CN115128753A - a cable - Google Patents
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- CN115128753A CN115128753A CN202210897815.9A CN202210897815A CN115128753A CN 115128753 A CN115128753 A CN 115128753A CN 202210897815 A CN202210897815 A CN 202210897815A CN 115128753 A CN115128753 A CN 115128753A
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- 239000000835 fiber Substances 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 abstract description 6
- 238000007906 compression Methods 0.000 abstract description 6
- 230000003287 optical effect Effects 0.000 abstract description 3
- 239000013307 optical fiber Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4403—Optical cables with ribbon structure
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4415—Cables for special applications
- G02B6/4427—Pressure resistant cables, e.g. undersea cables
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
- G02B6/4432—Protective covering with fibre reinforcements
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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Abstract
Description
技术领域technical field
本发明属于光缆领域,尤其涉及一种带缆。The invention belongs to the field of optical cables, in particular to a ribbon cable.
背景技术Background technique
带缆是一种特殊种类的光缆,其内部光纤线呈带状分布设置,其最初被运营商部署用于大芯数馈线光缆,以便最大限度地提高密度并最大限度地缩短熔接时间。由于带状光缆特殊的结构特点,也导致了其实际机械性能较差。尤其在应对抗压、抗弯以及抗扭方面性能较为有限,外界环境对其施加稍大的作用力即会导致其发生较为严重的损伤。Ribbon cable is a special type of fiber optic cable in which the inner fiber lines are arranged in a ribbon-like distribution, which was originally deployed by operators for high core count feeder fiber optic cables in order to maximize density and minimize splicing time. Due to the special structural characteristics of the ribbon optical cable, its actual mechanical properties are also poor. Especially in terms of compressive resistance, bending resistance and torsion resistance, the performance is relatively limited, and if the external environment exerts a slightly larger force on it, it will cause serious damage to it.
为此,通过合理的结构改进提高带缆的抗扭曲性能,能够大大提高带缆的使用效果和使用寿命。Therefore, the torsion resistance of the ribbon cable can be improved through reasonable structural improvement, which can greatly improve the use effect and service life of the ribbon cable.
发明内容SUMMARY OF THE INVENTION
为解决现有的带缆普遍存在的抗扭曲性能差、在扭曲后容易损伤的问题,本发明提供了一种带缆。In order to solve the problems of poor twist resistance and easy damage after twisting, the present invention provides a ribbon cable.
本发明的目的在于:The purpose of this invention is to:
一、确保带缆具有基础良好的机械性能;1. Ensure that the tape cable has good basic mechanical properties;
二、提高带缆的抗扭曲性能。2. Improve the anti-torsion performance of the ribbon cable.
为实现上述目的,本发明采用以下技术方案。In order to achieve the above objects, the present invention adopts the following technical solutions.
一种带缆,包括:A ribbon cable comprising:
护套和芯线;Sheath and core wire;
所述护套设有中心腔,中心腔包括内腔和外腔两部分;The sheath is provided with a central cavity, and the central cavity includes an inner cavity and an outer cavity;
所述内腔在带缆的径向截面上呈三角形,外腔在带缆的径向截面上呈直线状,外腔内端连接连通在内腔的角部、外端沿带缆护套的径向方向向外延伸;The inner cavity is triangular in the radial section of the tape cable, the outer cavity is straight in the radial section of the tape cable, the inner end of the outer cavity is connected to the corner of the inner cavity, and the outer end is along the cable sheath. The radial direction extends outward;
所述芯线包括外层的内束管和内层的芯部,芯部中嵌设有带状光纤,所述芯线向外抵接在内束管的内腔壁;The core wire comprises an outer inner bundle tube and an inner core part, the core part is embedded with a ribbon optical fiber, and the core wire abuts the inner cavity wall of the inner bundle tube outward;
所述护套还设有缓冲腔;The sheath is further provided with a buffer cavity;
所述缓冲腔对应内腔侧壁设置在中心腔外侧,其内壁为平直壁、外壁为弧形壁,整体在带缆的径向截面上呈中部向外拱起的结构。The buffer cavity is arranged on the outside of the central cavity corresponding to the inner cavity side wall, the inner wall is a straight wall, and the outer wall is an arc-shaped wall.
作为优选,As a preference,
所述缓冲腔中部设有定位线。A positioning line is arranged in the middle of the buffer cavity.
作为优选,As a preference,
所述定位线抵接在缓冲腔的内壁和外壁的拱起部分,定位线内设有椭圆形的线腔,在带缆的径向截面上,线腔的长轴平行于内腔壁。The positioning line abuts against the arched parts of the inner wall and the outer wall of the buffer cavity, and an oval wire cavity is arranged in the positioning line.
作为优选,As a preference,
所述线腔内设有加强件。A reinforcing member is arranged in the wire cavity.
作为优选,As a preference,
所述加强件由椭圆形束管和金属线构成,所述椭圆形束管在带缆径向截面上长轴与线腔的长轴垂直,金属线向外抵接在椭圆形束管短轴方向的内壁上。The reinforcing member is composed of an oval bundle tube and a metal wire. The long axis of the oval bundle tube is perpendicular to the long axis of the wire cavity on the radial section of the ribbon cable, and the metal wire abuts on the short axis of the oval bundle tube outward. direction on the inner wall.
作为优选,As a preference,
所述内腔的角部还对应设有缓冲线。The corners of the inner cavity are also provided with buffer lines correspondingly.
作为优选,As a preference,
所述缓冲线内设有十字槽。The buffer line is provided with a cross groove.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明通过合理的结构改进,使得带缆本身具备良好的抗压等基础机械性能,而基于带缆本身的结构特点,本发明对其抗扭曲性能进行了强化,使得带缆扭曲时内部的光纤带能够减少扭曲,进而避免其损伤。Through reasonable structural improvement, the present invention enables the ribbon cable itself to have good basic mechanical properties such as compression resistance, and based on the structural characteristics of the ribbon cable itself, the present invention strengthens its anti-twist performance, so that when the ribbon cable is twisted, the optical fibers inside The straps reduce twisting and thus avoid damage.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为缓冲腔变形时线腔和椭圆形束管动态变形示意图;Figure 2 is a schematic diagram of the dynamic deformation of the wire cavity and the elliptical bundle tube when the buffer cavity is deformed;
图3为带缆护套部分变形过程中内腔角部变形示意图;Figure 3 is a schematic diagram of the deformation of the inner cavity corner during the deformation of the cable sheath part;
图中:100护套,101中心腔,1011内腔,1012外腔,102缓冲腔,200芯线,201内束管,202芯部,203光纤带,300定位线,301线腔,302加强件,3021椭圆形束管,3022金属线,400缓冲线,401十字槽。In the picture: 100 sheath, 101 central cavity, 1011 inner cavity, 1012 outer cavity, 102 buffer cavity, 200 core wire, 201 inner bundle tube, 202 core part, 203 optical fiber ribbon, 300 positioning wire, 301 wire cavity, 302 reinforcement Pieces, 3021 oval bundle tube, 3022 metal wire, 400 buffer wire, 401 cross groove.
具体实施方式Detailed ways
以下结合具体实施例和说明书附图对本发明作出进一步清楚详细的描述说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。此外,下述说明中涉及到的本发明的实施例通常仅是本发明一部分的实施例,而不是全部的实施例。因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The present invention will be further described and described in detail below with reference to specific embodiments and accompanying drawings. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. In addition, the embodiments of the present invention referred to in the following description are generally only some embodiments of the present invention, not all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“厚度”、“上”、“下”、“水平”、“顶”、“底”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定,“若干”的含义是表示一个或者多个。In the description of the present invention, it should be understood that the terms "thickness", "upper", "lower", "horizontal", "top", "bottom", "inner", "outer", "circumferential", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined, the meaning of "several" means one or more.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
如无特殊说明,本发明实施例所用原料均为市售或本领域技术人员可获得的原料;如无特殊说明,本发明实施例所用方法均为本领域技术人员所掌握的方法。Unless otherwise specified, the raw materials used in the embodiments of the present invention are commercially available or available to those skilled in the art; unless otherwise specified, the methods used in the embodiments of the present invention are all methods mastered by those skilled in the art.
实施例Example
一种如图1所示的带缆,其具体包括:A ribbon cable as shown in Figure 1, which specifically includes:
护套100和芯线200;Sheath 100 and
所述护套100设有中心腔101,中心腔101包括内腔1011和外腔1012两部分;The
所述内腔1011在带缆的径向截面上呈三角形,外腔1012在带缆的径向截面上呈直线状,外腔1012内端连接连通在内腔1011的角部、外端沿带缆护套100的径向方向向外延伸;The
所述芯线200包括外层的内束管201和内层的芯部202,芯部202中嵌设有带状光纤,所述芯线200向外抵接在内束管201的内壁;The
所述护套100还设有缓冲腔102;The
所述缓冲腔102对应内腔1011侧壁设置在中心腔101外侧,其内壁为平直壁、外壁为弧形壁,整体在带缆的径向截面上呈中部向外拱起的结构;The
所述缓冲腔102中部设有定位线300,所述定位线300用于实现带缆的轴向定型并起到支撑带缆的作用,其是带缆的主要刚性支撑部分;A
具体的,specific,
所述定位线300抵接在缓冲腔102的内壁和外壁的拱起部分,定位线300内设有椭圆形的线腔301,在带缆的径向截面上,线腔301的长轴平行于内腔壁;The
所述线腔301内设有加强件302,加强件302由椭圆形束管3021和金属线3022构成,所述椭圆形束管3021在带缆径向截面上长轴与线腔301的长轴垂直,金属线3022作为主要的刚性部分,其向外抵接在椭圆形束管3021短轴方向的内壁上。The
在上述结构的配合下,本发明带缆具有基础的抗压性能以及良好的抗扭曲性能;Under the cooperation of the above structures, the ribbon cable of the present invention has basic compression resistance and good torsion resistance;
由于带缆的结构特点,其对于线缆抗压能力的提升需求较为有限,而扭曲是导致带缆损伤的最常见的方式之一,带缆扭曲后,其内部光纤带203非常容易产生撕裂损伤,而现有的带缆并不能有效避免带缆扭曲对光纤带203带来的损伤,尤其是中心集成式的带缆,其光纤带203大量集中布置在带缆中心,在线缆扭曲后带动光纤带203扭动并相互撕扯,非常容易导致断纤问题发生,而本发明带缆在扭曲后,护套100压缩会体现在缓冲腔102和外腔1012部分,内腔1011则主要是角部进一步发生压缩变形产生缓冲效果;Due to the structural characteristics of the ribbon cable, its demand for improving the compression resistance of the cable is relatively limited, and twisting is one of the most common ways to cause damage to the ribbon cable. After the ribbon cable is twisted, the inner
如图2所示,在缓冲腔102变形过程中,由于定位线300线腔301和加强件302椭圆形束管3021的长轴相互垂直,缓冲腔102外壁沿带缆径向方向向内压缩时,线腔301沿其短轴方向被压缩,进而带动加强件302的椭圆形束管3021转动,而金属线3022形成刚性支撑,阻断护套100扭曲产生的对内挤压作用力;As shown in FIG. 2 , during the deformation process of the
整体带缆护套100受扭时,其被分解为变形、挤压和导力等若干过程,变形过程由缓冲腔102进行缓冲,而缓冲腔102的挤压带动定位线300的形变,此时定位线300线腔301内的椭圆形束管3021进一步扭转形成缓冲,而在该带缆架设后,金属线3022拉近绷直、作为主要的刚性支撑部分,能够有效阻断挤压力向内作用传导;When the
如图3所示,在带缆护套100其余部分变形过程中,由于缓冲腔102是对应内腔1011壁设置的,而内腔1011角部对应设有外腔1012,外腔1012的外端首先扭转变形实际撕扯带动的仅是内腔1011角部的少量变形,因此能够非常有效地避免周向的扭转作用力作用在芯线200表面,使得芯线200能够始终保持不扭转的状态。As shown in FIG. 3 , during the deformation of the rest of the
进一步的,further,
所述内腔1011的角部还对应设有缓冲线400;The corners of the
所述缓冲线400内设有十字槽401;The
所述设有十字槽401的缓冲线400具有向内收缩的空间,且具有辅助轴向定型的能力,避免内腔1011的周向转动,其本身在发生周向扭转时,十字槽401会收缩使得缓冲线400的线径减小;The
该特性使得缓冲线400在提高内腔1011结构稳定性的同时,使得带缆受到扭曲作用力并在向内传导时,能进一步避免扭转作用力作用在芯线200上,而是通过一定程度压缩挤压缓冲线400,将扭转作用力转变为挤压作用力作用在芯线200上,避免芯线200周向转动。This characteristic enables the
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