CN115128005A - A rotating material box device for a high-throughput digital slice scanner - Google Patents
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Abstract
Description
技术领域technical field
本发明属于数字切片扫描仪相关技术领域,尤其涉及一种高通量数字切片扫描仪的旋转料盒装置。The invention belongs to the related technical field of digital slice scanners, and in particular relates to a rotating material box device of a high-throughput digital slice scanner.
背景技术Background technique
本部分的陈述仅仅是提供了与本发明相关的背景技术信息,不必然构成在先技术The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art
数字切片扫描仪是将物理切片进行数字化转换的设备,利用高精度的运动机构对物理切片进行存储和输送,使批量物理切片依次到达检测位置,利用工业相机进行成像,形成全景数字切片。A digital slice scanner is a device that digitally converts physical slices. It uses a high-precision motion mechanism to store and transport physical slices, so that batches of physical slices arrive at the detection position in turn, and use industrial cameras for imaging to form panoramic digital slices.
低通量数字切片扫描仪存储切片数量较少,效率不高,不能满足用户高使用率的需求。部分高通量的数字切片扫描仪为面式排布,造成存储体积大,对抓取切片机械手要求尺寸也大幅度增加,一方面会对机械手运动机构精度要求更为苛刻,容易出现运动误差,产品可靠性降低;另外一方面随着尺寸的增加,造成整机产品体积过大,用户体验随之下降。而且现有的数字切片扫描仪切片机器内部存储数量较少,一次放置切片检测数量低,需多频次添加切片。Low-throughput digital slice scanners store a small number of slices and are not efficient enough to meet the needs of users with high usage rates. Some high-throughput digital slice scanners are arranged in a surface type, resulting in a large storage volume and a substantial increase in the size of the grasping and slicing manipulators. Product reliability is reduced; on the other hand, with the increase in size, the overall product volume is too large, and the user experience is degraded. Moreover, the existing digital slice scanner slicing machine has a small number of internal storages, and the number of slices placed at one time is low, and slices need to be added frequently.
发明内容SUMMARY OF THE INVENTION
为克服上述现有技术的不足,本发明提供了一种高通量数字切片扫描仪的旋转料盒装置,采用一体式回转轴承作为旋转组件的主体,将料盒主体设置在回转轴承上,一方面增加了料盒主体的稳定性,另外一方面所存储的切片数量大幅增加。In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a rotary material box device for a high-throughput digital slice scanner, which adopts an integrated rotary bearing as the main body of the rotary assembly, and the main body of the material box is arranged on the rotary bearing. On the one hand, the stability of the main body of the cartridge is increased, and on the other hand, the number of slices stored is greatly increased.
为实现上述目的,本发明的一个或多个实施例提供了如下技术方案:To achieve the above object, one or more embodiments of the present invention provide the following technical solutions:
一种高通量数字切片扫描仪的旋转料盒装置,包括:机架,所述机架上固定设置有竖直的驱动组件;A rotating material box device for a high-throughput digital slice scanner, comprising: a frame, on which a vertical drive assembly is fixedly arranged;
旋转组件,所述旋转组件的旋转轴线竖直设置;a rotating assembly, the rotation axis of the rotating assembly is vertically arranged;
同步带,所述同步带连接驱动组件和旋转组件,在驱动组件的驱动作用下所述同步带带动所述旋转组件旋转;a synchronous belt, the synchronous belt connects the driving component and the rotating component, and the synchronous belt drives the rotating component to rotate under the driving action of the driving component;
料盒主体,所述料盒主体设置在旋转组件的旋转端。The cartridge body is provided at the rotating end of the rotating assembly.
进一步的,所述驱动组件包括步进电机、减速机和第一同步带轮,所述步进电机与所述减速机连接,所述减速机的输出轴与第一同步带轮连接,所述第一同步带轮带动所述同步带的运动。Further, the drive assembly includes a stepping motor, a reducer and a first synchronous pulley, the stepping motor is connected to the reducer, the output shaft of the reducer is connected to the first synchronous pulley, the The first synchronous pulley drives the movement of the synchronous belt.
进一步的,所述旋转组件包括第二同步带轮、回转轴承,所述第二同步带轮与所述回转轴承同轴固定连接,所述同步带与所述第二同步带轮啮合。Further, the rotating assembly includes a second synchronous pulley and a slewing bearing, the second synchronous pulley is coaxially and fixedly connected to the slewing bearing, and the synchronous belt is meshed with the second synchronous pulley.
进一步的,多个料盒主体绕所述回转轴承的旋转侧面依次排列设置。Further, a plurality of material box bodies are arranged in sequence around the rotating side surface of the slewing bearing.
进一步的,所述料盒主体的内侧壁上设置有固定簧片,所述固定簧片对放置在所述料盒主体内的片框进行限位。Further, a fixed spring is provided on the inner side wall of the material box main body, and the fixed spring is used to limit the position of the film frame placed in the material box main body.
进一步的,所述料盒主体的内底壁上设置有微动开关。Further, a micro switch is provided on the inner bottom wall of the main body of the material box.
进一步的,还包括涨紧组件,所述涨紧组件紧靠所述同步带的外侧设置。Further, a tensioning assembly is also included, and the tensioning assembly is disposed close to the outer side of the synchronous belt.
进一步的,所述涨紧组件包括:Further, the tensioning assembly includes:
涨紧轮,所述涨紧轮紧靠所述同步带外侧设置;a tensioning wheel, the tensioning wheel is arranged close to the outside of the synchronous belt;
涨紧板,所述涨紧板的一端与芯轴的一端连接,所述芯轴的另外一端与所述涨紧轮连接;a tensioning plate, one end of the tensioning plate is connected with one end of the mandrel, and the other end of the mandrel is connected with the tensioning wheel;
可调节组件,所述可调节组件设置在涨紧板的另外一端,通过对可调节组件的调节使涨紧板在延伸板凹槽内移动;an adjustable assembly, the adjustable assembly is arranged on the other end of the tensioning plate, and the tensioning plate is moved in the groove of the extension plate by adjusting the adjustable assembly;
或,所述延伸板设置在机架的顶面,位于所述旋转组件与机架之间且位于同步带内侧。Or, the extension plate is arranged on the top surface of the frame, between the rotating assembly and the frame and inside the synchronous belt.
进一步的,可调节组件包括螺栓、螺母、锁紧块和锁紧固定块,螺栓依次穿过螺母、锁紧固定块、锁紧块;所述锁紧块固定设置在涨紧板上,所述螺栓与锁紧块固定连接,所述锁紧固定块固定设置在延伸板的一侧;Further, the adjustable assembly includes a bolt, a nut, a locking block and a locking and fixing block, and the bolt passes through the nut, the locking and fixing block, and the locking block in sequence; the locking block is fixedly arranged on the tension plate, and the The bolt is fixedly connected with the locking block, and the locking and fixing block is fixedly arranged on one side of the extension plate;
进一步的,所述机架包括:Further, the rack includes:
底架;顶架;所述旋转组件竖直固定在所述底架与所述顶架之间。a bottom frame; a top frame; the rotating assembly is vertically fixed between the bottom frame and the top frame.
以上一个或多个技术方案存在以下有益效果:One or more of the above technical solutions have the following beneficial effects:
在本发明中,采用一体式回转轴承作为旋转组件的主体,将料盒主体设置在回转轴承上,一方面增加了料盒主体的稳定性,另外一方面所存储的切片数量大幅增加。现有的数字切片扫描仪切片存储数量较多的为180片左右,而本发明的旋转料盒装置可存储480片切片,可单次放置,无需用户频繁放置切片,满足用户对切片数量的需求。In the present invention, an integrated slewing bearing is used as the main body of the rotating assembly, and the cartridge body is arranged on the slewing bearing. On the one hand, the stability of the cartridge body is increased, and on the other hand, the number of stored slices is greatly increased. Existing digital slice scanners have a large number of slices stored in about 180 slices, while the rotating material box device of the present invention can store 480 slices, which can be placed at a time, without the need for the user to place the slices frequently, to meet the user's demand for the number of slices .
在本发明中,采用减速机和同步带轮共同增加减速比,增大输出扭矩,减小了电极的使用功率,且结构紧凑,降低了经济成本。In the present invention, the reduction gear and the synchronous pulley are used to jointly increase the reduction ratio, increase the output torque, reduce the used power of the electrode, and have a compact structure and reduce the economic cost.
在本发明中,旋转料盒装置在存储大量的切片的情况下,结构紧凑,运动精度高,占用空间小。In the present invention, in the case of storing a large number of slices, the rotating material box device has a compact structure, high movement precision and small occupied space.
本发明附加方面的优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Advantages of additional aspects of the invention will be set forth in part in the description which follows, and in part will become apparent from the description which follows, or may be learned by practice of the invention.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention.
图1为本发明中旋转料盒装置的结构示意图;Fig. 1 is the structural representation of the rotating material box device in the present invention;
图2是本发明中驱动组件的结构示意图;Fig. 2 is the structural representation of the drive assembly in the present invention;
图3是本发明中旋转组件示意图;3 is a schematic diagram of a rotating assembly in the present invention;
图4是本发明中片框与微动开关装配示意图;4 is a schematic diagram of the assembly of the film frame and the micro switch in the present invention;
图5是本发明中料盒主体结构示意图;Figure 5 is a schematic diagram of the main structure of the material box in the present invention;
图6是本发明中涨紧组件结构示意图。FIG. 6 is a schematic view of the structure of the tensioning assembly in the present invention.
附图说明:Description of drawings:
1、支架,2、驱动组件,3、涨紧组件,4、旋转组件,5、第一同步带轮,6、第一平键,7、第一输出轴,8、第二平键,9、减速机,10、步进电机,11、第二同步带轮,12、同步带,13、回转轴承,14、料盒主体,15、片框,16、微动开关,17、侧片框固定簧片,18、上片框固定簧片,19、内六角圆柱头螺钉,20、六角螺母M6,21、卡簧,22、深沟球轴承,23、涨紧轮,24、芯轴,25、涨紧板,26、六角螺母,27、内六角圆柱头螺钉,28、锁紧块,29、锁紧固定块,30、六角螺母,31、内六角圆柱头螺钉,1. Bracket, 2. Drive assembly, 3. Tensioning assembly, 4. Rotating assembly, 5. First synchronous pulley, 6. First flat key, 7. First output shaft, 8, Second flat key, 9 , reducer, 10, stepping motor, 11, second synchronous pulley, 12, synchronous belt, 13, slewing bearing, 14, material box body, 15, film frame, 16, micro switch, 17, side film frame Fixed reed, 18, Upper frame fixed reed, 19, Hexagon socket head cap screw, 20, Hex nut M6, 21, Circlip, 22, Deep groove ball bearing, 23, Tensioner, 24, Mandrel, 25, tension plate, 26, hexagon nut, 27, hexagon socket head screw, 28, locking block, 29, locking block, 30, hexagon nut, 31, hexagon socket head screw,
具体实施方式Detailed ways
应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
本公开中,术语如“固接”、“相连”、“连接”等应做广义理解,表示可以是固定连接,也可以是一体地连接或可拆卸连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的相关科研或技术人员,可以根据具体情况确定上述术语在本公开中的具体含义,不能理解为对本公开的限制。In the present disclosure, terms such as "fixed connection", "connected", "connected", etc. should be understood in a broad sense, indicating that it may be a fixed connection, an integral connection or a detachable connection; it may be directly connected, or through an intermediate connection. media are indirectly connected. For the relevant scientific research or technical personnel in the field, the specific meanings of the above terms in the present disclosure can be determined according to specific situations, and should not be construed as limitations on the present disclosure.
实施例一Example 1
参考图1-6所示,本实施例公开了一种高通量数字切片扫描仪的旋转料盒装置,包括:Referring to Figures 1-6, this embodiment discloses a rotating magazine device for a high-throughput digital slice scanner, including:
机架1,所述机架1上固定设置有竖直的驱动组件2;A frame 1, on which a
旋转组件4,所述旋转组件4的旋转轴线竖直设置;a rotating assembly 4, the rotation axis of the rotating assembly 4 is vertically arranged;
同步带12,所述同步带12连接驱动组件2和旋转组件4,在驱动组件4的驱动作用下所述同步带12带动所述旋转组件4旋转;A
料盒主体14,所述料盒主体14设置在旋转组件4的旋转端。The
该高通量数字切片扫描仪的旋转料盒装置的工作原理和工作过程:驱动组件2带动同步带12的转动,在同步带12的转动下带动旋转组件4的旋转,将料盒主体14放置在旋转组件4的外周侧,切片放置在料盒主体14内,从而驱动组件2带动旋转组件4旋转到机械手的位置以后,机械手对料盒主体14内的切片进行抓取,当抓取完毕后,驱动组件2带动旋转组件4再次转动,进入下一料盒主体14,机械手对下一料盒主体14内的切片进行抓取。绕旋转组件4的外周侧设置多个料盒主体14,从而实现可以放置多个切片,避免了频次添加切片的困扰,而且结构紧凑,不会造成整机产品体积过大的问题。The working principle and working process of the rotating material box device of the high-throughput digital slice scanner: the driving
在本实施例中,机架包括底架和顶架,驱动组件竖直固定在底架和顶架之间,驱动组件的驱动轴所在轴线与旋转组件所在的轴线平行。In this embodiment, the frame includes a bottom frame and a top frame, the drive assembly is vertically fixed between the bottom frame and the top frame, and the axis of the drive shaft of the drive assembly is parallel to the axis of the rotation assembly.
在本实施例中,驱动组件2包括步进电机10、减速机9和第一同步带轮5,步进电机10与减速机9连接,减速机9的输出轴与第一同步带轮5连接,第一同步带轮5带动同步带12的运动。In this embodiment, the
具体的,内六角圆柱头螺钉19依次穿过位于步进电机10外壳上的安装孔以及减速机9外壳上的安装孔实现步进电机10与减速机9的安装,减速机9的输出轴上设置有第二平键8,通过第二平键8与第一同步带轮5内壁的键槽实现传动连接,通过减速机9和第一同步带轮5共同增加减速比,增大输出扭矩,减小步进电机10的使用功率。Specifically, the hexagon socket head cap screws 19 pass through the mounting holes on the casing of the stepping
可选的,在减速机9的输出轴的长度不足以安装同步带轮5的情况下,可以通过在减速机9的输出轴上先安装一个比减速机9的输出轴长度更长的第一输出轴7,通过减速机9输出轴上的第二平键8与第一输出轴7一端内壁上设置的键槽进行连接,第一输出轴7的另外一端通过第一平键6与同步带轮5内壁上的键槽进行连接。Optionally, when the length of the output shaft of the
需要说明的是,第一输出轴7的设置是为了解决减速机9的输出轴的长度不足导致无法安装同步带轮5,通过增加第一输出轴7从而使同步带轮5能够实现安装。It should be noted that the arrangement of the first output shaft 7 is to solve the problem that the length of the output shaft of the
在本实施例中,旋转组件4包括第二同步带轮11、回转轴承13,第二同步带轮11与回转轴承13同轴固定连接,同步带12与第二同步带轮11啮合,多个料盒主体14绕回转轴承13的旋转侧面依次排列设置。In this embodiment, the rotating assembly 4 includes a second
具体的,第二同步带轮11与回转轴承13同轴安装,第二同步带轮固定11安装在回转轴承13的上方,第二同步带轮11与回转轴承13通过螺栓进行固定连接,同步带12与第二同步带轮11啮合,在同步带12的作用下带动第二同步带轮11的转动,进而带动回转轴承13的转动,在回转轴承13的旋转侧面上安装有多个依次排列的料盒主体14,采用一体式回转轴承作为旋转部件,增加了料盒主体在旋转过程中的稳定性,提高了装置的精度。Specifically, the second
可以理解的是,料盒主体14的开口所在平面与回转轴承13的侧面平行。It can be understood that the plane where the opening of the
具体的,料盒主体14嵌入在回转轴承13的旋转侧面内,通过在料盒主体14的底部开设螺栓孔,在回转轴承13的相应部位也开设有螺栓孔,通过螺栓依次穿过料盒主体1底面上的螺栓孔以及回转轴承13相应部位的螺栓孔实现料盒主体1与回转轴承13的固定连接。Specifically, the
在本实施例中,料盒主体14的内侧壁上设置有固定簧片,固定簧片对放置在料盒主体14内的片框篮(图中未示出)进行限位,料盒主体14的内底壁上设置有微动开关16。In this embodiment, the inner side wall of the material box
具体的,料盒主体14的内顶壁上固定连接有上片框固定簧片18,在料盒主体14的内侧壁的上下分别固定设置有侧片框固定簧片17,在料盒主体14的内底壁上设置有微动开关16,上片框固定簧片18和侧片框固定簧片17用于将放置在料盒主体14内的片框篮进行固定定位,通过簧片的弯起弓形的大小保证片框篮的安装和拆卸的便捷性。Specifically, an upper
片框篮的相对的两侧均是由多个横条组成,在横条与横条有卡口,通过将片框15的一侧放置在片框篮一侧的卡口内,片框15的另外一侧放置在片框篮相对一侧的相对应的卡口内,实现片框15的放置,当片框15放置在片框篮内时,片框15触动微动开关16,触动开关16输出片框15到位的信息,表示片框15已完成放置,此时可在驱动组件2的作用下,带动回转轴承进行旋转,进行下一片框15的安置。The opposite sides of the film frame basket are composed of a plurality of horizontal bars, and there are bayonets on the horizontal bars and the horizontal bars. By placing one side of the
可以理解的是,横条的方向平行与回转轴承13的顶面,横条为多个,横条与横条之间的卡口均可放置片框15,将片框15以相互平行的方式放置在不同的卡口内。It can be understood that the direction of the horizontal bars is parallel to the top surface of the slewing
具体的,在料盒主体14的内侧壁和内顶壁上分别开设有卡槽,将簧片进行适应性折弯后放置在卡槽内,利用簧片的自身的形变实现对片框篮的安装和拆卸。Specifically, the inner side wall and the inner top wall of the
在本实施例中,还包括涨紧组件3,涨紧组件3中的涨紧轮23紧靠同步带12的外侧设置,涨紧组件3与延伸板配合实现对同步带12的张紧。In this embodiment, a
具体的,延伸板(图中未示出)位于机架1的顶面延伸面上位于机架1与旋转组件4之间且位于同步带12的内侧。Specifically, the extension plate (not shown in the figure) is located on the extension surface of the top surface of the frame 1 , between the frame 1 and the rotating assembly 4 , and at the inner side of the
可以理解的是,延伸板与机架1的顶面板为一体化设计。It can be understood that the extension plate and the top panel of the rack 1 are designed in an integrated manner.
涨紧组件3包括涨紧板25,芯轴24的一端穿过位于涨紧板25一端的通孔后与六角螺母进行连接,芯轴24的另外一端依次穿过张紧轮23、深沟球轴承22和卡簧21后与六角螺母M6 20连接。The
具体的,在延伸板上设置有凹槽,涨紧板25位于延伸板的凹槽内,且可以沿凹槽方向前后移动。Specifically, a groove is provided on the extension plate, and the
在涨紧板25的上侧面的另外一端(即与芯轴24连接相对的一端)通过内六角圆柱头螺钉27固定有锁紧块28。A locking
具体的,在涨紧板25的另外一端沿涨紧板25的宽度方向上分别开设有对称的第一螺孔,在锁紧块28上与涨紧板25上开设的第一螺孔相对应的位置开设有第二螺孔,内六角圆柱头螺钉27依次穿过锁紧块28上的第二螺孔和涨紧板25上的第一螺孔实现锁紧块28与涨紧板25的固定连接,在锁紧块28的中间位置(即第二螺孔与第二螺孔之间)开设有使内六角圆柱头螺钉31穿过的通孔,内六角圆柱头螺钉31与锁紧块28通过粘接等方式实现固定连接,在延伸板一侧且位于延伸板凹槽端口面上设置有锁紧固定块29,在锁紧固定块29上开设有可使内六角圆柱头螺钉31穿过的凹槽,内六角圆柱头螺钉31上安装有六角螺母30,内六角圆柱头螺钉31依次穿过锁紧固定块29上的凹槽与锁紧块28固定连接,六角螺母30位于锁紧固定块29的外侧面(即锁紧固定块29与延伸板接触面相对的一侧)。Specifically, the other end of the tightening
可以理解的是,锁紧固定块29通过焊接或者螺栓固定的方式与延伸板固定连接。It can be understood that the locking
可以理解的是,涨紧板25放置在延伸板的凹槽内,锁紧固定块29设置在远离芯轴24一端的延伸板凹槽端面上。It can be understood that the
涨紧组件的工作原理为:调节内六角圆柱头螺钉31上六角螺母30的位置,即将内六角圆柱头螺钉31拧出,将内六角圆柱头螺钉31带动锁紧块28朝向锁紧固定块29的方向移动,由于锁紧块28与涨紧板25固定连接,涨紧板25与芯轴24固定连接,因而在内六角圆柱头螺钉31拧出时,位于芯轴24上的涨紧轮23也朝向内六角圆柱头螺钉31拧出的方向进行移动,由于涨紧轮23紧贴同步带12设置,因此在涨紧轮23的作用下实现对同步带12的张紧,在调节后同步带12的张紧情况后,通过调节六角螺母30的位置,使六角螺母30紧靠锁紧固定块,从而实现涨紧组件3调节后的固定。The working principle of the tensioning assembly is: adjusting the position of the
作为一种可选的实施方式,在涨紧板25上,位于连接芯轴24的通孔与锁紧块28之间的位置在涨紧板25的宽度方向上对称设置有长椭圆孔,在延伸板的凹槽的底部设置有多个螺栓孔,在内六角圆柱头螺钉31拧出确定后,也可以通过使用螺栓依次穿过长椭圆孔以及延伸板凹槽底部所对应的螺栓孔实现张紧后的固定。As an optional embodiment, on the
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, they do not limit the scope of protection of the present invention. Those skilled in the art should understand that on the basis of the technical solutions of the present invention, those skilled in the art do not need to pay creative work. Various modifications or deformations that can be made are still within the protection scope of the present invention.
Claims (10)
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