CN115136257A - Conductive paste and conductive pattern using the same - Google Patents
Conductive paste and conductive pattern using the same Download PDFInfo
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- CN115136257A CN115136257A CN202180016102.0A CN202180016102A CN115136257A CN 115136257 A CN115136257 A CN 115136257A CN 202180016102 A CN202180016102 A CN 202180016102A CN 115136257 A CN115136257 A CN 115136257A
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- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
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Abstract
本发明的目的在于,提供导电膏以及使用该导电膏的导电图案,能够进行线宽的偏差少且高精度的导电图案的印刷,在印刷出的导电图案中也具有高的电传导性以及热传导性、高的耐迁移性等。根据本发明,作为导电膏,通过以银被覆铜片作为基底,在其中添加银被覆二氧化硅粉,从而提供包含银被覆铜片和银被覆二氧化硅粉的导电膏以及使用该导电膏的导电图案。此外,本发明的导电膏可以进一步包含粘合剂树脂、溶剂,而且可以包含固化剂。
An object of the present invention is to provide a conductive paste and a conductive pattern using the conductive paste, which enables printing of a conductive pattern with little variation in line width and high precision, and also has high electrical conductivity and thermal conductivity in the printed conductive pattern. properties, high migration resistance, etc. According to the present invention, as a conductive paste, a silver-coated copper sheet is used as a base, and silver-coated silica powder is added thereto, thereby providing a conductive paste comprising a silver-coated copper sheet and silver-coated silica powder, and a conductive paste using the conductive paste. conductive pattern. Furthermore, the conductive paste of the present invention may further contain a binder resin, a solvent, and a curing agent.
Description
技术领域technical field
本发明涉及例如用于形成电子器件的电极等导电图案的导电膏以及使用该导电膏的导电图案。The present invention relates to a conductive paste for forming a conductive pattern such as an electrode of an electronic device, and a conductive pattern using the conductive paste.
背景技术Background technique
为了将IC、LSI等半导体元件(半导体芯片)载置固定于被称作引线框的金属片,或为了通过印刷等而在基板形成电路,或为了形成电容器等电子部件的电极等,而在多种用途中使用导电膏。In order to mount and fix semiconductor elements (semiconductor chips) such as ICs and LSIs on metal sheets called lead frames, to form circuits on substrates by printing or the like, or to form electrodes for electronic components such as capacitors, etc. Conductive paste is used in this application.
此外,伴随近年的半导体芯片的集成度的提高、电路基板的电路的高密度化,对导电膏要求:能以少的线宽偏差且高的精度来进行电路图案的印刷,此外,在印刷出的电路图案中,也是电传导性以及热传导性高且具有高的耐迁移性,并且,通过具有适度的粘度、流动性而具备优异的作业性。In addition, with the recent improvement in the degree of integration of semiconductor chips and the increase in the density of circuits on circuit boards, conductive pastes are required to print circuit patterns with little variation in line width and high precision, and to print circuit patterns with high precision. Also in the circuit pattern of , it has high electrical conductivity and thermal conductivity, has high migration resistance, and has excellent workability by having moderate viscosity and fluidity.
例如,在JP特开2012-18783号公报(专利文献1)中,公开了如下导电膏:通过在平均粒径0.5μm以上的银粒子中添加平均一次粒径10nm以上且200nm以下的银微粒子来抑制导电膏的流动性降低,从而能够形成体积电阻率低的导电膜的布线,并且提高了相对于基板的紧贴性、印刷性。For example, Japanese Patent Laid-Open No. 2012-18783 (Patent Document 1) discloses a conductive paste in which silver particles having an average primary particle diameter of 10 nm or more and 200 nm or less are added to silver particles having an average particle diameter of 0.5 μm or more. The flowability of the conductive paste is suppressed from decreasing, so that the wiring of the conductive film having a low volume resistivity can be formed, and the adhesion to the substrate and the printability can be improved.
此外,在JP特开2019-102273号公报(专利文献2)中,公开了如下导电膏:为了在电气方面维持低的电阻不变且具有尽可能维持细线形状的适当的粘度,通过使用包含纳米粒子的3个种类的填料,从而抑制了粘度的降低。In addition, JP Patent Publication No. 2019-102273 (Patent Document 2) discloses a conductive paste that has an appropriate viscosity that maintains a thin wire shape as much as possible while maintaining a low electrical resistance electrically, by using a conductive paste containing 3 kinds of fillers of nanoparticles, thereby suppressing the decrease in viscosity.
但是,在专利文献1以及2记载的导电膏中,纳米尺寸的填料的分散很困难,从而有流动性易于变高的倾向。在流动性过高的情况下,存在如下这样的问题:在印刷后导电膏会浸渗,在线宽中产生偏差,其结果是成为电路的短路的原因。此外,使用这些导电膏而形成的导电图案也存在未必具有高的耐迁移性这样的问题。However, in the conductive pastes described in Patent Documents 1 and 2, it is difficult to disperse the nano-sized fillers, and the fluidity tends to be high. When the fluidity is too high, there is a problem in that the conductive paste is impregnated after printing, causing variation in the line width, resulting in a short circuit of the circuit. In addition, the conductive patterns formed using these conductive pastes also have a problem that they do not necessarily have high migration resistance.
此外,若银粒子等导电性粉体的填充量变多就会难以分散,由于这个原因,以往的高填充有片状(或者扁平状)的银粉、球状银粉等的组成物易于产生外观不良,此外也存在粘接强度、作业性降低等问题。In addition, when the filling amount of conductive powder such as silver particles increases, it becomes difficult to disperse. For this reason, conventional compositions highly filled with flake (or flat) silver powder, spherical silver powder, and the like tend to have poor appearance. There are also problems such as a decrease in adhesive strength and workability.
在先技术文献prior art literature
专利文献Patent Literature
专利文献1:JP特开2012-18783号公报Patent Document 1: JP Patent Publication No. 2012-18783
专利文献2:JP特开2019-102273号公报Patent Document 2: JP Patent Publication No. 2019-102273
发明内容SUMMARY OF THE INVENTION
发明想要解决的课题Invention to solve the problem
因此,本发明的目的在于,提供导电膏以及使用该导电膏的导电图案(电路图案),能够以少的线宽偏差且高的精度来进行导电图案的印刷,并且在印刷出的导电图案中,也是电传导性高且具有高的耐迁移性,而且通过具有适度的粘度、流动性而具备优异的作业性。Therefore, an object of the present invention is to provide a conductive paste and a conductive pattern (circuit pattern) using the conductive paste, which can print the conductive pattern with little deviation in line width and high accuracy, and in the printed conductive pattern , also has high electrical conductivity and high migration resistance, and has excellent workability by having moderate viscosity and fluidity.
用于解决课题的手段means of solving problems
本发明者们鉴于上述课题,针对抑制因印刷时的浸渗导致的线宽的偏差、迁移的发生有效并且用于实现高的电传导性、优异的作业性的导电性粉体的种类、形状以及与不同的导电性粉体之间的组合等反复进行锐意研讨,结果发现了,作为导电膏,将银被覆铜片(flake)作为基底,在其中添加银被覆二氧化硅粉,从而能够解决上述的课题,由此,本发明者们完成了本发明。In view of the above-mentioned problems, the present inventors have developed a type and shape of conductive powder for achieving high electrical conductivity and excellent workability while suppressing the occurrence of line width variation and migration due to impregnation during printing. As a result of intensive research on the combination with different conductive powders, etc., it was found that, as a conductive paste, silver-coated copper flakes (flake) as a base and silver-coated silica powder added to it can solve the problem. As a result of the above-mentioned problems, the present inventors have completed the present invention.
也就是说,根据本发明,可提供包含银被覆铜片和银被覆二氧化硅粉的导电膏以及使用该导电膏的导电图案。此外,本发明的导电膏也可以进一步包含粘合剂树脂、溶剂,而且可以包含固化剂。That is, according to the present invention, a conductive paste containing silver-coated copper flakes and silver-coated silica powder, and a conductive pattern using the conductive paste can be provided. In addition, the conductive paste of the present invention may further contain a binder resin, a solvent, and a curing agent.
本发明的导电膏是通过加入银被覆铜片以及银被覆二氧化硅粉并对它们加入粘合剂树脂而成形为膏状的组成物。只要包含银被覆铜片、银被覆二氧化硅粉和粘合剂树脂,就可以在不损害本发明的效果的范围内,还根据需要而包含溶剂、消泡剂等其他成分。The conductive paste of the present invention is a composition formed into a paste by adding silver-coated copper flakes and silver-coated silica powder and adding a binder resin to them. As long as the silver-coated copper sheet, the silver-coated silica powder, and the binder resin are contained, other components such as a solvent and an antifoaming agent may be contained as necessary within a range that does not impair the effects of the present invention.
本发明中使用的银被覆铜片只要是由银被覆而成的片状的铜粉,就没有特别限定,能够使用公知的材料。银被覆铜片的体积平均粒径(D50)优选是1.0μm以上且50μm以下,更优选是2.0μm以上且20μm以下。特别地,只要银被覆铜片的体积平均粒径(D50)为2.0μm以上且20.0μm以下,在描画电路时应对细线就会极为容易。另外,作为由银被覆的铜粉,已知球状或者大致球状的铜粉、或者片状的铜粉,但从抑制电路形成后的电接点的减少,抑制电阻的增大的观点来看,在本发明中优选使用银被覆的铜片。The silver-coated copper sheet used in the present invention is not particularly limited as long as it is a sheet-like copper powder coated with silver, and known materials can be used. The volume average particle diameter (D 50 ) of the silver-coated copper sheet is preferably 1.0 μm or more and 50 μm or less, and more preferably 2.0 μm or more and 20 μm or less. In particular, as long as the volume average particle diameter (D 50 ) of the silver-coated copper sheet is 2.0 μm or more and 20.0 μm or less, it is extremely easy to deal with thin lines when drawing circuits. In addition, as copper powder coated with silver, spherical or substantially spherical copper powder or sheet-like copper powder is known, but from the viewpoint of suppressing the reduction of electrical contacts after circuit formation and suppressing the increase in resistance, the In the present invention, a silver-coated copper sheet is preferably used.
此外,银被覆铜片可以由银完全被覆,也可以将一部分铜露出。由银完全被覆的情况由于电阻率值会变小,因而是适合的。银被覆铜片的调配量优选相对于导电膏的总不挥发成分为10体积%以上且40体积%以下,若为30体积%以上且40体积%以下,则更加优选。只要银被覆铜片的调配量为10体积%以上且40体积%以下,就能在将电阻率值抑制得低的同时,通过具有适度的粘度、流动性来实现作业性的提高。In addition, the silver-coated copper sheet may be completely covered with silver, or a part of copper may be exposed. The case where it is completely covered with silver is suitable because the resistivity value becomes small. The compounding amount of the silver-coated copper sheet is preferably 10% by volume or more and 40% by volume or less with respect to the total nonvolatile content of the conductive paste, and more preferably 30% by volume or more and 40% by volume or less. As long as the blending amount of the silver-coated copper sheet is 10% by volume or more and 40% by volume or less, the resistivity value can be kept low, and workability can be improved by having moderate viscosity and fluidity.
本发明中使用的银被覆二氧化硅粉只要是由银被覆的二氧化硅粉,就没有特别限定,能够使用公知的材料。银被覆二氧化硅粉的体积平均粒径(D50)优选为0.050μm以上且50.0μm以下,更优选为0.1μm以上且5.0μm以下。特别地,只要银被覆二氧化硅粉的体积平均粒径(D50)为0.1μm以上且5.0μm以下,就能够通过达成高的填充率来将电阻率值抑制得低。The silver-coated silica powder used in the present invention is not particularly limited as long as it is a silica powder coated with silver, and known materials can be used. The volume average particle diameter (D 50 ) of the silver-coated silica powder is preferably 0.050 μm or more and 50.0 μm or less, and more preferably 0.1 μm or more and 5.0 μm or less. In particular, as long as the volume average particle diameter (D 50 ) of the silver-coated silica powder is 0.1 μm or more and 5.0 μm or less, the resistivity value can be kept low by achieving a high filling rate.
此外,银被覆二氧化硅粉可以由银完全被覆,也可以将一部分二氧化硅露出。由银完全被覆的情况由于电阻率值会变小,因而是适合的。对于银被覆二氧化硅粉的调配量来说,优选银被覆铜片与银被覆二氧化硅粉的体积比处于99∶1至15∶85的范围,更优选处于99∶1至20∶80的范围。In addition, the silver-coated silica powder may be completely covered with silver, or a part of the silica may be exposed. The case where it is completely covered with silver is suitable because the resistivity value becomes small. Regarding the compounding amount of the silver-coated silica powder, the volume ratio of the silver-coated copper flakes to the silver-coated silica powder is preferably in the range of 99:1 to 15:85, and more preferably in the range of 99:1 to 20:80. scope.
只要银被覆铜片与银被覆二氧化硅粉的体积比处于99∶1至15∶85的范围,则所得到的导电膏的流动性就会特别适合,进行印刷时的线的偏差变小,与此相伴,所形成的电路图案的电传导性、耐迁移性也会提高。此外,银被覆二氧化硅粉的形状只要是粒子,就能够没有特别限定地加以使用。只要是粒子状,由于流动性优异,因此特别适合使用。As long as the volume ratio of the silver-coated copper flakes to the silver-coated silica powder is in the range of 99:1 to 15:85, the fluidity of the resulting conductive paste is particularly suitable, and the deviation of lines during printing is reduced. Along with this, the electrical conductivity and migration resistance of the formed circuit pattern are also improved. In addition, the shape of the silver-coated silica powder can be used without particular limitation as long as it is a particle. As long as it is in the form of particles, it is particularly suitable for use because of its excellent fluidity.
另外,本申请说明书中使用“从”、“~”示出的数值(比率)范围表示将记载于“从”、“~”前后的数值(比率)分别作为最小值(比率)以及最大值(比率)而包含的范围。In addition, the numerical value (ratio) range shown using "from" and "to" in the specification of this application means that the numerical value (ratio) described before and after "from" and "to" is the minimum value (ratio) and the maximum value ( ratio) and the range included.
作为本发明中使用的粘合剂树脂,没有特别限定,能够使用公知的树脂。作为热固化性树脂,可列举环氧树脂、酚醛树脂、尿素树脂、不饱和聚酯树脂、醇酸树脂、聚氨酯、热固化性聚酰亚胺等。此外,也可以将在末端残留有官能团的聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、聚酯、聚酰胺等热可塑性树脂与固化剂一起使用。It does not specifically limit as a binder resin used by this invention, A well-known resin can be used. As a thermosetting resin, an epoxy resin, a phenol resin, a urea resin, an unsaturated polyester resin, an alkyd resin, a polyurethane, a thermosetting polyimide, etc. are mentioned. In addition, thermoplastic resins such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyester, and polyamide in which functional groups remain at the terminals may be used together with a curing agent.
为了实现适于丝网印刷这样的各种印刷法的作业性、印刷性,优选将树脂粘合剂相对于导电膏的总不挥发成分以30体积%以上且60体积%以下的比率来调配。In order to realize workability and printability suitable for various printing methods such as screen printing, it is preferable to mix the resin binder in a ratio of 30 vol % or more and 60 vol % or less with respect to the total nonvolatile content of the conductive paste.
本发明的导电性膏中使用的溶剂并没有特别限定。能够根据所使用的树脂的溶解性、印刷方法等的种类来适当选择。作为本发明的溶剂的示例,可列举将酯系溶剂、酮系溶剂、乙二醇醚系溶剂、脂肪族系溶剂、脂环族系溶剂、芳香族系溶剂、醇系溶剂、水等1种或者2种以上混合而成的溶剂。The solvent used in the conductive paste of the present invention is not particularly limited. It can be appropriately selected according to the solubility of the resin to be used, the type of printing method, and the like. Examples of the solvent of the present invention include ester-based solvents, ketone-based solvents, glycol ether-based solvents, aliphatic-based solvents, alicyclic solvents, aromatic-based solvents, alcohol-based solvents, and water. Or a solvent in which two or more kinds are mixed.
另外,作为酯系溶剂的示例,可列举乙酸乙酯、乙酸异丙酯、乙酸正丁酯、乙酸异丁酯、乙酸戊酯、乳酸乙酯、碳酸二甲酯等。作为酮系溶剂,可列举丙酮、甲乙酮、甲基异丁基酮苯、二异丁基酮、双丙酮醇、异佛尔酮、环己酮等。作为乙二醇醚系溶剂,可列举乙二醇单乙醚、乙二醇单异丙醚、乙二醇单丁醚等这些单醚类的乙酸酯、二甘醇二甲醚、二甘醇二乙醚、二甘醇单乙醚、二甘醇单丁醚、丙二醇单甲醚、丙二醇单乙醚等、这些单醚类的乙酸酯等。Moreover, ethyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, amyl acetate, ethyl lactate, dimethyl carbonate, etc. are mentioned as an example of an ester type solvent. Examples of the ketone-based solvent include acetone, methyl ethyl ketone, methyl isobutyl ketone benzene, diisobutyl ketone, diacetone alcohol, isophorone, cyclohexanone, and the like. Examples of the glycol ether-based solvent include acetates of these monoethers, such as ethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, and ethylene glycol monobutyl ether, diglyme, and diethylene glycol. Diethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, etc., acetate esters of these monoethers, and the like.
另一方面,作为脂肪族系溶剂的示例,可列举正庚烷、正己烷、异己烷、异庚烷等。作为脂环族系溶剂的示例,可列举甲基环己烷、乙基环己烷、环己烷等。作为芳香族系溶剂的示例,可列举甲苯、二甲苯、四氢化萘等。作为醇系溶剂(除上述的乙二醇醚系溶剂以外)的示例,可列举乙醇、丙醇、丁醇等。On the other hand, n-heptane, n-hexane, isohexane, isoheptane, etc. are mentioned as an example of an aliphatic solvent. Examples of the alicyclic solvent include methylcyclohexane, ethylcyclohexane, cyclohexane, and the like. As an example of an aromatic solvent, toluene, xylene, tetralin, etc. are mentioned. Examples of the alcohol-based solvent (other than the above-mentioned glycol ether-based solvent) include ethanol, propanol, butanol, and the like.
此外,使用上述的本发明的导电膏在PET树脂薄片上空出100μm程度的间隔来印刷直线状的多个线条,在这样得到的电路图案中,由于线宽的偏差小,因而相邻的线条彼此不会短路(接触),此外,能够得到各线条的电传导性也优异的电路图案。In addition, a plurality of linear lines are printed on the PET resin sheet with an interval of about 100 μm using the above-described conductive paste of the present invention. In the circuit pattern obtained in this way, the deviation of line width is small, and therefore adjacent lines are mutually adjacent. There is no short circuit (contact), and furthermore, a circuit pattern excellent in the electrical conductivity of each line can be obtained.
发明的效果effect of invention
本发明的导电膏由于具有适度的粘度、适度的流动性,因而具备优异的作业性,而且,可起到能够以少的线宽偏差且高的精度来进行电路图案的印刷这样的优异的效果,并且在印刷出的导电图案中,也可起到电传导性高且具有高的耐迁移性这样的优异的效果。Since the conductive paste of the present invention has a moderate viscosity and moderate fluidity, it has excellent workability, and also has the excellent effect of being able to print circuit patterns with little deviation in line width and high accuracy. , and also in the printed conductive pattern, excellent effects such as high electrical conductivity and high migration resistance can be achieved.
附图说明Description of drawings
图1是使用实施例4的导电膏印刷出的电路图案(导电图案)的显微镜照片。FIG. 1 is a microscope photograph of a circuit pattern (conductive pattern) printed using the conductive paste of Example 4. FIG.
图2是使用比较例1的导电膏印刷出的电路图案(导电图案)的显微镜照片。2 is a microscope photograph of a circuit pattern (conductive pattern) printed using the conductive paste of Comparative Example 1. FIG.
图3是使用比较例3的导电膏印刷出的电路图案(导电图案)的显微镜照片。3 is a microscope photograph of a circuit pattern (conductive pattern) printed using the conductive paste of Comparative Example 3. FIG.
具体实施方式Detailed ways
以下,参照附图详细说明本发明的一实施方式涉及的导电膏以及使用该导电膏的导电图案。另外,本发明并不限定于以下所示的实施例,能在不脱离本发明的技术思想的范围内进行各种变更。Hereinafter, a conductive paste according to an embodiment of the present invention and a conductive pattern using the conductive paste will be described in detail with reference to the accompanying drawings. In addition, this invention is not limited to the Example shown below, Various changes can be added in the range which does not deviate from the technical idea of this invention.
【实施例】【Example】
1.导电膏的制作1. Production of conductive paste
本发明的一实施方式涉及的导电膏以及比较例的导电膏按照以下的原料以及条件来制作(参照“表1”)。The conductive paste according to one embodiment of the present invention and the conductive paste of the comparative example were prepared according to the following raw materials and conditions (refer to "Table 1").
[实施例1][Example 1]
将如下部分进行调配,然后使用分散剂以及3辊混料机进行混炼来制作实施例1的导电膏:作为银被覆铜片,调配65.1g的体积平均粒径(D50)为6μm的TOYAL TecFiller(注册商标)/TFM-C05F(东洋铝公司制);作为银被覆二氧化硅粉,调配0.29g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制);作为粘合剂树脂,调配12.0g的Elitel(注册商标)/UE-3210(UNITIKA公司制);作为固化剂,调配1.7g的封端异氰酸酯(制品名:7992,Baxenden公司制);并且,作为溶剂,调配24.9g的将乙基卡必醇醋酸酯和异佛尔酮以重量比16∶9混合而得的混合溶剂。The conductive paste of Example 1 was prepared by mixing the following parts, followed by kneading with a dispersant and a 3-roll mixer: As a silver-coated copper sheet, 65.1 g of TOYAL having a volume average particle size (D 50 ) of 6 μm was mixed TecFiller (registered trademark)/TFM-C05F (manufactured by Toyo Aluminum Co., Ltd.); as silver-coated silica powder, 0.29 g of TOYAL TecFiller (registered trademark)/TFM-S02P ( Toyo Aluminum Co., Ltd.); as a binder resin, 12.0 g of Elite (registered trademark)/UE-3210 (manufactured by UNITIKA) was prepared; as a curing agent, 1.7 g of blocked isocyanate (product name: 7992, Baxenden Co., Ltd.) was prepared and, as a solvent, 24.9 g of a mixed solvent obtained by mixing ethyl carbitol acetate and isophorone at a weight ratio of 16:9 was prepared.
[实施例2][Example 2]
作为银被覆二氧化硅粉,调配0.57g的体积平均粒径(D50)为2μm的TOYALTecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作实施例2的导电膏。The same conditions as in Example 1 were followed except that 0.57 g of TOYALTecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm was prepared as the silver-coated silica powder The conductive paste of Example 2 was produced.
[实施例3][Example 3]
作为银被覆二氧化硅粉,调配1.2g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作实施例3的导电膏。As the silver-coated silica powder, 1.2 g of TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm was prepared in the same manner as in Example 1. conditions to produce the conductive paste of Example 3.
[实施例4][Example 4]
作为银被覆二氧化硅粉,调配2.3g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作实施例4的导电膏。As the silver-coated silica powder, 2.3 g of TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm was prepared in the same manner as in Example 1. conditions to produce the conductive paste of Example 4.
[实施例5][Example 5]
作为银被覆铜片,调配25.9g的体积平均粒径(D50)为6μm的TOYAL TecFiller(注册商标)/TFM-C05F(东洋铝公司制),作为银被覆二氧化硅粉,调配32.3g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作实施例5的导电膏。As the silver-coated copper sheet, 25.9 g of TOYAL TecFiller (registered trademark)/TFM-C05F (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 6 μm was prepared, and as the silver-coated silica powder, 32.3 g of A conductive paste of Example 5 was prepared under the same conditions as in Example 1, except that the volume average particle size (D 50 ) was TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) of 2 μm.
[比较例1][Comparative Example 1]
除了不调配银被覆二氧化硅粉以外,按照与实施例1相同的条件来制作比较例1的导电膏。A conductive paste of Comparative Example 1 was produced under the same conditions as in Example 1, except that the silver-coated silica powder was not blended.
[比较例2][Comparative Example 2]
不调配银被覆铜片,作为银被覆二氧化硅粉,调配47.9g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作比较例2的导电膏。The silver-coated copper flakes were not prepared, but 47.9 g of TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm was prepared as the silver-coated silica powder. The conductive paste of Comparative Example 2 was produced under the same conditions as in Example 1.
[比较例3][Comparative Example 3]
不调配银被覆铜片,作为银被覆二氧化硅粉,调配7.9g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作比较例3的导电膏。The silver-coated copper flakes were not prepared, but 7.9 g of TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm was prepared as the silver-coated silica powder. The conductive paste of Comparative Example 3 was produced under the same conditions as in Example 1.
[比较例4][Comparative Example 4]
作为银被覆二氧化硅粉的代替,调配2.3g的体积平均粒径(D50)为5.7μm的球状银粉(制品名:HXR-Ag,日本Atomize加工株式会公司制),除此以外按照与实施例1相同的条件来制作比较例4的导电膏。In place of the silver-coated silica powder, 2.3 g of spherical silver powder (product name: HXR-Ag, manufactured by Nippon Atomize Processing Co., Ltd.) having a volume average particle diameter (D 50 ) of 5.7 μm was prepared in the same manner as The conductive paste of Comparative Example 4 was produced under the same conditions as Example 1.
[比较例5][Comparative Example 5]
作为银被覆铜片的替代,调配65.1g的体积平均粒径(D50)为4.8μm的银片(制品名:TCG-1,株式会社德力化学研究所公司制),作为银被覆二氧化硅粉,调配2.3g的体积平均粒径(D50)为2μm的TOYAL TecFiller(注册商标)/TFM-S02P(东洋铝公司制),除此以外按照与实施例1相同的条件来制作比较例5的导电膏。Instead of the silver-coated copper flakes, 65.1 g of silver flakes having a volume average particle diameter (D 50 ) of 4.8 μm (product name: TCG-1, manufactured by Tokuli Chemical Laboratory Co., Ltd.) were prepared as silver-coated dioxide A comparative example was prepared under the same conditions as in Example 1, except that 2.3 g of silicon powder was prepared with TOYAL TecFiller (registered trademark)/TFM-S02P (manufactured by Toyo Aluminum Co., Ltd.) having a volume average particle diameter (D 50 ) of 2 μm. 5 of the conductive paste.
[比较例6][Comparative Example 6]
作为银被覆铜片的代替,调配65.1g的体积平均粒径(D50)为4.8μm的银片(制品名:TCG-1,株式会社德力化学研究所公司制),不调配银被覆二氧化硅粉,除此以外按照与实施例1相同的条件来制作比较例6的导电膏。Instead of the silver-coated copper flakes, 65.1 g of silver flakes with a volume average particle diameter (D 50 ) of 4.8 μm (product name: TCG-1, manufactured by Toku Chemical Research Institute Co., Ltd.) were prepared, and no silver-coated 2 was prepared. The conductive paste of Comparative Example 6 was prepared under the same conditions as in Example 1 except for silicon oxide powder.
表1示出调配成实施例1~5以及比较例1~6的导电膏的各成分的添加量(g)以及各成分相对于导电膏的总不挥发成分的调配比率(Vol%)。Table 1 shows the addition amount (g) of each component prepared as the conductive pastes of Examples 1 to 5 and Comparative Examples 1 to 6 and the compounding ratio (Vol%) of each component with respect to the total nonvolatile content of the conductive paste.
【表1】【Table 1】
2.电路图案(导电图案)的制作2. Fabrication of circuit pattern (conductive pattern)
使用实施例1~5以及比较例1~6的导电膏,使用材质为不锈钢制、丝网网眼数325目、乳剂厚度10μm的线宽100μm、各线的间隔100μm的电路图案来制作丝网版,使用该丝网版,通过丝网印刷机(制品名:DP-320型丝网印刷机,Newlong精密工业株式会公司制),在PET树脂薄片上进行印刷。接着,将印刷有电路图案的薄片在150℃下干燥30分钟来制作评价用电路图案。Using the conductive pastes of Examples 1 to 5 and Comparative Examples 1 to 6, a screen plate was produced using a circuit pattern made of stainless steel, a wire mesh of 325 meshes, an emulsion thickness of 10 μm, a line width of 100 μm, and an interval of 100 μm between lines. , using this screen plate, by a screen printing machine (product name: DP-320 type screen printing machine, made by Newlong Precision Industry Co., Ltd.), printing was carried out on a PET resin sheet. Next, the sheet on which the circuit pattern was printed was dried at 150° C. for 30 minutes to prepare a circuit pattern for evaluation.
3.导电膏以及电路图案的评价3. Evaluation of conductive paste and circuit pattern
(1)粘度(1) Viscosity
为了调查与导电膏的作业性以及浸渗性之间的关系,使用B型粘度计(型号:DV2THBCJ0,Brookfield公司制)按照温度25℃、转速0.5rpm的条件来测定实施例1~5以及比较例1~6的导电膏的粘度。表2示出其结果。In order to investigate the relationship with the workability and impregnation properties of the conductive paste, Examples 1 to 5 and comparisons were measured under the conditions of a temperature of 25° C. and a rotational speed of 0.5 rpm using a Brookfield viscometer (model: DV2THBCJ0, manufactured by Brookfield Corporation). Viscosity of the conductive pastes of Examples 1 to 6. Table 2 shows the results.
(2)线宽的偏差(2) Deviation of line width
使用检查用显微镜(制品名:ECLIPSE L200,Nikon公司制)按照倍率50倍来观察使用实施例1~5以及比较例1~6的导电膏制作出的上述评价用电路图案,并拍摄图像。接着,使用图像解析软件(制品名:Winroof2018,三谷商事株式会公司制)对所得到的图像进行二值化处理。从进行了二值化的图像中测定1000部位的线宽,求取成为线宽的偏差的指标的3σ的值。3σ指标准偏差(σ)的3倍的区间,只要是正态分布,则约99.7%的样本会收于平均值±3σ的范围内。The circuit patterns for evaluation prepared using the conductive pastes of Examples 1 to 5 and Comparative Examples 1 to 6 were observed and imaged using an inspection microscope (product name: ECLIPSE L200, manufactured by Nikon Corporation) at a magnification of 50 times. Next, the obtained image was subjected to binarization processing using image analysis software (product name: Winroof2018, manufactured by Mitani Shoji Co., Ltd.). From the binarized image, the line width of 1000 parts was measured, and the value of 3σ, which is an index of the deviation of the line width, was obtained. 3σ refers to an interval that is three times the standard deviation (σ), and as long as it is normally distributed, about 99.7% of the samples will be within the range of ±3σ from the mean.
电路图案的线宽的偏差是该3σ的值越小则越优选,但若3σ的值超过50μm,则由于在通电时等存在相邻的线彼此发生短路的可能性,因此评价为“×”(不良),将50μm以下的情况评价为“○”(良)。此外,在从电路图案形成最初起在相邻的线彼此的一部分观察到短路(接触)的情况下,评价为“×”(不良),而不依赖于3σ的值。表2示出以上的结果。The variation in the line width of the circuit pattern is preferably as small as the value of 3σ, but when the value of 3σ exceeds 50 μm, there is a possibility of short-circuiting between adjacent lines at the time of energization, so the evaluation is “×”. (defective), the case of 50 μm or less was evaluated as “◯” (good). In addition, when a short circuit (contact) was observed in a part of adjacent lines from the beginning of circuit pattern formation, it evaluated as "x" (defective), and did not depend on the value of 3σ. Table 2 shows the above results.
另外,在上述的各评价用电路图案当中,图1示出使用实施例4的导电膏制作出的电路图案的显微镜照片,图2示出使用比较例1的导电膏制作出的电路图案的显微镜照片,而且图3示出使用比较例3的导电膏制作出的电路图案的显微镜照片。In addition, among the circuit patterns for evaluation described above, FIG. 1 shows a microscope photograph of a circuit pattern produced using the conductive paste of Example 4, and FIG. 2 shows a microscope photograph of a circuit pattern produced using the conductive paste of Comparative Example 1. A photograph, and FIG. 3 shows a microscope photograph of a circuit pattern produced using the conductive paste of Comparative Example 3.
(3)耐迁移性(3) Migration resistance
电路图案的耐迁移性通过按照85℃、湿度85%、施加电压50V的条件来保持上述的各评价用电路图案,并测定到发生短路为止的时间来进行评价。电路图案有无短路使用迁移测试仪(制品名:MODEL MIG-87B,IMV株式会公司制)来确认。The migration resistance of the circuit pattern was evaluated by maintaining each of the above-mentioned circuit patterns for evaluation under the conditions of 85° C., humidity of 85%, and applied voltage of 50V, and measuring the time until a short circuit occurred. The presence or absence of a short circuit in the circuit pattern was confirmed using a migration tester (product name: MODEL MIG-87B, manufactured by IMV Co., Ltd.).
耐迁移性示出直至电路图案发生短路为止的时间越长则耐迁移性越优异这样的特性,在本实施方式中,将直至发生短路为止的时间为800小时以上的情况评价为“○”(良),将不足800小时的情况评价为“×”(不良)。表2示出以上的结果。The migration resistance shows that the longer the time until the short circuit occurs in the circuit pattern, the more excellent the migration resistance is. Good), and the case of less than 800 hours was evaluated as "X" (defective). Table 2 shows the above results.
(4)电阻率值(4) Resistivity value
对于电路图案的电阻率值(Ω·em),使用材质为聚酯树脂、丝网网眼数280目、乳剂厚度9微米且4.8cm×4.8cm的四边形状来制作评价用丝网版,使用该评价用丝网版,将导电膏印刷在PET膜上,在150℃下进行30分钟干燥,针对这样所得到的产物形成涂膜。另外,涂膜的厚度通过用数显卡尺标准外径千分尺(商品名:IP65COOLANTPROOFMicrometer,株式会社Mitutoyo公司制)进行测定来确认。通过使用4探针式表面电阻测定器(商品名:LorestaGP,株式会社三菱Analytech制)进行测定来确认。在各评价用电路图案中,分别测定任意的5点,将其平均值作为电阻率值。具体来说,将通过将印刷物的尺寸、印刷物的平均厚度、测定点的坐标数据输入到上述4探针式表面电阻测定器并自动进行计算而得到的值作为导电体层(电路图案/导电图案)的电阻率值。Regarding the resistivity value (Ω·em) of the circuit pattern, a screen plate for evaluation was produced using a polyester resin, a screen mesh of 280 meshes, an emulsion thickness of 9 μm, and a quadrilateral shape of 4.8 cm×4.8 cm. With the screen plate for evaluation, the conductive paste was printed on a PET film, and dried at 150° C. for 30 minutes, and a coating film was formed on the product thus obtained. In addition, the thickness of the coating film was confirmed by measuring with a digital caliper outside micrometer (trade name: IP65COOLANTPROOF Micrometer, manufactured by Mitutoyo Co., Ltd.). This was confirmed by measuring using a 4-probe type surface resistance measuring device (trade name: LorestaGP, manufactured by Mitsubishi Analytech Co., Ltd.). In each circuit pattern for evaluation, arbitrary 5 points were measured respectively, and the average value was made into a resistivity value. Specifically, the value obtained by inputting the size of the printed matter, the average thickness of the printed matter, and the coordinate data of the measurement point into the above-mentioned 4-pin surface resistance measuring device and automatically calculating it was used as the conductor layer (circuit pattern/conductive pattern). ) resistivity value.
电阻率值示出其值越小则导电性越优异的特性。所谓印刷物的尺寸指的是由印刷物所具有的给定形状的图案中的最大长度和最大宽度构成的尺寸。电阻率值小的情况表示良好,将示出2.0×10-4Ω·cm以下的情况评价为“○”(良),相反,将大于2.0×10-4Q·cm的情况评价为“×”(不良)。表2示出以上的结果。The resistivity value shows a characteristic that the smaller the value is, the more excellent the conductivity is. The size of the printed matter refers to the size constituted by the maximum length and the maximum width in a pattern of a given shape that the printed matter has. When the resistivity value is small, it is good, and the case where the resistivity value is less than 2.0×10 -4 Ω·cm is evaluated as "○" (good), and the case where the resistivity value is larger than 2.0×10 -4 Q·cm is evaluated as "×""(bad). Table 2 shows the above results.
关于各评价用电路图案的综合评价,在上述的“线宽的偏差”、“耐迁移性”以及“电阻率值”的评价中,无论哪种情况都仅将获得“○”的情况评价为“○”(良),在各评价之中,即使有1个“×”的情况在综合评价中也评价为“×”(不良)。Regarding the comprehensive evaluation of each circuit pattern for evaluation, in the evaluation of the above-mentioned "variation in line width", "migration resistance", and "resistivity value", only the case where "○" was obtained was evaluated as "○" in all cases. "○" (good), even if there is one "x" in each evaluation, it is evaluated as "x" (bad) in the comprehensive evaluation.
表2示出实施例1~5以及比较例1~6的导电膏以及使用这些导电膏制作出的电路图案(导电图案)的评价。Table 2 shows the evaluations of the conductive pastes of Examples 1 to 5 and Comparative Examples 1 to 6 and circuit patterns (conductive patterns) produced using these conductive pastes.
【表2】【Table 2】
4.考察4. Inspection
根据表2,若对实施例1~5的导电膏和比较例1~6的导电膏进行比较,则本发明的导电膏通过以银被覆铜片为基底并在其中添加银被覆二氧化硅粉,从而在印刷出的电路图案(导电图案)的“线宽的偏差”、“耐迁移性”以及“电阻率值”的哪一个的评价中都能得到良好的结果,其结果判明了,能够以少的线宽偏差且高的精度来进行导电图案的印刷,此外在印刷出的导电图案中,也是电传导性以及热传导性高且具有高的耐迁移性,并且通过具有30Pa·s以上且70Pa·s以下的粘度而具备优异的作业性。According to Table 2, when the conductive pastes of Examples 1 to 5 and the conductive pastes of Comparative Examples 1 to 6 are compared, the conductive paste of the present invention is based on a silver-coated copper sheet and adds silver-coated silica powder to it. , and good results were obtained in the evaluation of any of the "variation in line width", "migration resistance" and "resistivity value" of the printed circuit pattern (conductive pattern), and it was found that the The conductive pattern is printed with little line width deviation and high precision, and the printed conductive pattern also has high electrical and thermal conductivity and high migration resistance, and has 30 Pa·s or more and A viscosity of 70 Pa·s or less provides excellent workability.
特别地,通过实施例1~5的导电膏与比较例1~3的导电膏的比较,判明了,若银被覆铜片与银被覆二氧化硅粉的体积比优选处于99∶1至15∶85的范围,更优选处于99∶1至20∶80的范围,则在印刷出的电路图案中,线宽的偏差小,且能够得到优异的耐迁移性以及导电性,进一步地,若如实施例1~4的导电膏那样,银被覆铜片与银被覆二氧化硅粉的体积比处于99∶1至90∶10的范围,则可得到更优异的耐迁移性。In particular, by comparing the conductive pastes of Examples 1 to 5 and the conductive pastes of Comparative Examples 1 to 3, it was found that the volume ratio of the silver-coated copper sheet to the silver-coated silica powder is preferably 99:1 to 15:1. In the range of 85, more preferably in the range of 99:1 to 20:80, in the printed circuit pattern, the deviation of the line width is small, and excellent migration resistance and conductivity can be obtained. As in the conductive pastes of Examples 1 to 4, when the volume ratio of the silver-coated copper flakes and the silver-coated silica powder is in the range of 99:1 to 90:10, more excellent migration resistance can be obtained.
此外,关于实施例1~5的导电膏,通过将银被覆铜片的调配量相对于导电膏的总不挥发成分设为10体积%以上且40体积%以下,从而在印刷出的电路图案中,线宽的偏差小,且能够得到优异的耐迁移性以及导电性,且能够在将电阻率值抑制得低的同时,通过具有适度的粘度、流动性来实现作业性的提高。进一步判明了,若如实施例1~4的导电膏那样,将银被覆铜片的调配量相对于导电膏的总不挥发成分设为30体积%以上且40体积%以下,则可得到更优异的耐迁移性。In addition, with regard to the conductive pastes of Examples 1 to 5, by setting the blending amount of the silver-coated copper sheets to 10% by volume or more and 40% by volume or less with respect to the total nonvolatile content of the conductive paste, the printed circuit patterns can be found in the printed circuit patterns. , the variation in line width is small, excellent migration resistance and electrical conductivity can be obtained, and workability can be improved by having moderate viscosity and fluidity while keeping the resistivity value low. It was further found that, as in the conductive pastes of Examples 1 to 4, when the compounding amount of the silver-coated copper sheets was 30% by volume or more and 40% by volume or less with respect to the total nonvolatile content of the conductive paste, more excellent results were obtained. migration resistance.
此外,判明了,在实施例1~5的导电膏中,为了实现适于丝网印刷这样的各种印刷法的作业性、印刷性,将树脂粘合剂相对于导电膏的总不挥发成分以30体积%以上且60体积%以下的比率进行调配是有效的。In addition, it was found that in the conductive pastes of Examples 1 to 5, in order to realize workability and printability suitable for various printing methods such as screen printing, the total nonvolatile content of the resin binder relative to the conductive paste was It is effective to mix in a ratio of 30 volume % or more and 60 volume % or less.
关于实施例1~5的导电膏,判明了,若银被覆铜片的体积平均粒径(D50)优选为1.0μm以上且50μm以下,更优选为2.0μm以上且20μm以下,则在印刷出的电路图案中,线宽的偏差少,且在描画电路图案时应对细线的会极为容易。Regarding the conductive pastes of Examples 1 to 5, it was found that when the volume average particle diameter (D 50 ) of the silver-coated copper sheet is preferably 1.0 μm or more and 50 μm or less, and more preferably 2.0 μm or more and 20 μm or less, the printed In the circuit pattern of , there is little variation in the line width, and it is extremely easy to deal with thin lines when drawing the circuit pattern.
此外,关于实施例1~5的导电膏,判明了,若银被覆二氧化硅粉的体积平均粒径(D50)优选为0.050μm以上且50.0μm以下,更优选为0.1μm以上且5.0μm以下,则通过达成高的填充率,从而在将电阻率值抑制得低的同时,在印刷出的电路图案中,线宽的偏差也变少。In addition, with regard to the conductive pastes of Examples 1 to 5, it was found that the volume average particle diameter (D 50 ) of the silver-coated silica powder is preferably 0.050 μm or more and 50.0 μm or less, and more preferably 0.1 μm or more and 5.0 μm. Hereinafter, by achieving a high filling rate, the variation of the line width in the printed circuit pattern is also reduced while the resistivity value is kept low.
此外,根据图1~3,判明了,关于使用本发明的导电膏空出100μm程度的间隔来印刷多个线条而得的电路图案(导电图案),由于线宽的偏差小,因此相邻的线条彼此不会短路(接触),此外,可得到各线条的电传导性也优异的电路图案。1 to 3 , it was found that, in a circuit pattern (conductive pattern) obtained by printing a plurality of lines with an interval of about 100 μm using the conductive paste of the present invention, since the variation in line width is small, adjacent ones The lines are not short-circuited (contacted) with each other, and furthermore, a circuit pattern excellent in the electrical conductivity of each line can be obtained.
附图标记说明Description of reference numerals
L···印刷线L...Printing Line
G···间隙(PET树脂薄片)G... Gap (PET resin sheet)
S···短路部分(接触部分)。S... short circuit portion (contact portion).
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