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CN115128860B - Method for manufacturing flexible display panel - Google Patents

Method for manufacturing flexible display panel Download PDF

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Publication number
CN115128860B
CN115128860B CN202110333557.7A CN202110333557A CN115128860B CN 115128860 B CN115128860 B CN 115128860B CN 202110333557 A CN202110333557 A CN 202110333557A CN 115128860 B CN115128860 B CN 115128860B
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substrate
layer
forming
display panel
base material
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CN115128860A (en
Inventor
李孟儒
陈谚宗
徐维志
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Hannstar Display Corp
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Hannstar Display Corp
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Priority to CN202110333557.7A priority Critical patent/CN115128860B/en
Priority to CN202311647526.4A priority patent/CN117572682A/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133305Flexible substrates, e.g. plastics, organic film
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • G02F1/13394Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

本发明提供一种可挠式显示面板的制造方法,包括于第一载板上形成第一基材、形成像素元件层于第一基材上、于第二载板上形成第二基材、形成遮光图案层于第二基材上、于第一基材或第二基材上形成多个间隙物、于像素元件层或遮光图案层上形成框胶图案、令像素元件层与遮光图案层相对设置并进行组立,使框胶图案连接于像素元件层与遮光图案层之间以及自第一基材与第二基材上移除第一载板与第二载板。第一基材具有显示区以及显示区以外的非显示区。第一基材与第二基材各自包括至少一软性基材层。多个间隙物设置在显示区。

The present invention provides a method for manufacturing a flexible display panel, which includes forming a first substrate on a first carrier, forming a pixel element layer on the first substrate, forming a second substrate on the second carrier, Forming a light-shielding pattern layer on the second substrate, forming a plurality of spacers on the first substrate or the second base material, forming a frame glue pattern on the pixel element layer or the light-shielding pattern layer, making the pixel element layer and the light-shielding pattern layer Arrange and assemble oppositely so that the sealant pattern is connected between the pixel element layer and the light-shielding pattern layer, and the first carrier board and the second carrier board are removed from the first base material and the second base material. The first base material has a display area and a non-display area other than the display area. Each of the first substrate and the second substrate includes at least one soft substrate layer. Multiple spacers are provided in the display area.

Description

可挠式显示面板的制造方法Method for manufacturing flexible display panel

技术领域Technical field

本发明涉及一种显示面板的制造方法,尤其涉及一种可挠式显示面板的制造方法。The present invention relates to a manufacturing method of a display panel, and in particular, to a manufacturing method of a flexible display panel.

背景技术Background technique

目前的液晶显示面板大都是利用玻璃基材作为基板,且在完成液晶盒(liquidcrystal cell)的组立(assembly)后,还需要在两片基板相背离的两外侧表面上贴附两片偏光片方能具有完整的显示功能。为了让液晶显示面板具有可挠性,除了玻璃基板的薄化方案外,也可利用高分子基材作为液晶显示面板的基板。然而,上述的玻璃基板即使在薄化后能获得可挠性的提升,但要满足弯折曲率更大的应用仍有其困难度。此外,以高分子基材作为基板的方案会面临到偏光片贴合时产生的平整度问题以及重工(rework)的问题,进而影响液晶显示面板的后段制程良率。Most of the current liquid crystal display panels use glass substrates as the substrate, and after completing the assembly of the liquid crystal cell (liquidcrystal cell), two polarizers need to be attached to the two outer surfaces of the two substrates that are away from each other. Can have complete display functions. In order to make the liquid crystal display panel flexible, in addition to the thinning solution of the glass substrate, polymer substrates can also be used as the substrate of the liquid crystal display panel. However, even if the flexibility of the above-mentioned glass substrate can be improved after being thinned, it is still difficult to meet applications with larger bending curvatures. In addition, solutions that use polymer substrates as substrates will face flatness problems and rework problems caused by polarizer lamination, which will further affect the back-end process yield of liquid crystal display panels.

发明内容Contents of the invention

本发明提供一种可挠式显示面板的制造方法,其制程工序数较少,且能产出更为轻薄的可挠式显示面板。The present invention provides a method for manufacturing a flexible display panel, which has fewer manufacturing steps and can produce a thinner and lighter flexible display panel.

本发明的可挠式显示面板的制造方法,包括于第一载板上形成第一基材的至少一部分、形成像素元件层于第一基材上、于第二载板上形成第二基材的至少一部分、形成遮光图案层于第二基材上、于第一基材或第二基材上形成多个间隙物、于像素元件层或遮光图案层上形成框胶图案、令像素元件层与遮光图案层相对设置并进行组立,使框胶图案连接于像素元件层与遮光图案层之间以及自第一基材与第二基材上移除第一载板与第二载板。第一基材具有显示区以及显示区以外的非显示区。第一基材与第二基材各自包括至少一软性基材层。多个间隙物设置在显示区。The manufacturing method of a flexible display panel of the present invention includes forming at least part of a first substrate on a first carrier, forming a pixel element layer on the first substrate, and forming a second substrate on the second carrier. At least part of the method, forming a light-shielding pattern layer on the second substrate, forming a plurality of spacers on the first substrate or the second substrate, forming a sealant pattern on the pixel element layer or the light-shielding pattern layer, so that the pixel element layer It is arranged and assembled opposite to the light-shielding pattern layer, so that the frame glue pattern is connected between the pixel element layer and the light-shielding pattern layer, and the first carrier plate and the second carrier plate are removed from the first base material and the second base material. The first base material has a display area and a non-display area other than the display area. Each of the first substrate and the second substrate includes at least one soft substrate layer. Multiple spacers are provided in the display area.

在本发明的一实施例的可挠式显示面板的制造方法中,还包括在形成像素元件层前,形成第一辅助层于第一基材上以及在形成遮光图案层前,形成第二辅助层于第二基材上。In an embodiment of the present invention, the method for manufacturing a flexible display panel further includes forming a first auxiliary layer on the first substrate before forming the pixel element layer, and forming a second auxiliary layer before forming the light-shielding pattern layer. layered on the second substrate.

在本发明的一实施例的可挠式显示面板的制造方法中,第一辅助层与第二辅助层的至少一者为平坦层或光学调整层。In the manufacturing method of a flexible display panel according to an embodiment of the present invention, at least one of the first auxiliary layer and the second auxiliary layer is a flat layer or an optical adjustment layer.

在本发明的一实施例的可挠式显示面板的制造方法中,第二辅助层具有导电性。In the method for manufacturing a flexible display panel according to an embodiment of the present invention, the second auxiliary layer has conductivity.

在本发明的一实施例的可挠式显示面板的制造方法中,还包括在形成多个间隙物前,于第二基材上形成彩色滤光层。In an embodiment of the present invention, the manufacturing method of a flexible display panel further includes forming a color filter layer on the second substrate before forming a plurality of spacers.

在本发明的一实施例的可挠式显示面板的制造方法中,第一基材与第二基材的至少一者包括两个软性基材层与一个偏光材料层。偏光材料层位于两个软性基材层之间。In the manufacturing method of a flexible display panel according to an embodiment of the present invention, at least one of the first base material and the second base material includes two soft base material layers and one polarizing material layer. The polarizing material layer is located between the two soft base material layers.

在本发明的一实施例的可挠式显示面板的制造方法中,第一基材的至少一部分与第二基材的至少一部分各自为一个软性基材层。In the manufacturing method of a flexible display panel according to an embodiment of the present invention, at least a part of the first substrate and at least a part of the second substrate are each a soft substrate layer.

在本发明的一实施例的可挠式显示面板的制造方法中,还包括在第一载板与第二载板的移除步骤后,于第一基材的软性基材层与第二基材的软性基材层的至少一者上形成至少一偏光材料层,以完成第一基材与第二基材的制作。In the method for manufacturing a flexible display panel according to an embodiment of the present invention, the method further includes, after removing the first carrier plate and the second carrier plate, disposing the soft base material layer of the first base material and the second carrier plate. At least one polarizing material layer is formed on at least one of the soft base material layers of the base material to complete the production of the first base material and the second base material.

在本发明的一实施例的可挠式显示面板的制造方法中,第一基材与第二基材的材料包括三乙酰纤维素(triacetyl cellulose,TAC)、聚对苯二甲酸乙二酯(polyethyleneterephthalate,PET)、聚甲基丙烯酸甲酯(poly(methyl methacrylate),PMMA)与聚酰亚胺(polyimide,PI)。In the manufacturing method of a flexible display panel according to an embodiment of the present invention, the materials of the first substrate and the second substrate include triacetyl cellulose (TAC), polyethylene terephthalate ( polyethyleneterephthalate (PET), poly(methyl methacrylate) (PMMA) and polyimide (PI).

在本发明的一实施例的可挠式显示面板的制造方法中,第一载板与第二载板的杨氏模量大于第一基材与第二基材的杨氏模量。In the manufacturing method of a flexible display panel according to an embodiment of the present invention, the Young's modulus of the first carrier plate and the second carrier plate is greater than the Young's modulus of the first base material and the second base material.

基于上述,在本发明的一实施例的可挠式显示面板的制造方法中,在像素元件层与遮光图案层的形成步骤前,先于两个载板上分别形成各自具有至少一软性基材层的两个基材,除了能产出更为轻薄及可挠性较佳的可挠式显示面板外,还能有效提升可挠式显示面板的后段制程良率。Based on the above, in the manufacturing method of a flexible display panel according to an embodiment of the present invention, before the steps of forming the pixel element layer and the light-shielding pattern layer, at least one flexible substrate is formed on the two carrier plates. The two base materials of the material layer can not only produce thinner and more flexible flexible display panels, but also effectively improve the back-end process yield of flexible display panels.

附图说明Description of the drawings

图1是本发明的一实施例的可挠式显示面板的剖视示意图;Figure 1 is a schematic cross-sectional view of a flexible display panel according to an embodiment of the present invention;

图2是图1的可挠式显示面板的一种制造方法的流程方块图;Figure 2 is a flow block diagram of a manufacturing method of the flexible display panel of Figure 1;

图3A至图3H是图1的可挠式显示面板的一种制造方法的流程剖视图;Figures 3A to 3H are flow sectional views of a manufacturing method of the flexible display panel of Figure 1;

图4是本发明的另一实施例的可挠式显示面板的一种制造方法的流程方块图;Figure 4 is a flow block diagram of a manufacturing method of a flexible display panel according to another embodiment of the present invention;

图5A至图5I是本发明的另一实施例的可挠式显示面板的一种制造方法的流程剖视图;5A to 5I are flow sectional views of a manufacturing method of a flexible display panel according to another embodiment of the present invention;

图6A是本发明的又一实施例的可挠式显示面板的剖视示意图;Figure 6A is a schematic cross-sectional view of a flexible display panel according to another embodiment of the present invention;

图6B是本发明的再一实施例的可挠式显示面板的剖视示意图。FIG. 6B is a schematic cross-sectional view of a flexible display panel according to yet another embodiment of the present invention.

附图标记说明Explanation of reference signs

10、10A、11、12:可挠式显示面板;10, 10A, 11, 12: Flexible display panel;

110、110A:第一基材;110, 110A: first base material;

111、113、121、123:软性基材层;111, 113, 121, 123: Soft substrate layer;

112、122:偏光材料层;112, 122: Polarizing material layer;

120、120A:第二基材;120, 120A: second base material;

130:像素元件层;130: Pixel component layer;

140:遮光图案层;140: light-shielding pattern layer;

151:第一辅助层;151: First auxiliary layer;

152:第二辅助层;152: Second auxiliary layer;

160:彩色滤光层;160: Color filter layer;

170:间隙物;170: Interstitial object;

180:框胶图案;180: frame glue pattern;

200:显示介质层;200: Display medium layer;

CS1:第一载板;CS1: the first carrier board;

CS2:第二载板;CS2: second carrier board;

DA:显示区;DA: display area;

NDA:非显示区;NDA: non-display area;

S101a、S101a’、S101b、S101b’、S102a、S102b、S103a、S103b、S104b、S105、S106、S107、S108、S109:步骤。S101a, S101a’, S101b, S101b’, S102a, S102b, S103a, S103b, S104b, S105, S106, S107, S108, S109: steps.

具体实施方式Detailed ways

现将详细地参考本发明的示范性实施例,示范性实施例的实例说明于附图中。只要有可能,相同元件符号在附图和描述中用来表示相同或相似部分。Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numbers are used in the drawings and description to refer to the same or similar parts.

图1是本发明的一实施例的可挠式显示面板的剖视示意图。图2是图1的可挠式显示面板的一种制造方法的流程方块图。图3A至图3H是图1的可挠式显示面板的一种制造方法的流程剖视图。FIG. 1 is a schematic cross-sectional view of a flexible display panel according to an embodiment of the present invention. FIG. 2 is a flow block diagram of a manufacturing method of the flexible display panel of FIG. 1 . 3A to 3H are flow sectional views of a manufacturing method of the flexible display panel of FIG. 1 .

请参照图1,可挠式显示面板10包括第一基材110、第二基材120、像素元件层130、遮光图案层140、彩色滤光层160、多个间隙物170、框胶图案180与显示介质层200。第一基材110与第二基材120相对设置。框胶图案180连接于第一基材110与第二基材120之间,并且定义出一密封腔室。显示介质层200填充于此密封腔室内。在本实施例中,显示介质层200例如是液晶层,且包含多个液晶分子(未示出)。间隙物170分散地设置在此密封腔室内,以使显示介质层200的膜厚均匀地控制在一设计值。也就是说,可挠式显示面板10为可挠式液晶显示面板,但不以此为限。Referring to FIG. 1 , the flexible display panel 10 includes a first substrate 110 , a second substrate 120 , a pixel element layer 130 , a light-shielding pattern layer 140 , a color filter layer 160 , a plurality of spacers 170 , and a frame glue pattern 180 and display medium layer 200. The first base material 110 and the second base material 120 are arranged opposite to each other. The sealant pattern 180 is connected between the first substrate 110 and the second substrate 120 and defines a sealed cavity. The display medium layer 200 is filled in the sealed cavity. In this embodiment, the display medium layer 200 is, for example, a liquid crystal layer, and includes a plurality of liquid crystal molecules (not shown). The spacers 170 are dispersedly provided in the sealed chamber to uniformly control the film thickness of the display medium layer 200 to a designed value. That is to say, the flexible display panel 10 is a flexible liquid crystal display panel, but it is not limited thereto.

在本实施例中,第一基材110上设有像素元件层130,像素元件层130例如包括多条扫描线(未示出)、多条数据线(未示出)与多个像素结构(未示出)。这些扫描线与这些数据线相交设置,并且定义出可挠式显示面板10的多个像素区。多个像素结构分别设置于这些像素区内,且各自电性连接对应的一条数据线与对应的一条扫描线。第二基材120上设有遮光图案层140与彩色滤光层160,遮光图案层140位于第二基材120与彩色滤光层160之间。遮光图案层140可定义出可挠式显示面板10的显示区DA以及显示区DA以外的非显示区NDA。前述的多个像素结构与多个间隙物170位于显示区DA内,而框胶图案180位于非显示区NDA内。在本实施例中,第二基材120上还可选地设有披覆层(未示出)与共电极层(未示出),披覆层设置在彩色滤光层160上,且位于共电极层与彩色滤光层160之间,但不以此为限。在其他实施例中,第二基材120上也可不设有共电极层。In this embodiment, a pixel element layer 130 is provided on the first substrate 110. The pixel element layer 130 includes, for example, a plurality of scanning lines (not shown), a plurality of data lines (not shown) and a plurality of pixel structures (not shown). not shown). These scan lines intersect these data lines and define multiple pixel areas of the flexible display panel 10 . A plurality of pixel structures are respectively disposed in these pixel areas, and each is electrically connected to a corresponding data line and a corresponding scanning line. The second base material 120 is provided with a light-shielding pattern layer 140 and a color filter layer 160 . The light-shielding pattern layer 140 is located between the second base material 120 and the color filter layer 160 . The light-shielding pattern layer 140 can define the display area DA and the non-display area NDA outside the display area DA of the flexible display panel 10 . The aforementioned plurality of pixel structures and plurality of spacers 170 are located in the display area DA, and the sealant pattern 180 is located in the non-display area NDA. In this embodiment, the second substrate 120 is optionally provided with a coating layer (not shown) and a common electrode layer (not shown). The coating layer is provided on the color filter layer 160 and is located on the common electrode layer 160 . between the electrode layer and the color filter layer 160, but is not limited to this. In other embodiments, the common electrode layer may not be provided on the second substrate 120 .

举例来说,像素结构具有彼此电性连接的主动元件(未示出)与像素电极(未示出)。每一个像素结构的像素电极可经由对应的主动元件电性连接对应的一条数据线对应的一条扫描线。每一个像素区内的像素电极可被独立地控制而具有不同或相同的电位。当像素电极与共电极层被致能而具有一电位差时,像素电极与共电极层之间所形成的电场可驱使显示介质层200的多个液晶分子转动,据以调变入射显示介质层200的偏振光线的偏振态,从来改变此偏振光线通过可挠式显示面板10后的光强度来达到彩色显示的效果。For example, the pixel structure has an active element (not shown) and a pixel electrode (not shown) that are electrically connected to each other. The pixel electrode of each pixel structure can be electrically connected to a corresponding scan line of a corresponding data line through a corresponding active element. The pixel electrodes in each pixel area can be independently controlled to have different or the same potential. When the pixel electrode and the common electrode layer are enabled to have a potential difference, the electric field formed between the pixel electrode and the common electrode layer can drive the plurality of liquid crystal molecules of the display medium layer 200 to rotate, thereby modulating the intensity of the liquid crystal molecules incident on the display medium layer 200 . The polarization state of the polarized light changes the light intensity after the polarized light passes through the flexible display panel 10 to achieve a color display effect.

特别注意的是,第一基材110与第二基材120各自包括两个软性基材层以及夹设于这两个软性基材层之间的偏光材料层。举例来说,在本实施例中,第一基材110为软性基材层111、偏光材料层112与软性基材层113的叠层结构,第二基材120软性基材层121、偏光材料层122与软性基材层123的叠层结构,但不以此为限。在其他实施例中,基材的软性基材层的数量可根据实际的产品规格(例如可挠度)而调整。It is particularly noted that the first base material 110 and the second base material 120 each include two soft base material layers and a polarizing material layer sandwiched between the two soft base material layers. For example, in this embodiment, the first base material 110 is a stacked structure of a soft base material layer 111, a polarizing material layer 112 and a soft base material layer 113, and the second base material 120 has a soft base material layer 121. , a stacked structure of the polarizing material layer 122 and the soft base material layer 123, but is not limited to this. In other embodiments, the number of flexible substrate layers of the substrate can be adjusted based on actual product specifications (eg, flexibility).

在本实施例中,可挠式显示面板10还可选地包括第一辅助层151与第二辅助层152,第一辅助层151设置在像素元件层130与第一基材110之间,第二辅助层152设置在遮光图案层140与第二基材120之间。举例来说,此处的辅助层可以是平坦层,但不以此为限。在另一实施例中,这两个辅助层的至少一者也可以是光学调整层(例如:折射率匹配层)。在又一实施例中,可挠式显示面板的第二基材120的一侧还可设有触控感测层,且第二辅助层152为具有导电性的电场屏蔽层(shielding layer)。此处的电场屏蔽层例如是采用低温(例如100度左右)制程所形成的透明导电材料层,例如:铟锡氧化物。In this embodiment, the flexible display panel 10 optionally further includes a first auxiliary layer 151 and a second auxiliary layer 152. The first auxiliary layer 151 is provided between the pixel element layer 130 and the first substrate 110. The two auxiliary layers 152 are disposed between the light-shielding pattern layer 140 and the second base material 120 . For example, the auxiliary layer here may be a flat layer, but is not limited to this. In another embodiment, at least one of the two auxiliary layers may also be an optical adjustment layer (for example, a refractive index matching layer). In yet another embodiment, a touch sensing layer can be further provided on one side of the second substrate 120 of the flexible display panel, and the second auxiliary layer 152 is a conductive electric field shielding layer. The electric field shielding layer here is, for example, a transparent conductive material layer formed by a low-temperature (for example, about 100 degrees) process, such as indium tin oxide.

以下将针对可挠式显示面板10的制造方法进行示例性的说明。The following will provide an exemplary description of the manufacturing method of the flexible display panel 10 .

请参照图1及图2,首先,于第一载板CS1上形成第一基材110(步骤S101a,如图3A所示),其中第一基材110具有显示区DA以及显示区DA以外的非显示区NDA。此处的第一基材110的形成步骤包括于第一载板CS1上依序形成软性基材层111、偏光材料层112与软性基材层113。举例来说,于第一载板CS1形成第一基材110的步骤可采用贴附方式或涂布方式来进行,但不以此为限。Referring to FIGS. 1 and 2 , first, a first substrate 110 is formed on the first carrier CS1 (step S101a, as shown in FIG. 3A ), in which the first substrate 110 has a display area DA and other areas other than the display area DA. Non-display area NDA. The forming step of the first base material 110 here includes sequentially forming a soft base material layer 111, a polarizing material layer 112 and a soft base material layer 113 on the first carrier CS1. For example, the step of forming the first substrate 110 on the first carrier CS1 can be performed by adhering or coating, but is not limited thereto.

两个软性材料层111、113的材料例如包括三乙酰纤维素(triacetyl cellulose,TAC)、聚对苯二甲酸乙二酯(polyethylene terephthalate,PET)、聚甲基丙烯酸甲酯(poly(methyl methacrylate),PMMA)与聚酰亚胺(polyimide,PI),其中这两个软性材料层111、113的材料可相同或不同。偏光材料层112的材料例如是聚乙烯醇(Polyvinyl Alcohol,PVA)、或其他合适的偏光子材料。然而,本发明不限于此,根据其他实施例,第一基材110的偏光材料层112也可由其他不同的光学功能层来取代。The materials of the two soft material layers 111 and 113 include, for example, triacetyl cellulose (TAC), polyethylene terephthalate (PET), poly(methyl methacrylate) ), PMMA) and polyimide (PI), where the materials of the two soft material layers 111 and 113 may be the same or different. The material of the polarizing material layer 112 is, for example, polyvinyl alcohol (PVA) or other suitable polarizing material. However, the present invention is not limited thereto. According to other embodiments, the polarizing material layer 112 of the first substrate 110 can also be replaced by other different optical functional layers.

接着,形成像素元件层130于第一基材110上(步骤S103a,如图3B所示)。为了提升像素元件层130的制程良率,可挠式显示面板10的制造方法还可选地包括:在形成像素元件层130前,形成第一辅助层151于第一基材110上(步骤S102a,如图3A所示)。举例来说,在本实施例中,第一辅助层151可作为平坦层,以避免残留在第一基材110表面上的尘埃或微粒影响后续像素元件层130的成膜质量,但不以此为限。于此,便完成了图1的可挠式显示面板10的下基板的制作。Next, the pixel element layer 130 is formed on the first substrate 110 (step S103a, as shown in FIG. 3B). In order to improve the process yield of the pixel element layer 130, the manufacturing method of the flexible display panel 10 may also optionally include: forming a first auxiliary layer 151 on the first substrate 110 before forming the pixel element layer 130 (step S102a , as shown in Figure 3A). For example, in this embodiment, the first auxiliary layer 151 can be used as a flat layer to prevent dust or particles remaining on the surface of the first substrate 110 from affecting the film-forming quality of the subsequent pixel element layer 130, but this is not the case. is limited. At this point, the production of the lower substrate of the flexible display panel 10 in FIG. 1 is completed.

可挠式显示面板10的制造方法还包括:于第二载板CS2上形成第二基材120(步骤S101b,如图3C所示)。相似于第一基材110的形成步骤,第二基材120的形成步骤包括于第二载板CS2上依序形成软性基材层121、偏光材料层122与软性基材层123。举例来说,于第二载板CS2形成第二基材120的步骤可采用贴附方式或涂布方式来进行,但不以此为限。由于第二基材120的两个软性材料层121、123与偏光材料层122的材料组成与配置方式相似于第一基材110,因此详细的说明请参见前述的相关段落,于此便不再赘述。The manufacturing method of the flexible display panel 10 further includes: forming the second base material 120 on the second carrier CS2 (step S101b, as shown in FIG. 3C). Similar to the forming steps of the first base material 110, the forming steps of the second base material 120 include sequentially forming a soft base material layer 121, a polarizing material layer 122 and a soft base material layer 123 on the second carrier CS2. For example, the step of forming the second substrate 120 on the second carrier CS2 can be performed by adhering or coating, but is not limited thereto. Since the material composition and arrangement of the two soft material layers 121 and 123 and the polarizing material layer 122 of the second base material 120 are similar to those of the first base material 110, please refer to the above-mentioned relevant paragraphs for detailed description, which will not be discussed here. Again.

在第二基材120的形成步骤完成后,形成遮光图案层140于第二基材120上(步骤S103b,如图3D所示)。遮光图案层140的材质例如包括黑色树脂材料或其他适于挡光的材料(例如低反射金属、黑化金属或黑色油墨)。接着,于第二基材120上形成彩色滤光层160(步骤S104b,如图3E所示),其中彩色滤光层160覆盖遮光图案层140。为了提升第二基材120上后续各膜层(例如遮光图案层140或彩色滤光层160)的制程良率,可挠式显示面板10的制造方法还可选地包括:在形成遮光图案层140前,形成第二辅助层152于第二基材120上(步骤S102b,如图3C所示)。举例来说,在本实施例中,第二辅助层152可作为平坦层,以避免残留在第二基材120表面上的尘埃或微粒影响后续各膜层的成膜质量,但不以此为限。在其他实施例中,为了让可挠式显示面板10具有不同的光学功能(例如折射率匹配)或电性功能(例如电场屏蔽),第二辅助层152也可作为光学调整层或透明导电层。After the formation step of the second base material 120 is completed, the light-shielding pattern layer 140 is formed on the second base material 120 (step S103b, as shown in FIG. 3D). The material of the light-shielding pattern layer 140 includes, for example, black resin material or other materials suitable for light-blocking (such as low-reflective metal, blackened metal, or black ink). Next, a color filter layer 160 is formed on the second base material 120 (step S104b, as shown in FIG. 3E ), where the color filter layer 160 covers the light-shielding pattern layer 140 . In order to improve the process yield of subsequent film layers (such as the light-shielding pattern layer 140 or the color filter layer 160) on the second substrate 120, the manufacturing method of the flexible display panel 10 optionally includes: forming the light-shielding pattern layer Before step 140, a second auxiliary layer 152 is formed on the second substrate 120 (step S102b, as shown in FIG. 3C). For example, in this embodiment, the second auxiliary layer 152 can be used as a flat layer to prevent dust or particles remaining on the surface of the second substrate 120 from affecting the film-forming quality of subsequent film layers, but this is not intended to be used as a flat layer. limit. In other embodiments, in order to allow the flexible display panel 10 to have different optical functions (such as refractive index matching) or electrical functions (such as electric field shielding), the second auxiliary layer 152 can also serve as an optical adjustment layer or a transparent conductive layer. .

特别说明的是,在本实施例中,第一载板CS1与第二载板CS2的杨氏模量(Young’smodulus)大于第一基材110与第二基材120的杨氏模量。据此,可增加第一基材110与第二基材120在材料选用上的弹性。第一载板CS1与第二载板CS2的材料例如是玻璃、金属、或其他具有合适硬度的板材,例如合成树酯或塑料。另一方面,在本实施例中,第一基材110与第二基材120的形成步骤分别在像素元件层130与遮光图案层140的形成步骤(或者是,在两个辅助层的形成步骤)之前便已完成,但本发明不以此为限。在其他实施例中,在像素元件层130的形成步骤前,也可仅于第一载板CS1上形成第一基材110的一部分。相似地,在遮光图案层140的形成步骤前,也可仅于第二载板CS2上形成第二基材120的一部分。Specifically, in this embodiment, the Young’s modulus of the first carrier CS1 and the second carrier CS2 is greater than the Young’s modulus of the first base material 110 and the second base material 120 . Accordingly, the flexibility in material selection of the first base material 110 and the second base material 120 can be increased. The materials of the first carrier CS1 and the second carrier CS2 are, for example, glass, metal, or other plates with appropriate hardness, such as synthetic resin or plastic. On the other hand, in this embodiment, the first base material 110 and the second base material 120 are formed in the forming step of the pixel element layer 130 and the light-shielding pattern layer 140 respectively (or, in the forming step of the two auxiliary layers). ) has been completed before, but the present invention is not limited thereto. In other embodiments, before the step of forming the pixel element layer 130, only a part of the first substrate 110 may be formed on the first carrier CS1. Similarly, before the step of forming the light-shielding pattern layer 140, only a part of the second base material 120 may be formed on the second carrier CS2.

进一步而言,可挠式显示面板10的制造方法还包括:于第一基材110或第二基材120上形成多个间隙物170(步骤S105,如图3F所示),其中这些间隙物170分散地设置在显示区DA内。在本实施例中,第二基材120上可设有多个间隙物170,且这些间隙物170设置于彩色滤光层160上。间隙物170的材料例如是透明的光刻胶材(photoresist),但不以此为限。举例来说,第二基材120上还可选地设有披覆层(未示出),此披覆层覆盖彩色滤光层160,并且位于彩色滤光层160与多个间隙物170之间。另一方面,可挠式显示面板10的制造方法还可包括:于第二基材120上形成共电极层,且共电极层的形成步骤可在多个间隙物170的形成步骤之前或之后。于此,便完成了图1的可挠式显示面板10的上基板的制作。Furthermore, the manufacturing method of the flexible display panel 10 also includes: forming a plurality of spacers 170 on the first substrate 110 or the second substrate 120 (step S105, as shown in FIG. 3F), wherein these spacers are 170 are dispersedly arranged in the display area DA. In this embodiment, a plurality of spacers 170 may be provided on the second base material 120 , and these spacers 170 are disposed on the color filter layer 160 . The material of the spacer 170 is, for example, transparent photoresist, but is not limited thereto. For example, the second substrate 120 is optionally provided with a coating layer (not shown). The coating layer covers the color filter layer 160 and is located between the color filter layer 160 and the plurality of spacers 170 . between. On the other hand, the manufacturing method of the flexible display panel 10 may further include forming a common electrode layer on the second substrate 120 , and the forming step of the common electrode layer may be before or after the forming step of the plurality of spacers 170 . At this point, the production of the upper substrate of the flexible display panel 10 in FIG. 1 is completed.

接着,于像素元件层130或遮光图案层140上形成框胶图案180(步骤S106)。在本实施例中,此框胶图案180可形成在所述下基板的像素元件层130上(如图3G所示),且位于非显示区NDA内。框胶图案180的材料例如是热固型胶材(thermal curable sealingmaterial)、光固型胶材(photo-curable sealing material)、或上述的组合、或其他合适的胶材。在形成框胶图案180后,令像素元件层130与遮光图案层140相对设置并进行组立,使框胶图案180连接于像素元件层130与遮光图案层140之间(步骤S107,如图3G所示)。Next, a sealant pattern 180 is formed on the pixel element layer 130 or the light-shielding pattern layer 140 (step S106). In this embodiment, the sealant pattern 180 can be formed on the pixel element layer 130 of the lower substrate (as shown in FIG. 3G ), and is located in the non-display area NDA. The material of the sealing pattern 180 is, for example, thermal curable sealing material, photo-curable sealing material, a combination of the above, or other suitable sealing material. After the sealant pattern 180 is formed, the pixel element layer 130 and the light-shielding pattern layer 140 are arranged and assembled relative to each other, so that the sealant pattern 180 is connected between the pixel element layer 130 and the light-shielding pattern layer 140 (step S107, as shown in FIG. 3G shown).

举例来说,可将制作完成的上基板(即,第二基材120及其上的所有膜层)翻转,使其彩色滤光层160与多个间隙物170与下基板(即第一基材110及其上的所有膜层)的像素元件层130相对设置,并且在完成上、下基板的对位后进行上、下基板的对组,然后进行框胶图案180的固化步骤(例如热固化步骤、光固化步骤、或上述的组合)。此时,框胶图案180在组立方向(例如图3G的垂直方向)上会投影重叠于遮光图案层140,并且与彩色滤光层160及像素元件层130定义出用于填充显示介质层200的密封腔室。在本实施例中,于所述密封腔室内形成显示介质层200的方法例如是液晶滴入(one drop fill,ODF)法;在其他实施例中,也可在上、下基板的组立步骤后,利用液晶注入(liquid crystal injection)的方式于所述密封腔室内形成显示介质层200。For example, the finished upper substrate (ie, the second substrate 120 and all the film layers thereon) can be turned over, so that the color filter layer 160 and the plurality of spacers 170 are in contact with the lower substrate (ie, the first substrate). The pixel element layer 130 (material 110 and all the film layers thereon) is relatively arranged, and after the alignment of the upper and lower substrates is completed, the upper and lower substrates are assembled, and then the curing step of the sealant pattern 180 is performed (for example, thermal curing step, light curing step, or a combination of the above). At this time, the sealant pattern 180 will be projected and overlapped with the light-shielding pattern layer 140 in the assembly direction (for example, the vertical direction in FIG. 3G ), and together with the color filter layer 160 and the pixel element layer 130 , it will define a space for filling the display medium layer 200 sealed chamber. In this embodiment, the method of forming the display medium layer 200 in the sealed chamber is, for example, a liquid crystal drop (one drop fill, ODF) method; in other embodiments, the method may also be used in the steps of assembling the upper and lower substrates. Finally, a display medium layer 200 is formed in the sealed chamber by liquid crystal injection.

在完成上、下基板的组立步骤后,自第一基材110与第二基材120上移除第一载板CS1与第二载板CS2(步骤S108,如图3H所示)。于此,便完成图1的可挠式显示面板10的制作。After the assembly step of the upper and lower substrates is completed, the first carrier CS1 and the second carrier CS2 are removed from the first substrate 110 and the second substrate 120 (step S108, as shown in FIG. 3H). At this point, the production of the flexible display panel 10 in FIG. 1 is completed.

值得注意的是,本实施例的可挠式显示面板10的制造方法,在像素元件层与遮光图案层的形成步骤前,已于两个载板上完成两个基材的制作,而这两个基材各自具有两个软性基材层与一个偏光材料层。因此,除了让可挠式显示面板10具有较佳的可挠性外,还可省去传统液晶显示面板的偏光片贴附步骤,有助于提升可挠式显示面板10的后段制程良率。It is worth noting that in the manufacturing method of the flexible display panel 10 of this embodiment, before the steps of forming the pixel element layer and the light-shielding pattern layer, the production of two substrates has been completed on two carriers, and these two Each base material has two soft base material layers and a polarizing material layer. Therefore, in addition to allowing the flexible display panel 10 to have better flexibility, it can also eliminate the polarizer attachment step of the traditional liquid crystal display panel, which helps to improve the back-end process yield of the flexible display panel 10 .

以下将针对可挠式显示面板10A的一种制造方法进行示例性的说明。图4是本发明的另一实施例的可挠式显示面板的一种制造方法的流程方块图。图5A至图5I是本发明的另一实施例的可挠式显示面板的一种制造方法的流程剖视图。图6A是本发明的又一实施例的可挠式显示面板的剖视示意图。图6B是本发明的再一实施例的可挠式显示面板的剖视示意图。An exemplary description of a manufacturing method of the flexible display panel 10A will be provided below. FIG. 4 is a block flow diagram of a manufacturing method of a flexible display panel according to another embodiment of the present invention. 5A to 5I are flow sectional views of a manufacturing method of a flexible display panel according to another embodiment of the present invention. FIG. 6A is a schematic cross-sectional view of a flexible display panel according to another embodiment of the present invention. FIG. 6B is a schematic cross-sectional view of a flexible display panel according to yet another embodiment of the present invention.

请参照图4及图5I,不同于图2的可挠式显示面板10的制造流程,在本实施例中,可挠式显示面板10A的第一基材110A与第二基材120A的形成可分为两个阶段。Please refer to FIG. 4 and FIG. 5I. Different from the manufacturing process of the flexible display panel 10 in FIG. 2, in this embodiment, the first base material 110A and the second base material 120A of the flexible display panel 10A can be formed. Divided into two stages.

举例而言,第一阶段为:在像素元件层130的形成步骤前,于第一载板CS1上形成第一基材110A的一部分,例如软性基材层111(步骤S101a’,如图5A所示);相似地,在遮光图案层140的形成步骤前,于第二载板CS2上形成第二基材120A的一部分,例如软性基材层121(步骤S101b’,如图5C所示)。相似于前述实施例,于第一载板CS1形成第一基材110A的软性基材层111以及于第二载板CS2形成第二基材120A的软性基材层121的步骤可采用贴附方式或涂布方式来进行,但不以此为限。For example, the first stage is: before forming the pixel element layer 130, forming a part of the first base material 110A, such as the soft base material layer 111, on the first carrier CS1 (step S101a', as shown in FIG. 5A shown); Similarly, before forming the light-shielding pattern layer 140, a part of the second base material 120A, such as the soft base material layer 121, is formed on the second carrier CS2 (step S101b', as shown in FIG. 5C ). Similar to the foregoing embodiments, the steps of forming the soft base material layer 111 of the first base material 110A on the first carrier CS1 and forming the soft base material layer 121 of the second base material 120A on the second carrier CS2 may be performed by bonding. It can be carried out by attaching method or coating method, but it is not limited to this.

值得注意的是,本实施例的可挠式显示面板10A的制造方法还可包括:在第一载板CS1与第二载板CS2的移除步骤后,于第一基材110A的软性基材层111上形成偏光材料层112以完成第一基材110A的制作,以及于第二基材120A的软性基材层121上形成偏光材料层122以完成第二基材120A的制作(步骤S109,如图5I所示),即第一基材110A与第二基材120A的形成步骤的第二阶段。相似于前述实施例,于软性基材层111上形成第一基材110A的偏光材料层112以及于软性基材层121上形成第二基材120A的偏光材料层122的步骤可采用贴附方式或涂布方式来进行,但不以此为限。It is worth noting that the manufacturing method of the flexible display panel 10A of this embodiment may also include: after the step of removing the first carrier CS1 and the second carrier CS2, the flexible base of the first substrate 110A is The polarizing material layer 112 is formed on the material layer 111 to complete the production of the first base material 110A, and the polarizing material layer 122 is formed on the soft base material layer 121 of the second base material 120A to complete the production of the second base material 120A (step S109, as shown in FIG. 5I), which is the second stage of the forming step of the first base material 110A and the second base material 120A. Similar to the previous embodiments, the steps of forming the polarizing material layer 112 of the first substrate 110A on the soft base material layer 111 and forming the polarizing material layer 122 of the second base material 120A on the soft base material layer 121 may be performed by bonding. It can be carried out by attaching method or coating method, but it is not limited to this.

由于本实施例的像素元件层130、遮光图案层140、第一辅助层151、第二辅助层152、彩色滤光层160、间隙物170、框胶图案180与显示介质层200的形成步骤(如图5A至图5H)相似于图3A至图3H的制造流程,因此详细的说明请参见前述实施例的相关段落,于此便不再赘述。Due to the steps of forming the pixel element layer 130, the light-shielding pattern layer 140, the first auxiliary layer 151, the second auxiliary layer 152, the color filter layer 160, the spacer 170, the sealant pattern 180 and the display medium layer 200 in this embodiment ( 5A to 5H) are similar to the manufacturing process of FIGS. 3A to 3H, so please refer to the relevant paragraphs of the foregoing embodiments for detailed description, and will not be described again here.

需说明的是,本发明也可以结合上述两种制造方法来制作可挠式显示面板。举例来说,可挠式显示面板11(如图6A所示)的第一基材110A的形成分为两阶段(如图4的步骤S101a’和步骤S109),而第二基材120的形成为一阶段(如图2的步骤S101b)。也就是说,可挠式显示面板11的第一基材110A和第二基材120的软性基材层数量可不同。然而,本发明不限于此,在另一个变形实施例中,可挠式显示面板12(如图6B所示)的第一基材110的形成为一阶段(如图2的步骤S101a),而第二基材120A的形成分为两阶段(如图4的步骤S101b’和步骤S109)。It should be noted that the present invention can also combine the above two manufacturing methods to produce a flexible display panel. For example, the formation of the first substrate 110A of the flexible display panel 11 (shown in FIG. 6A ) is divided into two stages (step S101a' and step S109 in FIG. 4 ), and the formation of the second substrate 120 It is one stage (step S101b in Figure 2). That is to say, the number of soft base material layers of the first base material 110A and the second base material 120 of the flexible display panel 11 may be different. However, the present invention is not limited thereto. In another variant embodiment, the first base material 110 of the flexible display panel 12 (shown in FIG. 6B ) is formed in one stage (step S101a in FIG. 2 ), and The formation of the second base material 120A is divided into two stages (step S101b' and step S109 in Figure 4).

纵上所述,在本发明的一实施例的可挠式显示面板的制造方法中,在像素元件层与遮光图案层的形成步骤前,先于两个载板上分别形成各自具有至少一软性基材层的两个基材,除了能产出更为轻薄及可挠性较佳的可挠式显示面板外,还能有效提升可挠式显示面板的后段制程良率。As mentioned above, in the manufacturing method of a flexible display panel according to an embodiment of the present invention, before the steps of forming the pixel element layer and the light-shielding pattern layer, at least one soft layer is formed on each of the two carrier plates. The two base materials of the flexible base material layer can not only produce a thinner and more flexible flexible display panel, but also effectively improve the back-end process yield of the flexible display panel.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention. scope.

Claims (10)

1. A method for manufacturing a flexible display panel, comprising:
forming at least a part of a first substrate on a first carrier, wherein the first substrate is provided with a display area and a non-display area outside the display area;
forming a pixel element layer on the first substrate;
forming at least a portion of a second substrate on a second carrier, wherein the first substrate and the second substrate each comprise at least one flexible substrate layer;
forming a shading pattern layer on the second substrate;
forming a plurality of spacers on the first substrate or the second substrate, wherein the spacers are arranged in the display area;
forming a frame glue pattern on the pixel element layer or the shading pattern layer;
arranging and assembling the pixel element layer and the light shielding pattern layer oppositely, connecting the frame glue pattern between the pixel element layer and the light shielding pattern layer, and
and removing the first carrier plate and the second carrier plate from the first substrate and the second substrate.
2. The method of manufacturing a flexible display panel according to claim 1, further comprising:
forming a first auxiliary layer on the first substrate before forming the pixel element layer, and
before forming the shading pattern layer, forming a second auxiliary layer on the second substrate.
3. The method according to claim 2, wherein at least one of the first auxiliary layer and the second auxiliary layer is a flat layer or an optical adjustment layer.
4. The method of claim 2, wherein the second auxiliary layer has conductivity.
5. The method of manufacturing a flexible display panel according to claim 1, further comprising:
before forming the plurality of spacers, a color filter layer is formed on the second substrate.
6. The method of claim 1, wherein at least one of the first substrate and the second substrate comprises two flexible substrate layers and a polarizing material layer, the polarizing material layer being located between the two flexible substrate layers.
7. The method according to claim 1, wherein at least a portion of the first substrate and at least a portion of the second substrate are each a flexible substrate layer.
8. The method of manufacturing a flexible display panel according to claim 7, further comprising:
after the removing steps of the first carrier plate and the second carrier plate, at least one polarized material layer is formed on at least one of the soft substrate layer of the first substrate and the soft substrate layer of the second substrate, so as to finish the manufacture of the first substrate and the second substrate.
9. The method according to claim 1, wherein the first substrate and the second substrate are made of a material selected from the group consisting of triacetylcellulose, polyethylene terephthalate, polymethyl methacrylate and polyimide.
10. The method according to claim 1, wherein young's modulus of the first carrier and the second carrier is greater than young's modulus of the first substrate and the second substrate.
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