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CN115121497A - Nondestructive testing cuts and examines integral type silkworm cocoon sorting system and sorting facilities line - Google Patents

Nondestructive testing cuts and examines integral type silkworm cocoon sorting system and sorting facilities line Download PDF

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Publication number
CN115121497A
CN115121497A CN202210939558.0A CN202210939558A CN115121497A CN 115121497 A CN115121497 A CN 115121497A CN 202210939558 A CN202210939558 A CN 202210939558A CN 115121497 A CN115121497 A CN 115121497A
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China
Prior art keywords
silkworm
module
cutting
cocoons
cocoon
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Granted
Application number
CN202210939558.0A
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Chinese (zh)
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CN115121497B (en
Inventor
蒋昭琼
应婧
何清燕
王春霞
郭鹏
吝祥根
邓立黎
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Sichuan Agricultural Machinery Research and Design Institute
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Sichuan Agricultural Machinery Research and Design Institute
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Priority to CN202210939558.0A priority Critical patent/CN115121497B/en
Publication of CN115121497A publication Critical patent/CN115121497A/en
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Publication of CN115121497B publication Critical patent/CN115121497B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/12—Fluid-pressure means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sampling And Sample Adjustment (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Sorting Of Articles (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The invention discloses a cutting and detecting integrated silkworm cocoon sorting equipment line for nondestructive detection, which comprises a transmission module, a machine vision detection module, a moving module, a cutting module, a near infrared spectrum and image fusion detection module and a control module. The machine vision detection module collects silkworm cocoon data through the camera unit, the control module distinguishes qualified silkworm cocoons and unqualified silkworm cocoons through the silkworm cocoon data, and the unqualified silkworm cocoons are sent out through the discharge port through the moving module according to the distinguishing result of the silkworm cocoons; the mobile module is used for righting qualified silkworm cocoons, the cutting module is used for cutting the ports of the righted qualified silkworm cocoons, the near infrared spectrum and the image fusion detection module are triggered after the cutting action is completed to judge whether the silkworm chrysalis is qualified or not and feed classification information back to the control module, the control module sends an operation instruction to the mobile module, unqualified silkworm chrysalis, qualified female silkworm chrysalis and male silkworm chrysalis are respectively poured to different discharge ports, and cocoon shells of the qualified silkworm chrysalis are returned to the transmission module to be sent out.

Description

Nondestructive testing cuts and examines integral type silkworm cocoon sorting system and sorting facilities line
Technical Field
The invention belongs to the technical field of silkworm cocoon processing equipment, and particularly relates to a cutting and detecting integrated silkworm cocoon sorting system for nondestructive testing and a sorting equipment line.
Background
The silkworm cocoon is a cocoon of a silkworm, a sac-shaped protective layer at the pupal stage of the silkworm contains silkworm chrysalis and is divided into female silkworm chrysalis and male silkworm chrysalis, a cocoon layer can be used for reeling silk, a cocoon shell and waste silk after reeling can be used as silk cotton and silk spinning raw materials, the cocoon layer is in different shapes such as oblong, oval waist-shaped, spherical or spindle-shaped, or the middle part is slightly shrunk, the cocoon has the colors of white, yellow-constriction, light green, flesh red and the like, the length is about 3-4 cm, the diameter is 1.7-2.1 cm, the surface is white, irregular wrinkles are formed, and attached silk is in a villus shape.
Silkworm cocoon on the present market when selecting separately, cutting device cuts the mouth to the silkworm cocoon and presss from both sides tightly the silkworm cocoon through clamping device usually, and clamping device easily causes the extrusion to damage the silkworm cocoon, causes inside silkworm chrysalis be injured, and is not convenient for cutting device cuts the mouth to the silkworm cocoon, cuts the silkworm chrysalis when causing the cutter incision easily, causes the silkworm chrysalis dead. In addition, silkworm cocoon cutting and male and female silkworm chrysalis identification are completed by different equipment, generally, a batch of silkworm cocoons are cut to obtain silkworm chrysalis, and then the batch of silkworm chrysalis is subjected to male and female sorting, so that the normal silkworm chrysalis in the batch are polluted due to the existence of unqualified silkworm chrysalis such as blood cocoons. Therefore, a cutting and detecting integrated silkworm cocoon sorting system and a sorting equipment line for nondestructive testing are provided.
Disclosure of Invention
The invention aims to provide a cutting and detecting integrated silkworm cocoon sorting system for nondestructive testing and a sorting equipment line, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a cutting and inspection integrated silkworm cocoon sorting system for nondestructive inspection comprises a conveying module, a machine vision inspection module, a moving module, a cutting module, a near infrared spectrum and image fusion inspection module and a control module;
the method specifically comprises the following steps:
s1: placing the cocoons into the conveying module, and arranging the cocoons to be sorted into a queue shape with the end to end;
s2: the silkworm cocoons pass through the machine vision detection module through the transmission module, the machine vision detection module collects the skin color, the overall shape, the silkworm cocoon thickness and the skin integrity data of the silkworm cocoons, and the data are transmitted to the control module;
s3: the control module identifies the silkworm cocoons according to the silkworm cocoon data, distinguishes qualified silkworm cocoons from unqualified silkworm cocoons, counts the silkworm cocoons respectively, and issues an operation instruction to the mobile module according to the identification result of the silkworm cocoons;
s31: the mobile module sends out unqualified cocoons through a discharge port, and the cocoon sorting process is finished;
s32: the mobile module carries out position correction on qualified silkworm cocoons, and after the position correction, the mobile module issues an operation instruction to the cutting module through the control module;
s4: the cutting module performs opening cutting operation on the qualified silkworm cocoons in the aligned position;
s5: the near infrared spectrum and image fusion detection module is used for detecting the cut silkworm chrysalis, judging whether the silkworm chrysalis is qualified or not and judging whether the silkworm chrysalis is qualified or not and feeding back classification information to the control module, counting the classification information respectively, and issuing an operation instruction to the mobile module according to the identification result of the silkworm chrysalis;
s6: the moving module respectively sends out the unqualified silkworm chrysalises with shells, the female silkworm chrysalis and the male silkworm chrysalis through different discharge ports, and the cocoon shells of the qualified silkworm chrysalis are put back to the conveying module to be sent out, so that the silkworm cocoon sorting process is finished;
the control module is used for controlling the conveying module, the machine vision detection module, the moving module, the cutting module and the near infrared spectrum and image fusion detection module in a centralized mode, and the control module is used for controlling the conveying module to suspend conveying when the moving module, the cutting module and the near infrared spectrum and image fusion detection module work.
Preferably, the machine vision detection module sets qualified cocoons in the control module through a cocoon identification system, and designs positive and negative values of deviation, when the cocoons enter the machine vision detection module, the cocoons are compared with the set qualified cocoons, the positive and negative values of deviation between the detected cocoons and the set qualified cocoons are smaller than a set value, a detection result is qualified, the positive and negative values of deviation between the detected cocoons and the set unqualified cocoons are larger than the set value, and the detection result is unqualified.
Preferably, the qualified cocoon setting includes cocoon cuticle color, overall shape, cocoon thickness and cuticle integrity.
Preferably, the cutting module further comprises a clamping unit and a lifting unit, the clamping unit ensures that the silkworm cocoons with the adjusted positions of the moving module are kept fixed during opening cutting and the silkworm cocoons are not deformed by clamping operation of the clamping unit, and the lifting unit drives the clamping unit to send the silkworm cocoons into the cutting module.
The invention also provides the following technical scheme: the utility model provides an integral type cocoon sorting facilities line is examined in cutting of nondestructive test, includes the organism, the left side fixedly connected with nondestructive test device main part of roof in the organism, top in the organism is equipped with moving mechanism, and moving mechanism is equipped with two, two adjustment mechanism is all installed to moving mechanism's bottom, middle part in the organism is equipped with cutting device main part and elevating system, and elevating system is equipped with two, two all install clamping mechanism in the elevating system, still include male and female inspection mechanism in the cutting device main part.
Preferably, two elevating system all includes the lift cylinder, and two lift cylinders pass through the mounting panel respectively fixed connection in the organism before lateral wall and the position that the back lateral wall is close to the bottom, two electric telescopic handle, two are adjusted to the equal fixedly connected with of lower extreme of lift cylinder piston rod the one end of adjusting electric telescopic handle and keeping away from the lift cylinder all is through quick-witted case fixedly connected with rotary servo motor.
Preferably, two clamping mechanism all includes the fixed block, and two fixed blocks pass through the shaft coupling transmission with two rotary servo motor's output shaft respectively and are connected, two the equal fixedly connected with in inside of fixed block presss from both sides tight electric telescopic handle, and presss from both sides tight electric telescopic handle and be equipped with four, four press from both sides the equal fixedly connected with pinch-off blades of one end that tight electric telescopic handle is close to each other.
Preferably, the two moving mechanisms comprise moving servo motors, the two moving servo motors are fixedly connected to the top of the front side wall in the machine body through fixing plates, output shafts of the two moving servo motors are connected with moving threaded lead screws through shaft coupling transmission, moving blocks are in threaded connection with the outer surfaces of the two moving threaded lead screws, and moving cylinders are fixedly connected to the bottoms in the two moving blocks.
Preferably, two the adjustment mechanism all includes adjusting servo motor, and two adjust servo motor and pass through quick-witted case difference fixed connection at the lower extreme of two removal cylinder piston rods, two adjust servo motor's output shaft and all be connected with the installation piece through the shaft coupling transmission, two the equal fixed connection biax servo motor in middle part in the installation piece, two biax servo motor's output shaft all is connected with through the shaft coupling transmission and presss from both sides tight screw lead screw, four the equal threaded connection of surface that presss from both sides tight screw lead screw presss from both sides tight piece.
Preferably, the top fixedly connected with of organism rear surface extends the board, and extends the board and be equipped with two, two the one end fixedly connected with stopper that the organism was kept away from to extension board lower surface, two the rear end that removes the screw lead screw respectively with two the positive surface of stopper rotates to be connected.
Preferably, the position fixedly connected with installation cylinder that the organism upper surface is close to the middle part, and the installation cylinder is equipped with two, two the lower extreme of installation cylinder piston rod all runs through the top of organism and extends to the inside of organism, and the lower extreme of two installation cylinder piston rods respectively with the both sides fixed connection of cutting device main part upper surface, the cutter is installed to the bottom in the cutting device main part.
Preferably, the two sides of the bottom in the machine body are rotatably connected with rotating rollers, and the outer surfaces of the two rotating rollers are connected with a conveying belt in a transmission manner.
Preferably, the rear surface of the machine body is provided with four discharge ports, namely an unqualified silkworm cocoon discharge port, an unqualified silkworm chrysalis discharge port, a female silkworm chrysalis discharge port and a male silkworm chrysalis discharge port.
Preferably, the four clamping blocks are L-shaped, and the surfaces of the four clamping blocks and the surfaces of the four clamping plates, which are close to each other, are fixedly connected with anti-skid pads.
Compared with the prior art, the invention has the beneficial effects that:
1. this integral type silk cocoon sorting facilities line is examined in cutting of nondestructive test, the elevating system cooperation clamping mechanism through setting presss from both sides tight the silk cocoon when the cutting device main part cuts the mouth to the silk cocoon, make elevating system work, can drive clamping mechanism and move towards the direction of silk cocoon, make clamping mechanism work, can press from both sides tightly fixedly to the part of silk cocoon surface, make elevating system work, can drive clamping mechanism and remove and rotate, thereby can drive the silk cocoon and rotate and remove, make the silk cocoon be in the state of stretching out, the cutting device main part of being convenient for cuts the mouth to the silk cocoon, the work efficiency that the silk cocoon was cut the mouth is improved.
2. In the prior art, silkworm cocoon cutting and male and female silkworm chrysalis identification are usually completed by different equipment, generally, a batch of silkworm cocoons are firstly cut to obtain silkworm chrysalis, then the batch of silkworm chrysalis is subjected to male and female sorting, in the invention, the silkworm cocoon cutting and male and female silkworm chrysalis identification are integrated, then the operation sequence is adjusted, the skin color, the overall shape, the silkworm cocoon thickness and the skin integrity data of the silkworm cocoons are collected by the machine vision detection module through the machine vision detection module, the existence of unqualified silkworm chrysalis is eliminated, then the silkworm cocoons are cut, and the pollution to the normal silkworm chrysalis in the batch caused by cutting the unqualified silkworm chrysalis such as blood cocoons is avoided.
3. This integral type silk cocoon sorting facilities line is examined in cutting of nondestructive test, can select separately and position adjustment to the silk cocoon through the moving mechanism cooperation adjustment mechanism that sets up, after the nondestructive test device main part detects the completion to the silk cocoon, when the silk cocoon detects unqualifiedly, make adjustment mechanism work, can press from both sides tight fixed to the silk cocoon, make moving mechanism work can drive adjustment mechanism and remove, select separately the silk cocoon, when the position of silk cocoon changes, make adjustment mechanism work, press from both sides tight fixed to the silk cocoon, make moving mechanism and adjustment mechanism work can drive the silk cocoon and remove and rotate, adjust the position of silk cocoon, the follow-up cutting mechanism of being convenient for cuts the mouth to the silk cocoon.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 2 at A in accordance with the present invention;
FIG. 4 is a side cross-sectional view of the present invention;
FIG. 5 is a side cross-sectional view of the lifting mechanism and clamping mechanism of the present invention;
figure 6 is a flow chart of the system of the present invention,
in the figure: 1. a body; 2. a nondestructive inspection apparatus main body; 3. a moving mechanism; 301. moving the servo motor; 302. moving the threaded screw rod; 303. a moving block; 304. a moving cylinder; 305. an extension plate; 306. a limiting block; 4. an adjustment mechanism; 401. adjusting a servo motor; 402. mounting blocks; 403. a double-shaft servo motor; 404. clamping the threaded screw rod; 405. a clamping block; 5. a lifting mechanism; 501. a lifting cylinder; 502. adjusting the electric telescopic rod; 503. rotating the servo motor; 6. a clamping mechanism; 601. a fixed block; 602. clamping the electric telescopic rod; 603. a clamping plate; 7. mounting a cylinder; 8. a cutting device body; 9. rotating the roller; 10. and (4) a conveyor belt.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments.
Thus, the following detailed description of the embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of some embodiments of the invention. The embodiments of the present invention, and all other embodiments obtained by a person of ordinary skill in the art without any inventive step, are within the scope of the present invention.
It should be noted that the embodiments of the present invention and the features and technical solutions thereof may be combined with each other without conflict.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined or explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "lower", and the like refer to the orientation or position relationship shown in the drawings, or the orientation or position relationship that the product of the present invention is used for, or the orientation or position relationship that the skilled person conventionally understands, and such terms are only used for convenience of description and simplification of the description, but do not refer to or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Referring to fig. 6, the invention provides a cutting and inspecting integrated silkworm cocoon sorting system for nondestructive testing, which comprises a transmission module, a machine vision detection module, a moving module, a cutting module, a near infrared spectrum and image fusion detection module and a control module;
the method specifically comprises the following steps:
s1: placing the cocoons into the conveying module, and arranging the cocoons to be sorted into a queue shape with the end to end;
s2: the silkworm cocoons pass through the machine vision detection module through the transmission module, the machine vision detection module collects the skin color, the overall shape, the silkworm cocoon thickness and the skin integrity data of the silkworm cocoons, and the data are transmitted to the control module;
s3: the control module identifies the silkworm cocoons according to the silkworm cocoon data, distinguishes qualified silkworm cocoons from unqualified silkworm cocoons, counts the silkworm cocoons respectively, and issues an operation instruction to the mobile module according to the identification result of the silkworm cocoons;
s31: the mobile module sends out unqualified cocoons through a discharge port, and the cocoon sorting process is finished;
s32: the mobile module carries out position correction on qualified silkworm cocoons, and after the position correction, the mobile module issues an operation instruction to the cutting module through the control module;
s4: the cutting module performs opening cutting operation on the qualified silkworm cocoons in the aligned position;
s5: the near infrared spectrum and image fusion detection module is used for detecting the cut silkworm chrysalis, judging whether the silkworm chrysalis is qualified or not and judging whether the silkworm chrysalis is qualified or not and feeding back classification information to the control module, counting the classification information respectively, and issuing an operation instruction to the mobile module according to the identification result of the silkworm chrysalis;
s6: the moving module respectively sends out the unqualified silkworm chrysalises with shells, the female silkworm chrysalis and the male silkworm chrysalis through different discharge ports, and the cocoon shells of the qualified silkworm chrysalis are put back to the conveying module to be sent out, so that the silkworm cocoon sorting process is finished;
the control module is used for controlling the conveying module, the machine vision detection module, the moving module, the cutting module and the near infrared spectrum and image fusion detection module in a centralized mode, and the control module is used for controlling the conveying module to suspend conveying when the moving module, the cutting module and the near infrared spectrum and image fusion detection module work.
In the prior art, silkworm cocoon cutting and male and female silkworm chrysalis identification are usually completed by different equipment, a batch of silkworm cocoons are generally cut to obtain silkworm chrysalis, and then the batch of silkworm chrysalis is subjected to male and female sorting.
In this embodiment, preferably, the machine vision detection module sets a qualified silkworm cocoon in the control module through a silkworm cocoon identification system, designs a positive and negative deviation value, compares the silkworm cocoon with the set qualified silkworm cocoon when the silkworm cocoon enters the machine vision detection module, detects that the positive and negative deviation value of the silkworm cocoon from the set qualified silkworm cocoon is smaller than a set value, and determines that the detection result is qualified, the positive and negative deviation value of the detected silkworm cocoon from the set unqualified silkworm cocoon is greater than the set value, and determines that the detection result is unqualified.
In this embodiment, preferably, the qualified silkworm cocoon setting includes silkworm cocoon skin color, overall shape, silkworm cocoon thickness, and skin integrity.
In this embodiment, preferably, the cutting module further includes a clamping unit and a lifting unit, the clamping unit ensures that the cocoons whose positions are adjusted by the moving module are kept fixed during opening cutting and the cocoons are not deformed by clamping operation of the clamping unit, and the lifting unit drives the clamping unit to send the cocoons into the cutting module.
Referring to fig. 1-5, the invention further provides a cutting and inspection integrated silkworm cocoon sorting equipment line for nondestructive inspection, which comprises a machine body 1, wherein a nondestructive inspection device main body 2 is fixedly connected to the left side of the inner top wall of the machine body 1, two moving mechanisms 3 are arranged at the top of the machine body 1, adjusting mechanisms 4 are respectively arranged at the bottoms of the two moving mechanisms 3, a cutting device main body 8 and two lifting mechanisms 5 are arranged at the middle part of the machine body 1, the two lifting mechanisms 5 are respectively provided with a clamping mechanism 6, and the cutting device main body 8 further comprises the near infrared spectrum and image fusion detection module.
In this embodiment, preferably, two elevating system 5 all include lift cylinder 501, and two lift cylinders 501 pass through the mounting panel respectively fixed connection in organism 1 before lateral wall and the position that the back lateral wall is close to the bottom, electric telescopic handle 502 is adjusted to the equal fixedly connected with of lower extreme of two lift cylinders 501 piston rods, two one ends of adjusting electric telescopic handle 502 and keeping away from lift cylinder 501 are all through quick-witted case fixedly connected with rotary servo motor 503, make lift cylinder 501 work, can drive and adjust electric telescopic handle 502 and remove, make and adjust electric telescopic handle 502 work, can drive rotary servo motor 503 through quick-witted case and remove, make rotary servo motor 503 work can drive clamping mechanism 6 and rotate.
In this embodiment, it is preferable, two clamping mechanism 6 all include fixed block 601, and two fixed blocks 601 pass through the shaft coupling transmission with two output shafts of rotary servo motor 503 respectively and are connected, the equal fixedly connected with in inside of two fixed blocks 601 presss from both sides tight electric telescopic handle 602, and it is equipped with four to press from both sides tight electric telescopic handle 602, four press from both sides the equal fixedly connected with clamping plate 603 of one end that tight electric telescopic handle 602 is close to each other, can fix pressing from both sides tight electric telescopic handle 602 through fixed block 601, make and press from both sides tight electric telescopic handle 602 work and can drive clamping plate 603 and remove towards the direction that is close to the silkworm cocoon, thereby can press from both sides tight fixedly to the surface of silkworm cocoon.
In this embodiment, preferably, two moving mechanism 3 all include removal servo motor 301, and two remove servo motor 301 pass through fixed plate fixed connection at the top of organism 1 inside front wall, two output shafts that remove servo motor 301 all are connected with removal screw lead 302 through the shaft coupling transmission, the equal threaded connection in surface of two removal screw lead 302 has movable block 303, the equal fixedly connected with moving cylinder 304 in bottom in two movable block 303, make the work of removing servo motor 301 can drive removal screw lead 302 and rotate, can drive movable block 303 through the screw and remove, thereby can drive moving cylinder 304 and remove, make moving cylinder 304 work can drive adjustment mechanism 4 and remove.
In this embodiment, preferably, the two adjusting mechanisms 4 each include an adjusting servo motor 401, the two adjusting servo motors 401 are respectively and fixedly connected to the lower ends of the piston rods of the two moving cylinders 304 through the chassis, the output shafts of the two adjusting servo motors 401 are respectively and fixedly connected to an installation block 402 through a coupling, the middle portions of the two installation blocks 402 are respectively and fixedly connected to a two-axis servo motor 403, the output shafts of the two-axis servo motors 403 are respectively and fixedly connected to a clamping threaded screw rod 404 through a coupling, the outer surfaces of the four clamping threaded screw rods 404 are respectively and threadedly connected to clamping blocks 405, so that the adjusting servo motors 401 can drive the installation blocks 402 to rotate, the two-axis servo motors 403 can drive the clamping threaded screw rods 404 to rotate, can drive through the screw thread and press from both sides tight piece 405 and remove towards the direction that is close to each other, press from both sides tight fixedly to the silkworm cocoon.
In this embodiment, it is preferred, the top fixedly connected with of 1 rear surface of organism extends board 305, and extend board 305 and be equipped with two, two one end fixedly connected with stopper 306 that extend board 305 lower surfaces and keep away from 1 of organism, two rear ends that remove screw lead screw 302 rotate with the positive surface of two stopper 306 respectively and are connected, install stopper 306 through the extension board 305 that sets up, the one end that makes removal screw lead screw 302 keep away from removal servo motor 301 rotates with stopper 306 and is connected, can increase the stability that removes screw lead screw 302, be convenient for remove screw lead screw 302 and rotate.
In this embodiment, preferably, the position fixedly connected with installation cylinder 7 that the upper surface of the machine body 1 is close to the middle part, and installation cylinder 7 is equipped with two, the lower extreme of two installation cylinder 7 piston rods all runs through the top of the machine body 1 and extends to the inside of the machine body 1, and the lower extreme of two installation cylinder 7 piston rods respectively with the both sides fixed connection of the upper surface of the cutting device main part 8, the cutter is installed to the bottom in the cutting device main part 8, install cutting device main part 8 through the installation cylinder 7 that sets up, make installation cylinder 7 work, can drive cutting device main part 8 through the piston rod and remove, make 8 work of cutting device main part can drive the cutter and rotate, cut the mouth to the silkworm cocoon through the cutter.
In this embodiment, preferably, both sides of bottom all rotate in the organism 1 and are connected with commentaries on classics roller 9, and the surface transmission of two commentaries on classics rollers 9 is connected with conveyer belt 10, installs conveyer belt 10 through changeing roller 9, makes changeing roller 9 to rotate and can drive conveyer belt 10 and rotate to can carry the silkworm cocoon.
In this embodiment, preferably, the discharge gate has been seted up to organism 1, and the discharge gate is equipped with four, is unqualified silkworm cocoon discharge gate, unqualified shelled silkworm chrysalis, female silkworm chrysalis discharge gate and male silkworm chrysalis discharge gate respectively, is convenient for moving mechanism 3 and adjustment mechanism 4 through seting up some four discharge gates and removes to can shift out organism 1 with sorting out unqualified silkworm cocoon, unqualified silkworm chrysalis, female silkworm chrysalis, male silkworm chrysalis.
In this embodiment, it is preferred, four press from both sides tight piece 405 and be the L type, and four press from both sides the equal fixedly connected with slipmat in surface that tight piece 405 and four clamp plate 603 are close to each other, can increase the frictional force between pressing from both sides tight piece 405, clamp plate 603 and the silkworm cocoon through the slipmat that sets up, increase the stability of silkworm cocoon in the clamping process, prevent that the silkworm cocoon from taking place to drop.
The working principle and the using process of the invention are as follows: when the device is used, the rotary roller 9 is rotated to drive the conveyor belt 10 to rotate, cocoons are placed on the conveyor belt 10 and can be conveyed through the conveyor belt 10, the nondestructive testing device body 2 works to perform nondestructive testing on the cocoons, when the cocoons are unqualified in detection, the double-shaft servo motor 403 works to drive the clamping threaded lead screw 404 to rotate, the clamping block 405 can be driven to move towards the direction close to each other through the threads to clamp and fix the cocoons, the moving servo motor 301 works to drive the moving threaded lead screw 302 to rotate, the moving block 303 can be driven to move through the threads, so that the moving cylinder 304 can be driven to move, the adjusting mechanism 4 can be driven to move by the moving cylinder 304, unqualified cocoons are moved out of the machine body 1 through an unqualified cocoons discharge port, when the positions of the cocoons are deviated, the adjusting mechanism 4 is enabled to work, the silkworm cocoons can be clamped and fixed, the silkworm cocoons can be driven to rotate, the moving mechanism 3 can be enabled to work, the adjusting mechanism 4 can be driven to rotate, the positions of the silkworm cocoons can be adjusted, the subsequent processing of the silkworm cocoons is facilitated, the lifting cylinder 501 can work, the adjusting electric telescopic rod 502 can be driven to move, the adjusting electric telescopic rod 502 can work, the rotary servo motor 503 and the clamping mechanism 6 can be driven to move through the case, the clamping electric telescopic rod 602 can drive the clamping plate 603 to move towards the direction close to the silkworm cocoons, the outer surfaces of the silkworm cocoons can be clamped and fixed, the rotary servo motor 503 can be driven to work to drive the clamping mechanism 6 to rotate, the silkworm cocoons can be driven to rotate to adjust the angle of the silkworm cocoons, the mounting cylinder 7 can work, and the cutting device main body 8 can be driven to move through the piston rod, make 8 work of cutting device main part can drive the cutter and rotate, cut the mouth to the silkworm cocoon through the cutter, cut the mouth after the female male inspection mechanism on the sword limit and examine out the female and male body of the inside silkworm chrysalis of silkworm cocoon respectively from female silkworm chrysalis discharge gate and male silkworm chrysalis discharge gate shift out organism 1, conveyer belt 10 is put back to remaining silkworm cocoon part, carries out organism 1 through conveyer belt 10.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a nondestructive test's cut integral type silkworm cocoon system of selecting separately of examining which characterized in that uses following module, fuses detection module and control module including conveying module, machine vision detection module, removal module, cutting module, near infrared spectrum and image, specifically includes following step:
s1: placing the cocoons into the conveying module, and arranging the cocoons to be sorted into a formation with the end to end;
s2: the silkworm cocoons pass through the machine vision detection module through the transmission module, the machine vision detection module collects the skin color, the overall shape, the silkworm cocoon thickness and the skin integrity data of the silkworm cocoons, and the data are transmitted to the control module;
s3: the control module identifies the silkworm cocoons according to the silkworm cocoon data, distinguishes qualified silkworm cocoons from unqualified silkworm cocoons, counts the silkworm cocoons respectively, and issues an operation instruction to the mobile module according to the identification result of the silkworm cocoons;
s31, the mobile module sends out unqualified cocoons through a discharge port to finish the cocoon sorting process;
s32: the mobile module carries out position correction on qualified silkworm cocoons, and after the position correction, the mobile module issues an operation instruction to the cutting module through the control module;
s4: the cutting module is used for cutting the qualified silkworm cocoons in the aligned position;
s5: the near infrared spectrum and image fusion detection module is used for detecting the cut silkworm chrysalis, judging whether the silkworm chrysalis is qualified or not and judging whether the silkworm chrysalis is qualified or not and feeding back classification information to the control module, counting the classification information respectively, and issuing an operation instruction to the mobile module according to the identification result of the silkworm chrysalis;
s6: the moving module respectively sends out the unqualified silkworm chrysalis with shell, the qualified female silkworm chrysalis and the male silkworm chrysalis through different discharge ports, and the cocoon shell of the qualified silkworm chrysalis is put back to the conveying module to be sent out, thus finishing the silkworm cocoon sorting process;
the control module is used for controlling the conveying module, the machine vision detection module, the moving module, the cutting module and the near infrared spectrum and image fusion detection module in a centralized mode, and the control module is used for controlling the conveying module to suspend conveying when the moving module, the cutting module and the near infrared spectrum and image fusion detection module work.
2. The system of claim 1, wherein the system comprises: the machine vision detection module is used for setting qualified silkworm cocoons in the control module through the silkworm cocoon identification system, designing positive and negative values of deviation, comparing the silkworm cocoons with the set qualified silkworm cocoons when the silkworm cocoons enter the machine vision detection module, detecting that the positive and negative values of the deviation between the silkworm cocoons and the set qualified silkworm cocoons are smaller than a set value, detecting that the detection result is qualified, detecting that the positive and negative values of the deviation between the silkworm cocoons and the set unqualified silkworm cocoons are larger than the set value, and detecting that the detection result is unqualified.
3. The cutting and inspection integrated silkworm cocoon sorting system for nondestructive testing as claimed in claim 2, wherein: the qualified silkworm cocoon setting comprises silkworm cocoon epidermis color, whole shape, silkworm cocoon thickness and silkworm cocoon epidermis integrity.
4. The system of claim 1, wherein the system comprises: the cutting module further comprises a clamping unit and a lifting unit, the clamping unit ensures that the silkworm cocoons at the adjusted positions of the moving module are kept fixed during opening cutting, the silkworm cocoons cannot deform due to clamping operation of the clamping unit, and the lifting unit drives the clamping unit to send the silkworm cocoons into the cutting module.
5. The utility model provides a nondestructive test cuts integral type silkworm cocoon sorting facilities line of examining, includes organism (1), its characterized in that: the cutting and inspecting integrated silkworm cocoon sorting system based on the nondestructive testing of any one of claims 1 to 4, wherein a nondestructive testing device main body (2) is fixedly connected to the left side of the inner top wall of the machine body (1), the nondestructive testing device main body (2) is provided with the machine vision detection module, a moving mechanism (3) is arranged at the top of the machine body (1), the moving mechanism (3) is provided with the moving module, two moving mechanisms (3) are provided, an adjusting mechanism (4) is installed at the bottom of each of the two moving mechanisms (3), a lifting mechanism (5) is arranged in the middle of the machine body (1), the lifting mechanism (5) is connected with the cutting device main body (8), the cutting device main body (8) is provided with the cutting module, two lifting mechanisms (5) are provided, a clamping mechanism (6) is installed on the two lifting mechanisms (5), the cutting device main body (8) is further provided with a male and female inspection mechanism, and the male and female inspection mechanism is provided with the near infrared spectrum and the image fusion detection module.
6. The non-destructive testing and cutting-testing integrated silkworm cocoon sorting equipment line according to claim 5, wherein: the two lifting mechanisms (5) respectively comprise lifting cylinders (501), the two lifting cylinders (501) are respectively and fixedly connected to the positions, close to the bottom, of the front side wall and the rear side wall in the machine body (1) through mounting plates, the lower ends of piston rods of the two lifting cylinders (501) are respectively and fixedly connected with adjusting electric telescopic rods (502), one ends, far away from the lifting cylinders (501), of the two adjusting electric telescopic rods (502) are respectively and fixedly connected with rotary servo motors (503) through machine boxes, the two clamping mechanisms (6) respectively comprise fixed blocks (601), the two fixed blocks (601) are respectively and fixedly connected with output shafts of the two rotary servo motors (503) through shaft coupling transmission, clamping electric telescopic rods (602) are respectively and fixedly connected to the inner parts of the two fixed blocks (601), and the four clamping electric telescopic rods (602) are arranged, four press from both sides the equal fixedly connected with grip block (603) of one end that tight electric telescopic handle (602) is close to each other, two moving mechanism (3) all are including removing servo motor (301), and two remove servo motor (301) through fixed plate fixed connection in the top of organism (1) interior front side wall, two the output shaft of removing servo motor (301) all is connected with through the shaft coupling transmission and removes threaded lead screw (302), two the equal threaded connection in surface of removing threaded lead screw (302) has movable block (303), two the equal fixedly connected with in bottom in movable block (303) removes cylinder (304).
7. The non-destructive testing and cutting-inspection integrated silkworm cocoon sorting equipment line according to claim 6, wherein: two adjustment mechanism (4) all are including adjusting servo motor (401), and two adjust servo motor (401) and pass through quick-witted case fixed connection respectively two the lower extreme of moving cylinder (304) piston rod, two the output shaft of adjusting servo motor (401) all is connected with installation piece (402), two through the shaft coupling transmission the equal fixed connection biax servo motor (403) in middle part in installation piece (402), two the output shaft of biax servo motor (403) all is connected with through the shaft coupling transmission and presss from both sides tight screw rod (404), four the equal threaded connection in surface that presss from both sides tight screw rod (404) has two tight pieces (405), four press from both sides tight piece (405) including the L type, and four press from both sides the equal fixedly connected with slipmat in surface that tight piece (405) and four clamp plates (603) are close to each other.
8. The cutting and detecting integrated silkworm cocoon sorting equipment line for nondestructive testing according to claim 6, characterized in that: organism (1) rear surface's top fixedly connected with extends board (305), just extend board (305) and be equipped with two, two extend board (305) lower surface and keep away from the one end fixedly connected with stopper (306) of organism (1), two the rear end of removal screw lead screw (302) respectively with two the positive surface rotation of stopper (306) is connected.
9. The non-destructive testing and cutting-testing integrated silkworm cocoon sorting equipment line according to claim 5, wherein: organism (1) upper surface is close to the position fixedly connected with installation cylinder (7) at middle part, just installation cylinder (7) are equipped with two, two the lower extreme of installation cylinder (7) piston rod all runs through the top of organism (1) and extends to the inside of organism (1), and two the lower extreme of installation cylinder (7) piston rod respectively with the both sides fixed connection of cutting device main part (8) upper surface, the cutter is installed to the bottom in cutting device main part (8).
10. The cutting and detecting integrated silkworm cocoon sorting equipment line for nondestructive testing according to claim 5, characterized in that: the both sides of bottom all rotate in organism (1) and are connected with and change roller (9), two the surface transmission of changeing roller (9) is connected with conveyer belt (10), the discharge gate has been seted up in organism (1), just the discharge gate is equipped with four, is unqualified silkworm cocoon discharge gate, unqualified silkworm chrysalis discharge gate, female silkworm chrysalis discharge gate and male silkworm chrysalis discharge gate respectively.
CN202210939558.0A 2022-08-05 2022-08-05 Cut and examine integrated silkworm cocoon sorting system and sorting equipment line of nondestructive test Active CN115121497B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102145335A (en) * 2011-03-31 2011-08-10 浙江省农业科学院 Automatic photoelectric separator for female and male silkworm eggs
CN106944369A (en) * 2017-05-08 2017-07-14 中国计量大学 Full-automatic male and female silk cocoon separator
US20180318884A1 (en) * 2017-05-08 2018-11-08 China Jiliang University Automated silkworm cocoon sex sorting
CN210045602U (en) * 2019-06-01 2020-02-11 阳山县兴达蚕业有限公司 Male and female cocoon sorting machine
CN112742741A (en) * 2020-12-28 2021-05-04 江苏苏豪蚕种有限公司 Automatic silkworm pupa male and female identification sorting equipment and identification sorting method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102145335A (en) * 2011-03-31 2011-08-10 浙江省农业科学院 Automatic photoelectric separator for female and male silkworm eggs
CN106944369A (en) * 2017-05-08 2017-07-14 中国计量大学 Full-automatic male and female silk cocoon separator
US20180318884A1 (en) * 2017-05-08 2018-11-08 China Jiliang University Automated silkworm cocoon sex sorting
CN210045602U (en) * 2019-06-01 2020-02-11 阳山县兴达蚕业有限公司 Male and female cocoon sorting machine
CN112742741A (en) * 2020-12-28 2021-05-04 江苏苏豪蚕种有限公司 Automatic silkworm pupa male and female identification sorting equipment and identification sorting method

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