CN115126026A - Slot milling machine Milling device and slot milling machine - Google Patents
Slot milling machine Milling device and slot milling machine Download PDFInfo
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- CN115126026A CN115126026A CN202210532342.2A CN202210532342A CN115126026A CN 115126026 A CN115126026 A CN 115126026A CN 202210532342 A CN202210532342 A CN 202210532342A CN 115126026 A CN115126026 A CN 115126026A
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- 238000003801 milling Methods 0.000 title claims abstract description 379
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/08—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with digging wheels turning round an axis
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/188—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with the axis being horizontal and transverse to the direction of travel
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/22—Component parts
- E02F3/24—Digging wheels; Digging elements of wheels; Drives for wheels
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/14—Component parts for trench excavators, e.g. indicating devices travelling gear chassis, supports, skids
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Abstract
Description
技术领域technical field
本发明涉及工程机械技术领域,尤其涉及一种铣槽机铣削装置和铣槽机。The invention relates to the technical field of construction machinery, in particular to a milling device and a slot milling machine.
背景技术Background technique
双轮铣槽机是地下连续墙成槽设备,其最大施工深度可达150m以上,因此对成槽精度有较高要求。而由于双轮铣槽机铣出的槽壁为非光滑平面,因此为避免铣削过程中铣刀架被凸凹不平的槽壁卡住,铣刀架的外形尺寸通常要比铣轮实际铣出的槽壁尺寸小70~140mm,这就导致铣刀架完全入槽后,整个铣刀架处于“悬空状态”,因此在铣轮铣削产生的冲击力的作用下,铣刀架易产生倾斜,从而对铣槽机的成槽精度产生影响。The double-wheel groove milling machine is an underground continuous wall groove forming equipment, and its maximum construction depth can reach more than 150m, so it has high requirements for groove forming accuracy. Since the groove wall milled by the double-wheel groove milling machine is a non-smooth plane, in order to avoid the milling tool holder being stuck by the uneven groove wall during the milling process, the outer dimension of the milling tool holder is usually larger than that actually milled by the milling wheel. The size of the groove wall is 70-140mm smaller, which leads to the fact that after the milling tool holder is completely inserted into the groove, the entire milling tool holder is in a "suspended state". It has an impact on the slotting accuracy of the slotting machine.
需要说明的是,公开于本发明背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。It should be noted that the information disclosed in the Background of the Invention section is only intended to increase understanding of the general background of the invention, and should not be taken as an acknowledgement or any form of suggestion that the information constitutes already known to those skilled in the art current technology.
发明内容SUMMARY OF THE INVENTION
本发明提供一种铣槽机铣削装置和铣槽机,实现在铣槽机的施工过程中对铣刀架进行导向和姿态调整,从而提高铣槽机的成槽精度。The invention provides a milling device and a slot milling machine, which can guide and adjust the attitude of the milling tool holder during the construction process of the slot milling machine, thereby improving the slot forming accuracy of the slot milling machine.
根据本发明的一个方面,提供一种铣槽机铣削装置,包括:According to one aspect of the present invention, there is provided a milling device for a slot milling machine, comprising:
铣刀架基体;Milling tool holder base;
铣轮,可转动地安装于铣刀架基体上;The milling wheel is rotatably mounted on the base of the milling tool holder;
第一导向组件,安装于铣刀架基体且第一导向组件的第一导向面突出于铣刀架基体的安装面;和a first guide assembly mounted on the base of the milling tool holder and a first guide surface of the first guide assembly protruding from the mounting surface of the base of the milling tool holder; and
第二导向组件,安装于铣刀架基体且第二导向组件的第二导向面与铣刀架基体的外表面之间的距离可调。The second guide assembly is mounted on the base of the milling tool holder and the distance between the second guide surface of the second guide assembly and the outer surface of the base of the milling tool holder is adjustable.
在一些实施例中,第一导向面的面积小于第二导向面的面积。In some embodiments, the area of the first guide surface is smaller than the area of the second guide surface.
在一些实施例中,第一导向组件可拆卸地安装于铣刀架基体。In some embodiments, the first guide assembly is detachably mounted on the base of the milling tool holder.
在一些实施例中,第一导向组件包括:In some embodiments, the first guide assembly includes:
第一导向件,包括第一安装面和用于形成第一导向面的第一导向部,第一安装面被配置为与铣刀架基体连接,第一导向部包括沿铣刀架基体的长度方向布置的第一支撑面和第一引导面,第一支撑面用于支撑铣刀架基体,第一引导面相对于第一支撑面倾斜,以在铣刀架基体的运动过程中引导铣刀架基体绕过障碍物。The first guide includes a first mounting surface and a first guide portion for forming the first guide surface, the first mounting surface is configured to be connected with the base of the milling tool holder, and the first guide portion includes a length along the base of the milling tool holder A first support surface and a first guide surface arranged in a direction, the first support surface is used to support the base of the milling tool holder, and the first guide surface is inclined relative to the first support surface to guide the milling tool holder during the movement of the base body of the milling tool holder The substrate bypasses the obstacle.
在一些实施例中,第一支撑面和第一引导面之间通过圆角过渡连接。In some embodiments, the first supporting surface and the first guiding surface are connected by a rounded transition.
在一些实施例中,第一导向件还包括第一连接面,第一连接面连接于第一安装面和第一导向部之间,并且第一连接面与第一安装面垂直。In some embodiments, the first guide member further includes a first connection surface, the first connection surface is connected between the first installation surface and the first guide portion, and the first connection surface is perpendicular to the first installation surface.
在一些实施例中,铣刀架基体包括与铣轮的轴线垂直的第一侧面,第一导向组件包括设置于第一侧面且关于第一侧面的长度方向中心线对称布置的两个第一导向件,第一导向件还包括靠近铣轮的第一楔形部,第一楔形部的宽度沿靠近铣轮的方向逐渐减小,以使两个第一导向件之间形成朝向铣轮的喇叭状开口。In some embodiments, the base of the milling tool holder includes a first side surface perpendicular to the axis of the milling wheel, and the first guide assembly includes two first guides disposed on the first side surface and symmetrically arranged with respect to the center line of the length direction of the first side surface The first guide member further includes a first wedge-shaped portion close to the milling wheel, and the width of the first wedge-shaped portion gradually decreases along the direction close to the milling wheel, so that a trumpet shape toward the milling wheel is formed between the two first guide members Open your mouth.
在一些实施例中,铣刀架基体包括与铣轮的轴线垂直的第一侧面,第一导向件安装于第一侧面,第一导向件还包括靠近第一侧面的长度方向中心线的第一斜面,第一斜面连接于第一导向部和第一安装面之间,且第一斜面相对于第一安装面倾斜,以使第一导向部在第一安装面上的正投影的面积小于第一安装面的面积。In some embodiments, the base of the milling tool holder includes a first side surface perpendicular to the axis of the milling wheel, the first guide member is mounted on the first side surface, and the first guide member further includes a first side surface close to the lengthwise centerline of the first side surface. Inclined surface, the first inclined surface is connected between the first guide part and the first installation surface, and the first inclined surface is inclined relative to the first installation surface, so that the area of the orthographic projection of the first guide part on the first installation surface is smaller than that of the first installation surface. an area of the mounting surface.
在一些实施例中,第一导向组件包括两个第一导向件,在铣刀架基体的长度方向上,第二导向组件位于两个第一导向件之间。In some embodiments, the first guide assembly includes two first guide members, and the second guide assembly is located between the two first guide members in the length direction of the base body of the milling tool holder.
在一些实施例中,第二导向组件包括:In some embodiments, the second guide assembly includes:
第二导向件,包括第一驱动件和第一顶板,第一顶板包括用于形成第二导向面的表面,第一驱动件被配置为驱动第一顶板相对于铣刀架基体运动,以调节第二导向组件的第二导向面与铣刀架基体的外表面之间的距离。The second guide member includes a first drive member and a first top plate, the first top plate includes a surface for forming a second guide surface, and the first drive member is configured to drive the first top plate to move relative to the milling tool holder base to adjust The distance between the second guide surface of the second guide assembly and the outer surface of the base of the milling tool holder.
在一些实施例中,铣刀架基体包括与铣轮的轴线垂直且相对设置的第一侧面和第二侧面以及与铣轮的轴线平行且相对设置的第三侧面和第四侧面,并且第一侧面和第二侧面的宽度大于第三侧面和第四侧面的宽度,第一导向组件包括八个对称设置于第一侧面和第二侧面的第一导向件,第二导向组件包括八个对称设置于第一侧面和第二侧面的第二导向件。In some embodiments, the base of the milling tool holder includes first and second side surfaces that are perpendicular to and opposite to the axis of the milling wheel, and third and fourth side surfaces that are parallel to and opposite to the axis of the milling wheel, and the first The width of the side and the second side is greater than the width of the third side and the fourth side, the first guide assembly includes eight symmetrically arranged first guides on the first and second sides, and the second guide assembly includes eight symmetrically arranged the second guides on the first side and the second side.
在一些实施例中,在第一侧面上,四个第一导向件对称布置于第一侧面的长度方向中心线的两侧,其中两个第一导向件布置于第一侧面的远离铣轮的一端并且分别靠近第三侧面和第四侧面布置,另外两个第一导向件布置于第一侧面的靠近铣轮的一端并且分别靠近第三侧面和第四侧面布置;四个第二导向件对称布置于第一侧面的长度方向中心线的两侧,其中两个第二导向件布置于第一侧面的远离铣轮的一端,另外两个第二导向件布置于第一侧面的靠近铣轮的一端,并且在第一侧面的长度方向上,四个第二导向件均位于分别设置于第一侧面两端的第一导向件之间。In some embodiments, on the first side, four first guides are symmetrically arranged on both sides of the lengthwise centerline of the first side, wherein the two first guides are arranged on the side of the first side away from the milling wheel One end is arranged near the third side and the fourth side respectively, and the other two first guides are arranged at one end of the first side near the milling wheel and are respectively arranged near the third side and the fourth side; the four second guides are symmetrical Arranged on both sides of the longitudinal centerline of the first side, two second guides are arranged at one end of the first side away from the milling wheel, and the other two second guides are arranged on the first side near the milling wheel. At one end, and in the length direction of the first side surface, the four second guide members are located between the first guide members respectively disposed at both ends of the first side surface.
在一些实施例中,铣刀架基体包括与铣轮的轴线垂直且相对设置的第一侧面和第二侧面以及与铣轮的轴线平行且相对设置的第三侧面和第四侧面,并且第一侧面和第二侧面的宽度大于第三侧面和第四侧面的宽度,第一导向组件包括八个对称设置于第三侧面和第四侧面的第一导向件,第二导向组件包括四个对称设置于第三侧面和第四侧面的第二导向件。In some embodiments, the base of the milling tool holder includes first and second side surfaces that are perpendicular to and opposite to the axis of the milling wheel, and third and fourth side surfaces that are parallel to and opposite to the axis of the milling wheel, and the first The width of the side and the second side is greater than the width of the third side and the fourth side, the first guide assembly includes eight symmetrically arranged first guides on the third side and the fourth side, and the second guide assembly includes four symmetrically arranged The second guides on the third side and the fourth side.
在一些实施例中,在第三侧面上,四个第一导向件对称布置于第三侧面的长度方向中心线两侧,其中两个第一导向件布置于第三侧面的远离铣轮的一端,另外两个第一导向件布置于第三侧面的靠近铣轮的一端;两个第二导向件沿第三侧面的长度方向中心线布置,其中一个第二导向件布置于第三侧面的远离铣轮的一端,另外一个第二导向件布置于第三侧面的靠近铣轮的一端,并且在第三侧面的长度方向上,两个第二导向件均位于分别设置于第三侧面两端的第一导向件之间。In some embodiments, on the third side surface, four first guide pieces are symmetrically arranged on both sides of the longitudinal centerline of the third side surface, wherein two first guide pieces are arranged at one end of the third side surface away from the milling wheel , the other two first guides are arranged at the end of the third side close to the milling wheel; the two second guides are arranged along the lengthwise centerline of the third side, and one of the second guides is arranged at a distance away from the third side One end of the milling wheel, and the other second guide member is arranged at one end of the third side face close to the milling wheel, and in the length direction of the third side face, the two second guide members are located at the first and second guide members respectively arranged at both ends of the third side face. between a guide.
在一些实施例中,第一导向件包括靠近铣轮的第一楔形部和远离铣轮的第二楔形部,第一楔形部的宽度沿靠近铣轮的方向逐渐减小,第二楔形部的宽度沿远离铣轮的方向逐渐减小,以使关于第三侧面的长度方向中心线对称布置的两个第一导向件之间形成马鞍状贯通槽;第二导向件包括沿第三侧面的长度方向贯通的避让槽。In some embodiments, the first guide member includes a first wedge-shaped portion close to the milling wheel and a second wedge-shaped portion away from the milling wheel. The width gradually decreases in the direction away from the milling wheel, so that a saddle-shaped through groove is formed between the two first guide pieces symmetrically arranged with respect to the longitudinal center line of the third side surface; the second guide piece includes a length along the third side surface The avoidance slot that runs through the direction.
在一些实施例中,第一导向件包括第一支撑面,对称设置于第一侧面和第二侧面的两个第一导向件的第一支撑面之间的距离比铣轮的铣削厚度小5~10mm。In some embodiments, the first guide member includes a first support surface, and the distance between the first support surfaces of the two first guide members symmetrically arranged on the first side surface and the second side surface is smaller than the milling thickness of the milling wheel by 5 ~10mm.
在一些实施例中,第一导向件包括第一支撑面,对称设置于第三侧面和第四侧面的两个第一导向件的第一支撑面之间的距离比铣轮的铣削宽度小5~10mm。In some embodiments, the first guide member includes a first support surface, and the distance between the first support surfaces of the two first guide members symmetrically arranged on the third side and the fourth side is smaller than the milling width of the milling wheel by 5 ~10mm.
根据本发明的另一个方面,提供一种铣槽机,包括上述的铣槽机铣削装置。According to another aspect of the present invention, there is provided a slot milling machine, comprising the above-mentioned milling device of the slot milling machine.
基于上述技术方案,本发明在铣刀架基体上设置了第一导向面突出于铣刀架基体的第一导向组件,并且第一导向面与铣刀架基体之间的距离是固定的,这样的设置相当于减小了铣刀架基体与槽壁之间的间隙,从而可以防止铣刀架基体在槽体内产生大幅度的倾斜或晃动;本发明还设置了第二导向面与铣刀架基体的外表面之间的距离可调的第二导向组件,从而在由于工况变化等原因导致铣刀架基体产生倾斜时,可以通过实时调整第二导向面与铣刀架基体的外表面之间的距离,使第二导向面与槽壁保持接触而产生反作用力,以对铣刀架基体的姿态进行纠偏。因此本发明通过同时设置第一导向组件和第二导向组件,不仅可以提高铣刀架基体在槽体中运动的稳定性,还可以对铣刀架基体的姿态进行纠偏,从而保障铣槽机在不同工况下均具有较高的成槽精度。Based on the above technical solutions, in the present invention, a first guide assembly with a first guide surface protruding from the base of the milling tool holder is provided on the base of the milling tool holder, and the distance between the first guide surface and the base body of the milling tool holder is fixed, so that The setting is equivalent to reducing the gap between the base of the milling tool holder and the groove wall, so that the base body of the milling tool holder can be prevented from being greatly inclined or shaken in the slot body; the present invention also provides a second guide surface and a milling tool holder. The second guide component with adjustable distance between the outer surface of the base body can adjust the distance between the second guide surface and the outer surface of the base body of the milling tool holder in real time when the base body of the milling tool holder is inclined due to changes in working conditions and other reasons. The distance between the two guide surfaces keeps the second guide surface in contact with the groove wall to generate a reaction force, so as to correct the posture of the base body of the milling tool holder. Therefore, by arranging the first guide assembly and the second guide assembly at the same time, the present invention can not only improve the stability of the movement of the base body of the milling tool holder in the groove body, but also correct the posture of the base body of the milling tool holder, thereby ensuring that the slot milling machine is in operation. It has high groove forming accuracy under different working conditions.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1a示出了本发明铣槽机铣削装置一个实施例中铣刀架基体的第一侧面的结构示意图;1a shows a schematic structural diagram of a first side surface of a base body of a milling tool holder in an embodiment of the milling device for a slot milling machine of the present invention;
图1b示出了图1a中铣刀架基体的第三侧面的结构示意图;Fig. 1b shows a schematic structural diagram of the third side surface of the base body of the milling tool holder in Fig. 1a;
图2a示出了本发明铣槽机铣削装置一个实施例中第一导向件的前视图;Fig. 2a shows a front view of the first guide member in one embodiment of the milling device of the slot milling machine of the present invention;
图2b示出了图2a中第一导向件的左视图;Figure 2b shows a left side view of the first guide in Figure 2a;
图2c示出了图2a中第一导向件的后视图;Figure 2c shows a rear view of the first guide in Figure 2a;
图3a示出了本发明铣槽机铣削装置另一个实施例中第一导向件的前视图;Fig. 3a shows the front view of the first guide member in another embodiment of the milling device of the slot milling machine of the present invention;
图3b示出了图3a中第一导向件的左视图;Figure 3b shows a left side view of the first guide in Figure 3a;
图3c示出了图3a中第一导向件的后视图;Figure 3c shows a rear view of the first guide in Figure 3a;
图4示出了图1a中A部分的放大图;Figure 4 shows an enlarged view of part A in Figure 1a;
图5示出了图1b中B部分的放大图;Figure 5 shows an enlarged view of part B in Figure 1b;
图6a示出了本发明铣槽机铣削装置一个实施例中第二导向件的前视图;Fig. 6a shows the front view of the second guide member in one embodiment of the milling device of the slot milling machine of the present invention;
图6b示出了图6a中第二导向件的左视图;Figure 6b shows a left side view of the second guide in Figure 6a;
图7a示出了本发明铣槽机铣削装置另一个实施例中第二导向件的前视图;Fig. 7a shows the front view of the second guide member in another embodiment of the milling device of the slot milling machine of the present invention;
图7b示出图7a中第二导向件的左视图;Figure 7b shows a left side view of the second guide in Figure 7a;
图8a示出了图1a中铣刀架基体的第二侧面的结构示意图;Fig. 8a shows a schematic structural diagram of the second side surface of the base body of the milling tool holder in Fig. 1a;
图8b示出了图1a中铣刀架基体的第四侧面的结构示意图;Fig. 8b shows a schematic structural diagram of the fourth side surface of the base body of the milling tool holder in Fig. 1a;
图9a、9b分别示出了本发明铣槽机铣削装置一个实施例中距离L1和W1的示意图。Figures 9a and 9b respectively show schematic diagrams of distances L1 and W1 in an embodiment of the milling device of the slot milling machine of the present invention.
图中:In the picture:
10、铣刀架基体;11、第一侧面;12、第二侧面;13、第三侧面;14、第四侧面;10. Milling tool holder base; 11. The first side; 12, The second side; 13, The third side; 14, The fourth side;
20、铣轮;20. Milling wheel;
30、第一导向组件;31、第一导向件;311、第一安装面;312、第一支撑面;313、第一引导面;314、第一连接面;315、第一楔形部;316、第一斜面;317、第二楔形部;318、安装孔;30, the first guide assembly; 31, the first guide member; 311, the first installation surface; 312, the first support surface; 313, the first guide surface; 314, the first connection surface; 315, the first wedge part; 316 , the first slope; 317, the second wedge; 318, the mounting hole;
40、第二导向组件;41、第二导向件;411、第一驱动件;412、第一顶板;413、第一安装主体。40, the second guide assembly; 41, the second guide member; 411, the first drive member; 412, the first top plate; 413, the first installation body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“横向”、“纵向”、“前”、“后”、“左”、“右”、“上”、“下”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "horizontal", "portrait", "front", "rear", "left", "right", "top", "bottom", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the scope of protection of the present invention.
在实际的铣槽机铣削过程中,为避免铣刀架被凸凹不平的槽壁卡住,铣刀架的外形尺寸通常要设计为比铣削出的槽体的尺寸小70~140mm,而在实践中发现,这样的设置易导致铣刀架在铣槽机进行铣削的过程中发生倾斜,进而影响最终的成槽精度。因此,发明人做出了一些改进,提供了一种铣槽机铣削装置和铣槽机。In the actual milling process of the slot milling machine, in order to prevent the milling tool holder from being stuck by the uneven groove wall, the outer dimension of the milling tool holder is usually designed to be 70-140 mm smaller than the size of the milled slot body. It is found that such a setting is likely to cause the milling tool holder to tilt during the milling process of the slot milling machine, which in turn affects the final slotting accuracy. Therefore, the inventor has made some improvements to provide a slot milling machine and a milling device and a slot milling machine.
如图1a和图1b所示,在一些实施例中,铣槽机铣削装置包括铣刀架基体10、铣轮20、第一导向组件30和第二导向组件40,铣轮20可转动地安装于铣刀架基体10上,第一导向组件30安装于铣刀架基体10且第一导向组件30的第一导向面突出于铣刀架基体10的安装面,第二导向组件40安装于铣刀架基体10且第二导向组件40的第二导向面与铣刀架基体10的外表面之间的距离可调。As shown in FIGS. 1 a and 1 b , in some embodiments, the milling device of a slot milling machine includes a milling
通过设置第一导向面突出于铣刀架基体10的第一导向组件30,使得第一导向面与槽壁之间的距离保持在较小的范围,从而用第一导向面起到的支撑作用来降低铣削过程中铣刀架基体10可能达到的倾斜程度,对铣刀架基体10的运动进行导向,以提高铣刀架基体10运动过程中的稳定性;而通过设置第二导向面与铣刀架基体10的外表面之间的距离可调的第二导向组件40,从而在铣刀架基体10已经发生倾斜的情况下,通过调整第二导向面与铣刀架基体10的外表面之间的距离来实现对铣刀架基体10进行纠偏,即通过第二导向面与槽壁之间的接触而产生的推力来对铣刀架基体10的姿态进行调整,从而推动铣刀架基体10回到非倾斜状态。By setting the first guide surface to protrude from the
在一些实施例中,第一导向面的面积小于第二导向面的面积。In some embodiments, the area of the first guide surface is smaller than the area of the second guide surface.
由于第一导向面相对于铣刀架基体10的距离在铣槽机的施工过程中是固定的,不可随着工况的不同而进行调节,故可以将第一导向面的面积设置得较小,以防止铣刀架基体10被槽壁上的障碍物卡住;而第二导向面用于在第一导向面的基础上进一步增加导向面与槽壁的接触面积,且第二导向面相对于铣刀架基体10的距离在铣槽机的施工过程中可以根据实际工况自动调节,因此可以将第二导向面的面积设置得较大,以保证导向的稳定性。Since the distance of the first guide surface relative to the
在一些实施例中,第一导向组件30可拆卸地安装于铣刀架基体10。In some embodiments, the
将第一导向组件30设置为可拆卸,则在进行施工前可通过更换不同规格的第一导向组件30或增加垫块的方式满足不同槽厚的施工需求。If the
如图1a和图1b所示,在一些实施例中,第一导向组件30包括第一导向件31,如图2a、图2b和图2c所示,第一导向件31包括第一安装面311和用于形成第一导向面的第一导向部,第一安装面311被配置为与铣刀架基体10连接,第一导向部包括沿铣刀架基体10的长度方向布置的第一支撑面312和第一引导面313,第一支撑面312用于支撑铣刀架基体10,第一引导面313相对于第一支撑面312倾斜,以在铣刀架基体10的运动过程中引导铣刀架基体10绕过障碍物。As shown in FIGS. 1a and 1b , in some embodiments, the
从图2b可以看出,第一导向部具有外凸的结构,因此铣刀架基体10在槽体内运动时,第一导向部可以起到支撑的作用;第一安装面311和第一支撑面312均为平面结构,第一引导面313连接于第一安装面311和第一支撑面312之间,参考图中所示方向,第一支撑面312的上下两端均与第一引导面313连接,并且第一引导面313相对于第一支撑面312倾斜,使得第一导向部在铣刀架基体10的长度方向上被构造为障碍物容易通过的结构,避免由于第一导向件31被障碍物卡住而导致铣刀架基体10被卡住的情况出现,从而对铣刀架基体10在槽体内运动起到导向的作用。It can be seen from FIG. 2b that the first guide portion has a convex structure, so when the
如图2c所示,第一导向件31通过第一安装面311上设置的安装孔318与铣刀架基体10连接。事实上,第一导向件31与铣刀架基体10连接方式可以有多种选择,包括常见的卡接、插接、粘接、螺纹连接、吸附连接等,在能实现可拆卸功能的基础上根据实际情况选择即可。第一支撑面312突出于铣刀架基体10,以对铣刀架基体10在槽体内的运动起到导向和支撑的作用,从而防止铣刀架基体10的大幅度倾斜。As shown in FIG. 2 c , the
在一些实施例中,第一支撑面312和第一引导面313之间通过圆角过渡连接。In some embodiments, the first supporting
参考图2b中所示方向,通过设置圆角过渡使得第一导向件31的右侧形成平滑表面,从而可以减少第一导向件31与槽壁之间相对运动时产生的阻力,使得铣刀架基体10可以顺利地绕过障碍物,进而防止铣刀架基体10被卡住。Referring to the direction shown in FIG. 2b, by setting the rounded transition, the right side of the
在一些实施例中,第一导向件31还包括第一连接面314,第一连接面314连接于第一安装面311和第一导向部之间,并且第一连接面314与第一安装面311垂直。In some embodiments, the
第一连接面314的具体结构如图2b和图3b所示,从图中可以看出,第一连接面314的厚度在一定程度上影响了第一导向件31的整体厚度,因此在不同情况下,可以通过将第一连接面314的厚度设置为不同的大小来满足不同槽厚的施工需求。The specific structure of the first connecting
如图1a所示,在一些实施例中,铣刀架基体10包括与铣轮20的轴线垂直的第一侧面11,第一导向组件30包括设置于第一侧面11且关于第一侧面11的长度方向中心线K1对称布置的两个第一导向件31,第一导向件31还包括靠近铣轮20的第一楔形部315,第一楔形部315的宽度沿靠近铣轮20的方向逐渐减小,从而使得两个第一导向件31之间形成如图4所示的朝向铣轮20的喇叭状开口,在铣刀架基体10沿着铣轮的铣削方向移动时,喇叭状开口对铣刀架基体10的运动起到引导作用,可以增加第一导向组件30的导向稳定性。As shown in FIG. 1 a , in some embodiments, the
第一导向件31的具体结构如图2a、图2b和图2c所示,参考图中所示方向,从第一导向件31的中部到第一导向件31的下端,第一导向件31的宽度逐渐减小,则在铣刀架基体10向下运动时,如图4所示的由两个第一导向件31形成的喇叭口结构可引导铣刀架基体10平稳地越过障碍物,避免由于槽壁的凹凸不平造成铣刀架基体10的震动甚至导致铣刀架基体10被卡住。The specific structure of the
在另一些实施例中,第一导向件31包括靠近铣轮的第一楔形部315和远离铣轮的第二楔形部317,第一楔形部315的宽度沿靠近铣轮20的方向逐渐减小,第二楔形部317的宽度沿远离铣轮20的方向逐渐减小,第一导向件31的具体结构如图3a、图3b和图3c所示,参考图中所示方向,第一导向件31可以如图中所示设置为上下对称的结构,也可以将第一楔形部315和第二楔形部317的长度和倾斜角度设置为不同,只要使得两个第一导向件31之间形成如图5所示的马鞍状贯通槽即可,则无论铣刀架基体10是沿着铣轮的铣削方向前进或是退出槽体(即图中所示方向的向上或者向下运动),在碰到槽壁上的凸起时,第一楔形部315和第二楔形部317都可以引导第一导向件31避开凸起,使得凸起可以顺利地从马鞍状贯通槽中通过,从而在保证第一导向件31的导向稳定性的同时,避免铣刀架基体10被卡住。In other embodiments, the
也就是说,在一些实施例中,第一导向件31包括一个楔形部(如图2a所示),在另一些实施例中,第一导向件31包括两个楔形部(如图3a所示)。设置两个楔形部可以使得铣刀架基体10在沿着铣轮的铣削方向前进或是退出槽体时都可以较好地避开障碍物,但同时也会使得第一导向面的面积变小,从而在一定程度上削弱第一导向组件的支撑稳定性。在实际应用中,需要根据实际施工中的槽壁情况、铣刀架基体10的运动情况等来确定第一导向件31采用哪种结构。That is, in some embodiments, the
如图1a和图1b所示,在一些实施例中,铣刀架基体10包括与铣轮20的轴线垂直的第一侧面11,第一导向件31安装于第一侧面11,如图4所示,第一导向件31还包括靠近第一侧面11的长度方向中心线K1的第一斜面316,第一斜面316连接于第一导向部和第一安装面311之间,且第一斜面316相对于第一安装面311倾斜,以使第一导向部在第一安装面311上的正投影的面积小于第一安装面311的面积。As shown in FIG. 1a and FIG. 1b, in some embodiments, the milling
如图2a所示,参考图中所示方向,当第一导向件31在向下移动的过程中遇到槽壁上的凸起时,倾斜于第一导向件31的运动方向的第一斜面316能进一步起到引导凸起平缓地通过第一导向件31的表面的作用,进一步避免铣刀架基体10在运动过程中被障碍物卡住,从而进一步增加铣刀架基体10运动的稳定性。第一斜面316的下端可以如图中所示设置倒角,从图2a和图2c可以看出,这样的设置避免了第一导向件31的最下端形成直接与障碍物撞击的尖角结构,不仅可以进一步提高铣刀架基体10运动的稳定性,还可以延长第一导向件31的使用寿命。As shown in FIG. 2a, referring to the direction shown in the figure, when the
在一些实施例中,第一导向组件30包括两个第一导向件31,在铣刀架基体10的长度方向上,第二导向组件40位于两个第一导向件31之间。In some embodiments, the
第一导向组件30主要起到基础的导向功能,将第二导向组件40布置于两个第一导向件31之间,可以在保证第一导向组件30的基础导向功能的基础上,通过第二导向组件40进一步增大导向稳定性以及调整铣刀架基体10的姿态。The
如图1a和图1b所示,在一些实施例中,第二导向组件40包括第二导向件41,如图6a和图6b所示,第二导向件41包括第一驱动件411和第一顶板412,第一顶板412包括用于形成第二导向面的表面,第一驱动件411被配置为驱动第一顶板412相对于铣刀架基体10运动,以调节第二导向组件40的第二导向面与铣刀架基体10的外表面之间的距离。As shown in FIGS. 1a and 1b, in some embodiments, the
如图6a和图6b所示,第一顶板412可在第一驱动件411的作用下沿X方向来回运动,通过控制第一驱动件411的行程即可控制第一顶板412在X方向上的位移。例如,第一驱动件411可以是双行程油缸,当铣刀架基体10进入槽体时,第一驱动件411推出第一行程,则第一顶板412被推出,以使第一顶板412的用于形成第二导向面的表面与位于铣刀架基体10的相同侧面上的第一导向件31的第一引导面313位于同一平面上,从而实现对铣刀架基体10的支撑和导向,防止铣刀架基体10在槽体内发生倾斜或者晃动;而当铣刀架基体10产生倾斜时,第一驱动件411推出第二行程,使第一顶板412与槽壁接触并产生反作用力,从而将铣刀架基体10推回到相对于槽体的中立位置,从而实现对铣刀架基体10的纠偏功能。或者,第一驱动件411可以是安装有位移传感器的可伸缩装置,从而可以通过位移传感器实现对第一顶板412和槽壁之间的距离的实时监测,并根据监测结果来调整第一驱动件411的行程,此时第一驱动件411的行程可以实现无级调节。而在碰到槽壁上的凸起时,还可通过控制第一驱动件411使第一顶板412收回,从而避免铣刀架基体10被卡住。As shown in FIG. 6a and FIG. 6b, the first
第一驱动件411形式有多种选择,例如可以采用上述的双行程油缸,或者采用安装有位移传感器的普通油缸,或是采用其他可以实现对第一顶板412的位移进行控制的装置,根据实际情况选择即可。There are various options for the first driving
如图1b所示,在另一些实施例中,第二导向件41包括沿第三侧面13的长度方向贯通的避让槽,如图7a和图7b所示,避让槽设置在第一顶板412上,避让槽包括宽度沿靠近铣轮20的方向逐渐变大的第一扩口段和宽度沿远离铣轮20的方向逐渐变大的第二扩口段,则在碰到槽壁上的凸起时,凸起可以顺利从避让槽中通过,从而在保证导向稳定性的同时,避免铣刀架基体10被卡住。As shown in FIG. 1b, in some other embodiments, the
如图1a、图1b、图8a和图8b所示,在一些实施例中,铣刀架基体10包括与铣轮20的轴线垂直且相对设置的第一侧面11和第二侧面12以及与铣轮20的轴线平行且相对设置的第三侧面13和第四侧面14,并且第一侧面11和第二侧面12的宽度大于第三侧面13和第四侧面14的宽度,第一导向组件30包括八个对称设置于第一侧面11和第二侧面12的第一导向件31,第二导向组件40包括八个对称设置于第一侧面11和第二侧面12的第二导向件41。As shown in FIGS. 1a , 1b , 8a and 8b , in some embodiments, the
通过在第一侧面11和第二侧面12上对称设置多个第一导向件31和第二导向件41,可以保证铣刀架基体10在槽体中运动的稳定性,实现铣刀架基体10的姿态调整,从而避免铣刀架基体10相对于槽体的厚度方向产生倾斜和晃动。在第一侧面11和第二侧面12上,第一导向件31和第二导向件41的个数可以根据实际需要进行调整。By symmetrically arranging a plurality of
如图1a所示,在一些实施例中,在第一侧面11上,四个第一导向件31对称布置于第一侧面11的长度方向中心线K1的两侧,其中两个第一导向件31布置于第一侧面11的远离铣轮20的一端并且分别靠近第三侧面13和第四侧面14布置,另外两个第一导向件31布置于第一侧面11的靠近铣轮20的一端并且分别靠近第三侧面13和第四侧面14布置;四个第二导向件41对称布置于第一侧面11的长度方向中心线K1的两侧,其中两个第二导向件41布置于第一侧面11的远离铣轮20的一端,另外两个第二导向件41布置于第一侧面11的靠近铣轮20的一端,并且在第一侧面11的长度方向上,四个第二导向件41均位于分别设置于第一侧面11两端的第一导向件31之间。As shown in FIG. 1 a , in some embodiments, on the
即四个第一导向件31布置在第一侧面的四个角上,这样不仅能形成稳定的四角支撑效果,而且每个第一导向件31在与槽壁接触时,都能产生足够大的力矩以防止铣刀架基体10发生旋转或倾斜;而四个第二导向件41也在较小的范围内形成四角布置,从而也能有效增加导向的稳定性以及实现对铣刀架基体10的姿态调整。That is, the four
如图1a、图1b、图8a和图8b所示,在一些实施例中,铣刀架基体10包括与铣轮20的轴线垂直且相对设置的第一侧面11和第二侧面12以及与铣轮20的轴线平行且相对设置的第三侧面13和第四侧面14,并且第一侧面11和第二侧面12的宽度大于第三侧面13和第四侧面14的宽度,第一导向组件30包括八个对称设置于第三侧面13和第四侧面14的第一导向件31,第二导向组件40包括四个对称设置于第三侧面13和第四侧面14的第二导向件41。As shown in FIGS. 1a , 1b , 8a and 8b , in some embodiments, the
通过在第三侧面13和第四侧面14上对称设置多个第一导向件31和第二导向件41,可以保证铣刀架基体10在槽体中运动的稳定性,实现对铣刀架基体10的导向和姿态调整,从而避免铣刀架基体10相对于槽体的宽度方向产生倾斜和晃动。在第三侧面13和第四侧面14上,第一导向件31和第二导向件41的数量可以根据实际需要进行调整。By symmetrically arranging a plurality of
如图1b所示,在一些实施例中,在第三侧面13上,四个第一导向件31对称布置于第三侧面13的长度方向中心线K3两侧,其中两个第一导向件31布置于第三侧面13的远离铣轮20的一端,另外两个第一导向件31布置于第三侧面13的靠近铣轮20的一端;两个第二导向件41沿第三侧面13的长度方向中心线K3布置,其中一个第二导向件41布置于第三侧面13的远离铣轮20的一端,另外一个第二导向件41布置于第三侧面13的靠近铣轮20的一端,并且在第三侧面13的长度方向上,两个第二导向件41均位于分别设置于第三侧面13两端的第一导向件31之间。As shown in FIG. 1 b , in some embodiments, on the third side surface 13 , four
在铣刀架基体10的较窄的侧面上,第一导向件31和第二导向件41相对于该侧面的长度方向中心线对称布置即可。在第三侧面13的远离铣轮20的一端和靠近铣轮20的一端都布置第一导向件31和第二导向件41,可以保证第一导向件31和第二导向件41与槽壁接触时能产生足够大的力矩来避免铣刀架基体10的倾斜和晃动。将两个第二导向件41均布置在第三侧面13和第四侧面14两端的第一导向件31之间,可以在保证第一导向件31对铣刀架基体10的基础导向功能的基础上,进一步通过第二导向件41增加整体导向的稳定性以及实现对铣刀架基体10的姿态调整。On the narrow side surface of the milling tool
由于铣轮20本身的结构原因,铣轮20的铣削存在铣削盲区,在铣轮20铣削出的槽体中较窄的侧面上,沿该侧面的长度方向,槽壁的中间位置通常会留有凸起,因此,第三侧面13和第四侧面14上优选的采用具有如图3a、图3b和图3c所示结构的第一导向件31和如图7a和图7b所示结构的第二导向件41。Due to the structure of the
如图1a和图3a所示,在一些实施例中,第一导向件31包括靠近铣轮的第一楔形部315和远离铣轮的第二楔形部317,第一楔形部315的宽度沿靠近铣轮20的方向逐渐减小,第二楔形部317的宽度沿远离铣轮20的方向逐渐减小,以使关于第三侧面13的长度方向中心线K3对称布置的两个第一导向件31之间形成如图5所示的马鞍状贯通槽;如图1b和图7a所示,第二导向件41包括沿第三侧面13的长度方向贯通的避让槽。其中,马鞍状贯通槽的最窄部位的宽度应大于槽壁上对应位置的凸起的宽度,则在铣刀架基体10沿着铣轮的铣削方向前进时或是在铣刀架基体10退出槽体时,槽壁上的凸起都可以顺利从马鞍状贯通槽中通过;同样,避让槽的最窄部位的宽度应大于槽壁上对应位置的凸起的宽度,则在铣刀架基体10沿着铣轮的铣削方向前进时或是在铣刀架基体10退出槽体时,槽壁上的凸起都可以顺利从避让槽中通过。As shown in FIG. 1a and FIG. 3a, in some embodiments, the
而由于第三侧面13和第四侧面14的宽度比第一侧面11和第二侧面12的宽度小,因此,如图1a和图1b所示,设置于第三侧面13和第四侧面14上的第一导向件31的尺寸也应相应减小。通过这样的设置,可以有效防止槽壁上的凸起导致铣刀架基体10发生倾斜或者导致铣刀架基体10被卡住,从而保证整体导向的稳定性。Since the widths of the third side 13 and the fourth side 14 are smaller than the widths of the
在一些实施例中,第一导向件31包括第一支撑面312,对称设置于第一侧面11和第二侧面12的两个第一导向件31的第一支撑面312之间的距离比铣轮20的铣削厚度小5~10mm。In some embodiments, the
在一些实施例中,第一导向件31包括第一支撑面312,对称设置于第三侧面13和第四侧面14的两个第一导向件31的第一支撑面312之间的距离比铣轮20的铣削宽度小5~10mm。In some embodiments, the
如图9a所示,L表示铣轮20的铣削宽度,L1表示对称设置于第三侧面13和第四侧面14的两个第一导向件31的第一支撑面312之间的距离,L1比L小5~10mm;如图9b所示,W表示铣轮20的铣削厚度,W1表示对称设置于第一侧面11和第二侧面12的两个第一导向件31的第一支撑面312之间的距离,W1比W小5~10mm。这样的设置使得第一导向件31与铣轮20铣削出的槽体之间还留有一定的空间,从而可以避免铣刀架基体10在槽体中运动时被卡住,而由于第一导向件31与槽体之间的距离(5~10mm)大大小于铣刀架基体10与槽体之间的距离(70~140mm),则相对于不设置第一导向件31的情况,设置第一导向件31可以大大提高铣刀架基体10在槽体中运动的稳定性,从而保证铣槽机的成槽精度。As shown in FIG. 9a, L represents the milling width of the
下面对本发明铣槽机铣削装置的一个实施例进行说明:An embodiment of the milling device of the slot milling machine of the present invention will be described below:
如图1a、图1b、图8a和图8b所示,本发明的铣槽机铣削装置包括铣刀架基体10,铣轮20,第一导向组件30和第二导向组件40。其中,铣刀架基体10包括与铣轮20的轴线垂直且相对设置的第一侧面11和第二侧面12以及与铣轮20的轴线平行且相对设置的第三侧面13和第四侧面14,并且第一侧面11和第二侧面12的宽度大于第三侧面13和第四侧面14的宽度;第一导向组件包括十六个第一导向件31,其中八个第一导向件31对称布置在第一侧面11和第二侧面12上,另外八个第一导向件31对称布置在第三侧面13和第四侧面14上;第二导向组件40包括十二个第二导向件41,其中八个第二导向件41对称布置在第一侧面11和第二侧面12上,另外四个第二导向件41对称布置在第三侧面13和第四侧面14上。As shown in FIGS. 1 a , 1 b , 8 a and 8 b , the milling device for a slot milling machine of the present invention includes a milling
在本实施例中,布置在第一侧面11和第二侧面12上的第一导向件31采用如图2a、图2b和图2c所示的结构,布置在第三侧面13和第四侧面14上的第一导向件31采用如图3a、图3b和图3c所示的结构;布置在第一侧面11和第二侧面12上的第二导向件41采用如图6a和图6b所示的结构,布置在第三侧面13和第四侧面14上的第二导向件41采用如图7a和图7b所示的结构。In this embodiment, the
如图1a、图2a、图2b和图2c所示,布置在第一侧面11和第二侧面12上的第一导向件31包括第一安装面311和第一导向部,第一安装面311通过安装孔318固定在铣刀架基体10上,第一导向部包括沿铣刀架基体10的长度方向布置的第一支撑面312、第一连接面314和两个第一引导面313,第一支撑面312用于支撑铣刀架基体10,两个第一引导面313相对于第一支撑面312倾斜,并且第一支撑面312和两个第一引导面313之间均通过圆角过渡连接,第一连接面314连接于第一安装面311和第一导向部之间,并且第一连接面314与第一安装面311垂直。参考图2中所示方向,第一导向件31包括其下部的第一楔形部315,且第一楔形部315的宽度从上往下逐渐减小,第一导向件31的右侧包括第一斜面316,第一斜面316连接于第一导向部和第一安装面311之间,且第一斜面316相对于第一安装面311倾斜,以使第一导向部在第一安装面311上的正投影的面积小于第一安装面311的面积。1a, 2a, 2b and 2c, the
如图1a、图6a和图6b所示,布置在第一侧面11和第二侧面12上的第二导向件41包括第一驱动件411,第一安装主体a和第一顶板412,第一顶板412整体为平板状,第一顶板412可在第一驱动件411的作用下沿图6b中的X方向来回运动,其中第一驱动件411为双行程油缸或安装有位移传感器的普通油缸。As shown in Figures 1a, 6a and 6b, the
如图1b、图3a、图3b和图3c所示,布置在第三侧面13和第四侧面14上的第一导向件31包括第一安装面311和第一导向部,第一安装面311通过安装孔318固定在铣刀架基体10上,第一导向部具有外凸的结构,第一导向部包括沿铣刀架基体10的长度方向布置的第一支撑面312、第一连接面314和两个第一引导面313,第一支撑面312用于支撑铣刀架基体10,两个第一引导面313相对于第一支撑面312倾斜,并且第一支撑面312和两个第一引导面313之间均通过圆角过渡连接,第一连接面314连接于第一安装面311和第一导向部之间,并且第一连接面314与第一安装面311垂直。参考图3a中所示方向,第一导向件31包括其下部的第一楔形部315以及其上部的第二楔形部317,且第一楔形部315的宽度从上往下逐渐减小,第二楔形部317的宽度从上往下逐渐增大。As shown in FIGS. 1b, 3a, 3b and 3c, the
如图1b、图7a和图7b所示,布置在第三侧面13和第四侧面14上的第二导向件41包括第一驱动件411,第一安装主体413和第一顶板412,第一顶板412包括沿其长度方向贯通的避让槽,使得第一顶板412被分为左右两个部分,避让槽包括宽度沿靠近铣轮20的方向逐渐变大的第一扩口段和宽度沿远离铣轮20的方向逐渐变大的第二扩口段,避让槽的最窄部位的宽度大于槽壁上与其对应的凸起的宽度,第一顶板412可在第一驱动件411的作用下沿图7b中的X方向来回运动,其中第一驱动件411为双行程油缸或安装有位移传感器的普通油缸。As shown in FIGS. 1b, 7a and 7b, the
接下来仅对布置在第一侧面11和第三侧面13上的第一导向件31和第二导向件41的布置进行具体描述。Next, only the arrangement of the
如图1a所示,在第一侧面11上,四个第一导向件31对称布置于第一侧面11的长度方向中心线K1的两侧,其中两个第一导向件31布置于第一侧面11的远离铣轮20的一端并且分别靠近第三侧面13和第四侧面14布置,另外两个第一导向件31布置于第一侧面11的靠近铣轮20的一端并且分别靠近第三侧面13和第四侧面14布置,四个第一导向件31的第一支撑面312突出于第一侧面11。四个第二导向件41对称布置于第一侧面11的长度方向中心线K1的两侧,其中两个第二导向件41布置于第一侧面11的远离铣轮20的一端,另外两个第二导向件41布置于第一侧面11的靠近铣轮20的一端,并且在第一侧面11的长度方向上,四个第二导向件41均位于分别设置于第一侧面11两端的第一导向件31之间。也就是说,在第一侧面11上,四个第一导向件31布置在第一侧面的四个角上,四个第二导向件41也在较小的范围内形成四角布置。As shown in FIG. 1 a , on the
如图1b所示,在第三侧面13上,四个第一导向件31对称布置于第三侧面13的长度方向中心线K3两侧,其中两个第一导向件31布置于第三侧面13的远离铣轮20的一端,另外两个第一导向件31布置于第三侧面13的靠近铣轮20的一端。需要注意的是,如图5所示,对称布置于第三侧面13的长度方向中心线K3两侧的两个第一导向件31之间应留有间隙,使得两个第一导向件31之间形成具有上下两个喇叭口的马鞍状贯通槽,则在遇到槽壁上的凸起时,上下两个喇叭口可使凸起被顺利导入进而通过该贯通槽,从而避免铣刀架基体10被卡住。两个第二导向件41沿第三侧面13的长度方向中心线K3布置,其中一个第二导向件41布置于第三侧面13的远离铣轮20的一端,另外一个第二导向件41布置于第三侧面13的靠近铣轮20的一端,并且在第三侧面13的长度方向上,两个第二导向件41均位于分别设置于第三侧面13两端的第一导向件31之间。As shown in FIG. 1 b , on the third side surface 13 , four
接下来对本实施例的工作过程进行说明:Next, the working process of this embodiment will be described:
当铣槽机铣削装置处于非工作状态下时,第二导向件41的第一顶板412处于完全收回状态,这时第一导向组件30的第一导向面相对于铣刀架基体10的安装面的距离大于第二导向组件40的第二导向面相对于铣刀架基体10的同一个安装面的距离;当铣刀架基体10随着铣轮20进入槽体时,第一驱动件411推出,将第一顶板412被推出到使得第一顶板412上用于形成第二导向面的平面与第一支撑面312齐平的位置;当铣刀架基体10发生倾斜时,则控制第一驱动件411进一步推出,使得第一顶板412进一步被推出直到触到槽壁并互相作用,以对铣刀架基体10的姿态进行纠偏;而当碰到槽壁上的凸起导致铣刀架基体10出现无法进给或者无法提出槽的现象时,则控制第一驱动件411收回以使铣刀架基体10能顺利进给或提出槽。When the milling device of the slot milling machine is in a non-working state, the first
通过对本发明铣槽机铣削装置的多个实施例的说明,可以看到本发明铣槽机铣削装置实施例至少具有以下优点:Through the description of the various embodiments of the slot milling machine milling device of the present invention, it can be seen that the embodiment of the slot milling machine milling device of the present invention has at least the following advantages:
1、导向性好、可靠性高:在铣槽机的铣削过程中,第一导向组件30的第一导向面与铣刀架安装面之间的距离是固定的,从而保证了第一导向组件30导向的可靠性和稳定性,再通过进一步设置第二导向组件40,通过实时调整第二导向面与铣刀架基体的外表面之间的距离,使得第二导向面与槽壁之间的间隙保持在合理的范围内,还可以进一步提高整体导向的稳定性;1. Good guidance and high reliability: During the milling process of the slot milling machine, the distance between the first guide surface of the
2、具有纠偏功能,能大大提高成槽精度:在铣槽机的铣削过程中,第二导向组件40的第二导向面与铣刀架安装面之间的距离可调,通过让第二导向面与槽壁接触而产生反作用力来对铣刀架基体的姿态进行纠偏,避免铣刀架基体10产生大的偏移,从而保证铣槽机的成槽精度;2. It has the function of correcting deviation, which can greatly improve the accuracy of groove forming: during the milling process of the groove milling machine, the distance between the second guide surface of the
3、适应性强、维护方便:第一导向组件30为可拆卸,第二导向组件40包括可调结构,使得铣槽机铣削装置可适用于不同槽厚的施工环境,同时第一导向组件30和第二导向组件40后期的更换和维护也很方便。3. Strong adaptability and convenient maintenance: the
基于上述的铣槽机铣削装置,本发明还提出一种铣槽机,该铣槽机包括上述的铣槽机铣削装置。上述各个实施例中铣槽机铣削装置所具有的积极技术效果同样适用于铣槽机,这里不再赘述。Based on the above-mentioned slot milling machine milling device, the present invention also provides a slot milling machine, which includes the above-mentioned slot milling machine milling device. The positive technical effects of the milling device of the slot milling machine in the above embodiments are also applicable to the slot milling machine, which will not be repeated here.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:在不脱离本发明原理的前提下,依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换,这些修改和等同替换均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: without departing from the Under the premise of the principle of the present invention, it is still possible to modify the specific embodiments of the present invention or perform equivalent replacements to some technical features, and these modifications and equivalent replacements should be included in the scope of the technical solutions claimed in the present invention.
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