CN115124190A - Di-tert-butyl dicarbonate wastewater standard treatment device and method - Google Patents
Di-tert-butyl dicarbonate wastewater standard treatment device and method Download PDFInfo
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Abstract
本发明公开了一种二碳酸二叔丁酯废水达标处理装置,包括通过管路依次串联连接的综合调节池、铁碳电化学反应池、铁碳沉淀池、中间水池、水解酸化池、UASB厌氧塔、缺氧池、A/O好氧池、二沉池和清水池,其中,二碳酸二叔丁酯生产过程中的高盐废水和低盐废水通过综合调节池进入所述达标处理装置,生活污水通过中间水池进入所述达标处理装置,处理后的非水进入到所述清水池。本发明还提供了相应的达标处理方法。本发明的处理方法可以使废水中大分子污染物变成小分子污染物、难降解的污染物变成易降解的污染物,使废水中的有机物尽可能采用厌氧和水解的方式去除,以降低A/O好氧系统有机负荷和运行费用。
The invention discloses a standard-compliant treatment device for di-tert-butyl dicarbonate wastewater, comprising a comprehensive regulating tank, an iron-carbon electrochemical reaction tank, an iron-carbon sedimentation tank, an intermediate water tank, a hydrolysis and acidification tank, and a UASB dehydration tank, which are sequentially connected in series through pipelines. Oxygen tower, anoxic tank, A/O aerobic tank, secondary sedimentation tank and clear water tank, wherein, the high-salt wastewater and low-salt wastewater in the production process of di-tert-butyl dicarbonate enter the standard-compliant treatment device through a comprehensive adjustment tank , the domestic sewage enters the standard-compliant treatment device through the intermediate pool, and the treated non-water enters the clean water pool. The invention also provides a corresponding treatment method for reaching the standard. The treatment method of the present invention can make macromolecular pollutants in wastewater into small molecular pollutants, and refractory pollutants into easily degradable pollutants, so that the organic matter in the wastewater can be removed by anaerobic and hydrolysis methods as much as possible, so that Reduce the organic load and operating cost of the A/O aerobic system.
Description
技术领域technical field
本发明涉及污水处理技术领域,具体涉及一种二碳酸二叔丁酯废水达标处理装置与方法。The invention relates to the technical field of sewage treatment, in particular to a standard treatment device and method for di-tert-butyl dicarbonate waste water.
背景技术Background technique
对于生产二碳酸二叔丁酯的医药化工行业,废水主要来源于双效或三效强制循环蒸发器冷凝废水、循环冷却系统排水以及部分生活废水。因此工业废水包含高盐废水和低盐废水,废水中化学需氧量COD(Chemical Oxygen Demand)均很高为30000-50000mg/L,而生活污水的化学需氧量COD(Chemical Oxygen Demand)则较低为300-500mg/L。以上废水混合后,COD浓度为15000-20000mg/L,该废水B/C(BOD/COD)很低,属于有机物浓度高、较难生物降解废水。针对以上废水的特性,高浓度难降解有机废水很难直接采用生物法处理。因此及,亟需提供一种针对二碳酸二叔丁酯废水的达标处理工艺。For the pharmaceutical and chemical industry producing di-tert-butyl dicarbonate, the wastewater mainly comes from the condensed wastewater of the double-effect or triple-effect forced circulation evaporator, the drainage of the circulating cooling system and some domestic wastewater. Therefore, industrial wastewater contains high-salt wastewater and low-salt wastewater. The chemical oxygen demand (COD) in wastewater is very high at 30000-50000mg/L, while the chemical oxygen demand (COD) in domestic sewage is higher than The low is 300-500mg/L. After the above wastewater is mixed, the COD concentration is 15000-20000mg/L, the B/C (BOD/COD) of the wastewater is very low, and it belongs to the wastewater with high organic concentration and difficult to biodegrade. In view of the above characteristics of wastewater, it is difficult to directly use biological methods to treat high-concentration refractory organic wastewater. Therefore, there is an urgent need to provide a standard treatment process for di-tert-butyl dicarbonate wastewater.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种二碳酸二叔丁酯废水达标处理装置与方法,解决了高浓度二碳酸二叔丁酯废水难以生化处理的技术难题。The technical problem to be solved by the present invention is to provide a standard treatment device and method for di-tert-butyl dicarbonate wastewater, which solves the technical problem that high-concentration di-tert-butyl dicarbonate wastewater is difficult to biochemically treat.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
本发明提供了一种二碳酸二叔丁酯废水达标处理装置,包括通过管路依次串联连接的综合调节池、铁碳电化学反应池、铁碳沉淀池、中间水池、水解酸化池、UASB厌氧塔、缺氧池、A/O好氧池、二沉池和清水池,其中,二碳酸二叔丁酯生产过程中的高盐废水和低盐废水通过综合调节池进入所述达标处理装置,生活污水通过中间水池进入所述达标处理装置,处理后的非水进入到所述清水池。The invention provides a standard treatment device for di-tert-butyl dicarbonate wastewater, which comprises a comprehensive regulating tank, an iron-carbon electrochemical reaction tank, an iron-carbon sedimentation tank, an intermediate water tank, a hydrolysis and acidification tank, and a UASB dehydration tank, which are connected in series through pipelines. Oxygen tower, anoxic tank, A/O aerobic tank, secondary sedimentation tank and clear water tank, wherein the high-salt wastewater and low-salt wastewater in the production process of di-tert-butyl dicarbonate enter the standard-compliant treatment device through a comprehensive adjustment tank , the domestic sewage enters the standard-compliant treatment device through the intermediate pool, and the treated non-water enters the clear water pool.
进一步地,所述综合调节池和中间水池内均设置有曝气搅拌装置。Further, an aeration and stirring device is provided in the comprehensive adjustment tank and the intermediate tank.
进一步地,所述UASB厌氧塔出口设置厌氧回流管路,用于出水回流至水解酸化池;所述A/O好氧池出口设置硝化回流管路,用于出水回流至缺氧池。Further, the outlet of the UASB anaerobic tower is provided with an anaerobic return line for the effluent to return to the hydrolysis and acidification tank; the outlet of the A/O aerobic tank is provided with a nitrification return line for the return of the effluent to the anoxic tank.
进一步地,所述二沉池出口设置污泥回流管路,二沉池中沉积的污泥通过所述回流管路回流至所述水解酸化池、缺氧池和A/O好氧池中。Further, a sludge return pipeline is set at the outlet of the secondary sedimentation tank, and the sludge deposited in the secondary sedimentation tank is returned to the hydrolysis and acidification tank, the anoxic tank and the A/O aerobic tank through the return pipeline.
进一步地,所述达标处理装置还包括污泥浓缩池,所述污泥浓缩池与二沉池通过管路连通,二沉池中剩余的污泥通过所述管路输送至污泥浓缩池中。Further, the up-to-standard treatment device also includes a sludge concentration tank, the sludge concentration tank is connected with the secondary sedimentation tank through a pipeline, and the remaining sludge in the secondary sedimentation tank is transported to the sludge concentration tank through the pipeline. .
本发明还提供了一种二碳酸二叔丁酯废水达标处理方法,包括以下步骤:The present invention also provides a standard treatment method for di-tert-butyl dicarbonate wastewater, comprising the following steps:
S1.将二碳酸二叔丁酯生产过程中产生的废水通入到综合调节池中,并对废水的水质、水量和pH进行调节;S1. the waste water produced in the production process of di-tert-butyl dicarbonate is passed into the comprehensive regulating tank, and the water quality, water quantity and pH of the waste water are adjusted;
S2.综合调节池出水进入铁碳电化学反应池中,进行微电解反应,将废水中的大分子有机物氧化分解为小分子有机物;S2. The effluent from the comprehensive regulation tank enters the iron-carbon electrochemical reaction tank, and performs micro-electrolysis reaction to oxidize and decompose the macromolecular organic matter in the wastewater into small molecular organic matter;
S3.铁碳电化学反应池出水进入铁碳沉淀池中,进行泥水分离、澄清出水;S3. The effluent from the iron-carbon electrochemical reaction tank enters the iron-carbon sedimentation tank to separate the mud and water and clarify the effluent;
S4.铁碳沉淀池出水进入中间水池,与生活污水进行混合,同时对废水进行匀质;S4. The effluent from the iron-carbon sedimentation tank enters the intermediate tank, where it is mixed with domestic sewage, and the wastewater is homogenized at the same time;
S5.中间水池出水进入水解酸化池,通过厌氧微生物的水解、酸化作用,提高废水的B/C比;S5. The effluent from the intermediate tank enters the hydrolysis and acidification tank, and through the hydrolysis and acidification of anaerobic microorganisms, the B/C ratio of the wastewater is improved;
S6.水解酸化池出水进入UASB厌氧塔,进行厌氧生化反应,进一步提高废水的B/C比;UASB厌氧塔部分出水通过厌氧回流管路回流至水解酸化池;S6. The effluent from the hydrolysis and acidification tank enters the UASB anaerobic tower for anaerobic biochemical reaction to further improve the B/C ratio of the wastewater; part of the effluent from the UASB anaerobic tower is returned to the hydrolysis and acidification tank through the anaerobic reflux pipeline;
S7.UASB厌氧塔出水进入缺氧池,通过厌氧和水解的方式去除废水中的有机物,并提高废水的B/C比;S7. The effluent from the UASB anaerobic tower enters the anoxic tank, removes the organic matter in the wastewater by anaerobic and hydrolysis, and improves the B/C ratio of the wastewater;
S8.缺氧池出水进入A/O好氧池,进行好氧生化反应,降解剩下的小分子有机物;好氧处理后的硝化液回流至缺氧池中,进行硝化液的混合液回流;S8. The effluent of the anoxic tank enters the A/O aerobic tank, and performs aerobic biochemical reaction to degrade the remaining small molecular organic matter; the nitrification solution after aerobic treatment is returned to the anoxic tank, and the mixed solution of the nitrification solution is refluxed;
S9.A/O好氧池出水进入二沉池中进行泥水分离,上层清水流入清水池中达标排放,下层污泥部分回流至水解酸化池、缺氧池和A/O好氧池,部分泵入污泥浓缩池;S9. The effluent from the A/O aerobic tank enters the secondary sedimentation tank for mud-water separation, the upper layer of clean water flows into the clean-water tank for discharge up to the standard, and the lower layer of sludge is partially returned to the hydrolysis acidification tank, anoxic tank and A/O aerobic tank, and some pumps into the sludge thickening tank;
S10.将污泥浓缩池中的污泥经过压滤,上清液回流到调节池再进行处理,形成的泥饼外运处置。S10. The sludge in the sludge thickening tank is subjected to pressure filtration, the supernatant is returned to the adjustment tank for further treatment, and the formed sludge cake is transported out for disposal.
进一步地,步骤S1中,所述二碳酸二叔丁酯生产过程中产生的废水包括高盐废水和低盐废水,将高盐废水和低盐废水在综合调节池中混合后,控制废水的COD值为20000mg/L左右,pH为6-7。Further, in step S1, the waste water generated in the production process of di-tert-butyl dicarbonate includes high-salt waste water and low-salt waste water, and after mixing the high-salt waste water and low-salt waste water in a comprehensive adjustment tank, the COD of the waste water is controlled. The value is about 20000mg/L, and the pH is 6-7.
进一步地,步骤S2中,控制铁碳电化学反应池中的pH为4-5以下,经微电解反应后,废水的COD降低至16000mg/L以下。Further, in step S2, the pH in the iron-carbon electrochemical reaction tank is controlled to be below 4-5, and after the micro-electrolysis reaction, the COD of the wastewater is reduced to below 16000 mg/L.
进一步地,步骤S4中,中间水池中废水用碱调节pH为6.5-7.0;Further, in step S4, the pH of the wastewater in the intermediate pool is adjusted to 6.5-7.0 with alkali;
进一步地,步骤S5中,水解酸化池中废水的pH为6.0-7.0;Further, in step S5, the pH of the wastewater in the hydrolysis acidification tank is 6.0-7.0;
进一步地,步骤S6中,UASB厌氧塔的运行温度为35~38℃,水力停留时间为2d,控制废水的pH为6.5-7.5;UASB厌氧塔出水50%回流至水解酸化池,50%出水进入缺氧池。Further, in step S6, the operating temperature of the UASB anaerobic tower is 35-38 °C, the hydraulic retention time is 2d, and the pH of the control wastewater is 6.5-7.5; 50% of the effluent from the UASB anaerobic tower is returned to the hydrolysis and acidification tank, and 50% The effluent enters the anoxic pool.
进一步地,步骤S7中,缺氧池的水力停留时间为1d。Further, in step S7, the hydraulic retention time of the anoxic tank is 1 d.
进一步地,步骤S8中,控制A/O好氧池中溶解氧含量为2mg/L以上,温度为10~30℃,污泥沉淀30min后的沉降比为50~70%;A/O好氧池硝化液回流至缺氧池的回流比为1:1。Further, in step S8, the dissolved oxygen content in the A/O aerobic tank is controlled to be more than 2 mg/L, the temperature is 10-30 °C, and the sedimentation ratio after the sludge is settled for 30 min is 50-70%; A/O aerobic The reflux ratio of the nitrification solution from the pool to the anoxic pool is 1:1.
进一步地,步骤S9中,二沉池下层污泥按每周20%的量回流至水解酸化池、缺氧池和A/O好氧池,剩余污泥泵入污泥浓缩池。Further, in step S9, the sludge in the lower layer of the secondary sedimentation tank is returned to the hydrolysis acidification tank, the anoxic tank and the A/O aerobic tank at a weekly rate of 20%, and the excess sludge is pumped into the sludge thickening tank.
进一步地,经过处理后,废水中的COD去除率达到98%以上。Further, after the treatment, the COD removal rate in the wastewater reaches more than 98%.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明的二碳酸二叔丁酯废水达标处理方法,利用铁碳电化学反应的化学氧化分解、水解酸化生化预处理、UASB厌氧反应降解等前部预处理措施,实现把大分子有机物逐步分解为小分子有机物,使废水中大分子污染物变成小分子污染物、难降解的污染物变成易降解的污染物,使废水中的有机物尽可能采用厌氧和水解的方式去除,降低了A/O好氧系统有机负荷和运行费用。1. The standard treatment method of di-tert-butyl dicarbonate wastewater of the present invention utilizes the front pretreatment measures such as chemical oxidation decomposition of iron-carbon electrochemical reaction, hydrolysis acidification biochemical pretreatment, UASB anaerobic reaction degradation, etc., to realize the removal of macromolecular organic matter. It is gradually decomposed into small molecular organic substances, so that macromolecular pollutants in wastewater become small molecular pollutants, and refractory pollutants become easily degradable pollutants, so that organic substances in wastewater can be removed as much as possible by anaerobic and hydrolysis methods. Reduce the organic load and operating cost of the A/O aerobic system.
2.本发明的二碳酸二叔丁酯废水达标处理方法,实现了废水COD从进水15000-20000mg/L降低到出水500mg/L以下,解决了低B/C比、高浓度有机废水达标处理难题,实现了二碳酸二叔丁酯废水的低成本、高效率的生物处理方式。2. The method for up-to-standard treatment of di-tert-butyl dicarbonate wastewater of the present invention realizes that the COD of wastewater is reduced from 15,000-20,000 mg/L of influent to below 500 mg/L of effluent, and solves the problem of up-to-standard treatment of low B/C ratio and high concentration organic wastewater A low-cost and high-efficiency biological treatment method for di-tert-butyl dicarbonate wastewater is realized.
附图说明Description of drawings
图1为本发明的二碳酸二叔丁酯废水达标处理方法的工艺流程图。Fig. 1 is the process flow diagram of the standard treatment method of di-tert-butyl dicarbonate waste water of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
下述实施例中所使用的实验方法如无特殊说明,均为常规方法,所用的材料、试剂等,如无特殊说明,均可从商业途径得到。The experimental methods used in the following examples are conventional methods unless otherwise specified, and the materials, reagents, etc. used can be obtained from commercial sources unless otherwise specified.
如背景技术所述,生产二碳酸二叔丁酯的废水中,化学需氧量COD很高,达到了30000-50000mg/L,而生活污水的化学需氧量COD则较低,为300-500mg/L。以上废水混合后,COD浓度为15000-20000mg/L,B/C很低,属于有机物浓度高、较难生物降解废水。这种高浓度难降解有机废水很难直接采用生物法进行处理。As mentioned in the background art, in the wastewater from the production of di-tert-butyl dicarbonate, the chemical oxygen demand (COD) is very high, reaching 30,000-50,000 mg/L, while the chemical oxygen demand (COD) of domestic sewage is relatively low, ranging from 300-500 mg. /L. After the above wastewater is mixed, the COD concentration is 15000-20000mg/L, and the B/C is very low, which belongs to the wastewater with high concentration of organic matter and difficult to biodegrade. This high-concentration refractory organic wastewater is difficult to be directly treated by biological methods.
针对上述技术问题,本发明提供了一种二碳酸二叔丁酯废水达标处理系统及相应的处理方法,解决了高浓度二碳酸二叔丁酯废水难以生化处理的技术难题。In view of the above technical problems, the present invention provides a standard treatment system and a corresponding treatment method for di-tert-butyl dicarbonate wastewater, which solves the technical problem that high-concentration di-tert-butyl dicarbonate wastewater is difficult to biochemically treat.
具体的,请参见图1,本发明的二碳酸二叔丁酯废水达标处理系统包括通过管路依次连接的综合调节池、铁碳电化学反应池、铁碳沉淀池、中间水池、水解酸化池、UASB厌氧塔、缺氧池、A/O好氧池、二沉池和清水池。其中,UASB厌氧塔出口设置厌氧回流管路,用于出水回流至水解酸化池。A/O好氧池出口设置硝化回流管路,用于出水回流至缺氧池。二沉池出口设置污泥回流管路,用于将污泥回流至水解酸化池、缺氧池和A/O好氧池。Specifically, referring to Fig. 1, the standard treatment system for di-tert-butyl dicarbonate wastewater of the present invention comprises a comprehensive adjustment tank, an iron-carbon electrochemical reaction tank, an iron-carbon sedimentation tank, an intermediate water tank, and a hydrolysis acidification tank connected in sequence through pipelines , UASB anaerobic tower, anoxic tank, A/O aerobic tank, secondary sedimentation tank and clear water tank. Among them, an anaerobic return line is set at the outlet of the UASB anaerobic tower, which is used to return the effluent to the hydrolysis and acidification tank. A nitrification return line is set at the outlet of the A/O aerobic tank, which is used to return the effluent to the anoxic tank. A sludge return pipeline is set at the outlet of the secondary sedimentation tank to return the sludge to the hydrolysis acidification tank, anoxic tank and A/O aerobic tank.
上述达标处理系统中,综合调节池和中间水池内均设置有COD在线监测仪、水力搅拌装置/曝气搅拌装置,对混合废水进行充分的搅拌混合,以调节水质,并对废水的COD含量进行实时监测,避免废水COD含量过大的波动。In the above-mentioned up-to-standard treatment system, both the comprehensive regulating tank and the intermediate tank are equipped with COD online monitor, hydraulic stirring device/aeration stirring device, and the mixed wastewater is fully stirred and mixed to adjust the water quality, and the COD content of the wastewater is checked. Real-time monitoring to avoid excessive fluctuation of COD content in wastewater.
上述达标处理系统还包括污泥浓缩池,污泥浓缩池与二沉池通过管路连通,二沉池中剩余的污泥通过所述管路输送至污泥浓缩池中。污泥浓缩池的污泥进一步经压滤处理形成泥饼,并送外处置。The above-mentioned up-to-standard treatment system further includes a sludge thickening tank, which is communicated with the secondary sedimentation tank through a pipeline, and the remaining sludge in the secondary sedimentation tank is transported to the sludge thickening tank through the pipeline. The sludge in the sludge thickening tank is further processed by pressure filtration to form a mud cake and sent to the outside for disposal.
本发明提供的二碳酸二叔丁酯废水达标处理方法包括以下步骤:The standard treatment method for di-tert-butyl dicarbonate wastewater provided by the invention comprises the following steps:
S1.收集二碳酸二叔丁酯生产过程中产生的高盐废水和低盐废水,通过车间管道泵入综合调节池中,调节和均化水质。综合调节池中设有水力搅拌器或曝气搅拌器,可以使高盐废水和低盐废水充分混合均匀,避免废水的COD浓度过高、过低的波动。另外,综合调节池中还设置有COD在线监测仪,用于监测废水的COD。优选地,高盐废水和低盐废水在综合调节池中混合后,控制废水的COD值为20000mg/L左右,pH为6-7。S1. Collect high-salt wastewater and low-salt wastewater generated in the production process of di-tert-butyl dicarbonate, and pump it into a comprehensive adjustment tank through workshop pipelines to adjust and homogenize water quality. There is a hydraulic mixer or aeration mixer in the comprehensive regulating tank, which can make the high-salt wastewater and the low-salt wastewater fully and evenly mix, and avoid the fluctuation of the COD concentration of the wastewater being too high or too low. In addition, a COD online monitor is also set up in the comprehensive regulation tank to monitor the COD of wastewater. Preferably, after the high-salt wastewater and the low-salt wastewater are mixed in the comprehensive regulating tank, the COD value of the wastewater is controlled to be about 20,000 mg/L, and the pH is 6-7.
S2.综合调节池出水进入铁碳电化学反应池,进行微电解反应。S2. The effluent from the comprehensive adjustment tank enters the iron-carbon electrochemical reaction tank for micro-electrolysis reaction.
铁碳微电解反应的原理是:将铁屑和碳颗粒浸没在弱酸性废水中时,由于铁和碳之间的电极电位差,废水中会形成无数个微原电池。这些细微电池是以电位低的铁成为阳极,电位高的碳做阴极,在含有酸性电解质的水溶液中发生电化学反应。由于Fe和C之间存在1.2V的电极电位差,因而会形成无数的微电池系统,在其作用空间构成一个电场,阳极反应生成大量的Fe2+进入废水,进而氧化成Fe3+,形成具有较高吸附絮凝活性的絮凝剂。阴极则在有氧条件下与H+反应生成羟基自由基[OH]。在偏酸性的条件下,羟基自由基[OH]能与废水中的许多组分发生氧化还原反应,使有机大分子发生断链降解,使大分子有机物裂解为易生化处理的小分子有机物,从而提高了废水的可生化性。The principle of the iron-carbon micro-electrolysis reaction is that when iron filings and carbon particles are immersed in weakly acidic wastewater, numerous micro-galvanic cells will be formed in the wastewater due to the electrode potential difference between iron and carbon. These tiny batteries use low-potential iron as the anode and high-potential carbon as the cathode, and electrochemical reactions take place in an aqueous solution containing an acidic electrolyte. Due to the electrode potential difference of 1.2V between Fe and C, countless micro-battery systems will be formed, and an electric field will be formed in the action space. A flocculant with high adsorption and flocculation activity. The cathode reacts with H + under aerobic conditions to form hydroxyl radicals [OH]. Under acidic conditions, hydroxyl radicals [OH] can undergo redox reactions with many components in wastewater, resulting in chain scission and degradation of organic macromolecules, and the cracking of macromolecular organic substances into small molecular organic substances that are easy to biochemically treat, thereby Improve the biodegradability of wastewater.
在铁碳电化学反应池内,为了维持电化学反应的进行,pH需控制为酸性条件。当废水的pH降低到4-5以下,能够实现20%的COD去除率,可以将废水的COD从20000mg/L降低至16000mg/L。In the iron-carbon electrochemical reaction cell, in order to maintain the progress of the electrochemical reaction, the pH needs to be controlled to an acidic condition. When the pH of the wastewater is reduced to below 4-5, the COD removal rate of 20% can be achieved, and the COD of the wastewater can be reduced from 20000mg/L to 16000mg/L.
S3.铁碳电化学反应池出水进入铁碳沉淀池中,进行沉淀处理。S3. The effluent from the iron-carbon electrochemical reaction tank enters the iron-carbon sedimentation tank for precipitation treatment.
S4.铁碳沉淀池出水进入到中间水池。在中间水池中,低浓度COD的生活废水与高浓度COD的生产废水相混合。在中间水池内设置水力搅拌器或曝气搅拌器,能够使高浓度生产废水和低浓度生活废水混合均匀,避免COD浓度的过高、过低的波动。另外,中间水池中也设置有COD在线监测仪,用于实时监测废水的COD含量。S4. The effluent from the iron-carbon sedimentation tank enters the intermediate tank. In the intermediate pool, domestic wastewater with low concentration COD is mixed with production wastewater with high concentration COD. A hydraulic agitator or aeration agitator is installed in the intermediate pool, which can make the high-concentration production wastewater and low-concentration domestic wastewater mix evenly, and avoid fluctuations in the concentration of COD that are too high or too low. In addition, an on-line COD monitor is also set up in the intermediate pool to monitor the COD content of wastewater in real time.
S5.中间水池出水进入水解酸化池,在水解酸化池中,利用厌氧微生物的水解、酸化作用,将部分难降解的有机物分解成易降解的有机物,将部分大分子有机物分解成小分子有机物,从而提高了废水的B/C比,同时也可去除部分COD(约20%)。水解酸化池的pH需控制在6.0-7.0之间。S5. The effluent from the intermediate tank enters the hydrolysis and acidification tank. In the hydrolysis and acidification tank, the hydrolysis and acidification of anaerobic microorganisms are used to decompose some refractory organic substances into easily degradable organic substances, and part of macromolecular organic substances are decomposed into small molecular organic substances, Thus, the B/C ratio of the wastewater is improved, and at the same time, part of the COD (about 20%) can also be removed. The pH of the hydrolysis and acidification pool should be controlled between 6.0-7.0.
S6.水解酸化池出水通过泵提升到UASB厌氧塔内,通过厌氧生物菌的生物降解作用,使难降解的污染物降解为易降解的污染物,大分子污染物降解为小分子污染物,进一步提高废水的B/C比。小分子污染物在厌氧反应器中通过厌氧生物菌的作用被大幅度的去除,产生沼气,实现有机物的能源化。UASB厌氧塔出口设置有厌氧回流管路,UASB厌氧塔部分出水回流至水解酸化池。UASB厌氧塔的pH需控制在6.5-7.5之间,若pH大于8或小于6,厌氧菌的活性收到抑制并趋于停止。优选地,UASB厌氧塔出水50%回流至水解酸化池,50%出水进入缺氧池。S6. The effluent from the hydrolysis and acidification tank is pumped into the UASB anaerobic tower. Through the biodegradation of anaerobic bacteria, the refractory pollutants are degraded into easily degradable pollutants, and the macromolecular pollutants are degraded into small molecular pollutants. , and further improve the B/C ratio of wastewater. Small molecular pollutants are largely removed by the action of anaerobic bacteria in the anaerobic reactor, producing biogas and realizing the energy of organic matter. There is an anaerobic reflux pipeline at the outlet of the UASB anaerobic tower, and part of the effluent from the UASB anaerobic tower is returned to the hydrolysis and acidification tank. The pH of the UASB anaerobic tower needs to be controlled between 6.5-7.5. If the pH is greater than 8 or less than 6, the activity of anaerobic bacteria is inhibited and tends to stop. Preferably, 50% of the effluent from the UASB anaerobic tower is returned to the hydrolysis and acidification tank, and 50% of the effluent enters the anoxic tank.
S7.UASB厌氧塔出水自流入缺氧池。在缺氧池内,通过厌氧和水解的方式降解废水中的有机污染物,使废水中大分子污染物变成小分子污染物、难降解的污染物变成易降解的污染物,从而降低了A/O好氧系统有机负荷和运行费用,提高了废水的B/C比。S7.UASB anaerobic tower effluent flows into the anoxic tank by itself. In the anoxic tank, the organic pollutants in the wastewater are degraded by anaerobic and hydrolysis, so that the macromolecular pollutants in the wastewater become small molecular pollutants, and the refractory pollutants become easily degradable pollutants, thereby reducing the amount of pollution. The organic load and operating cost of the A/O aerobic system increase the B/C ratio of the wastewater.
缺氧池的水力停留时间约为1d,其配置有潜水搅拌机,功率配制为6~12(W/m3池体)。The hydraulic retention time of the anoxic tank is about 1d, and it is equipped with a submersible mixer with a power of 6-12 (W/m 3 tank body).
S8.缺氧池出水进入A/O好氧池。经过前部预处理过废水,废水可生化性(B/C比)大大提高,因此在A/O好氧池内,通过曝气系统鼓气,保持反应池内好氧环境,维持一定的溶解氧浓度。优选地,A/O好氧池的溶解氧(DO)优选地控制在2mg/L以上。在好氧环境下,好氧微生物充分降解剩下的小分子有机物,进行脱氮除磷,可以快速吸附、稀释进水端的有机物质,使废水的COD达到指标值,具有污泥产率低、排泥量少、去除效果好、操作简单等优点。S8. The effluent from the anoxic pool enters the A/O aerobic pool. The wastewater has been pretreated before, and the biodegradability (B/C ratio) of the wastewater is greatly improved. Therefore, in the A/O aerobic tank, the aeration system is blown to maintain the aerobic environment in the reaction tank and maintain a certain dissolved oxygen concentration. . Preferably, the dissolved oxygen (DO) of the A/O aerobic pool is preferably controlled above 2 mg/L. In an aerobic environment, aerobic microorganisms fully degrade the remaining small molecular organic matter, carry out denitrification and phosphorus removal, and can quickly adsorb and dilute the organic matter at the inlet end, so that the COD of the wastewater reaches the index value, which has the advantages of low sludge yield, It has the advantages of less sludge discharge, good removal effect and simple operation.
本发明中,A/O好氧池出口设置硝化回流管路,部分出水回流至缺氧池,实现生物脱氮。将好氧处理后的硝化液回流至缺氧池,有利于满足缺氧条件下厌氧菌反硝化作用对NO3 -的需求,且有利于降低能耗。优选地,A/O好氧池硝化液回流至缺氧池的回流比为1:1。In the present invention, the outlet of the A/O aerobic tank is provided with a nitrification return line, and part of the effluent is returned to the anoxic tank to realize biological denitrification. Returning the nitrification solution after aerobic treatment to the anoxic tank is beneficial to meet the demand of NO 3 - for denitrification by anaerobic bacteria under anoxic conditions, and is beneficial to reduce energy consumption. Preferably, the reflux ratio of the nitrification solution from the A/O aerobic tank to the anoxic tank is 1:1.
本发明中,污泥的沉降比(SV30)优选地控制50~70%。A/O好氧池内设置温度计,控制反应池内的温度为10~30℃。In the present invention, the sedimentation ratio (SV30) of the sludge is preferably controlled to 50 to 70%. A thermometer is set in the A/O aerobic tank, and the temperature in the reaction tank is controlled to be 10-30°C.
S9.A/O好氧池出水进入二沉池。在二沉池内,沉降的污泥中部分通过回流管路回流到好氧池、厌氧塔及水解池,维持各生化池中的的生物量浓度。剩余的活性污泥通过管路进入污泥浓缩池内,起到新陈代谢的作用。优选地,二沉池下层污泥按每周20%的量回流至水解酸化池、缺氧池和A/O好氧池,剩余污泥泵入污泥浓缩池。污泥浓缩池的污泥进一步经压滤处理,产生的泥饼外运处置。The effluent from the S9.A/O aerobic tank enters the secondary sedimentation tank. In the secondary sedimentation tank, part of the settled sludge is returned to the aerobic tank, anaerobic tower and hydrolysis tank through the return pipeline to maintain the biomass concentration in each biochemical tank. The remaining activated sludge enters the sludge thickening tank through the pipeline and plays a role in metabolism. Preferably, the sludge in the lower layer of the secondary sedimentation tank is returned to the hydrolysis acidification tank, the anoxic tank and the A/O aerobic tank at a weekly rate of 20%, and the excess sludge is pumped into the sludge thickening tank. The sludge in the sludge thickening tank is further processed by pressure filtration, and the resulting mud cake is transported and disposed of.
本发明的达标处理方法,对于二碳酸二叔丁酯废水中COD的去除率能够达到98%以上。The standard treatment method of the present invention can achieve a removal rate of more than 98% for COD in the di-tert-butyl dicarbonate wastewater.
为了使本发明的目的、技术方案更加清楚明白,以下为具体实施例,对本发明进行进一步详细说明。应当理解,此处描述的具体实施例仅用以解释本发明,并不限定本发明。In order to make the objectives and technical solutions of the present invention clearer, the following are specific examples to further describe the present invention in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例Example
本发明提供了一种二碳酸二叔丁酯废水的达标处理方法,包括以下步骤:The invention provides a standard treatment method for di-tert-butyl dicarbonate wastewater, comprising the following steps:
S1.二碳酸二叔丁酯生产过程中的高盐废水和低盐废水通过车间管网流入到综合调节池中,启动水力搅拌机进行搅拌均匀。混合后废水的COD值约为20000mg/L。S1. High-salt wastewater and low-salt wastewater in the production process of di-tert-butyl dicarbonate flow into the comprehensive adjustment tank through the workshop pipe network, and start the hydraulic mixer to stir evenly. The COD value of the mixed wastewater is about 20000mg/L.
S2.综合调节池出水进入到铁碳电化学反应池内,为维持电化学反应,溶液需控制在酸性条件,使pH降低到4-5以下,进行铁碳微电解反应。废水经过铁碳电化学反应后,COD含量从20000mg/L左右降低至16000mg/L左右,COD去除率为20%左右。S2. The effluent from the comprehensive adjustment tank enters the iron-carbon electrochemical reaction tank. In order to maintain the electrochemical reaction, the solution needs to be controlled in an acidic condition, so that the pH is reduced to below 4-5, and the iron-carbon micro-electrolysis reaction is carried out. After the wastewater undergoes iron-carbon electrochemical reaction, the COD content is reduced from about 20,000 mg/L to about 16,000 mg/L, and the COD removal rate is about 20%.
S3.废水经过铁碳沉淀池后,进入到中间水池,与生活废水进行混合,启动水力搅拌机进行搅拌均匀。S3. After the wastewater passes through the iron-carbon sedimentation tank, it enters the intermediate tank, mixes with domestic wastewater, and starts the hydraulic mixer to mix evenly.
S4.中间水池出水进入水解酸化池,控制废水的pH在6.0-7.0范围内,进行水解酸化反应,提高废水的可生化性,COD含量从16000mg/L左右降低至12800mg/L左右,同时对COD约有20%的去除率,B/C比从0.2提高到0.25,提高了25%左右。S4. The effluent from the intermediate tank enters the hydrolysis and acidification tank, and controls the pH of the waste water to be within the range of 6.0-7.0, and conducts the hydrolysis acidification reaction to improve the biodegradability of the waste water. The COD content is reduced from about 16000mg/L to about 12800mg/L. The removal rate is about 20%, and the B/C ratio is increased from 0.2 to 0.25, an increase of about 25%.
S5.水解酸化池出水进入UASB厌氧塔内,发生厌氧生物菌的生物降解反应,难降解的污染物降解为易降解的污染物,大分子污染物降解为小分子污染物;部分小分子污染物在厌氧反应器中通过厌氧生物菌反应去除,产生沼气。UASB厌氧塔出口设置厌氧回流管路,回流至水解酸化池。其中UASB厌氧塔需采取内部防腐,外部保温措施,设置上下两层温度计,运行温度为35~38℃。水力停留时间约2d,合适的pH在6.5-7.5。COD含量从12800mg/L左右降低至10000mg/L左右,同时对COD约有20%的去除率,B/C比从0.25提高到0.5,提高了100%左右。S5. The effluent from the hydrolysis and acidification tank enters the UASB anaerobic tower, and the biodegradation reaction of anaerobic bacteria occurs. The refractory pollutants are degraded into easily degradable pollutants, and the macromolecular pollutants are degraded into small molecular pollutants; some small molecular pollutants are degraded. The pollutants are removed by the anaerobic bacterial reaction in the anaerobic reactor to produce biogas. The outlet of the UASB anaerobic tower is set with an anaerobic return line, which returns to the hydrolysis and acidification tank. Among them, the UASB anaerobic tower needs to take internal anti-corrosion and external thermal insulation measures, and set up two layers of thermometers, and the operating temperature is 35 ~ 38 ℃. The hydraulic retention time is about 2d, and the suitable pH is 6.5-7.5. The COD content was reduced from about 12800mg/L to about 10000mg/L, and the removal rate of COD was about 20%, and the B/C ratio was increased from 0.25 to 0.5, an increase of about 100%.
S6.UASB厌氧塔出水进入缺氧池。在缺氧池内,通过厌氧微生物的作用降解废水中的有机污染物,使废水中大分子污染物变成小分子污染物,难降解的污染物变成易降解的污染物。缺氧池中配置有潜水搅拌机,水力停留时间约1d。S6. The effluent from the UASB anaerobic tower enters the anoxic pool. In the anoxic tank, the organic pollutants in the wastewater are degraded by the action of anaerobic microorganisms, so that the macromolecular pollutants in the wastewater become small molecular pollutants, and the refractory pollutants become easily degradable pollutants. The hypoxia tank is equipped with a submersible mixer, and the hydraulic retention time is about 1d.
S7.缺氧池出水进入A/O好氧池,在A/O好氧池内,好氧微生物能够降解废水中的大部分有机污染物,进行脱氮除磷,可以快速吸附、稀释进水端的有机物质,具有污泥产率低,排泥量少,去除效果好,操作简单等优点。A/O好氧池出口设置硝化回流管路,硝化液通过硝化回流管路回流至缺氧池,回流比为1:1,实现生物脱氮。A/O好氧池的指标如下:溶解氧:DO控制在2mg/L以上;污泥浓度:沉降比,沉淀30min控制50~70%;反应池设置温度计,控制反应池温度10~30℃。S7. The effluent of the anoxic tank enters the A/O aerobic tank. In the A/O aerobic tank, aerobic microorganisms can degrade most of the organic pollutants in the wastewater, carry out denitrification and phosphorus removal, and can quickly adsorb and dilute the water at the inlet end. Organic matter, it has the advantages of low sludge yield, less sludge discharge, good removal effect and simple operation. A nitrification return line is set at the outlet of the A/O aerobic tank, and the nitrification liquid is returned to the anoxic tank through the nitrification return line, and the return ratio is 1:1 to realize biological denitrification. The indicators of the A/O aerobic tank are as follows: dissolved oxygen: DO control above 2mg/L; sludge concentration: sedimentation ratio, settling 30min to control 50-70%; the reaction tank is set with a thermometer to control the temperature of the reaction tank to 10-30 °C.
污水通过A/O好氧池后,可实现COD去除率大于95%。After the sewage passes through the A/O aerobic tank, the COD removal rate can be greater than 95%.
S8.A/O好氧池出水进入二沉池。在二沉池内,二沉池的下层污泥按每周20%的量回流到好氧池、厌氧塔及水解池,维持各生化池中的生物量浓度,将剩余活性污泥进入污泥浓缩池内,起到新陈代谢作用,污泥浓缩池的污泥经压滤处理与处置。The effluent from the S8.A/O aerobic tank enters the secondary sedimentation tank. In the secondary sedimentation tank, the lower sludge of the secondary sedimentation tank is returned to the aerobic tank, anaerobic tower and hydrolysis tank at a weekly rate of 20% to maintain the biomass concentration in each biochemical tank, and the remaining activated sludge is fed into the sludge. In the thickening tank, it plays a role of metabolism, and the sludge in the sludge thickening tank is processed and disposed of by pressure filtration.
综上,本发明提供了一种二碳酸二叔丁酯废水达标处理方法,实现了废水COD从进水15000-20000mg/L降低到出水500mg/L以下,对COD去除率达到了98%以上。In summary, the present invention provides a standard treatment method for di-tert-butyl dicarbonate wastewater, which can reduce the COD of wastewater from 15,000-20,000 mg/L in influent to less than 500 mg/L in effluent, and achieve a COD removal rate of more than 98%.
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.
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CN106830544A (en) * | 2017-03-02 | 2017-06-13 | 南昌大学 | Light electrolysis Fenton EGSB A/O BCO BAF coagulating treatment pharmacy waste water systems |
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