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CN115128753A - a cable - Google Patents

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Publication number
CN115128753A
CN115128753A CN202210897815.9A CN202210897815A CN115128753A CN 115128753 A CN115128753 A CN 115128753A CN 202210897815 A CN202210897815 A CN 202210897815A CN 115128753 A CN115128753 A CN 115128753A
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China
Prior art keywords
cavity
wall
cable
belt cable
sheath
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Pending
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CN202210897815.9A
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Chinese (zh)
Inventor
周杭明
陆晓杰
徐燚捷
胡涛涛
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Hangzhou Futong Communication Technology Co Ltd
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Hangzhou Futong Communication Technology Co Ltd
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Priority to CN202210897815.9A priority Critical patent/CN115128753A/en
Publication of CN115128753A publication Critical patent/CN115128753A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4403Optical cables with ribbon structure
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • G02B6/4427Pressure resistant cables, e.g. undersea cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention belongs to the field of optical cables, and particularly relates to a ribbon cable. It includes: a sheath and a core; the sheath is provided with a central cavity, and the central cavity comprises an inner cavity and an outer cavity; the inner cavity is triangular on the radial section of the belt cable, the outer cavity is linear on the radial section of the belt cable, the inner end of the outer cavity is connected and communicated with the corner of the inner cavity, and the outer end of the outer cavity extends outwards along the radial direction of the belt cable sheath; the core wire comprises an inner bundle tube of an outer layer and a core part of an inner layer, a ribbon fiber is embedded in the core part, and the core wire is outwards abutted to the inner cavity wall of the inner bundle tube; the sheath is also provided with a buffer cavity; the buffer cavity corresponds the inner chamber lateral wall and sets up in the central cavity outside, and its inner wall is straight wall, outer wall are the arc wall, wholly is the structure that the middle part outwards arches on the radial cross-section of ribbon cable. Through reasonable structural improvement, the belt cable has good basic mechanical properties such as compression resistance and the like, and simultaneously the anti-torsion property of the belt cable is strengthened, so that the anti-torsion property of the belt cable is improved.

Description

一种带缆a cable

技术领域technical field

本发明属于光缆领域,尤其涉及一种带缆。The invention belongs to the field of optical cables, in particular to a ribbon cable.

背景技术Background technique

带缆是一种特殊种类的光缆,其内部光纤线呈带状分布设置,其最初被运营商部署用于大芯数馈线光缆,以便最大限度地提高密度并最大限度地缩短熔接时间。由于带状光缆特殊的结构特点,也导致了其实际机械性能较差。尤其在应对抗压、抗弯以及抗扭方面性能较为有限,外界环境对其施加稍大的作用力即会导致其发生较为严重的损伤。Ribbon cable is a special type of fiber optic cable in which the inner fiber lines are arranged in a ribbon-like distribution, which was originally deployed by operators for high core count feeder fiber optic cables in order to maximize density and minimize splicing time. Due to the special structural characteristics of the ribbon optical cable, its actual mechanical properties are also poor. Especially in terms of compressive resistance, bending resistance and torsion resistance, the performance is relatively limited, and if the external environment exerts a slightly larger force on it, it will cause serious damage to it.

为此,通过合理的结构改进提高带缆的抗扭曲性能,能够大大提高带缆的使用效果和使用寿命。Therefore, the torsion resistance of the ribbon cable can be improved through reasonable structural improvement, which can greatly improve the use effect and service life of the ribbon cable.

发明内容SUMMARY OF THE INVENTION

为解决现有的带缆普遍存在的抗扭曲性能差、在扭曲后容易损伤的问题,本发明提供了一种带缆。In order to solve the problems of poor twist resistance and easy damage after twisting, the present invention provides a ribbon cable.

本发明的目的在于:The purpose of this invention is to:

一、确保带缆具有基础良好的机械性能;1. Ensure that the tape cable has good basic mechanical properties;

二、提高带缆的抗扭曲性能。2. Improve the anti-torsion performance of the ribbon cable.

为实现上述目的,本发明采用以下技术方案。In order to achieve the above objects, the present invention adopts the following technical solutions.

一种带缆,包括:A ribbon cable comprising:

护套和芯线;Sheath and core wire;

所述护套设有中心腔,中心腔包括内腔和外腔两部分;The sheath is provided with a central cavity, and the central cavity includes an inner cavity and an outer cavity;

所述内腔在带缆的径向截面上呈三角形,外腔在带缆的径向截面上呈直线状,外腔内端连接连通在内腔的角部、外端沿带缆护套的径向方向向外延伸;The inner cavity is triangular in the radial section of the tape cable, the outer cavity is straight in the radial section of the tape cable, the inner end of the outer cavity is connected to the corner of the inner cavity, and the outer end is along the cable sheath. The radial direction extends outward;

所述芯线包括外层的内束管和内层的芯部,芯部中嵌设有带状光纤,所述芯线向外抵接在内束管的内腔壁;The core wire comprises an outer inner bundle tube and an inner core part, the core part is embedded with a ribbon optical fiber, and the core wire abuts the inner cavity wall of the inner bundle tube outward;

所述护套还设有缓冲腔;The sheath is further provided with a buffer cavity;

所述缓冲腔对应内腔侧壁设置在中心腔外侧,其内壁为平直壁、外壁为弧形壁,整体在带缆的径向截面上呈中部向外拱起的结构。The buffer cavity is arranged on the outside of the central cavity corresponding to the inner cavity side wall, the inner wall is a straight wall, and the outer wall is an arc-shaped wall.

作为优选,As a preference,

所述缓冲腔中部设有定位线。A positioning line is arranged in the middle of the buffer cavity.

作为优选,As a preference,

所述定位线抵接在缓冲腔的内壁和外壁的拱起部分,定位线内设有椭圆形的线腔,在带缆的径向截面上,线腔的长轴平行于内腔壁。The positioning line abuts against the arched parts of the inner wall and the outer wall of the buffer cavity, and an oval wire cavity is arranged in the positioning line.

作为优选,As a preference,

所述线腔内设有加强件。A reinforcing member is arranged in the wire cavity.

作为优选,As a preference,

所述加强件由椭圆形束管和金属线构成,所述椭圆形束管在带缆径向截面上长轴与线腔的长轴垂直,金属线向外抵接在椭圆形束管短轴方向的内壁上。The reinforcing member is composed of an oval bundle tube and a metal wire. The long axis of the oval bundle tube is perpendicular to the long axis of the wire cavity on the radial section of the ribbon cable, and the metal wire abuts on the short axis of the oval bundle tube outward. direction on the inner wall.

作为优选,As a preference,

所述内腔的角部还对应设有缓冲线。The corners of the inner cavity are also provided with buffer lines correspondingly.

作为优选,As a preference,

所述缓冲线内设有十字槽。The buffer line is provided with a cross groove.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明通过合理的结构改进,使得带缆本身具备良好的抗压等基础机械性能,而基于带缆本身的结构特点,本发明对其抗扭曲性能进行了强化,使得带缆扭曲时内部的光纤带能够减少扭曲,进而避免其损伤。Through reasonable structural improvement, the present invention enables the ribbon cable itself to have good basic mechanical properties such as compression resistance, and based on the structural characteristics of the ribbon cable itself, the present invention strengthens its anti-twist performance, so that when the ribbon cable is twisted, the optical fibers inside The straps reduce twisting and thus avoid damage.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为缓冲腔变形时线腔和椭圆形束管动态变形示意图;Figure 2 is a schematic diagram of the dynamic deformation of the wire cavity and the elliptical bundle tube when the buffer cavity is deformed;

图3为带缆护套部分变形过程中内腔角部变形示意图;Figure 3 is a schematic diagram of the deformation of the inner cavity corner during the deformation of the cable sheath part;

图中:100护套,101中心腔,1011内腔,1012外腔,102缓冲腔,200芯线,201内束管,202芯部,203光纤带,300定位线,301线腔,302加强件,3021椭圆形束管,3022金属线,400缓冲线,401十字槽。In the picture: 100 sheath, 101 central cavity, 1011 inner cavity, 1012 outer cavity, 102 buffer cavity, 200 core wire, 201 inner bundle tube, 202 core part, 203 optical fiber ribbon, 300 positioning wire, 301 wire cavity, 302 reinforcement Pieces, 3021 oval bundle tube, 3022 metal wire, 400 buffer wire, 401 cross groove.

具体实施方式Detailed ways

以下结合具体实施例和说明书附图对本发明作出进一步清楚详细的描述说明。本领域普通技术人员在基于这些说明的情况下将能够实现本发明。此外,下述说明中涉及到的本发明的实施例通常仅是本发明一部分的实施例,而不是全部的实施例。因此,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The present invention will be further described and described in detail below with reference to specific embodiments and accompanying drawings. Those of ordinary skill in the art will be able to implement the present invention based on these descriptions. In addition, the embodiments of the present invention referred to in the following description are generally only some embodiments of the present invention, not all of the embodiments. Therefore, based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“厚度”、“上”、“下”、“水平”、“顶”、“底”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定,“若干”的含义是表示一个或者多个。In the description of the present invention, it should be understood that the terms "thickness", "upper", "lower", "horizontal", "top", "bottom", "inner", "outer", "circumferential", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined, the meaning of "several" means one or more.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

如无特殊说明,本发明实施例所用原料均为市售或本领域技术人员可获得的原料;如无特殊说明,本发明实施例所用方法均为本领域技术人员所掌握的方法。Unless otherwise specified, the raw materials used in the embodiments of the present invention are commercially available or available to those skilled in the art; unless otherwise specified, the methods used in the embodiments of the present invention are all methods mastered by those skilled in the art.

实施例Example

一种如图1所示的带缆,其具体包括:A ribbon cable as shown in Figure 1, which specifically includes:

护套100和芯线200;Sheath 100 and core wire 200;

所述护套100设有中心腔101,中心腔101包括内腔1011和外腔1012两部分;The sheath 100 is provided with a central cavity 101, and the central cavity 101 includes two parts, an inner cavity 1011 and an outer cavity 1012;

所述内腔1011在带缆的径向截面上呈三角形,外腔1012在带缆的径向截面上呈直线状,外腔1012内端连接连通在内腔1011的角部、外端沿带缆护套100的径向方向向外延伸;The inner cavity 1011 is triangular in the radial section of the ribbon cable, and the outer cavity 1012 is linear in the radial section of the ribbon cable. The radial direction of the cable jacket 100 extends outward;

所述芯线200包括外层的内束管201和内层的芯部202,芯部202中嵌设有带状光纤,所述芯线200向外抵接在内束管201的内壁;The core wire 200 includes an outer inner bundle tube 201 and an inner core portion 202, and a ribbon optical fiber is embedded in the core portion 202, and the core wire 200 abuts the inner wall of the inner bundle tube 201 outward;

所述护套100还设有缓冲腔102;The sheath 100 is further provided with a buffer cavity 102;

所述缓冲腔102对应内腔1011侧壁设置在中心腔101外侧,其内壁为平直壁、外壁为弧形壁,整体在带缆的径向截面上呈中部向外拱起的结构;The buffer cavity 102 is arranged on the outer side of the central cavity 101 corresponding to the side wall of the inner cavity 1011, the inner wall is a straight wall, and the outer wall is an arc-shaped wall, and the whole is a structure in which the middle part is arched outward on the radial section of the cable;

所述缓冲腔102中部设有定位线300,所述定位线300用于实现带缆的轴向定型并起到支撑带缆的作用,其是带缆的主要刚性支撑部分;A positioning wire 300 is arranged in the middle of the buffer cavity 102, and the positioning wire 300 is used to realize the axial shaping of the ribbon cable and play the role of supporting the ribbon cable, which is the main rigid supporting part of the ribbon cable;

具体的,specific,

所述定位线300抵接在缓冲腔102的内壁和外壁的拱起部分,定位线300内设有椭圆形的线腔301,在带缆的径向截面上,线腔301的长轴平行于内腔壁;The positioning wire 300 abuts against the arched portions of the inner and outer walls of the buffer cavity 102. The positioning wire 300 is provided with an elliptical wire cavity 301. On the radial cross-section of the tape, the long axis of the wire cavity 301 is parallel to the lumen wall;

所述线腔301内设有加强件302,加强件302由椭圆形束管3021和金属线3022构成,所述椭圆形束管3021在带缆径向截面上长轴与线腔301的长轴垂直,金属线3022作为主要的刚性部分,其向外抵接在椭圆形束管3021短轴方向的内壁上。The wire cavity 301 is provided with a reinforcing member 302. The reinforcing member 302 is composed of an elliptical bundle tube 3021 and a metal wire 3022. The long axis of the elliptical bundle tube 3021 in the radial section of the cable is the same as the long axis of the wire cavity 301. Vertically, the metal wire 3022 acts as the main rigid part, which abuts on the inner wall of the elliptical bundle tube 3021 in the direction of the short axis outward.

在上述结构的配合下,本发明带缆具有基础的抗压性能以及良好的抗扭曲性能;Under the cooperation of the above structures, the ribbon cable of the present invention has basic compression resistance and good torsion resistance;

由于带缆的结构特点,其对于线缆抗压能力的提升需求较为有限,而扭曲是导致带缆损伤的最常见的方式之一,带缆扭曲后,其内部光纤带203非常容易产生撕裂损伤,而现有的带缆并不能有效避免带缆扭曲对光纤带203带来的损伤,尤其是中心集成式的带缆,其光纤带203大量集中布置在带缆中心,在线缆扭曲后带动光纤带203扭动并相互撕扯,非常容易导致断纤问题发生,而本发明带缆在扭曲后,护套100压缩会体现在缓冲腔102和外腔1012部分,内腔1011则主要是角部进一步发生压缩变形产生缓冲效果;Due to the structural characteristics of the ribbon cable, its demand for improving the compression resistance of the cable is relatively limited, and twisting is one of the most common ways to cause damage to the ribbon cable. After the ribbon cable is twisted, the inner optical fiber ribbon 203 is very easy to tear. However, the existing ribbon cable cannot effectively avoid the damage to the optical fiber ribbon 203 caused by the twisting of the ribbon cable, especially the center-integrated ribbon cable. The optical fiber ribbons 203 are driven to twist and tear each other, which is very easy to cause the problem of fiber breakage. After the ribbon cable of the present invention is twisted, the compression of the sheath 100 will be reflected in the buffer cavity 102 and the outer cavity 1012, and the inner cavity 1011 is mainly the angle Further compression deformation occurs in the part to produce a buffer effect;

如图2所示,在缓冲腔102变形过程中,由于定位线300线腔301和加强件302椭圆形束管3021的长轴相互垂直,缓冲腔102外壁沿带缆径向方向向内压缩时,线腔301沿其短轴方向被压缩,进而带动加强件302的椭圆形束管3021转动,而金属线3022形成刚性支撑,阻断护套100扭曲产生的对内挤压作用力;As shown in FIG. 2 , during the deformation process of the buffer cavity 102 , since the long axes of the wire cavity 301 of the positioning wire 300 and the elliptical bundle tube 3021 of the reinforcing member 302 are perpendicular to each other, when the outer wall of the buffer cavity 102 is compressed inward along the radial direction of the ribbon cable , the wire cavity 301 is compressed along its short axis direction, thereby driving the elliptical bundle tube 3021 of the reinforcing member 302 to rotate, and the metal wire 3022 forms a rigid support, blocking the inward extrusion force generated by the twisting of the sheath 100;

整体带缆护套100受扭时,其被分解为变形、挤压和导力等若干过程,变形过程由缓冲腔102进行缓冲,而缓冲腔102的挤压带动定位线300的形变,此时定位线300线腔301内的椭圆形束管3021进一步扭转形成缓冲,而在该带缆架设后,金属线3022拉近绷直、作为主要的刚性支撑部分,能够有效阻断挤压力向内作用传导;When the overall cable sheath 100 is twisted, it is decomposed into several processes such as deformation, extrusion, and guiding force. The deformation process is buffered by the buffer cavity 102, and the extrusion of the buffer cavity 102 drives the deformation of the positioning wire 300. At this time The elliptical bundle tube 3021 in the wire cavity 301 of the positioning wire 300 is further twisted to form a buffer, and after the cable is erected, the metal wire 3022 is pulled closer and straightened as the main rigid supporting part, which can effectively block the inward extrusion force effect conduction;

如图3所示,在带缆护套100其余部分变形过程中,由于缓冲腔102是对应内腔1011壁设置的,而内腔1011角部对应设有外腔1012,外腔1012的外端首先扭转变形实际撕扯带动的仅是内腔1011角部的少量变形,因此能够非常有效地避免周向的扭转作用力作用在芯线200表面,使得芯线200能够始终保持不扭转的状态。As shown in FIG. 3 , during the deformation of the rest of the cable sheath 100 , since the buffer cavity 102 is provided corresponding to the wall of the inner cavity 1011 , and the corner of the inner cavity 1011 is provided with an outer cavity 1012 , and the outer end of the outer cavity 1012 is provided with an outer cavity 1012 . First of all, the torsional deformation actually drives only a small amount of deformation of the corners of the inner cavity 1011 , so the circumferential torsional force can be effectively prevented from acting on the surface of the core wire 200 , so that the core wire 200 can always maintain a non-twisted state.

进一步的,further,

所述内腔1011的角部还对应设有缓冲线400;The corners of the inner cavity 1011 are also correspondingly provided with buffer lines 400;

所述缓冲线400内设有十字槽401;The buffer line 400 is provided with a cross groove 401;

所述设有十字槽401的缓冲线400具有向内收缩的空间,且具有辅助轴向定型的能力,避免内腔1011的周向转动,其本身在发生周向扭转时,十字槽401会收缩使得缓冲线400的线径减小;The buffer wire 400 provided with the cross groove 401 has a space for inward contraction, and has the ability to assist in the axial shaping, avoiding the circumferential rotation of the inner cavity 1011, and the cross groove 401 will shrink when it is circumferentially twisted. so that the wire diameter of the buffer wire 400 is reduced;

该特性使得缓冲线400在提高内腔1011结构稳定性的同时,使得带缆受到扭曲作用力并在向内传导时,能进一步避免扭转作用力作用在芯线200上,而是通过一定程度压缩挤压缓冲线400,将扭转作用力转变为挤压作用力作用在芯线200上,避免芯线200周向转动。This characteristic enables the buffer wire 400 to improve the structural stability of the inner cavity 1011, and at the same time, when the ribbon cable is subjected to a twisting force and conducts inwardly, it can further avoid the twisting force acting on the core wire 200, and compress the cable to a certain extent. By squeezing the buffer wire 400 , the twisting force is converted into a squeezing force, which acts on the core wire 200 , so as to avoid the circumferential rotation of the core wire 200 .

Claims (7)

1. A belt cable, comprising:
a sheath and a core;
the sheath is provided with a central cavity, and the central cavity comprises an inner cavity and an outer cavity;
the inner cavity is triangular on the radial section of the belt cable, the outer cavity is linear on the radial section of the belt cable, the inner end of the outer cavity is connected and communicated with the corner of the inner cavity, and the outer end of the outer cavity extends outwards along the radial direction of the belt cable sheath;
the core wire comprises an inner bundle tube of an outer layer and a core part of an inner layer, a ribbon fiber is embedded in the core part, and the core wire is outwards abutted to the inner cavity wall of the inner bundle tube;
the sheath is also provided with a buffer cavity;
the buffer cavity corresponds the inner chamber lateral wall and sets up in the central cavity outside, and its inner wall is straight wall, outer wall are the arc wall, wholly is the structure that the middle part outwards arches on the radial cross-section of ribbon cable.
2. A belt cable according to claim 1,
and a positioning line is arranged in the middle of the buffer cavity.
3. A belt cable according to claim 2,
the positioning line is abutted against the inner wall and the arched part of the outer wall of the buffer cavity, an elliptical line cavity is arranged in the positioning line, and the long axis of the line cavity is parallel to the inner cavity wall on the radial section of the belt cable.
4. A belt cable according to claim 3,
and a reinforcing piece is arranged in the wire cavity.
5. A belt cable according to claim 4,
the reinforcing piece is composed of an oval beam tube and a metal wire, the long axis of the oval beam tube is perpendicular to the long axis of the wire cavity on the radial cross section of the cable, and the metal wire is outwards abutted against the inner wall of the oval beam tube in the short axis direction.
6. A belt cable according to claim 1,
and buffer lines are correspondingly arranged at the corners of the inner cavity.
7. A belt cable according to claim 6,
and a cross groove is arranged in the buffer line.
CN202210897815.9A 2022-07-28 2022-07-28 a cable Pending CN115128753A (en)

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