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CN115127702A - Capacitive self-sensing bolt and detection method thereof - Google Patents

Capacitive self-sensing bolt and detection method thereof Download PDF

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CN115127702A
CN115127702A CN202210771888.3A CN202210771888A CN115127702A CN 115127702 A CN115127702 A CN 115127702A CN 202210771888 A CN202210771888 A CN 202210771888A CN 115127702 A CN115127702 A CN 115127702A
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capacitive
bolt
screw
transmission system
wireless transmission
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CN115127702B (en
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李万润
李家富
何广源
范博源
赵文海
郭艺博
闫拴宝
谯磊
李清
杜永峰
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Lanzhou University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/14Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
    • G01L1/142Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B35/00Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
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  • Emergency Management (AREA)
  • Power Engineering (AREA)
  • Measuring Fluid Pressure (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

一种电容式自感知螺栓及其检测方法,其结构是由内凹形螺帽、丝杆、电容式压力元件、无线传输系统及附属构件组成的一个整体装置。内凹形螺帽是由传统螺帽的基础上开取柱形孔槽,在孔槽底部装置有圆盘卡扣,并在圆柱形孔槽底部开取小形圆孔;丝杆在传统丝杆基础上开取一个贯通整根丝杆的圆柱形孔洞与内凹形螺帽的柱形孔槽相对应,所述的电容式压力元件,采用与丝杆的圆柱孔洞相吻合的圆柱形式,所述的无线传输系统由数据采集与储存单元、无线信号发射系统及内置供电元件组成,并配备备用电源,所述的附属构件包括密封胶圈、卡扣、防水密封胶、绝缘填充体,对内凹形螺帽和丝杆的孔槽与孔洞进行密封,保证无线传输系统和电容压力传感器的正常工作。

Figure 202210771888

The invention discloses a capacitive self-sensing bolt and a detection method thereof. The structure is an integral device composed of a concave nut, a screw, a capacitive pressure element, a wireless transmission system and ancillary components. The inner concave nut is based on the traditional nut to open a cylindrical hole and groove, and a disc buckle is installed at the bottom of the hole and groove, and a small round hole is opened at the bottom of the cylindrical hole. On the basis, a cylindrical hole that runs through the entire screw rod corresponds to the cylindrical hole and groove of the concave nut. The capacitive pressure element adopts a cylindrical form that matches the cylindrical hole of the screw rod. The wireless transmission system is composed of a data acquisition and storage unit, a wireless signal transmission system and a built-in power supply element, and is equipped with a backup power supply. The auxiliary components include a sealing rubber ring, a buckle, a waterproof sealant, and an insulating filler. The grooves and holes of the concave nut and the screw are sealed to ensure the normal operation of the wireless transmission system and the capacitive pressure sensor.

Figure 202210771888

Description

一种电容式自感知螺栓及其检测方法A capacitive self-sensing bolt and its detection method

技术领域technical field

本发明涉及电容式自感知螺栓及检测技术。The invention relates to capacitive self-sensing bolts and detection technology.

背景技术Background technique

螺栓连接是一种工程结构领域广泛采用的连接方式,具有拆装方便、可靠性强等优点,螺栓在桥梁结构、轨道交通、航空航天、汽车行业、特种设备、化工管道等等的到广泛引用。但因螺栓破坏、松动等引起的各种结构损伤问题和运维问题同样不可忽视,特别是航空航天领域,往往因忽视了一颗小小的螺栓松动而酿成重大事故。螺栓连接结构是最为常用的一种机械连接方式,受表面粗糙度的影响,通过螺栓连接起来的两个零件的结合面在受到外部加载下会发生弹朔性变形,因此结合面表现出复杂的力学特性。值得注意的是,螺栓内部的损伤,外部的松动问题在大多数情况下并不直接导致结构的倒塌性破坏,但损伤的不断积累将会引发灾难性的后果。因此,对螺栓连接的松动进行监测具有重要的理论意义和工程实用价值。Bolted connection is a widely used connection method in the field of engineering structures. It has the advantages of convenient disassembly and assembly and strong reliability. Bolts are widely used in bridge structures, rail transit, aerospace, automobile industry, special equipment, chemical pipelines, etc. . However, various structural damage problems and operation and maintenance problems caused by bolt damage and loosening cannot be ignored. Especially in the aerospace field, major accidents are often caused by neglecting a small bolt loosening. The bolted connection structure is the most commonly used mechanical connection method. Affected by the surface roughness, the joint surface of the two parts connected by bolts will undergo elastic deformation under external loading, so the joint surface shows a complex appearance. mechanical properties. It is worth noting that the internal damage of the bolt and the external loosening problem do not directly lead to the collapse of the structure in most cases, but the continuous accumulation of damage will lead to catastrophic consequences. Therefore, monitoring the loosening of bolted connections has important theoretical significance and engineering practical value.

最为原始的识别方法是人工检查方法,该方法目前可分为两种:目视检查方法和打音检查方法。人工识别方法是目前最简单且应用最多的方法。目视就是通过肉眼观察金属部件有所变化、变色,还可通过在螺母和被连接件上画一道连续线,在一定时间内观察该线的错开距离来判断螺栓是否松动。打音就是通过敲打螺栓连接部位,从声音上判断是否有松弛或别的异常,譬如铁路工人用铁锤敲击钢轨,会从异常的声音发现松动的螺栓。实际现阶段对螺栓的检测采用的松动识别方法还是主要以人工划线识别为主,红色线和蓝色线分别表示不同时间点定检时画的标志线,两种不同颜色线之间有明显的错动距离表明该段时间内螺栓存在松动。该方法的优点是简单易懂,但是精度、效率较低,结构中大量采用螺栓时检查量大,只能通过表面观察检测螺栓工作状态,无法判断其结构内部的受力情况,且大多数螺栓连接处环境复杂需要检测人员攀爬至高处,因而潜在安全风险高;本专利提供的一种新型电容式自感知螺栓设计及其检测方法,不仅可以检测出螺栓的工作及受力状态并进行状态评估,而且通过内部自感知系统和无线传输系统达到自我监测,避免了人工检测精度第、效率较低,降低了高危结构人工检查的危险性,螺栓外部采用P6级防水密封与螺栓形成整体结构,其抗冲击能力、信号抗干扰、结构稳定性更强。The most primitive identification method is manual inspection method, which can be divided into two types: visual inspection method and sound inspection method. The manual recognition method is currently the simplest and most widely used method. Visual inspection is to observe the changes and discoloration of metal parts with the naked eye. It can also be judged whether the bolt is loose by drawing a continuous line on the nut and the connected part, and observing the staggered distance of the line within a certain period of time. Beating is to judge whether there is slack or other abnormality from the sound by hitting the bolt connection part. For example, a railway worker hits a steel rail with a hammer and finds a loose bolt from the abnormal sound. The actual loosening identification method for bolt detection at this stage is still mainly based on manual marking. The red line and the blue line represent the marking lines drawn during regular inspection at different time points, and there are obvious differences between the two different color lines. The staggered distance of , indicates that the bolts are loose during this period of time. The advantage of this method is that it is simple and easy to understand, but the accuracy and efficiency are low. When a large number of bolts are used in the structure, the inspection amount is large. The working state of the bolt can only be detected by surface observation, and the internal force of the structure cannot be judged. The complex environment of the connection requires the inspector to climb to a high place, so the potential safety risk is high; the patent provides a new capacitive self-sensing bolt design and its inspection method, which can not only detect the working and stress state of the bolt, and also detect the state of the bolt. Evaluation, and self-monitoring is achieved through the internal self-perception system and wireless transmission system, which avoids manual detection accuracy and low efficiency, and reduces the risk of manual inspection of high-risk structures. Its shock resistance, signal anti-interference, and structural stability are stronger.

螺栓松动的识别与监测是工程结构领域中亟待解决的热点问题,该问题自工业革命以来尚未得以很好地解决,因而目前亟待提出一种新型电容式自感知螺栓设计及其检测方法。旨在设计一种新型螺栓结构提出一种螺栓松动在线检测及监测方法,从而减少人工巡检次数,降低因螺栓而产生的安全事故的发生率和人工运维成本。The identification and monitoring of loose bolts is a hot issue to be solved urgently in the field of engineering structures. This problem has not been solved well since the Industrial Revolution. Therefore, it is urgent to propose a new type of capacitive self-sensing bolt design and its detection method. The purpose is to design a new type of bolt structure and propose an online detection and monitoring method for bolt loosening, thereby reducing the number of manual inspections, the occurrence rate of safety accidents caused by bolts, and the cost of manual operation and maintenance.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种电容式自感知螺栓及其检测方法。The purpose of the present invention is to provide a capacitive self-sensing bolt and a detection method thereof.

本发明是一种电容式自感知螺栓及其检测方法,电容式自感知螺栓,包括内凹形螺帽1、丝杆2、电容式压力元件3,在内凹形螺帽1底部开取圆形孔槽1-9贯通至丝杆2的顶部,内凹形螺帽1内由上至下分别为卡盘1-8、无线传输系统1-4、备用电源1-3、圆形盖板1-2及六棱螺栓1-1,在丝杆2底部圆截面中心位置开取贯穿整根丝杆2的圆柱形孔洞2-1,且孔洞不大于丝杆2的直径1/4,并与内凹形螺帽1的圆形孔槽1-9相对应,且圆形孔槽1-9直径不大于圆柱形孔洞2-1的1/2,内置电容式压力元件3-1的形状与大小和圆柱形孔洞2-1相吻合,二者并采用胶结的方式连接,并在圆柱形孔洞2-1底部进行点焊固定,在圆柱形孔洞2-1靠近底部位的套丝段2-2与十字螺丝3-2通过机械连接。The present invention is a capacitive self-sensing bolt and a detection method thereof. The capacitive self-sensing bolt includes an inner concave nut 1, a screw rod 2, and a capacitive pressure element 3. The bottom of the inner concave nut 1 is opened to take a circle The grooves 1-9 are connected to the top of the screw rod 2, and the inner concave nut 1 is, from top to bottom, the chuck 1-8, the wireless transmission system 1-4, the backup power supply 1-3, and the circular cover. 1-2 and hexagonal bolt 1-1, cut a cylindrical hole 2-1 through the whole screw 2 at the center of the circular section at the bottom of the screw 2, and the hole is not larger than 1/4 of the diameter of the screw 2, and Corresponding to the circular hole groove 1-9 of the concave nut 1, and the diameter of the circular hole groove 1-9 is not larger than 1/2 of the cylindrical hole 2-1, the shape of the built-in capacitive pressure element 3-1 Consistent with the size and cylindrical hole 2-1, the two are connected by cementation, and spot welding is carried out at the bottom of the cylindrical hole 2-1, and the threading section 2 at the bottom of the cylindrical hole 2-1 is close to the bottom. -2 is mechanically connected with Phillips screw 3-2.

本发明的的电容式自感知螺栓的检测方法,其步骤为:The method for detecting a capacitive self-sensing bolt of the present invention includes the following steps:

步骤(1)保证丝杆2底部的密封性及套丝段2-2满足相对应的间隙误差和间隙等级,确定丝杆2的类型、规格、尺寸、材质和热处理过程,以在数据传输后确定相对应的电容冲、放电参数的转换;Step (1) Ensure the tightness of the bottom of the screw 2 and the threading section 2-2 to meet the corresponding gap error and clearance level, determine the type, specification, size, material and heat treatment process of the screw 2, so that after the data transmission Determine the conversion of the corresponding capacitor charge and discharge parameters;

步骤(2)检查电容式压电元件3-1的信号输出线3-1a与无线传输系统1-4的连接,备用电源1-3通过楔形卡扣1-3a与无线传输系统1-4的连接,楔形卡扣1-3a采用金属传导材质固定和供电,确保内部传输线路与供电的稳定;Step (2) Check the connection between the signal output line 3-1a of the capacitive piezoelectric element 3-1 and the wireless transmission system 1-4, and the backup power supply 1-3 is connected to the wireless transmission system 1-4 through the wedge-shaped buckle For connection, the wedge-shaped buckles 1-3a are fixed and powered by metal conductive material to ensure the stability of the internal transmission line and power supply;

步骤(3)确定电容式自感知螺栓的丝杆2处于受力状态,打开圆形盖板1-2,将内凹形螺帽1内部的备用电源1-3和无线传输系统1-4开启,最后通过圆形盖板1-2配合六棱螺栓1-1将内凹形螺帽1,在现场通过采集终端监测螺栓信号的稳定性;Step (3) Make sure that the lead screw 2 of the capacitive self-sensing bolt is in a stressed state, open the circular cover 1-2, and turn on the backup power supply 1-3 and the wireless transmission system 1-4 inside the concave nut 1 Finally, through the circular cover plate 1-2 and the hexagonal bolt 1-1, the inner concave nut 1 is used to monitor the stability of the bolt signal through the acquisition terminal on site;

步骤(4)依据电容式自感知螺栓的材料类型、规格和尺寸、材料密度、弹性模量、泊松比以及电导率等信息,在PC端后台对测量电路信号通过公式计算得到电容输出与压应力的转化,并计算结螺栓结构的受力极限确定结构的预警值,然后调整每根螺栓对应的检测频率并对螺栓进行编号排序;Step (4) According to the material type, specification and size, material density, elastic modulus, Poisson's ratio and electrical conductivity of the capacitive self-sensing bolt, calculate the capacitance output and voltage through the formula in the background of the PC terminal for the measurement circuit signal. Transform the stress, and calculate the stress limit of the bolted structure to determine the early warning value of the structure, then adjust the detection frequency corresponding to each bolt and sort the bolts by number;

步骤(5)在对电容式自感知螺栓进行检测时,其输出检测信号中信噪比不小于3:1,通过第四步调整好的检测频率,对检测数据实时上传监测服务平台记录存储,依据螺栓的类型设置不同的预警值,对工作中产生的异常信号进行报警,并通知相关检修人员依据螺栓编号,对相应螺栓进行复检更换。Step (5) When detecting the capacitive self-sensing bolt, the signal-to-noise ratio in the output detection signal is not less than 3:1, and the detection frequency adjusted in the fourth step is uploaded to the monitoring service platform for recording and storage in real time. Set different early warning values according to the type of bolts, alarm the abnormal signals generated in the work, and notify the relevant maintenance personnel to re-inspect and replace the corresponding bolts according to the bolt number.

本发明的有益之处为:1、本发明的丝杆内部装置电容式压力元件,在外力可准确的采集到丝杆的受力变化情况,而且丝杆对电容式压力元件可起到保护作用,避免了传感器外置不确定因素造成的损坏,与外界环境相接触的部分采用十字螺进行密封固定,电容式压力元件的线路在丝杆与内凹形螺帽内部连接,避免了线路外漏造成传输线路的断裂和破损,延长了其使用寿命,保证了测量信号的真实性、有效性;The advantages of the present invention are: 1. The capacitive pressure element is installed inside the screw rod of the present invention, and the force change of the screw rod can be accurately collected under external force, and the screw rod can protect the capacitive pressure element. , to avoid the damage caused by the external uncertain factors of the sensor, the part in contact with the external environment is sealed and fixed with a cross screw, and the circuit of the capacitive pressure element is connected inside the screw rod and the inner concave nut to avoid leakage of the circuit. Causes breakage and damage of the transmission line, prolongs its service life, and ensures the authenticity and validity of the measurement signal;

2、本发明的内凹形螺帽可以保证无线传输系统和备用电源的稳定性,其与在内凹形螺帽内并由圆形盖板密封,防止外界环境变化导致无线传输系统和备用电源的损坏,圆形盖板和内凹形螺帽具有一定的刚度,形成密闭空间,并且可抵御外荷载冲击,保证内部结构的安全性,无线传输系统和备用电源通过楔形卡扣连接,无线传输系统与内凹形螺帽通过卡盘连接,环环相扣,空隙之间填入绝缘填充体,保证了内部结构的稳定性,且防止了备用电源漏电短路对无线传输系统和电容式压力元件的损坏;2. The inner concave nut of the present invention can ensure the stability of the wireless transmission system and the backup power supply. It is sealed with the inner concave nut and is sealed by a circular cover to prevent the wireless transmission system and the backup power supply from being caused by changes in the external environment. The round cover and the concave nut have a certain rigidity to form a closed space, and can resist the impact of external loads to ensure the safety of the internal structure. The system and the concave nut are connected by a chuck, which is interlocked, and the gap is filled with an insulating filler, which ensures the stability of the internal structure and prevents the leakage and short circuit of the backup power supply from affecting the wireless transmission system and capacitive pressure elements. damage;

3、本发明的电容式自感知螺栓外部形成一个整体,抵御外界非监测荷载能力强,采用无线传输,避免了传统有线传输的线路损坏问题以及大量布置时线路杂乱,各种条件下均可采用此螺栓,适用面广,安装简单,稳定性和数据测量有效性强;3. The exterior of the capacitive self-sensing bolt of the present invention forms a whole, and has a strong ability to resist external non-monitoring loads. It adopts wireless transmission to avoid the line damage problem of traditional wired transmission and the clutter of lines when a large number of arrangements are made. It can be used under various conditions. This bolt has a wide range of applications, simple installation, strong stability and data measurement effectiveness;

4、本发明的电容式自感知螺栓其自感应原理,在于外界荷载作用在丝杆上,通过丝杆将荷载传递到内置的电容式压力元件,引起电容式压力元件内部电流的变化,并将电流的变化情况通过信号传输线传输到内凹形螺帽内部的无线信号系统,无线信号系统将电流变化情况记录并传输到信号采集终端,对螺栓的受力状态进行实时监控,对受力异常的螺栓可立即进行检查或更换,以保证结构的安全性和稳定性,降低因螺栓损坏松动等问题引起的结构破坏;4. The self-induction principle of the capacitive self-sensing bolt of the present invention is that the external load acts on the screw rod, and the load is transmitted to the built-in capacitive pressure element through the screw rod, causing the change of the internal current of the capacitive pressure element, and the The current change is transmitted to the wireless signal system inside the concave nut through the signal transmission line. The wireless signal system records the current change and transmits it to the signal acquisition terminal to monitor the force state of the bolt in real time. Bolts can be inspected or replaced immediately to ensure the safety and stability of the structure and reduce structural damage caused by bolt damage and loosening;

5、本发明的自感知螺栓装置所涉及的零件均可以利用当前加工技术轻易实现,在工厂进行相应的预制后,进行现场组装,加工性能强、连接性强。5. The parts involved in the self-sensing bolt device of the present invention can be easily realized by using the current processing technology. After corresponding prefabrication in the factory, it is assembled on site, with strong processing performance and strong connectivity.

附图说明Description of drawings

图1为本发明的电容式自感知螺栓的整体图,图2为电容式自感知螺栓的剖面图,图3为内凹形螺帽内部设备安装剖面图,图4为内凹形螺帽内部图,图5为丝杆结构图,图6为电容式压力元件结构示意图,图7为本电容式压力元件内部详图,图8为电容式自感知螺栓检测方法流程图,图9为电容式自感知螺栓的内置电容式压电元件监测螺栓受力变化数据示意图,其中,1:内凹形螺帽,1-1:六棱螺栓,1-2:圆形盖板,1-3:备用电源,1-3a:楔形卡扣,1-4:无线传输系统,1-4a:L形卡扣,1-5:螺帽筒,1-6:帽顶丝孔,1-7:螺帽底板,1-8:卡盘,1-9:圆形孔槽。2:丝杆,2-1:圆柱形孔洞,2-2:套丝段,3:电容式压力元件,3-1:内置电容式压力元件,3-1a:信号输出线,3-1b:玻璃层,3-1c:隔离膜片,3-1d:感应通道,3-1e:测量膜,3-1f:基座,3-1g:金属膜,3-1h,金属保护壳,3-2:十字螺丝。1 is an overall view of the capacitive self-sensing bolt of the present invention, FIG. 2 is a cross-sectional view of the capacitive self-sensing bolt, FIG. 3 is a cross-sectional view of the internal device installation of the concave nut, and FIG. 4 is the interior of the concave nut Fig. 5 is a structural diagram of a screw rod, Fig. 6 is a schematic structural diagram of a capacitive pressure element, Fig. 7 is an internal detailed view of a capacitive pressure element, Fig. 8 is a flow chart of a capacitive self-sensing bolt detection method, and Fig. 9 is a capacitive pressure element Schematic diagram of self-sensing bolt built-in capacitive piezoelectric element monitoring bolt force change data, among which, 1: concave nut, 1-1: hexagonal bolt, 1-2: circular cover, 1-3: spare Power supply, 1-3a: Wedge-shaped clip, 1-4: Wireless transmission system, 1-4a: L-shaped clip, 1-5: Nut barrel, 1-6: Top screw hole, 1-7: Nut Bottom plate, 1-8: Chuck, 1-9: Circular hole slot. 2: Screw, 2-1: Cylindrical hole, 2-2: Thread section, 3: Capacitive pressure element, 3-1: Built-in capacitive pressure element, 3-1a: Signal output line, 3-1b: Glass layer, 3-1c: Isolation diaphragm, 3-1d: Sensing channel, 3-1e: Measuring membrane, 3-1f: Base, 3-1g: Metal membrane, 3-1h, Metal protective case, 3-2 :Phillips screws.

具体实施方式Detailed ways

本发明是一种电容式自感知螺栓及其检测方法,电容式自感知螺栓,包括内凹形螺帽1、丝杆2、电容式压力元件3,在内凹形螺帽1底部开取圆形孔槽1-9贯通至丝杆2的顶部,内凹形螺帽1内由上至下分别为卡盘1-8、无线传输系统1-4、备用电源1-3、圆形盖板1-2及六棱螺栓1-1,在丝杆2底部圆截面中心位置开取贯穿整根丝杆2的圆柱形孔洞2-1,且孔洞不大于丝杆2的直径1/4,并与内凹形螺帽1的圆形孔槽1-9相对应,且圆形孔槽1-9直径不大于圆柱形孔洞2-1的1/2,内置电容式压力元件3-1的形状与大小和圆柱形孔洞2-1相吻合,二者并采用胶结的方式连接,并在圆柱形孔洞2-1底部进行点焊固定,在圆柱形孔洞2-1靠近底部位的套丝段2-2与十字螺丝3-2通过机械连接。The present invention is a capacitive self-sensing bolt and a detection method thereof. The capacitive self-sensing bolt includes an inner concave nut 1, a screw rod 2, and a capacitive pressure element 3. The bottom of the inner concave nut 1 is opened to take a circle The grooves 1-9 are connected to the top of the screw rod 2, and the inner concave nut 1 is, from top to bottom, the chuck 1-8, the wireless transmission system 1-4, the backup power supply 1-3, and the circular cover. 1-2 and hexagonal bolt 1-1, cut a cylindrical hole 2-1 through the whole screw 2 at the center of the circular section at the bottom of the screw 2, and the hole is not larger than 1/4 of the diameter of the screw 2, and Corresponding to the circular hole groove 1-9 of the concave nut 1, and the diameter of the circular hole groove 1-9 is not larger than 1/2 of the cylindrical hole 2-1, the shape of the built-in capacitive pressure element 3-1 Consistent with the size and cylindrical hole 2-1, the two are connected by cementation, and spot welding is carried out at the bottom of the cylindrical hole 2-1, and the threading section 2 at the bottom of the cylindrical hole 2-1 is close to the bottom. -2 is mechanically connected with Phillips screw 3-2.

以上所述的电容式自感知螺栓,内凹形螺帽1内的无线传输系统1-4底部的L形卡扣1-4a与卡盘1-8的开口相对应,然后旋转固定,备用电源1-3通过底部的楔形卡扣1-3a与无线传输系统1-4上部的卡孔通过按压固定,以确保无线传输系统1-4与备用电源1-3在内凹形螺帽1内部的稳固,防止其撞击内凹形螺帽1内壁造成损坏,圆形盖板1-2与内凹形螺帽1上的帽顶丝孔1-6通过六棱螺栓1-1连接固定。For the capacitive self-sensing bolts described above, the L-shaped buckles 1-4a at the bottom of the wireless transmission system 1-4 in the concave nut 1 correspond to the openings of the chucks 1-8, and then rotated and fixed, and the backup power supply 1-3 Through the wedge-shaped buckle 1-3a at the bottom and the card hole on the upper part of the wireless transmission system 1-4, they are fixed by pressing to ensure that the wireless transmission system 1-4 and the backup power supply 1-3 It is stable to prevent it from hitting the inner wall of the concave nut 1 and causing damage. The circular cover plate 1-2 is connected and fixed with the top screw hole 1-6 on the concave nut 1 through the hexagonal bolt 1-1.

以上所述的电容式自感知螺栓,电容式压力元件3的形状大小和长度与丝杆2的圆柱形孔洞2-1相吻合,二者采用胶结连接并通过圆柱形孔洞2-1底部进行点焊以固定电容式压力元件3-1,最后通过底部十字螺丝3-2固定密封;电容式压力元件3由外层金属保护壳3-1h、基座3-1f、隔离膜片3-1c、测量膜3-1e、玻璃层3-1b、金属膜3-1g、感应通道3-1d、信号输出线3-1a组成。For the capacitive self-sensing bolts described above, the shape, size and length of the capacitive pressure element 3 are consistent with the cylindrical hole 2-1 of the screw rod 2, and the two are connected by glue and point through the bottom of the cylindrical hole 2-1 Solder to fix the capacitive pressure element 3-1, and finally fix and seal it with the bottom cross screw 3-2; the capacitive pressure element 3 consists of the outer metal protective shell 3-1h, the base 3-1f, the isolation diaphragm 3-1c, The measuring film 3-1e, the glass layer 3-1b, the metal film 3-1g, the sensing channel 3-1d, and the signal output line 3-1a are composed.

以上所述的电容式自感知螺栓,金属保护壳3-1h对电容式压力元件3进行整体保护,基座3-1f用于保证内部结构的稳定,保证输出测量值的有效性,隔离膜片3-1c用于隔离金属保护壳3-1h与内部结构并起到传递荷载的作用,金属膜3-1g用于分隔玻璃层3-1b和内部测量单元,玻璃层3-1b用于保护内部测量单元并分隔外部基座3-1f,当外界荷载产生变化时,通过隔离膜片3-1c将力传输到感应通道3-1d,通过感应通道3-1d的压缩或拉伸引起内部电容变化,使得在结构中轴线位置的测量膜3-1e产生偏移,内部电容产生变化引起电流的变化,最后通过信号输出线3-1a将电流的变化情况输出信号,达到监测螺栓受力变化的目的。For the capacitive self-sensing bolts mentioned above, the metal protective shell 3-1h protects the capacitive pressure element 3 as a whole, the base 3-1f is used to ensure the stability of the internal structure and the validity of the output measurement value, and the isolation diaphragm 3-1c is used to isolate the metal protective shell 3-1h from the internal structure and play the role of transferring loads, the metal film 3-1g is used to separate the glass layer 3-1b and the internal measurement unit, and the glass layer 3-1b is used to protect the interior The measurement unit separates the outer base 3-1f, when the external load changes, the force is transmitted to the induction channel 3-1d through the isolation diaphragm 3-1c, and the internal capacitance changes through the compression or tension of the induction channel 3-1d , so that the measurement film 3-1e at the position of the central axis of the structure is offset, and the change of the internal capacitance causes the change of the current. Finally, the change of the current is outputted through the signal output line 3-1a to achieve the purpose of monitoring the force change of the bolt. .

以上所述的电容式自感知螺栓,由整体的电容式压力元件3与丝杆2的圆柱形孔洞2-1进行机械连接,并通过十字螺丝3-2垫压密封胶圈进行固定密封,电容式压力元件3的信号输出线3-1a通过与丝孔对应的内凹形螺帽1内的圆形孔槽1-9穿出并与无线传输系统1-4连接,备用电源1-3通过楔形卡扣1-3a与无线传输系统1-4固定,最后采用圆形盖板1-2与六棱螺栓1-1对内凹形螺帽1进行密封,保证整体螺栓内部的电容式压力元件3、无线传输系统1-4和备用电源1-3不会因为外界环境中的雨水侵蚀和撞击导致内部损坏。The capacitive self-sensing bolts described above are mechanically connected by the integral capacitive pressure element 3 and the cylindrical hole 2-1 of the screw rod 2, and are fixed and sealed by pressing the sealing rubber ring through the cross screw 3-2. The signal output line 3-1a of the type pressure element 3 passes through the circular hole slot 1-9 in the concave nut 1 corresponding to the wire hole and is connected to the wireless transmission system 1-4, and the backup power supply 1-3 passes through The wedge-shaped buckle 1-3a is fixed with the wireless transmission system 1-4. Finally, the circular cover plate 1-2 and the hexagonal bolt 1-1 are used to seal the inner concave nut 1 to ensure the capacitive pressure element inside the whole bolt. 3. The wireless transmission system 1-4 and the backup power supply 1-3 will not cause internal damage due to rain erosion and impact in the external environment.

以上所述的电容式自感知螺栓,外界荷载作用于丝杆2时,作用力传递到并作用于内部的电容式压力元件3,其电流变化情况通过信号输出线3-1a传输到无线传输系统1-4,通过备用电源1-3和无线传输系统1-4内置供电元件进行供电支撑,记录数据并将丝杆2上的荷载变化情况发射至采集终端。For the capacitive self-sensing bolt described above, when the external load acts on the screw 2, the force is transmitted to and acts on the internal capacitive pressure element 3, and the current change is transmitted to the wireless transmission system through the signal output line 3-1a 1-4. Power supply and support through the built-in power supply components of the backup power supply 1-3 and the wireless transmission system 1-4, record data and transmit the load changes on the screw rod 2 to the acquisition terminal.

本发明的的电容式自感知螺栓的检测方法,其步骤为:The method for detecting a capacitive self-sensing bolt of the present invention includes the following steps:

步骤(1)保证丝杆2底部的密封性及套丝段2-2满足相对应的间隙误差和间隙等级,确定丝杆2的类型、规格、尺寸、材质和热处理过程,以在数据传输后确定相对应的电容冲、放电参数的转换;Step (1) Ensure the tightness of the bottom of the screw 2 and the threading section 2-2 to meet the corresponding gap error and clearance level, determine the type, specification, size, material and heat treatment process of the screw 2, so that after the data transmission Determine the conversion of the corresponding capacitor charge and discharge parameters;

步骤(2)检查电容式压电元件3-1的信号输出线3-1a与无线传输系统1-4的连接,备用电源1-3通过楔形卡扣1-3a与无线传输系统1-4的连接,楔形卡扣1-3a采用金属传导材质固定和供电,确保内部传输线路与供电的稳定;Step (2) Check the connection between the signal output line 3-1a of the capacitive piezoelectric element 3-1 and the wireless transmission system 1-4, and the backup power supply 1-3 is connected to the wireless transmission system 1-4 through the wedge-shaped buckle For connection, the wedge-shaped buckles 1-3a are fixed and powered by metal conductive material to ensure the stability of the internal transmission line and power supply;

步骤(3)确定电容式自感知螺栓的丝杆2处于受力状态,打开圆形盖板1-2,将内凹形螺帽1内部的备用电源1-3和无线传输系统1-4开启,最后通过圆形盖板1-2配合六棱螺栓1-1将内凹形螺帽1,在现场通过采集终端监测螺栓信号的稳定性;Step (3) Make sure that the lead screw 2 of the capacitive self-sensing bolt is in a stressed state, open the circular cover 1-2, and turn on the backup power supply 1-3 and the wireless transmission system 1-4 inside the concave nut 1 Finally, through the circular cover plate 1-2 and the hexagonal bolt 1-1, the inner concave nut 1 is used to monitor the stability of the bolt signal through the acquisition terminal on site;

步骤(4)依据电容式自感知螺栓的材料类型、规格和尺寸、材料密度、弹性模量、泊松比以及电导率等信息,在PC端后台对测量电路信号通过公式计算得到电容输出与压应力的转化,并计算结螺栓结构的受力极限确定结构的预警值,然后调整每根螺栓对应的检测频率并对螺栓进行编号排序;Step (4) According to the material type, specification and size, material density, elastic modulus, Poisson's ratio and electrical conductivity of the capacitive self-sensing bolt, calculate the capacitance output and voltage through the formula in the background of the PC terminal for the measurement circuit signal. Transform the stress, and calculate the stress limit of the bolted structure to determine the early warning value of the structure, then adjust the detection frequency corresponding to each bolt and sort the bolts by number;

步骤(5)在对电容式自感知螺栓进行检测时,其输出检测信号中信噪比不小于3:1,通过第四步调整好的检测频率,对检测数据实时上传监测服务平台记录存储,依据螺栓的类型设置不同的预警值,对工作中产生的异常信号进行报警,并通知相关检修人员依据螺栓编号,对相应螺栓进行复检更换。Step (5) When detecting the capacitive self-sensing bolt, the signal-to-noise ratio in the output detection signal is not less than 3:1, and the detection frequency adjusted in the fourth step is uploaded to the monitoring service platform for recording and storage in real time. Set different early warning values according to the type of bolts, alarm the abnormal signals generated in the work, and notify the relevant maintenance personnel to re-inspect and replace the corresponding bolts according to the bolt number.

下面结合实施例进一步展开本发明的技术内容。如图1、图2所示,电容式自感知螺栓的整体结构图,由内凹形螺帽1、丝杆2、电容式压力元件3组成,其中内凹形螺帽1与丝杆2形成整体结构,电容式压力元件3内置于丝杆2的开取的圆柱形孔洞2-1内。The technical content of the present invention is further developed below in conjunction with the embodiments. As shown in Figure 1 and Figure 2, the overall structure of the capacitive self-sensing bolt is composed of a concave nut 1, a lead screw 2, and a capacitive pressure element 3, of which the concave nut 1 and the lead screw 2 are formed. In the overall structure, the capacitive pressure element 3 is built in the cylindrical hole 2 - 1 of the screw rod 2 .

如图3、图4所示,是内凹形螺帽1的内部构造,其中六棱螺栓1-1与圆形盖板1-2用来对内凹形螺帽1进行密封,减少外界荷载冲击对内部结构的损坏,并且防止雨水侵蚀造成内部结构单元短路,腐蚀;其中无线传输系统1-4通过底部的L形卡扣与螺帽筒1-5底部的卡盘1-8连接固定,圆形孔槽1-9用于下部电容式压力元件3传输线路通过的线孔,备用电源1-3通过底部的楔形卡扣1-3a与无线传输系统1-4顶部的楔形卡空连接固定,且螺帽筒1-5内空隙采用绝缘材料填充,无线传输系统1-4与备用电源1-3表面涂刷绝缘漆,防止短路造成设备损坏。As shown in Figures 3 and 4, it is the internal structure of the concave nut 1, in which the hexagonal bolt 1-1 and the circular cover plate 1-2 are used to seal the concave nut 1 to reduce external loads Impact damage to the internal structure, and prevent the short circuit and corrosion of the internal structural unit caused by rain erosion; the wireless transmission system 1-4 is connected and fixed with the chuck 1-8 at the bottom of the nut barrel 1-5 through the L-shaped buckle at the bottom, The circular hole slot 1-9 is used for the wire hole through which the transmission line of the lower capacitive pressure element 3 passes. The backup power supply 1-3 is connected and fixed with the wedge-shaped card on the top of the wireless transmission system 1-4 through the wedge-shaped clip 1-3a at the bottom. , and the gaps in the nut barrels 1-5 are filled with insulating materials, and the surfaces of the wireless transmission system 1-4 and the backup power supply 1-3 are painted with insulating paint to prevent equipment damage caused by short circuits.

如图6所示,为丝杆2结构图,采用钻孔机在丝杆2上钻取圆柱形孔洞2-1,并在圆柱形孔洞2-1底段进行套丝,套丝段2-2长度不大于总长度的1/6。As shown in Figure 6, which is the structure diagram of the screw rod 2, a cylindrical hole 2-1 is drilled on the screw rod 2 by a drilling machine, and the bottom section of the cylindrical hole 2-1 is covered with wire. 2 The length is not more than 1/6 of the total length.

如图6、图7所示,电容式压力元件3的内部由信号输出线3-1a、玻璃层3-1b、隔离膜片3-1c、感应通道3-1d、测量膜3-1e、基座3-1f、金属膜3-1g、金属保护壳3-1h,电容式压力元件3大小与丝杆2圆柱形孔洞2-1相同,信号输出线3-1a穿过圆柱形孔洞2-1与内凹形螺帽1底部的圆形孔槽1-9与无线传输系统连接,丝杆2底部套丝段2-2采用同等长度的十字螺丝3-2进行固定密封。As shown in Figures 6 and 7, the capacitive pressure element 3 consists of a signal output line 3-1a, a glass layer 3-1b, an isolation diaphragm 3-1c, a sensing channel 3-1d, a measurement film 3-1e, a base The seat 3-1f, the metal film 3-1g, the metal protective shell 3-1h, the size of the capacitive pressure element 3 is the same as the cylindrical hole 2-1 of the screw rod 2, and the signal output line 3-1a passes through the cylindrical hole 2-1 It is connected with the circular hole groove 1-9 at the bottom of the concave nut 1 and the wireless transmission system, and the thread section 2-2 at the bottom of the screw rod 2 is fixed and sealed with a cross screw 3-2 of the same length.

由图8、图9所示,为检测流程图和丝杆2的受力变化图,首先检查电容式自感知螺栓是否存在损坏,然后依据螺栓的类型确定电容冲、放电参数的转换关系,其次开启内凹形螺帽1内的备用电源1-3与无线传输系统1-4,对监测的螺栓进行编号,通过无线传输系统1-4记录数据并上传至采集终端,最后据螺栓的类型设置预警值,针对异常信号进行报警;图中还提供了外荷载作用丝杆2时,通过内部电容式压电元件3-1检测的信号,通过相应的转换关系得到螺栓的受力变换情况,依据螺栓的类型、材质计算分析设置了预警值。As shown in Figure 8 and Figure 9, in order to detect the flow chart and the force change diagram of the lead screw 2, first check whether the capacitive self-sensing bolt is damaged, and then determine the conversion relationship between the capacitive charge and discharge parameters according to the type of bolt, and secondly Turn on the backup power supply 1-3 and the wireless transmission system 1-4 in the concave nut 1, number the monitored bolts, record the data through the wireless transmission system 1-4 and upload it to the acquisition terminal, and finally set according to the type of bolt Early warning value, alarm for abnormal signals; the figure also provides the signal detected by the internal capacitive piezoelectric element 3-1 when the external load acts on the screw 2, and the force transformation of the bolt is obtained through the corresponding conversion relationship. The type and material calculation and analysis of bolts set warning values.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (7)

1.一种电容式自感知螺栓,包括内凹形螺帽(1)、丝杆(2)、电容式压力元件(3),其特征在于在内凹形螺帽(1)底部开取圆形孔槽(1-9)贯通至丝杆(2)的顶部,内凹形螺帽(1)内由上至下分别为卡盘(1-8)、无线传输系统(1-4)、备用电源(1-3)、圆形盖板(1-2)及六棱螺栓(1-1),在丝杆(2)底部圆截面中心位置开取贯穿整根丝杆(2)的圆柱形孔洞(2-1),且孔洞不大于丝杆(2)的直径1/4,并与内凹形螺帽(1)的圆形孔槽(1-9)相对应,且圆形孔槽(1-9)直径不大于圆柱形孔洞(2-1)的1/2,内置电容式压力元件(3-1)的形状与大小和圆柱形孔空(2-1)相吻合,二者并采用胶结的方式连接,并在圆柱形孔空(2-1)底部进行点焊固定,在圆柱形孔洞(2-1)靠近底部位的套丝段(2-2)与十字螺丝(3-2)通过机械连接。1. A capacitive self-sensing bolt, comprising an inner concave nut (1), a lead screw (2), and a capacitive pressure element (3), characterized in that a circle is drawn at the bottom of the inner concave nut (1). The groove (1-9) penetrates to the top of the screw (2), and the inner concave nut (1) from top to bottom is the chuck (1-8), wireless transmission system (1-4), For the backup power supply (1-3), the circular cover plate (1-2) and the hexagonal bolt (1-1), cut a cylinder running through the entire screw (2) at the center of the circular section at the bottom of the screw (2). hole (2-1), and the hole is not larger than 1/4 of the diameter of the screw (2), and corresponds to the circular hole groove (1-9) of the concave nut (1), and the circular hole The diameter of the groove (1-9) is not larger than 1/2 of the cylindrical hole (2-1), and the shape and size of the built-in capacitive pressure element (3-1) are consistent with the cylindrical hole (2-1). They are connected by cementation, and fixed by spot welding at the bottom of the cylindrical hole (2-1). 3-2) By mechanical connection. 2.根据权利要求1所述的电容式自感知螺栓,其特征在于:内凹形螺帽(1)内的无线传输系统(1-4)底部的L形卡扣(1-4a)与卡盘(1-8)的开口相对应,然后旋转固定,备用电源(1-3)通过底部的楔形卡扣(1-3a)与无线传输系统(1-4)上部的卡孔通过按压固定,圆形盖板(1-2)与内凹形螺帽(1)上的帽顶丝孔(1-6)通过六棱螺栓(1-1)连接固定。2. The capacitive self-sensing bolt according to claim 1, characterized in that: the L-shaped buckle (1-4a) at the bottom of the wireless transmission system (1-4) in the concave nut (1) and the The openings of the disk (1-8) correspond to each other, then rotate and fix, the backup power supply (1-3) is fixed by pressing the wedge-shaped buckle (1-3a) at the bottom and the card hole at the upper part of the wireless transmission system (1-4), The circular cover plate (1-2) is connected and fixed with the cap screw hole (1-6) on the concave nut (1) by the hexagonal bolt (1-1). 3.根据权利要求1所述的电容式自感知螺栓,其特征在于:电容式压力元件(3)的形状大小和长度与丝杆(2)的圆柱形孔洞(2-1)相吻合,二者采用胶结连接并通过圆柱形孔空(2-1)底部进行点焊以固定电容式压力元件(3-1),最后通过底部十字螺丝(3-2)固定密封;电容式压力元件(3)由外层金属保护壳(3-1h)、基座(3-1f)、隔离膜片(3-1c)、测量膜(3-1e)、玻璃层(3-1b)、金属膜(3-1g)、感应通道(3-1d)、信号输出线(3-1a)组成。3. The capacitive self-sensing bolt according to claim 1, characterized in that: the shape, size and length of the capacitive pressure element (3) are consistent with the cylindrical hole (2-1) of the screw (2), and two The capacitor pressure element (3-1) is fixed by glue connection and spot welding through the bottom of the cylindrical hole (2-1), and finally fixed and sealed by the bottom Phillips screw (3-2); the capacitive pressure element (3-2) ) consists of outer metal protective shell (3-1h), base (3-1f), isolation diaphragm (3-1c), measuring film (3-1e), glass layer (3-1b), metal film (3 -1g), induction channel (3-1d), signal output line (3-1a). 4.根据权利要求1所述的电容式自感知螺栓,其特征在于:金属保护壳(3-1h)对电容式压力元件(3)进行整体保护,基座(3-1f)用于保证内部结构的稳定,保证输出测量值的有效性,隔离膜片(3-1c)用于隔离金属保护壳(3-1h)与内部结构并起到传递荷载的作用,金属膜(3-1g)用于分隔玻璃层(3-1b)和内部测量单元,玻璃层(3-1b)用于保护内部测量单元并分隔外部基座(3-1f),当外界荷载产生变化时,通过隔离膜片(3-1c)将力传输到感应通道(3-1d),通过感应通道(3-1d)的压缩或拉伸引起内部电容变化,使得在结构中轴线位置的测量膜(3-1e)产生偏移,内部电容产生变化引起电流的变化,最后通过信号输出线(3-1a)将电流的变化情况输出信号,达到监测螺栓受力变化的目的。4. The capacitive self-sensing bolt according to claim 1, characterized in that: the metal protective shell (3-1h) protects the capacitive pressure element (3) as a whole, and the base (3-1f) is used to ensure the internal The stability of the structure ensures the validity of the output measurement value. The isolation diaphragm (3-1c) is used to isolate the metal protective shell (3-1h) from the internal structure and play the role of transferring the load. The metal film (3-1g) is used for To separate the glass layer (3-1b) and the internal measurement unit, the glass layer (3-1b) is used to protect the internal measurement unit and separate the external base (3-1f), when the external load changes, through the isolation diaphragm ( 3-1c) The force is transmitted to the sensing channel (3-1d), and the internal capacitance changes caused by the compression or stretching of the sensing channel (3-1d), so that the measurement membrane (3-1e) at the position of the central axis of the structure is biased. The change of the current will be caused by the change of the internal capacitance. Finally, the change of the current will be output as a signal through the signal output line (3-1a), so as to achieve the purpose of monitoring the change of the bolt force. 5.根据权利要求1所述的电容式自感知螺栓,其特征在于:由整体的电容式压力元件(3)与丝杆(2)的圆柱形孔洞(2-1)进行机械连接,并通过十字螺丝(3-2)垫压密封胶圈进行固定密封,电容式压力元件(3)的信号输出线(3-1a)通过与丝孔对应的内凹形螺帽(1)内的圆形孔槽(1-9)穿出并与无线传输系统(1-4)连接,备用电源(1-3)通过楔形卡扣(1-3a)与无线传输系统(1-4)固定,最后采用圆形盖板(1-2)与六棱螺栓(1-1)对内凹形螺帽(1)进行密封。5. The capacitive self-sensing bolt according to claim 1, characterized in that: the integral capacitive pressure element (3) is mechanically connected with the cylindrical hole (2-1) of the screw (2), and is passed through The Phillips screw (3-2) is pressed against the sealing rubber ring for fixed sealing, and the signal output line (3-1a) of the capacitive pressure element (3) passes through the circular hole in the concave nut (1) corresponding to the wire hole The holes (1-9) are passed out and connected to the wireless transmission system (1-4), and the backup power supply (1-3) is fixed to the wireless transmission system (1-4) through the wedge-shaped buckle (1-3a), and finally the The circular cover plate (1-2) and the hexagonal bolt (1-1) seal the female nut (1). 6.根据权利要求1所述的电容式自感知螺栓,其特征在于:外界荷载作用于丝杆(2)时,作用力传递到并作用于内部的电容式压力元件(3),其电流变化情况通过信号输出线(3-1a)传输到无线传输系统(1-4),通过备用电源(1-3)和无线传输系统(1-4)内置供电元件进行供电支撑,记录数据并将丝杆(2)上的荷载变化情况发射至采集终端。6. The capacitive self-sensing bolt according to claim 1, characterized in that: when an external load acts on the lead screw (2), the acting force is transmitted to and acts on the internal capacitive pressure element (3), and its current changes The situation is transmitted to the wireless transmission system (1-4) through the signal output line (3-1a), and the power supply is supported by the backup power supply (1-3) and the built-in power supply element of the wireless transmission system (1-4), recording data and wire The load changes on the rod (2) are transmitted to the acquisition terminal. 7.权利要求1所述的电容式自感知螺栓的检测方法,其特征在于,其步骤为:7. the detection method of capacitive self-sensing bolt according to claim 1, is characterized in that, its step is: 步骤(1)保证丝杆(2)底部的密封性及套丝段(2-2)满足相对应的间隙误差和间隙等级,确定丝杆(2)的类型、规格、尺寸、材质和热处理过程,以在数据传输后确定相对应的电容冲、放电参数的转换;Step (1) Ensure that the sealing of the bottom of the screw (2) and the threading section (2-2) meet the corresponding clearance error and clearance level, and determine the type, specification, size, material and heat treatment process of the screw (2). , to determine the conversion of the corresponding capacitor charge and discharge parameters after data transmission; 步骤(2)检查电容式压电元件(3-1)的信号输出线(3-1a)与无线传输系统(1-4)的连接,备用电源(1-3)通过楔形卡扣(1-3a)与无线传输系统(1-4)的连接,楔形卡扣(1-3a)采用金属传导材质固定和供电,确保内部传输线路与供电的稳定;Step (2) Check the connection between the signal output line (3-1a) of the capacitive piezoelectric element (3-1) and the wireless transmission system (1-4). 3a) The connection with the wireless transmission system (1-4), the wedge-shaped buckle (1-3a) is fixed and powered by metal conductive material to ensure the stability of the internal transmission line and power supply; 步骤(3)确定电容式自感知螺栓的丝杆(2)处于受力状态,打开圆形盖板(1-2),将内凹形螺帽(1)内部的备用电源(1-3)和无线传输系统(1-4)开启,最后通过圆形盖板(1-2)配合六棱螺栓(1-1)将内凹形螺帽(1),在现场通过采集终端监测螺栓信号的稳定性;Step (3) Make sure that the lead screw (2) of the capacitive self-sensing bolt is in a stressed state, open the circular cover (1-2), and connect the backup power supply (1-3) inside the concave nut (1). And the wireless transmission system (1-4) is turned on, and finally the concave nut (1) is installed through the circular cover plate (1-2) and the hexagonal bolt (1-1), and the signal of the bolt is monitored on the spot through the acquisition terminal. stability; 步骤(4)依据电容式自感知螺栓的材料类型、规格和尺寸、材料密度、弹性模量、泊松比以及电导率等信息,在PC端后台对测量电路信号通过公式计算得到电容输出与压应力的转化,并计算结螺栓结构的受力极限确定结构的预警值,然后调整每根螺栓对应的检测频率并对螺栓进行编号排序;Step (4) According to the material type, specification and size, material density, elastic modulus, Poisson's ratio and electrical conductivity of the capacitive self-sensing bolt, calculate the capacitance output and voltage through the formula in the background of the PC terminal for the measurement circuit signal. Transform the stress, and calculate the stress limit of the bolted structure to determine the early warning value of the structure, then adjust the detection frequency corresponding to each bolt and sort the bolts by number; 步骤(5)在对电容式自感知螺栓进行检测时,其输出检测信号中信噪比不小于3:1,通过第四步调整好的检测频率,对检测数据实时上传监测服务平台记录存储,依据螺栓的类型设置不同的预警值,对工作中产生的异常信号进行报警,并通知相关检修人员依据螺栓编号,对相应螺栓进行复检更换。Step (5) When detecting the capacitive self-sensing bolt, the signal-to-noise ratio in the output detection signal is not less than 3:1, and the detection frequency adjusted in the fourth step is uploaded to the monitoring service platform for recording and storage in real time. Set different early warning values according to the type of bolts, alarm the abnormal signals generated in the work, and notify the relevant maintenance personnel to re-inspect and replace the corresponding bolts according to the bolt number.
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