CN115138875A - Metal 3D printing apparatus follows wind field system - Google Patents
Metal 3D printing apparatus follows wind field system Download PDFInfo
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- CN115138875A CN115138875A CN202110341195.6A CN202110341195A CN115138875A CN 115138875 A CN115138875 A CN 115138875A CN 202110341195 A CN202110341195 A CN 202110341195A CN 115138875 A CN115138875 A CN 115138875A
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- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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- B33—ADDITIVE MANUFACTURING TECHNOLOGY
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Abstract
Description
技术领域technical field
本申请涉及3D打印领域,具体涉及一种金属3D打印设备跟随风场系统。The present application relates to the field of 3D printing, in particular to a metal 3D printing device following a wind field system.
背景技术Background technique
目前在激光金属3D打印过程中,金属粉末在吸收激光能量后会产生大量烟尘,烟尘会部分聚集在粉床表面,甚至可能到达成型舱室顶部的激光窗口,当这种情况发生时,烟尘与激光相互作用可能导致激光束的折射和吸收,并因此导致到达粉床表面的激光功率降低以及光束形状失真。At present, in the process of laser metal 3D printing, the metal powder will generate a lot of soot after absorbing the laser energy, and the soot will partially gather on the surface of the powder bed, and may even reach the laser window at the top of the molding chamber. When this happens, the soot and the laser Interactions can lead to refraction and absorption of the laser beam, and thus to reduced laser power reaching the powder bed surface and distortion of the beam shape.
因此需要在成型舱室内设计风场,通过风场将烟尘顺利带走。风场优化难度大,干扰因素多,比如体现在吹粉、落粉导致的打印区域质量不一致情况。故风场的好坏直接影响着制件的质量,特别是大尺寸成型范围的风场对打印制件品质起到决定性因素。但目前大尺寸设备中的风场,在设备中进行小范围打印状态下能够实现颗粒顺利带走,而在大范围长距离打印状态下几乎不可能实现颗粒顺利带走,导致大尺寸成型质量差的问题。Therefore, it is necessary to design a wind field in the molding cabin to smoothly take away the smoke and dust through the wind field. The optimization of the wind field is difficult and there are many interference factors, such as the inconsistent quality of the printing area caused by powder blowing and powder falling. Therefore, the quality of the wind field directly affects the quality of the parts, especially the wind field in the large-scale molding range plays a decisive factor in the quality of the printed parts. However, in the current wind field in large-scale equipment, the particles can be smoothly taken away in the state of small-scale printing in the device, but it is almost impossible to realize the smooth removal of particles in the state of large-scale and long-distance printing, resulting in poor large-scale molding quality. The problem.
发明内容SUMMARY OF THE INVENTION
有鉴于此,有必要提供一种能够提高成型质量的金属3D打印设备跟随风场系统。In view of this, it is necessary to provide a metal 3D printing device that can improve the molding quality to follow the wind field system.
本申请一实施例中提供一种金属3D打印设备跟随风场系统,包括成型台、围壁、吹风件及收风件。成型台用于承载打印制件。围壁罩住所述成型台,所述成型台与所述围壁包围形成舱室,所述舱室用于收容所述打印制件。吹风件设于所述围壁的一侧,所述吹风件包括第一伸缩部,所述第一伸缩部设有吹风口。收风件设于所述围壁与所述吹风件相对的一侧,所述收风件包括第二伸缩部,所述第二伸缩部设有收风口。所述第一伸缩部及所述第二伸缩部能够伸缩并使所述吹风口及所述收风口靠近所述打印制件,所述吹风件通过所述吹风口向所述打印制件吹气以带走烟尘,所述收风件通过所述收风口吸收所述烟尘。An embodiment of the present application provides a metal 3D printing device following a wind field system, including a forming table, a surrounding wall, a blower, and a wind receiver. The build table is used to carry the printed parts. A surrounding wall covers the forming table, and the forming table and the surrounding wall surround to form a cabin, and the cabin is used for accommodating the printed product. The blowing element is arranged on one side of the surrounding wall, and the blowing element includes a first telescopic portion, and the first telescopic portion is provided with a blowing port. The wind collecting piece is arranged on the opposite side of the surrounding wall and the blowing piece, the wind collecting piece includes a second telescopic part, and the second telescopic part is provided with an air collecting opening. The first telescopic part and the second telescopic part can be expanded and contracted to make the air outlet and the air intake close to the printed part, and the air blower blows air to the printed part through the air outlet In order to take away the smoke and dust, the air collecting member absorbs the smoke and dust through the air collecting port.
在一些实施例中,所述第一伸缩部及所述第二伸缩部沿第一方向伸缩,所述第一方向为所述吹风件指向所述收风件的方向,或所述收风件指向所述吹风件的方向。In some embodiments, the first retractable portion and the second retractable portion are retractable along a first direction, and the first direction is the direction in which the blower points to the air receiver, or the air receiver point in the direction of the blower.
在一些实施例中,所述吹风口及所述收风口沿所述第一方向相对设置,以使风向为所述吹风件指向所述收风件的方向。In some embodiments, the air outlet and the air receiver are disposed opposite to each other along the first direction, so that the wind direction is the direction in which the blower points to the air receiver.
在一些实施例中,所述第一伸缩部及所述第二伸缩部的伸缩距离范围均小于或等于所述成型台的长度的1/2。In some embodiments, the telescopic distance ranges of the first telescopic portion and the second telescopic portion are both less than or equal to 1/2 of the length of the forming table.
在一些实施例中,所述吹风件包括多个所述第一伸缩部,所述收风件包括多个所述第二伸缩部,且每个所述第一伸缩部对应一所述第二伸缩部,并对应所述打印制件的不同部位。In some embodiments, the blowing element includes a plurality of the first telescopic parts, the air collecting element includes a plurality of the second telescopic parts, and each of the first telescopic parts corresponds to one of the second telescopic parts The telescopic part corresponds to different parts of the printed part.
在一些实施例中,所述金属3D打印设备跟随风场系统还包括铺粉管,所述铺粉管移动后能够扫掠所述成型台,用于在所述成型台上铺粉以成型所述打印制件。In some embodiments, the metal 3D printing device following the wind farm system further includes a powder spreading pipe, and the powder spreading pipe can sweep the forming table after being moved, and is used for spreading powder on the forming table to form all the materials. Printed artifact.
在一些实施例中,所述铺粉管的移动方向垂直于所述第一方向。In some embodiments, the moving direction of the powder spreading pipe is perpendicular to the first direction.
在一些实施例中,所述金属3D打印设备跟随风场系统还包括控制器,所述控制器通讯连接所述第一伸缩部及所述第二伸缩部,所述控制器用于在所述打印制件成型过程中根据所述打印制件的尺寸变化来控制所述第一伸缩部及所述第二伸缩部伸缩,以使所述第一伸缩部及所述第二伸缩部根据所述打印制件的尺寸变化实时靠近或远离所述打印制件。In some embodiments, the metal 3D printing device following the wind farm system further includes a controller, the controller is communicatively connected to the first telescopic part and the second telescopic part, and the controller is used for printing In the process of forming the part, the expansion and contraction of the first telescopic part and the second telescopic part are controlled according to the size change of the printed part, so that the first telescopic part and the second telescopic part can be expanded and contracted according to the printing Dimensional changes of the article approach or move away from the printed article in real time.
在一些实施例中,所述第一伸缩部及所述第二伸缩部伸缩后能够使所述吹风口及所述收风口与所述围壁的内表面平齐,以最大化所述成型台的使用面积。In some embodiments, after the first retractable part and the second retractable part are retracted, the air outlet and the air intake can be flush with the inner surface of the surrounding wall, so as to maximize the molding table area of use.
在一些实施例中,所述金属3D打印设备跟随风场系统还包括激光器,所述激光器用于发射激光至所述成型台的粉末,以使粉末固化形成所述打印制件。In some embodiments, the metal 3D printing apparatus following the wind field system further includes a laser for emitting a laser to the powder of the forming station to solidify the powder to form the printed article.
上述金属3D打印设备跟随风场系统通过第一伸缩部及第二伸缩部伸缩直至吹风口及收风口靠近打印制件,再通过吹风口向打印制件吹气以带走烟尘以及收风口同时吸收烟尘,实现了吹风口与收风口之间距离可调,从而有效缩小成型台实际打印所需的风场范围,实现了风场顺利带走舱室内的颗粒,进而提高成型质量的目的。The above-mentioned metal 3D printing equipment follows the wind field system to expand and contract through the first telescopic part and the second telescopic part until the air outlet and the air intake are close to the printed part, and then blow air to the printed part through the air outlet to take away the smoke and the air intake and absorb it at the same time The smoke and dust realizes the adjustable distance between the air outlet and the air intake, thereby effectively reducing the scope of the wind field required for the actual printing of the molding table, and realizing the purpose of the wind field to smoothly take away the particles in the cabin, thereby improving the molding quality.
附图说明Description of drawings
图1为本申请一实施例中金属3D打印设备跟随风场系统的结构示意图。FIG. 1 is a schematic structural diagram of a metal 3D printing device following a wind farm system in an embodiment of the present application.
图2为图1中金属3D打印设备跟随风场系统另一状态的结构示意图。FIG. 2 is a schematic structural diagram of another state of the metal 3D printing device following the wind farm system in FIG. 1 .
图3为图1中金属3D打印设备跟随风场系统再一状态的结构示意图。FIG. 3 is a schematic structural diagram of another state of the metal 3D printing device following the wind farm system in FIG. 1 .
图4为另一实施例中金属3D打印设备跟随风场系统的结构示意图。FIG. 4 is a schematic structural diagram of a metal 3D printing device following a wind field system in another embodiment.
主要元件符号说明Description of main component symbols
金属3D打印设备跟随风场系统 100Metal 3D printing equipment follows
打印制件 200Print
成型台 100aForming table 100a
舱室 100bCabin 100b
吹风件 10
第一伸缩部 11The first
收风件 20
第二伸缩部 21Second
铺粉管 30
具体实施方式Detailed ways
下面将结合本申请实施方式中的附图,对本申请的技术方案进行描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。The technical solutions of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments.
需要说明的是,当组件被称为″固定于″另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是″连接″另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是″设置于″另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语″垂直的″、″水平的″、″左″、″右″以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or an intervening component may also exist. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may also be an intervening component. When a component is said to be "set on" another component, it may be located directly on the other component or there may also be an intervening component. The terms "vertical", "horizontal", "left", "right" and similar expressions are used herein for the purpose of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本文所使用的术语″或/及″包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the present application are for the purpose of describing particular embodiments only, and are not intended to limit the present application. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施方式及实施方式中的特征可以相互组合。Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments and features of the embodiments may be combined with each other without conflict.
请参阅图1,本申请一实施例中提供了一种金属3D打印设备跟随风场系统100,包括成型台100a、围壁、吹风件10及收风件20。成型台100a用于在打印时承载打印制件200。围壁用于罩住成型台100a,且成型台100a与围壁包围形成舱室100b。舱室100b用于在打印时提供密闭空间以便成型打印制件200。吹风件10设于围壁的一侧。吹风件10包括第一伸缩部11。第一伸缩部11设有吹风口,且吹风口连通吹风件10与舱室100b。吹风件10用于通过吹风口向舱室100b内鼓风。收风件20设于围壁与吹风件10相对的一侧。收风件20包括第二伸缩部21。第二伸缩部21设有收风口,且收风口连通收风件20与舱室100b。收风件20用于通过收风口从舱室100b内抽风。作为示范性举例,在一实施例中,金属3D打印设备跟随风场系统100的成型方式为金属粉末激光3D打印,在其他实施例中,金属3D打印设备跟随风场系统100也可以为其他成型方式的3D打印。Referring to FIG. 1 , an embodiment of the present application provides a metal 3D printing device following a
第一伸缩部11能够带动吹风口向靠近或远离收风件20的方向伸缩移动。第二伸缩部21能够带动收风口向靠近或远离吹风件10的方向伸缩移动。第一伸缩部11及第二伸缩部21伸缩移动后,用于使吹风口及收风口分别从两侧靠近成型台100a上打印成型中的打印制件200,靠近后,吹风口向打印制件200吹气以带走打印过程中产生的烟尘,且吹气方向为朝向收风件20的方向,同时收风口吸收迎面飘散的烟尘,使得烟尘颗粒不会聚集在成型台100a及打印制件200的表面,也不会到达舱室100b顶部的激光窗口,进而有效地去除烟尘,防止烟尘在舱室100b中扩散并对激光构成持续威胁,提高打印制件200的成型质量。The first
在一实施例中,第一伸缩部11及第二伸缩部21仅能够沿第一方向伸缩。第一方向为吹风件10指向收风件20的方向,或收风件20指向吹风件10的方向,使得金属3D打印设备跟随风场系统100更为简化并便于控制第一伸缩部11及第二伸缩部21的移动。在其他实施例中,第一伸缩部11及第二伸缩部21也可以在空间内任意方向及角度伸缩移动。In one embodiment, the first
在一实施例中,吹风口及收风口沿第一方向相对设置,以使形成的风向为吹风件10指向收风件20的方向,进而使得舱室100b中的气流方向从一侧向另一侧均匀设置,消除反向流动导致的回流现象,保证了气流流速,同时避免了烟尘不会因回流上升到舱室100b的其他区域,实现了高效带走烟尘并提高了打印制件200的成型质量。In one embodiment, the air outlet and the air intake are oppositely arranged along the first direction, so that the formed wind direction is the direction in which the
请参阅图1及图2,第一伸缩部11及第二伸缩部21的伸缩距离范围均小于或等于成型台100a的长度的1/2。当打印制件200所需的成型面积仅为成型台100a总面积的1/2时,第一伸缩部11可以朝收风件20的方向全部伸出,同时第二伸缩部21完全缩回,如图1所示,使得成型台100a的可成型区域仅为靠近收风件20一侧的总面积的1/2;或如图2所示,第二伸缩部21朝吹风件10的方向全部伸出,同时第一伸缩部11完全缩回,同样使得成型台100a的可成型区域仅为靠近收风件20一侧的总面积的1/2。在其他实施例中,当打印制件200所需的成型面积大于成型台100a总面积的1/2时,如1/3,第一伸缩部11及第二伸缩部21可以仅伸出一部分距离,使得成型台100a的可成型面积足够打印制件200成型。可以理解的是,第一伸缩部11及第二伸缩部21的伸缩距离范围也可以为其他值,如成型台100a长度的1/3、1/4或整个成型台100a的长度。Please refer to FIG. 1 and FIG. 2 , the telescopic distance ranges of the first
请参阅图3,第一伸缩部11及第二伸缩部21伸缩后能够使吹风口及收风口与围壁的内表面平齐,以最大化成型台100a的使用面积。Referring to FIG. 3 , after the first
请参阅图4,吹风件10包括多个第一伸缩部11。收风件20包括多个第二伸缩部21,且每个第一伸缩部11沿第一方向对应一个第二伸缩部21。在打印制件200形状不规则的情况下,每两个第一伸缩部11及第二伸缩部21能够相对伸缩移动后对应打印制件200的不同部位,实现依据打印制件200的形状吸附打印制件200不同部位产生的烟尘,防止由于打印制件200形状不规则导致成型台100a存在大量的无效区域,减少了打印制件200不同部位两侧第一伸缩部11及第二伸缩部21的距离,进而提升了烟尘的吸附效果。Referring to FIG. 4 , the
金属3D打印设备跟随风场系统100还包括控制器。控制器通讯连接多个第一伸缩部11及第二伸缩部21。打印制件200在3D打印过程中由于逐层打印,在不同高度会产生形状及尺寸变化。控制器用于在打印制件200成型过程中根据打印制件200的形状及尺寸变化来控制第一伸缩部11及第二伸缩部21伸缩,以使第一伸缩部11及第二伸缩部21根据打印制件200的尺寸变化实时靠近或远离打印制件200的对应部位,进而提升了烟尘的吸附效果及打印制件200成型的质量。The metal 3D printing device following the
请参阅图1至图4,金属3D打印设备跟随风场系统100还包括铺粉管30。铺粉管30移动后能够扫掠成型台100a的面积。在扫掠过程中铺粉管30用于在成型台100a的打印制件200上逐层铺粉以成型打印制件200。Referring to FIG. 1 to FIG. 4 , the metal 3D printing apparatus follows the
在一实施例中,铺粉管30的移动方向垂直于第一方向,使得金属3D打印设备跟随风场系统100的结构更加简洁。In one embodiment, the moving direction of the
金属3D打印设备跟随风场系统100还包括激光器,激光器置于舱室100b的顶部,用于发射激光至成型台100a的粉末,以使粉末固化形成打印制件200。The metal 3D printing apparatus following the
上述金属3D打印设备跟随风场系统100通过第一伸缩部11及第二伸缩部21伸缩直至吹风口及收风口靠近打印制件200,再通过吹风口向打印制件吹气以带走烟尘以及收风口同时吸收烟尘,实现了吹风口与收风口之间距离可调,从而有效缩小成型台100a实际打印所需的风场范围,实现了风场顺利带走舱室100b内的颗粒,进而提高成型质量的目的。The above-mentioned metal 3D printing device follows the
另外,本技术领域的普通技术人员应当认识到,以上的实施方式仅是用来说明本申请,而并非用作为对本申请的限定,只要在本申请的实质精神范围之内,对以上实施例所作的适当改变和变化都落在本申请的公开范围之内。In addition, those of ordinary skill in the art should realize that the above embodiments are only used to illustrate the present application, not to limit the present application. Appropriate modifications and variations of these are within the scope of the disclosure of the present application.
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US18/283,621 US20240157448A1 (en) | 2021-03-30 | 2021-07-02 | Metal 3d printing device and metal 3d printing method |
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