CN115132423A - A controllable preparation method of crack template - Google Patents
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Abstract
Description
技术领域technical field
本发明属于透明导电电极的技术领域,具体涉及一种可调控的龟裂模板制备方法。The invention belongs to the technical field of transparent conductive electrodes, and in particular relates to a method for preparing a controllable crack template.
背景技术Background technique
透明导电电极(Transparent conductive electrodes,TCEs)广泛应用于各种光电器件中,如触控显示、太阳能电池、发光二极管(Light Emitting Diode,LED)、电磁屏蔽、透明加热器、智能窗户和电子皮肤等。Transparent conductive electrodes (TCEs) are widely used in various optoelectronic devices, such as touch displays, solar cells, Light Emitting Diodes (LEDs), electromagnetic shielding, transparent heaters, smart windows and electronic skins, etc. .
目前,氧化铟锡(Indium Tin Oxide,ITO)是普遍采用的透明电极材料,但由于其自身的易脆性、原材料铟元素稀缺、成本高、制备过程复杂等原因,使得ITO电极无法适应下一代柔性光电器件的发展。因此,近年来,科研人员已经提出了多种新型柔性替代ITO的材料,如导电聚合物薄膜、石墨烯薄膜、金属纳米线和金属网络等。At present, Indium Tin Oxide (ITO) is a commonly used transparent electrode material, but due to its own brittleness, scarcity of raw material indium, high cost, and complicated preparation process, ITO electrodes cannot adapt to the next generation of flexible electrodes. Development of optoelectronic devices. Therefore, in recent years, researchers have proposed a variety of new flexible materials to replace ITO, such as conductive polymer films, graphene films, metal nanowires, and metal networks.
其中,金属网络通常电阻较小、抗弯折性好,光学透过率和电阻率可以独立调节,被认为是最具有发展潜力的新一代透明电极材料。而发明人从2010年起就对龟裂模板法制备金属网络透明电极开展研究。龟裂也称网裂,利用龟裂液受热,应力分布不均匀产生龟裂裂纹,裂纹与裂纹连接成网络的现象,普遍存在于生活与自然界中。现有的龟裂模板法制备亚微米金属网络透明电极制备工艺包括四个步骤:1.合成并沉积模板/牺牲层;2.干燥龟裂,得到龟裂模板;3.金属薄膜沉积(溅射、热蒸镀或电镀);4.最后龟裂模板的去除;上述的模板/牺牲层由TiO2、环氧树脂、指甲油或蛋清液等材料制得,其中蛋清液以蛋白质为主,能够很好地成膜,且绿色无污染易清洁,所以其为制备模板/牺牲层的优良材料。由于上述龟裂模板法中采用的龟裂材料简单容易得到,技术成熟、绿色环保,成本低廉,过程中不涉及到光刻技术,龟裂模板的透明电极没有周期分布,不存在光学衍射现象,没有莫尔条纹,完全解决了规则金属网络的莫瑞干涉现象,所以由龟裂模板法制得的金属网络透明电极有良好的应用前景。Among them, metal network usually has low resistance, good bending resistance, optical transmittance and resistivity can be adjusted independently, and is considered to be a new generation of transparent electrode materials with the most development potential. The inventor has been conducting research on the preparation of metal network transparent electrodes by the crack template method since 2010. Cracking, also known as network cracking, is a phenomenon in which cracks and cracks are connected to form a network by heating the cracking fluid, and the stress distribution is uneven. It is common in life and nature. The existing process for preparing submicron metal network transparent electrodes by crack template method includes four steps: 1. Synthesize and deposit template/sacrificial layer; 2. Dry cracks to obtain crack templates; 3. Metal thin film deposition (sputtering) , thermal evaporation or electroplating); 4. Removal of the final crack template; the above-mentioned template/sacrificial layer is made of TiO 2 , epoxy resin, nail polish or egg white liquid, wherein the egg white liquid is mainly protein, which can It forms a good film, and is green, pollution-free and easy to clean, so it is an excellent material for preparing template/sacrificial layers. Because the crack material used in the above crack template method is simple and easy to obtain, the technology is mature, green and environmentally friendly, and the cost is low, the photolithography technology is not involved in the process, the transparent electrode of the crack template has no periodic distribution, and there is no optical diffraction phenomenon. Without Moiré fringes, the Murray interference phenomenon of the regular metal network is completely solved, so the metal network transparent electrode prepared by the crack template method has a good application prospect.
然而,现有技术制得的龟裂模板存在龟裂块宽过大的问题,而且龟裂模板也由于龟裂的随机性而造成其中龟裂块宽大小不一的问题,即龟裂块宽的均匀度较差;而透明导电电极的透光率及方阻主要受到了龟裂块宽大小的影响,因此上述问题影响了透明导电电极的光电性能,从而制约了龟裂模板法的应用,使其无法应用于制备需要较高的载流子浓度器件中,如太阳能电池;此外,采用现有的龟裂模板法制备显示及触控屏用的透明导电电极时,由于龟裂块宽较大及不均匀,显示和触控的像素墙(100*100μm)之间可能会出现没有金属线的情况,进而不会导通。而且,龟裂块宽的均匀度较差,也导致了生产的透明导电电极的光电性能存在参差,从而降低产品合格率,造成材料及工业浪费。However, the cracked template prepared in the prior art has the problem that the width of the cracked block is too large, and the cracked template also has the problem that the width of the cracked block varies in size due to the randomness of the cracks, that is, the width of the cracked block is different. The uniformity of the transparent conductive electrode is poor; the light transmittance and square resistance of the transparent conductive electrode are mainly affected by the width of the cracked block, so the above problems affect the photoelectric performance of the transparent conductive electrode, thus restricting the application of the crack template method. It cannot be used in the preparation of devices requiring higher carrier concentration, such as solar cells; in addition, when the existing crack template method is used to prepare transparent conductive electrodes for display and touch screens, the width of the crack block is relatively large. Large and uneven, there may be no metal lines between the display and touch pixel walls (100*100μm), and thus will not conduct. Moreover, the poor uniformity of the width of the cracked block also leads to uneven photoelectric properties of the produced transparent conductive electrodes, thereby reducing the product qualification rate and causing material and industrial waste.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可调控的龟裂模板制备方法,通过该方法制备的龟裂模板中的龟裂块宽可调控,而且龟裂块宽较小。The purpose of the present invention is to provide a method for preparing a controllable crack template, the width of the crack block in the crack template prepared by the method can be adjusted, and the width of the crack block is small.
本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:
一种可调控的龟裂模板制备方法,包括以下步骤:A method for preparing a controllable crack template, comprising the following steps:
(1)将蛋黄液加入到蛋清液中充分混合,使其均匀分布在蛋清液中,得到龟裂液;(1) adding the egg yolk liquid to the egg white liquid and fully mixing, so that it is evenly distributed in the egg white liquid to obtain a cracked liquid;
(2)对透明衬底进行清洁处理及亲水性处理;(2) Carry out cleaning treatment and hydrophilic treatment on the transparent substrate;
(3)在透明衬底表面涂覆龟裂液以获得龟裂薄膜,然后使龟裂薄膜干燥、自然龟裂形成龟裂模板。(3) Coating a cracking liquid on the surface of the transparent substrate to obtain a cracking film, and then drying the cracking film and naturally cracking to form a cracking template.
所述蛋黄液与蛋清液的比例为3.5~13g:1L。The ratio of the egg yolk liquid to the egg white liquid is 3.5-13g:1L.
本发明的原理是:首先对透明衬底表面进行清洁处理和亲水性处理,改善衬底的亲水性,再将蛋黄液与蛋清液进行充分混合得到龟裂液,将混合后的龟裂液涂覆在透明衬底表面并干燥形成龟裂模板;在此过程中,由于龟裂液在空气中失去水分,薄膜收缩产生了应力集中,从而产生裂纹;其中蛋黄会以微小的颗粒状均匀分布于蛋清液中,其与蛋清液被均匀涂覆于透明衬底表面,能够显著影响龟裂块的大小,得到与不添加蛋黄液相比龟裂块宽更小的龟裂模板,而且随着龟裂液中蛋黄液比例增大,龟裂块宽越小,实现龟裂模板的可调控。The principle of the invention is as follows: first, the surface of the transparent substrate is cleaned and treated with hydrophilicity to improve the hydrophilicity of the substrate, and then the egg yolk liquid and the egg white liquid are fully mixed to obtain a cracking liquid, and the mixed cracking liquid is The liquid is coated on the surface of the transparent substrate and dried to form a crack template; during this process, due to the loss of moisture in the air by the cracking liquid, the film shrinks and produces stress concentration, resulting in cracks; the egg yolk will be uniform in tiny particles. Distributed in the egg white liquid, it and the egg white liquid are uniformly coated on the surface of the transparent substrate, which can significantly affect the size of the cracked block, resulting in a cracked template with a smaller crack block width than that without the addition of egg yolk liquid. As the proportion of egg yolk liquid in the cracked liquid increases, the width of the cracked block is smaller, and the controllable crack template is realized.
在本发明的方案中,所述蛋黄液与蛋清液的比例包括但不限于3.5~13g:1L,只要在蛋清液中加入蛋黄液均能达到调控龟裂模板的目的。In the solution of the present invention, the ratio of the egg yolk liquid to the egg white liquid includes but is not limited to 3.5-13 g: 1 L, as long as the egg white liquid is added with the egg yolk liquid, the purpose of regulating the crack template can be achieved.
在本发明的具体实施例中,所述的透明衬底的材料选自玻璃、PET、PP、PVC、PC等任何可做透明衬底的材料。In a specific embodiment of the present invention, the material of the transparent substrate is selected from any material that can be used as a transparent substrate, such as glass, PET, PP, PVC, and PC.
所述的亲水性处理是使用等离子清洗机清洗50~100s,等离子清洗机的功率为180~220W。The hydrophilic treatment is to use a plasma cleaning machine for cleaning for 50-100 s, and the power of the plasma cleaning machine is 180-220W.
在优选的方案中,所述的清洁处理,具体是:将透明衬底采用洗洁精超声清洗10~15分钟,乙醇超声清洗10~15分钟,去离子水超声清洗10~15分钟,再用氮气将其吹干;上述超声的功率为100W。In a preferred solution, the cleaning treatment specifically includes: ultrasonically cleaning the transparent substrate with detergent for 10-15 minutes, ultrasonic cleaning with ethanol for 10-15 minutes, ultrasonic cleaning with deionized water for 10-15 minutes, and then using It was blown dry with nitrogen; the power of the above ultrasonic was 100W.
在步骤(3)中在透明衬底上涂覆龟裂液的方法包括但不限于刮涂、狭缝涂布和旋涂等,一切能实现龟裂液涂覆在透明衬底上的方法均在本发明的范围内。In step (3), the method of coating the cracking liquid on the transparent substrate includes but is not limited to blade coating, slit coating and spin coating, etc. All methods that can realize the coating of the cracking liquid on the transparent substrate are all within the scope of the present invention.
在步骤(3)中使龟裂液龟裂的方式包括自然干燥龟裂、加热干燥龟裂和抽真空加速龟裂等。The ways of cracking the cracking liquid in step (3) include natural drying cracking, heating drying cracking, vacuuming to accelerate cracking, and the like.
优选地,在步骤(3)中用加热台将龟裂薄膜在60~70℃下加热干燥7~10min,使其发生龟裂,形成龟裂模板。Preferably, in step (3), the cracked film is heated and dried at 60 to 70° C. for 7 to 10 minutes with a heating table, so that cracks occur to form a crack template.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明在现有采用蛋清液制备龟裂模板方法的基础上,通过调控龟裂液,即将不同比例的蛋黄液均匀混入蛋清液中,来调控龟裂模板中龟裂块的大小,且龟裂块宽较小。而且本发明方法制得的龟裂模板中的龟裂块宽有较好的均匀度。(1) the present invention adopts the egg white liquid to prepare the crack template method on the basis of the existing, by regulating and controlling the crack liquid, that is, the egg yolk liquid of different proportions is evenly mixed in the egg white liquid, to control the size of the crack block in the crack template, And the cracked block width is smaller. Moreover, the crack block width in the crack template prepared by the method of the invention has better uniformity.
(2)由本发明方法制得的龟裂模板来生产透明导电电极能够在保持高透光率的基础上,显著降低方阻。因此,本发明的方法拓展了龟裂模板法的应用,使其能够用于制备需要较高的载流子浓度器件和显示及触控屏用的透明导电电极。(2) The transparent conductive electrode produced by the crack template prepared by the method of the present invention can significantly reduce the square resistance on the basis of maintaining high light transmittance. Therefore, the method of the present invention expands the application of the crack template method, so that it can be used for preparing devices requiring higher carrier concentration and transparent conductive electrodes for display and touch screens.
(3)本发明中采用的蛋清液和蛋黄液均为无毒、易获得、绿色无污染;本发明方法工艺简洁,以及其成本低廉,易于实现产业化。(3) The egg white liquid and the egg yolk liquid adopted in the present invention are non-toxic, easy to obtain, green and pollution-free; the method of the present invention is simple in process, low in cost, and easy to realize industrialization.
附图说明Description of drawings
图1是本发明可调控龟裂模板制备流程图;Fig. 1 is the controllable crack template preparation flow chart of the present invention;
图2是实施例一龟裂模板的光学显微镜5倍放大倍数图。FIG. 2 is a 5 times magnification image of the optical microscope of the crack template in Example 1. FIG.
图3是实施例一龟裂模板的光学显微镜20倍放大倍数图。FIG. 3 is an optical microscope 20 times magnification image of the crack template in Example 1. FIG.
图4是实施例二龟裂模板的光学显微镜5倍放大倍数图。FIG. 4 is a 5 times magnification image of the optical microscope of the crack template in Example 2. FIG.
图5是实施例二龟裂模板的光学显微镜20倍放大倍数图。FIG. 5 is a 20 times magnification image of the optical microscope of the crack template in Example 2. FIG.
图6是实施例三龟裂模板的光学显微镜5倍放大倍数图。FIG. 6 is a 5 times magnification image of the optical microscope of the crack template in Example 3. FIG.
图7是实施例三龟裂模板的光学显微镜20倍放大倍数图。FIG. 7 is an optical microscope 20 times magnification image of the crack template in Example 3. FIG.
图8是对比例一龟裂模板的光学显微镜5倍放大倍数图,其中a和b是两个不同视野的图。FIG. 8 is a 5x magnification image of an optical microscope of a cracked template of Comparative Example 1, wherein a and b are images of two different fields of view.
图9是对比例一龟裂模板的光学显微镜20倍放大倍数图,其中c和d是两个不同视野的图。FIG. 9 is a 20-fold magnification image of an optical microscope of a cracked template of Comparative Example 1, wherein c and d are images of two different fields of view.
具体实施方式Detailed ways
以下通过具体的实施例对本发明作进一步的说明。The present invention will be further described below through specific examples.
实施例一Example 1
如图1所示,一种可调控的龟裂模板制备方法包括以下步骤:As shown in Figure 1, a method for preparing a controllable crack template includes the following steps:
(1)将0.15g蛋黄液加入到40mL蛋清液中,通过超声混合,使蛋黄液均匀分布在蛋清液中,得到龟裂液;(1) adding 0.15g of egg yolk liquid to 40mL of egg white liquid, and by ultrasonic mixing, the egg yolk liquid is evenly distributed in the egg white liquid to obtain a cracked liquid;
(2)以钠钙玻璃作为透明衬底材料,先进行清洁处理:用洗洁精超声清洗15分钟,乙醇超声清洗15分钟,去离子水超声清洗15分钟,再用氮气将其吹干;(2) Using soda lime glass as the transparent substrate material, firstly carry out cleaning treatment: ultrasonic cleaning with detergent for 15 minutes, ultrasonic cleaning in ethanol for 15 minutes, ultrasonic cleaning in deionized water for 15 minutes, and drying with nitrogen gas;
再进行亲水处理:置于等离子体清洗机中清洗60s,等离子清洗机的功率为180~220W;Then conduct hydrophilic treatment: place it in a plasma cleaning machine for 60s, and the power of the plasma cleaning machine is 180-220W;
(3)在处理后的钠钙玻璃上均匀刮涂龟裂液,获得龟裂薄膜,然后在60℃下加热干燥8min,使龟裂薄膜发生龟裂,形成龟裂模板。(3) Scratch the cracking liquid evenly on the treated soda-lime glass to obtain a cracked film, and then heat and dry at 60° C. for 8 minutes to crack the cracked film and form a crack template.
对制得的龟裂模板进行检测:Test the prepared cracked template:
如图2所示,使用光学显微镜放大5倍进行观察,可以看到测量的龟裂块宽大小为57.177μm;如图3所示,使用光学显微镜放大20倍进行观察,可以看到测量的龟裂线宽大小为1.246μm;而且随着龟裂块宽的尺寸变小,龟裂块宽和龟裂线宽的均匀度较好。As shown in Figure 2, using an optical microscope to magnify 5 times for observation, it can be seen that the measured crack width is 57.177 μm; as shown in Figure 3, using an optical microscope to magnify 20 times for observation, you can see the measured The size of the crack line width is 1.246 μm; and as the size of the crack block width becomes smaller, the uniformity of the crack block width and crack line width is better.
实施例二Embodiment 2
本实施例的方法与实施例一相同,区别在于,本实施例的龟裂液为0.3g蛋黄液充分混合到40mL蛋清液中。The method of this embodiment is the same as that of the first embodiment, the difference is that the cracking liquid in this embodiment is 0.3 g of egg yolk liquid fully mixed into 40 mL of egg white liquid.
对制得的龟裂模板进行检测:如图4所示,经涂布龟裂液(蛋清液加0.3g蛋黄液)干燥后的龟裂模板在光学显微镜下放大5倍图,可以看到测量的龟裂块宽大小为38.01μm;图5为在光学显微镜下放大20倍图,可以看到测量的龟裂线宽大小为1.003μm;而且随着龟裂块宽的尺寸变小,龟裂块宽和龟裂线宽的均匀度更好。Detect the prepared crack template: as shown in Figure 4, the crack template after coating with crack liquid (egg white liquid plus 0.3g egg yolk liquid) and drying is magnified 5 times under an optical microscope, and the measurement can be seen. The width of the crack block is 38.01μm; Figure 5 is a 20x magnification under the optical microscope, it can be seen that the measured crack line width is 1.003μm; and as the size of the crack block width becomes smaller, the crack The uniformity of block width and crack line width is better.
实施例三Embodiment 3
本实施例的方法与实施例一相同,区别在于,本实施例的龟裂液为0.5g蛋黄液充分混合到40mL蛋清液中。The method of this embodiment is the same as that of Embodiment 1, except that the cracking liquid in this embodiment is 0.5 g of egg yolk liquid fully mixed into 40 mL of egg white liquid.
对制得的龟裂模板进行检测:如图6所示,经涂布龟裂液(蛋清液加0.5g蛋黄液)干燥后的龟裂模板在光学显微镜下放大5倍图,可以看到测量的龟裂块宽大小为30.751μm;图7为在光学显微镜下放大20倍图,可以看到测量的龟裂线宽大小为0.919μm;而且随着龟裂块宽的尺寸变小,龟裂块宽和龟裂线宽的均匀度更好。Detect the prepared crack template: as shown in Figure 6, the crack template after coating with crack liquid (egg white liquid plus 0.5g egg yolk liquid) and drying is magnified 5 times under an optical microscope, and the measurement can be seen. The width of the crack block is 30.751μm; Figure 7 is a 20x magnification under the optical microscope, it can be seen that the measured crack line width is 0.919μm; and as the size of the crack block width becomes smaller, the crack The uniformity of block width and crack line width is better.
对比例一Comparative Example 1
对比例的方法与实施例一相同,区别在于,对比例的龟裂液为40mL纯的蛋清液。The method of the comparative example is the same as that of the first embodiment, the difference is that the cracked liquid of the comparative example is 40 mL of pure egg white liquid.
如图8中a、b所示,对未加蛋黄液的龟裂模板使用光学显微镜放大5倍进行观察,可以看到其中的龟裂块宽的均匀度较差,其中测量的龟裂块宽大小分别为148.101μm、151.888μm、260.762μm,三个龟裂块宽尺寸相差很大;如图9中c、d所示,对未加蛋黄液的龟裂模板使用光学显微镜放大20倍进行观察,可以看到测量的龟裂线宽大小分别为1.690μm、2.468μm。As shown in a and b in Figure 8, the crack template without egg yolk solution was observed by magnifying 5 times with an optical microscope. It can be seen that the uniformity of the crack block width is poor, and the measured crack block width The sizes are 148.101 μm, 151.888 μm, and 260.762 μm, respectively, and the width and size of the three cracked blocks are very different; as shown in c and d in Figure 9, the crack template without egg yolk solution was magnified 20 times for observation. , it can be seen that the measured crack line widths are 1.690 μm and 2.468 μm, respectively.
从上述实施例一~三与对比例一的结果可见,在加蛋黄液的龟裂模板中龟裂块明显比未加蛋黄液的龟裂模板的龟裂块更小;而且随着龟裂液中蛋黄液比例增大,龟裂块宽越小,因而实现龟裂模板的可调控。From the results of Examples 1 to 3 and Comparative Example 1 above, it can be seen that the cracked block in the cracked template with egg yolk solution is obviously smaller than that of the cracked template without egg yolk solution; When the proportion of medium egg yolk liquid increases, the width of the crack block is smaller, thus realizing the controllability of the crack template.
进一步,利用实施例一、二和对比例一的龟裂模板通过溅射制备透明导电电极,其透光率和方阻见下表。Further, transparent conductive electrodes were prepared by sputtering using the crack templates of Examples 1, 2 and Comparative Example 1, and the light transmittance and square resistance are shown in the following table.
需要指出的是,上述实施例仅是对本发明的进一步说明,而不是限制,例如制作制备样品的衬底除了使用钙钠玻璃外,还可以采用其他廉价的透明衬底材料(PET、PC、PVC、PP等),蛋清液中加蛋黄液的量也不局限于上述实施例的0.15g、0.3g、0.5g,干燥方式还可以采用自然干燥、抽真空干燥;其他具体参数值在技术方案的范围内,也可实现本发明目的。因此,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围。It should be pointed out that the above embodiment is only a further description of the present invention, rather than a limitation. For example, in addition to lime soda glass, other inexpensive transparent substrate materials (PET, PC, PVC , PP, etc.), the amount of egg yolk liquid added in the egg white liquid is not limited to 0.15g, 0.3g, 0.5g of the above-mentioned embodiment, and the drying method can also adopt natural drying and vacuum drying; other specific parameter values are in the technical scheme. The object of the present invention can also be achieved within the scope of the present invention. Therefore, any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent substitutions, and are included in the protection scope of the present invention.
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