromagnetic toughening method and system for shaft solid part Download PDFInfo
- Publication number
- CN115141928B CN115141928B CN202210834123.XA CN202210834123A CN115141928B CN 115141928 B CN115141928 B CN 115141928B CN 202210834123 A CN202210834123 A CN 202210834123A CN 115141928 B CN115141928 B CN 115141928B
- Authority
- CN
- China
- Prior art keywords
- shaft
- coil
- toughening
- electromagnetic
- solid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000007787 solid Substances 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004804 winding Methods 0.000 claims abstract description 20
- 230000000630 rising effect Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000005291 magnetic effect Effects 0.000 abstract description 17
- 230000009471 action Effects 0.000 abstract description 10
- 239000007769 metal material Substances 0.000 abstract description 6
- 239000013078 crystal Substances 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 239000010935 stainless steel Substances 0.000 description 9
- 238000005242 forging Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 4
- 229910001069 Ti alloy Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/04—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering with simultaneous application of supersonic waves, magnetic or electric fields
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F3/00—Changing the physical structure of non-ferrous metals or alloys by special physical methods, e.g. treatment with neutrons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Induction Heating (AREA)
Abstract
Description
技术领域technical field
本发明涉及零部件加工技术领域,尤其涉及一种轴类实芯零件的电磁增韧方法及系统。The invention relates to the technical field of parts processing, in particular to an electromagnetic toughening method and system for shaft solid parts.
背景技术Background technique
影响国产轴类零件使用寿命的关键在于内部微裂纹存在径向分量,在零件高速旋转时,强大的扭矩会在轴承环向上形成拉应力,当微裂纹存在径向分量时,在切向应力的作用下裂纹会沿着径向生长,最终导致轴承断裂。The key to affecting the service life of domestic shaft parts is that there is a radial component of the internal micro-cracks. When the parts rotate at high speed, a strong torque will form a tensile stress on the bearing ring. When the micro-cracks have a radial component, the tangential stress will Under the action, cracks will grow along the radial direction, eventually leading to bearing fracture.
传统的径向锻造技术是一种在同一平面上同时对轴类实芯零件施加多个周向均匀分布的打击力的成形方法,径向锻造有锤头打击速度快,变形温降小和可实现全截面细晶锻造等优点。但是径向锻造具有设备复杂,锤头往复运行范围小等缺点,且径向锻造由于采用多个锤头对棒料进行打击,每次打击都只能使棒料受到有限个方向的力,这种方向力从原理上无法保证处处与环向垂直,总是存在径向偏角,这种偏角导致锻造后轴类实芯零件内部的裂纹出现径向分量,在零件高速旋转时,沿切向的应力会导致这样的裂纹扩展,降低零件寿命。The traditional radial forging technology is a forming method that simultaneously applies multiple circumferentially evenly distributed striking forces to the shaft solid core parts on the same plane. Realize the advantages of full-section fine-grain forging. However, radial forging has the disadvantages of complex equipment and small reciprocating range of the hammer, and because radial forging uses multiple hammers to strike the bar, each strike can only make the bar receive force in a limited number of directions. In principle, this kind of directional force cannot be guaranteed to be perpendicular to the ring direction everywhere, and there is always a radial deflection angle. This deflection angle causes the radial component to appear in the cracks inside the shaft solid core parts after forging. When the parts rotate at high speed, along the tangential Directional stress can cause such cracks to grow, reducing part life.
发明内容Contents of the invention
本发明的目的在于克服现有技术的问题,提供了一种轴类实芯零件的电磁增韧方法及系统。The purpose of the present invention is to overcome the problems of the prior art and provide an electromagnetic toughening method and system for shaft-type solid core parts.
本发明的目的是通过以下技术方案来实现的:一种轴类实芯零件的电磁增韧方法,该方法包括以下步骤:The purpose of the present invention is achieved through the following technical solutions: an electromagnetic toughening method for shaft-type solid core parts, the method comprising the following steps:
在金属材质的轴类实芯零件上绕制线圈;Winding coils on shaft solid core parts made of metal;
控制脉冲电源在线圈上施加上升率大于1.25*108A/s、幅值大于等于25kA的脉冲电流,以对轴类实芯零件施加均匀径向力,进而实现轴类实芯零件的增韧处理。Control the pulse power supply to apply a pulse current with a rising rate greater than 1.25*10 8 A/s and an amplitude greater than or equal to 25kA on the coil to apply a uniform radial force to the shaft solid core parts, thereby realizing the toughening of the shaft solid core parts deal with.
在一示例中,在线圈上施加脉冲电流前还包括:In an example, before applying the pulse current to the coil, it also includes:
控制高频交流电源在线圈上施加高频交流电,以对轴类实芯零件进行预加热。Control the high-frequency AC power supply to apply high-frequency AC power to the coil to preheat the shaft-type solid core parts.
在一示例中,所述方法还包括:In an example, the method also includes:
控制动力装置开始工作,使动力装置依次带动传动装置、夹持装置进而使轴类实芯零件产生位移,重复增韧处理步骤,直至整个轴类实芯零件完成增韧处理。Control the power device to start working, so that the power device drives the transmission device and the clamping device in turn to cause displacement of the shaft solid core parts, and repeat the toughening treatment steps until the toughening treatment of the entire shaft solid core parts is completed.
需要进一步说明的是,上述方法各示例对应的技术特征可以相互组合或替换构成新的技术方案。It should be further explained that the technical features corresponding to each example of the above method can be combined or replaced to form a new technical solution.
本发明还包括一种轴类实芯零件的电磁增韧系统,与上述增韧方法具有相同的发明构思,所述系统包括顺次连接的控制单元、脉冲电源和线圈,线圈绕制在金属材质的轴类实芯零件上;脉冲电源产生的脉冲电流的上升率大于1.25*108A/s,脉冲电流的幅值大于等于25kA。The present invention also includes an electromagnetic toughening system for shaft-type solid core parts, which has the same inventive concept as the above-mentioned toughening method. The system includes a sequentially connected control unit, a pulse power supply and a coil. The coil is wound on a metal On the shaft solid core parts; the rising rate of the pulse current generated by the pulse power supply is greater than 1.25*108A/s, and the amplitude of the pulse current is greater than or equal to 25kA.
在一示例中,所述控制单元连接有高频交流电源,高频交流电源的输出端与线圈连接。In an example, the control unit is connected with a high-frequency AC power supply, and an output terminal of the high-frequency AC power supply is connected with the coil.
在一示例中,所述轴类实芯零件为非铁磁金属材质的零件。In an example, the shaft-like solid core part is made of non-ferromagnetic metal.
在一示例中,所述线圈的引出端的进线方式为相切进线或弯折进线。In an example, the lead-in wire of the coil is tangentially or bent.
在一示例中,所述线圈以分层绕制或连续螺旋绕制的方式环绕在轴类实芯零件上。In one example, the coil is wound around the shaft-like solid part in a layered winding or continuous helical winding manner.
在一示例中,所述线圈的引出端的进线方式为相切进线,线圈以连续螺旋绕制的方式环绕在轴类实芯零件上。In one example, the lead-out end of the coil is fed in tangentially, and the coil is wound around the shaft-like solid core part in a continuous helical manner.
在一示例中,所述线圈的引出端截面积大于等于4mm2。In an example, the cross-sectional area of the lead-out end of the coil is greater than or equal to 4mm2.
在一示例中,所述线圈为铜材质线圈,线圈的引线端为铜材质的引线端。In an example, the coil is a coil made of copper, and the lead end of the coil is a lead end made of copper.
在一示例中,所述系统还包括夹持装置,夹持装置夹持在轴类实芯零件一端。In an example, the system further includes a clamping device, and the clamping device clamps one end of the shaft-like solid part.
在一示例中,所述系统还包括顺次连接的动力装置和传动装置,传动装置输出端与夹持装置连接。In an example, the system further includes a power device and a transmission device connected in sequence, and the output end of the transmission device is connected to the clamping device.
需要进一步说明的是,上述系统各示例对应的技术特征可以相互组合或替换构成新的技术方案。It should be further explained that the technical features corresponding to the examples of the above systems can be combined or replaced to form new technical solutions.
与现有技术相比,本发明有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.在一示例中,本发明通过脉冲电源提供的快速上升的直流大脉冲电流使环绕在轴类实芯零件上的线圈产生一个变化的轴向磁场,轴类实芯零件在变化磁场作用下感生出环向电流,环向电流会使零件在轴向磁场中受到较大的均匀径向力,消除零件内裂纹的径向分量,从而提高了零件在受到旋转扭矩时的断裂强度,实现对轴类实芯零件的电磁增韧,提高了零件的使用寿命。1. In one example, the present invention uses the rapidly rising DC large pulse current provided by the pulse power supply to make the coil surrounding the shaft-like solid-core parts generate a changing axial magnetic field, and the shaft-like solid-core parts are under the action of the changing magnetic field A hoop current is induced, and the hoop current will cause the part to receive a large uniform radial force in the axial magnetic field, eliminating the radial component of the crack in the part, thereby improving the fracture strength of the part when it is subjected to rotational torque, and realizing the The electromagnetic toughening of the shaft solid core parts improves the service life of the parts.
2.在一示例中,通过引入高频交流电源对轴类实芯两件进行预加热,降低消除微裂纹径向分量所需的径向应力,从而降低对脉冲电源的峰值功率要求,提高了脉冲电源的利用率。2. In one example, by introducing a high-frequency AC power supply to preheat the two shaft-like solid cores, the radial stress required to eliminate the radial component of micro-cracks is reduced, thereby reducing the peak power requirements for the pulse power supply and improving the Utilization of pulse power.
3.在一示例中,通过动力装置、传动装置和夹持装置的配合,能够使轴类实芯零件各部位均实现增韧处理,最大程度提高零件在受到旋转扭矩时的断裂强度。同时,解决了长轴零件进行全缠绕线圈的电感过高的问题,提高了脉冲电源的利用率。3. In one example, through the cooperation of the power device, the transmission device and the clamping device, all parts of the shaft-type solid core parts can be toughened, and the fracture strength of the parts when subjected to rotational torque can be improved to the greatest extent. At the same time, it solves the problem that the inductance of the long-axis part is too high for the fully wound coil, and improves the utilization rate of the pulse power supply.
附图说明Description of drawings
下面结合附图对本发明的具体实施方式作进一步详细的说明,此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,在这些附图中使用相同的参考标号来表示相同或相似的部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The specific embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings. The accompanying drawings described here are used to provide a further understanding of the application and constitute a part of the application. In these drawings, the same reference numerals are used to indicate the same Or similar parts, the exemplary embodiments of the application and their descriptions are used to explain the application, and do not constitute an undue limitation to the application.
图1为本发明一示例中的系统示意图;Fig. 1 is a schematic diagram of the system in an example of the present invention;
图2为本发明优选示例中的系统示意图;Fig. 2 is a schematic diagram of a system in a preferred example of the present invention;
图3为本发明一示例中采用相切进线和螺旋绕制的线圈示意图;Fig. 3 is a schematic diagram of a coil that adopts tangential incoming wire and helical winding in an example of the present invention;
图4为本发明一示例中的进线垂直轴类零件表面示意图;Fig. 4 is a schematic view of the surface of the incoming line vertical axis parts in an example of the present invention;
图5为本发明一示例中采用弯折进线和螺旋绕制的线圈示意图;Fig. 5 is a schematic diagram of a coil that adopts bent incoming wire and spiral winding in an example of the present invention;
图6为本发明一示例中采用相切进线和分层绕制的线圈示意图;Fig. 6 is a schematic diagram of a coil adopting tangential incoming wire and layered winding in an example of the present invention;
图7为采用本发明系统进行增韧处理的零部件内部的裂纹取向分布情况示意图;Fig. 7 is a schematic diagram of the distribution of crack orientations inside parts that are toughened using the system of the present invention;
图8为未采用本发明系统进行增韧处理的零部件内部的裂纹取向分布情况示意图;Fig. 8 is a schematic diagram of the distribution of crack orientations inside parts that have not been toughened by the system of the present invention;
图9为本发明一示例系统使用方法流程图;Fig. 9 is a flow chart of an exemplary system usage method of the present invention;
图10为本发明一示例系统优选使用方法流程图。Fig. 10 is a flow chart of a preferred method of using an exemplary system of the present invention.
图中:控制单元1、脉冲电源2、线圈3、零件4、高频交流电源5、夹持装置6、动力装置7、传动装置8、裂纹9。In the figure:
具体实施方式Detailed ways
下面结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方向或位置关系为基于附图所述的方向或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,使用序数词(例如,“第一和第二”、“第一至第四”等)是为了对物体进行区分,并不限于该顺序,而不能理解为指示或暗示相对重要性。In the description of the present invention, it needs to be explained that, belonging to "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated direction or positional relationship is based on the direction or positional relationship described in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. Furthermore, the use of ordinal numbers (eg, "first and second," "first to fourth," etc.) is for the purpose of distinguishing objects, is not limited to that order, and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,属于“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
在一示例中,一种轴类实芯零件4的电磁增韧系统,如图1所示,系统具体包括顺次连接的控制单元1、脉冲电源2和线圈3,线圈3绕制在金属材质的轴类实芯零件4上。其中,控制单元1为PLC、FPGA、单片机、工控机等任意一种,用于控制脉冲电源2的工作状态(开始或者停止工作)。本示例中,控制单元1优选为PLC,PLC的I/O端与脉冲电源2连接。脉冲电源2由充电储能模块和放电模块组成,用于产生快速上升的直流大脉冲电流。本示例中,脉冲电流的上升率大于1.25*108A/s,幅值大于等于25kA,脉冲维持时间小于1ms,且每次放电的时间间隔大于1s,脉冲频率小于1Hz(以为充电模块预留充电时间),峰值功率大于15MW,对于不同金属材质的轴类实芯零件4,该脉冲电流的上升率和幅值都能使轴类实芯零件4表面产生超过其屈服强度的应力,从而达到消除零件4内部裂纹径向分量的效果。需要说明的是,脉冲电源2产生脉冲电流具体工作原理以及脉冲电源2与控制器的连接方式等是本领域技术人员的公知常识,如公开号为CN102594196A、专利名称一种开关脉冲电源2的控制装置和控制方法公开了脉冲电源2的工作原理、以及主控板与脉冲电源2的连接关系等。In one example, an electromagnetic toughening system for shaft-like
本示例中,绕制在轴类实芯零件4上的线圈3在快速上升的直流大脉冲电流的激励下,产生一个变化的轴向磁场,轴类实芯零件4在变化磁场作用下感生出环向电流,环向电流使零件4在轴向磁场中受到较大的均匀径向力,消除零件4内裂纹的径向分量即微裂纹,从而使零件4内的裂纹在遭受因高速旋转带来的切向应力时不扩展,提高了零件4在受到旋转扭矩时的断裂强度,实现对轴类实芯零件4的电磁增韧,提升了零件4的使用寿命。In this example, the
需要进一步说明的是,现有技术通过中频脉冲产生的磁场消除零件4应力,是对零部件表面的圆形度或者平整度进行加工处理(会使零件4发生形变),以提高零件4的使用寿命,与本发明的技术原理并不相同。具体地,本发明线圈3在快速上升的直流大脉冲电流激励下产生的磁场产生的强应力大于零件4的金属材料的屈服强度,使得轴内部金属材料的晶界发生破坏晶粒取向重整,形成环向织构,相当于在金属内部形成了环绕的纤维结构,宏观上零件4截面不发生形变,轴的径向尺寸不会发生改变,仅改变轴内金属材料的微观组织结构,达到提高断裂因子、增韧延寿的效果。It should be further explained that in the prior art, the magnetic field generated by the intermediate frequency pulse eliminates the stress of the
在一示例中,如图2所示,控制单元1连接有高频交流电源5,高频交流电源5的输出端与线圈3连接。具体地,控制单元1的输出端与高频交流电源5控制连接,高频交流电源5的输出端与线圈3两端连接。控制单元1用于控制高频交流电源5的工作状态;高频交流电源5为线圈3提供交变电流(高频交流电流),流过线圈3的交变电流产生通过轴类实芯零件4的交变磁场,进而零件4产生涡流进而实现对不同金属材质的零件4预加热处理,且能够达到良好的加热效果,降低消除微裂纹径向分量所需的径向应力,从而降低对脉冲电源2的峰值功率要求,提高了脉冲电源2的利用率。需要说明的是,高频交流电源5产生高频交流电流的具体工作原理以及高频交流电源5与控制器的连接方式等是本领域技术人员的公知常识,如公告号为CN208087687U、专利名称一种用于带钢焊缝热处理的加热装置公开了高频交流电源5的工作原理以及控制器与高频交流电源5的连接关系等。In an example, as shown in FIG. 2 , the
在一示例中,轴类实芯零件4为非铁磁金属材质的零件,包括不限于铜、不锈钢、铝和钛合金等,电磁感应加热效果好,增韧效果显著。进一步地,轴类实芯零件4的半径范围为5mm-150mm。In one example, the shaft-like
在一示例中,线圈3的引出端的进线方式为相切进线或弯折进线。其中,相切进线表示线圈3的引出端沿与线圈所在圆周相切的方向与线圈3直接相连;弯折进线表示线圈3的引出端通过一段弯折后再与线圈3相连。In an example, the lead-in wire of the
在一示例中,线圈3以分层绕制或连续螺旋绕制的方式环绕在轴类实芯零件4上。其中,分层绕制表示每层线圈留有空隙,每层线圈与下一层线圈通过金属薄片连接,该金属薄片可以为铜片;连续螺旋绕制表示线圈连续不间断地绕制在轴类实芯零件4周围。In an example, the
在一示例中,线圈3的引出端有效截面积大于等于4mm2,用于降低电流密度,防止线圈过热,保证线圈材质在机械和电学性能的稳定性。进一步地,线圈可以采用空芯线圈,中间采用水冷或气冷,对线圈进行冷却降温处理。In one example, the effective cross-sectional area of the leading end of the
在一示例中,线圈3为铜材质线圈,线圈3的引线端为铜材质的引线端,能够保证预加热、增韧效果的同时降低了系统成本。In an example, the
在一示例中,如图2所示,系统还包括夹持装置6,夹持装置6夹持在轴类实芯零件4一端。具体地,夹持装置6为现有夹具,如公告号为CN215966123U、专利名称为一种机械零部件锻造用夹持装置6的发明专利中的夹持装置6。优选地,采用具有伸缩功能的夹具。In an example, as shown in FIG. 2 , the system further includes a
在一示例中,如图2所示,系统还包括顺次连接的动力装置7和传动装置8,传动装置8输出端与夹持装置6连接。具体地,动力装置7可以为电机、马达等,本示例为步进式电机。传动装置8用于实现位移传动,本示例中传动装置8包括导轨、滑块、丝杆、丝杆螺母座;步进式电机设于导轨一端并与丝杆连接,丝杆置于导轨之间,且丝杆与丝杆螺母座螺纹连接,丝杆螺母座与滑块连接,滑块设于导轨上,由滑块和丝杆螺母座构成的平面上安装有夹持装置6。当电机开始工作,带动丝杆转动进而使丝杆螺母座发生位移,同时丝杆螺母座带动滑块在导轨上移动,进而使夹持装置6发生位移,最终使轴类实芯零件4移动,进而使轴类实芯零件4各部位均能够实现增韧处理,最大程度提高零件4在受到旋转扭矩时的断裂强度。In an example, as shown in FIG. 2 , the system further includes a
将上述示例进行组合,且在示例A中,如图3所示,线圈3的引出端的进线方式为相切进线,线圈3以连续螺旋绕制的方式环绕在轴类实芯零件4上。此时,由于如果进线垂直于轴类零件表面如图4所示,会在进线附近的轴类零件表面上感应出径向电流,在感生磁场作用下会产生环向应力,在环向应力作用下轴类零件表面的径向微裂纹会发生裂纹扩展,无法达到理想的增韧效果,因此本发明的线圈进线方式都回避了进线垂直于轴类零件表面的可能,确保在进线口附近不感生出径向电场,从而能够达到最优的增韧效果。本示例中,采用的轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in example A, as shown in Figure 3, the lead-in method of the
将上述示例进行组合,且在示例B中,如图5所示,线圈3的引出端的进线方式为上下引入弯折进线,同样规避了进线垂直轴类零件表面,线圈3以连续螺旋绕制的方式环绕在轴类实芯零件4上,且采用轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in Example B, as shown in Figure 5, the lead-in method of the
将上述示例进行组合,且在示例C中,如图6所示,线圈3的引出端的进线方式为相切进线,线圈3以分层绕制的方式环绕在轴类实芯零件4上,且采用轴类实芯零件4材料为不锈钢,半径为15mm,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA。Combining the above examples, and in Example C, as shown in Figure 6, the lead-in method of the
将上述示例进行组合,且在示例D中,线圈3的引出端的进线方式为相切进线,即线圈3的引出端与线圈3所在的圆周成相切关系,引出端不经过弯折直接与线圈3相连;采用的线圈3绕制形式为螺旋绕制,即线圈3连续不间断地螺旋缠绕在轴类实芯零件4周围。此时采用的轴类实芯零件4材料有四种,分别为铜,不锈钢,铝和钛合金,半径均为15mm。对于铜材料,加载在线圈3上的电流上升率高于0.5*108A/s且幅值不低于10kA;对于不锈钢材料,加载在线圈3上的电流上升率高于1.25*108A/s且幅值不低于25kA;对于铝材料,加载在线圈3上的电流上升率高于0.85*108A/s且幅值不低于17kA;对于钛合金材料,加载在线圈3上的电流上升率高于1.2*108A/s且幅值不低于24kA。Combining the above examples, and in Example D, the lead-in method of the
进一步地,上述示例A-示例D中零件表面应力以及体积力密度如表1所示:Further, the surface stress and body force density of the parts in the above examples A-D are shown in Table 1:
表1各示例零件表面应力以及体积力密度对照表Table 1 Comparison table of surface stress and volume force density of each sample part
根据表1中的数据可知,本发明示例A-B提供的线圈3的不同进线方式都能在不锈钢锻件表面产生超过310MPa的应力,超过不锈钢的屈服强度,可以达到消除材料内部裂纹径向分量的目的,实现增韧的效果;本发明示例A-C提供的线圈3的绕制方式中,螺旋绕制的线圈3能在不锈钢锻件表面产生超过310MPa的应力,而分层绕制的线圈3在相同电流条件下不能产生超过310MPa的应力,螺旋绕线可以达到增韧效果;本发明示例D提供的不同材料的轴类实芯零件4,当线圈3采用螺旋绕制时,根据不同金属施加不同上升率和幅值的电流,都能在轴类实芯零件4表面产生超过其屈服强度的应力,从而改善裂纹分布。According to the data in Table 1, it can be seen that the different wire feeding methods of the
本发明系统在每次对零件4进行增韧处理时,能够使零件4受到均匀且垂直于环向的力,消除零件4在制造过程中产生的微裂纹9的径向分量,使零件4内形成沿环向的裂纹9,如图7所示,在轴类零件4旋转时,扭矩难以造成该裂纹9的扩展,从而使轴类零件4在高速旋转时拥有较高的断裂强度,以此提高零件4的使用寿命。而未经增韧的轴类零件4内的微裂纹9将很少沿环向分布,如图8所示,在轴类零件4高速旋转时,强大的扭矩会使裂纹9逐渐扩展,最终撕裂零件4,导致零件4寿命下降。When the system of the present invention toughens the
本发明还包括一种轴类实芯零件的电磁增韧方法,与上述增韧系统具有相同的发明构思,如图9所示,该方法包括以下步骤:The present invention also includes an electromagnetic toughening method for shaft-type solid core parts, which has the same inventive concept as the above-mentioned toughening system. As shown in Figure 9, the method includes the following steps:
在金属材质的轴类实芯零件4上绕制线圈3;本步骤中,优选使线圈3紧密围绕在轴类实芯零件4周围。The
控制脉冲电源2在线圈上施加上升率大于1.25*108A/s、幅值大于等于25kA的脉冲电流,以对轴类实芯零件4施加均匀径向力,进而实现轴类实芯零件4的增韧处理。其中,本步骤的执行主体为控制单元1,控制单元1使脉冲电源2产生快速上升的直流大脉冲电流,通过环绕在金属材质的轴类实芯零件4上的线圈3产生一个变化的轴向磁场,轴类实芯零件4在变化磁场作用下感生出环向电流,环向电流使零件4在轴向磁场中受到与轴类实芯零件4环向完全垂直的径向力。该径向力可以有效地消除轴类实芯零件4内部裂纹的径向分量,仅保留在扭矩切向应力作用下不发生裂纹扩展的环向分量,以此实现增韧处理。进一步地,在实施本步骤前已经将控制单元1、脉冲电源2、线圈3进行连接并通电,使控制单元1、脉冲电源2处于待机状态。Control the
在一示例中,在线圈3上施加脉冲电流前还包括:In an example, before applying the pulse current on the
控制高频交流电源5在线圈3上施加高频交流电,以对轴类实芯零件4进行预加热。其中,本步骤的执行主体为控制单元1,且在实施本步骤前,已经将控制单元1、高频交流电源5、线圈3顺次连接并通电,使控制单元1、脉冲电源2处于待机状态。Control the high-frequency
在一示例中,增韧处理完成后还包括:In an example, after the toughening treatment is completed, it also includes:
控制动力装置7开始工作,使动力装置7依次带动传动装置8、夹持装置6进而使轴类实芯零件4产生位移,重复增韧处理步骤,直至整个轴类实芯零件4完成增韧处理。其中,本步骤的执行主体为控制单元1,且在实施本步骤前,已经将控制单元1、电机、传动装置8、夹持装置6进行连接并通电。Control the
将上述轴类实芯零件4的电磁增韧系统的应用方法进行组合,得到优选增韧方法,如图10所示,具体包括以下步骤:Combining the application methods of the electromagnetic toughening system of the above-mentioned shaft
S1:将轴类实芯零件4的一端夹持在夹持装置6上;S1: Clamp one end of the shaft
S2:在轴类实芯零件4的另一端周围绕制线圈3,并使线圈3紧密围绕在轴类实芯零件4周围;S2: forming a
S3:将控制单元1与脉冲电源2、高频交流电源5和电机连接;S3: connecting the
S4:控制单元1控制高频交流电源5在线圈3上施加一个高频交流电以加热轴类实芯零件4,待零件4温度上升到预设温度时,控制单元1切断高频交流电源5,不再向线圈3提供交流电;其中,温度为预设温度,具体根据不同材质的轴类实芯零件4进行取值,以达到降低所有材质零件4表面的屈服强度的目的。S4: The
S5:控制单元1控制脉冲电源2放电,向线圈3施加一上升率大于1.25*108A/s、幅值大于等于25kA的直流脉冲电流,对轴类实芯零件4施加一个作用时间很短但幅值较大的均匀径向力,实现一次增韧;S5: The
S6:控制单元1切断脉冲电源2并控制电机动作,步进电机旋转带动传动装置8将零件沿竖直方向送进一段距离,重复S4,直到整个轴类实芯零件4全部增韧完成。S6: The
以上具体实施方式是对本发明的详细说明,不能认定本发明的具体实施方式只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演和替代,都应当视为属于本发明的保护范围。The above specific embodiment is a detailed description of the present invention, and it cannot be determined that the specific embodiment of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field of the present invention, they can also Making some simple deduction and substitution should be regarded as belonging to the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210834123.XA CN115141928B (en) | 2022-07-14 | 2022-07-14 | Electromagnetic toughening method and system for shaft solid part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210834123.XA CN115141928B (en) | 2022-07-14 | 2022-07-14 | Electromagnetic toughening method and system for shaft solid part |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115141928A CN115141928A (en) | 2022-10-04 |
CN115141928B true CN115141928B (en) | 2023-07-04 |
Family
ID=83411907
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210834123.XA Active CN115141928B (en) | 2022-07-14 | 2022-07-14 | Electromagnetic toughening method and system for shaft solid part |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115141928B (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3407487A (en) * | 1966-07-28 | 1968-10-29 | Gen Electric | Method of changing relative positions of movable conductors of an electrical inductive device |
RU2012137742A (en) * | 2012-09-04 | 2014-03-10 | Общество с ограниченной ответственностью "Газпром трансгаз Казань" | METHOD FOR DELAYING DEVELOPMENT OF DEFECTS IN DESIGNS AND "TOKMACH" DEVICE FOR ITS IMPLEMENTATION |
CN113862664A (en) * | 2021-09-26 | 2021-12-31 | 安徽中科春谷激光产业技术研究院有限公司 | Method and device for pulse current composite energy field assisted laser cladding |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102744551A (en) * | 2012-06-14 | 2012-10-24 | 燕山大学 | Method for compositely repairing half buried cracks in cold working mould |
CN104439887B (en) * | 2014-12-15 | 2017-02-22 | 大连理工大学 | Metal part internal crack repairing method |
CN104561998B (en) * | 2015-01-21 | 2017-04-12 | 大连理工大学 | Deep-layer half-buried metal crack remediation method |
RU2626705C2 (en) * | 2015-12-14 | 2017-07-31 | Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Калининградский государственный технический университет" | Method and device for protection from corrosion cracking of welded steel structure |
CN105861969B (en) * | 2016-06-08 | 2017-12-22 | 北京工业大学 | A kind of vibration processing method for repairing Copper thin film test specimen fatigue damage |
CN106167885B (en) * | 2016-08-08 | 2017-12-26 | 武汉晶泰科技股份有限公司 | The restorative procedure of metal material interior microscopic defect |
CN107931948B (en) * | 2017-11-14 | 2019-11-05 | 哈尔滨工业大学 | The prosthetic device and method of micro-crack in a kind of non-ferromagnetic metal pipe fitting |
CN108000051A (en) * | 2017-12-29 | 2018-05-08 | 桂林电子科技大学 | The reparation clamping device and its crackle crack arrest restorative procedure of circular metal workpiece |
RU2695392C1 (en) * | 2018-01-10 | 2019-07-23 | федеральное государственное автономное образовательное учреждение высшего образования "Самарский национальный исследовательский университет имени академика С.П. Королёва" | Method of increasing impact strength of metals |
CN111979505B (en) * | 2020-08-19 | 2021-06-01 | 四川大学 | Hard alloy microstructure defect eliminating method based on pulse current |
CN114150307A (en) * | 2021-11-05 | 2022-03-08 | 中车株洲电机有限公司 | Method for repairing surface cracks of shaft parts |
CN217895679U (en) * | 2022-07-14 | 2022-11-25 | 电子科技大学 | Electromagnetic toughening system for shaft type solid part |
-
2022
- 2022-07-14 CN CN202210834123.XA patent/CN115141928B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3407487A (en) * | 1966-07-28 | 1968-10-29 | Gen Electric | Method of changing relative positions of movable conductors of an electrical inductive device |
RU2012137742A (en) * | 2012-09-04 | 2014-03-10 | Общество с ограниченной ответственностью "Газпром трансгаз Казань" | METHOD FOR DELAYING DEVELOPMENT OF DEFECTS IN DESIGNS AND "TOKMACH" DEVICE FOR ITS IMPLEMENTATION |
CN113862664A (en) * | 2021-09-26 | 2021-12-31 | 安徽中科春谷激光产业技术研究院有限公司 | Method and device for pulse current composite energy field assisted laser cladding |
Non-Patent Citations (2)
Title |
---|
某战场侦察雷达电子机箱重要件寿命预测与可靠性分析;田丰;;装备环境工程(12);第110-113页 * |
电磁缺陷修复材料研究进展;陈海燕;谢建良;周佩珩;陆海鹏;邓龙江;;中国材料进展(第08期);第487-491+462页 * |
Also Published As
Publication number | Publication date |
---|---|
CN115141928A (en) | 2022-10-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN217895679U (en) | Electromagnetic toughening system for shaft type solid part | |
CN107931948B (en) | The prosthetic device and method of micro-crack in a kind of non-ferromagnetic metal pipe fitting | |
CN109175024A (en) | A kind of processing method and bend pipe of bend pipe | |
CN102868241A (en) | Stator core and manufacturing method thereof | |
CN103276185A (en) | Shaft component vibration induction heating method and apparatus | |
CN115141928B (en) | Electromagnetic toughening method and system for shaft solid part | |
CN211471490U (en) | Intermediate frequency quenching device for large-pitch lead screw | |
CN107900507A (en) | The pulse current prosthetic device and method of micro-crack in a kind of metal tube | |
CN113996885B (en) | Method for improving edge forming accuracy of arc additive manufacturing of thick-walled structural parts | |
CN209664052U (en) | An electromagnetic orthopedic device | |
CN207577198U (en) | A kind of non-contact flaring of pipe fitting that need not be placed in inside pipe fitting or hemmer | |
CN102350488B (en) | Online heating device for continuous casting round bloom | |
CN110828158A (en) | Method for releasing coil winding stress | |
JP5462521B2 (en) | Induction heating coil, induction heating device, and electrical insulation processing system | |
CN107008798B (en) | One kind being quickly cooled down plate electromagnetic drive forming method and device | |
CN107774780B (en) | A non-contact flanging method and device for pipe fittings that do not need to be placed inside the pipe fittings | |
CN2521864Y (en) | Surface induction heating long-service life inductor | |
CN216752145U (en) | High-efficient low-carbon medium-high frequency electromagnetic induction heating coil | |
CN110202150A (en) | A kind of heating hammering set composite | |
CN217889859U (en) | Electromagnetic field assisted thick plate laser cutting device | |
CN109980863A (en) | The manufacturing method of stator | |
CN222354828U (en) | A rotary wire dividing mechanism for enameling machine | |
CN112185645A (en) | Magnetic conductive iron core with adjustable size | |
CN213461568U (en) | Torsional wave ultrasonic vibrator for drawing metal microwire | |
CN115971321A (en) | Electromagnetic forming device and forming method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |