CN115119555A - Hydraulic drive type full-automatic transplanting combined machine - Google Patents
Hydraulic drive type full-automatic transplanting combined machine Download PDFInfo
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- 239000002689 soil Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000003971 tillage Methods 0.000 claims abstract description 29
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 238000007667 floating Methods 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 10
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- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000036316 preload Effects 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 33
- 238000005056 compaction Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 13
- 241000196324 Embryophyta Species 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 6
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- 230000000903 blocking effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000010902 straw Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- 239000002828 fuel tank Substances 0.000 description 1
- 239000010908 plant waste Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/04—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools
- A01B49/06—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising
- A01B49/065—Combinations of soil-working tools with non-soil-working tools, e.g. planting tools for sowing or fertilising the soil-working tools being actively driven
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B29/00—Rollers
- A01B29/04—Rollers with non-smooth surface formed of rotatably-mounted rings or discs or with projections or ribs on the roller body; Land packers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/08—Tools; Details, e.g. adaptations of transmissions or gearings
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/08—Tools; Details, e.g. adaptations of transmissions or gearings
- A01B33/082—Transmissions; Gearings; Power distribution
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B33/00—Tilling implements with rotary driven tools, e.g. in combination with fertiliser distributors or seeders, with grubbing chains, with sloping axles, with driven discs
- A01B33/08—Tools; Details, e.g. adaptations of transmissions or gearings
- A01B33/10—Structural or functional features of the tools ; Theoretical aspects of the cutting action
- A01B33/103—Structural or functional features of the tools ; Theoretical aspects of the cutting action the rotating shaft being oriented horizontally
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B49/00—Combined machines
- A01B49/02—Combined machines with two or more soil-working tools of different kind
- A01B49/022—Combined machines with two or more soil-working tools of different kind at least one tool being actively driven
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C11/00—Transplanting machines
- A01C11/006—Other parts or details or planting machines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C11/00—Transplanting machines
- A01C11/02—Transplanting machines for seedlings
- A01C11/025—Transplanting machines using seedling trays; Devices for removing the seedlings from the trays
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
- A01C5/06—Machines for making or covering drills or furrows for sowing or planting
- A01C5/062—Devices for making drills or furrows
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
- A01C5/06—Machines for making or covering drills or furrows for sowing or planting
- A01C5/062—Devices for making drills or furrows
- A01C5/064—Devices for making drills or furrows with rotating tools
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
- A01C5/06—Machines for making or covering drills or furrows for sowing or planting
- A01C5/066—Devices for covering drills or furrows
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- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transplanting Machines (AREA)
Abstract
Description
技术领域technical field
本发明涉及农业机械技术领域,特别是涉及一种液压驱动式全自动移栽联合作业机。The invention relates to the technical field of agricultural machinery, in particular to a hydraulically driven automatic transplanting combined working machine.
背景技术Background technique
旱地移栽机用于将油菜、蔬菜等植株从苗毯中依次分离出来并插到土地中,其栽植效率高,是一种新型的用于旱地植株栽植的技术。The dryland transplanter is used to separate rapeseed, vegetables and other plants from the seedling blanket and insert them into the ground in turn. It has high planting efficiency and is a new technology for planting plants in dryland.
申请人的在先专利申请CN110278729A中公开了一种全自动移栽联合作业机,该方案中包含旋耕开沟系统、栽植系统以及覆土镇压系统,旋耕开沟系统用于将土地进行旋耕处理,并在旋耕后的土地中开沟,栽植系统用于将植株插入旋耕开沟系统所开出的沟中,并通过覆土镇压系统进行覆土镇压。上述栽植系统由提升油缸驱动升降做仿形运动。The applicant's previous patent application CN110278729A discloses a fully automatic transplanting combined working machine. The solution includes a rotary tillage and trenching system, a planting system and a soil-covering suppression system, and the rotary tillage trenching system is used for rotary tilling the land. The planting system is used for inserting the plants into the ditch opened by the rotary tillage ditching system, and the soil covering is suppressed by the covering soil suppression system. The above-mentioned planting system is driven by a lifting oil cylinder to move up and down to perform a profiling motion.
实际使用中,上述方案存在以下技术问题:In actual use, the above solution has the following technical problems:
(1)在先专利申请中,动力系统较为复杂,有的部件由机械部件提供动力(如平土切缝辊),有的部件由液压系统提供动力(如栽植机构与仿形系统),其中平土切缝辊由于需要贴合地面需要通过浮动预压装置连接机架,需要通过多级传动箱传递动力至平土切缝辊,其传动结构复杂;此外,所有液压布局都由同一个泵供油,液压系统的布局也不合理;(1) In the previous patent application, the power system was relatively complex. Some components were powered by mechanical components (such as flat soil slitting rollers), and some components were powered by hydraulic systems (such as planting mechanisms and profiling systems). Among them Since the flat soil slitting roller needs to fit the ground, it needs to be connected to the frame through a floating pre-compression device, and needs to transmit power to the flat soil slitting roller through a multi-stage transmission box, and its transmission structure is complex; in addition, all hydraulic layouts are driven by the same pump The oil supply and the layout of the hydraulic system are also unreasonable;
(2)在先专利申请中,旋耕开沟系统旋耕后需要通过碎土辊进行碎土处理后再由平土切缝辊整平切缝,过程复杂,且对于秸秆较多的土地难以达到较好的处理效果。(2) In the previous patent application, the rotary tillage and ditching system needs to be crushed by soil crushing rollers after rotary tillage, and then leveled by soil leveling slitting rollers. The process is complicated, and it is difficult for the land with a lot of straw. achieve better processing results.
(3)地轮机构在地轮脱离土地后,地轮仍会运转导致信号连续,栽植机构不会停止作业,导致植株浪费甚至导致插针损坏。(3) After the ground wheel mechanism is separated from the ground, the ground wheel will still operate, resulting in continuous signals, and the planting mechanism will not stop working, resulting in waste of plants and even damage to the pins.
(4)平土切缝辊中圆形刀盘焊接在压土辊体上,不仅加工过程中辊体会变形,而且有一个圆形刀盘损坏后整个平土切缝辊都要报废。(4) The circular cutter head in the flat soil slitting roller is welded on the compacting roller body, not only the roller body is deformed during processing, but also the entire flat soil slitting roller will be scrapped if one circular cutter is damaged.
以下发明内容将以上述第(1)方面的技术问题为主要技术问题展开。The following summary of the invention will take the technical problem of the above-mentioned aspect (1) as the main technical problem.
发明内容SUMMARY OF THE INVENTION
发明目的:为了克服现有技术中存在的不足,本发明提供一种动力系统布局合理可靠的液压驱动式全自动移栽联合作业机。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a hydraulically driven automatic transplanting combined working machine with a reasonable and reliable power system layout.
技术方案:为实现上述目的,本发明的液压驱动式全自动移栽联合作业机,其包括前后依次设置的旋耕整地系统、移栽系统、覆土系统;还包括仿形系统与动力系统;Technical scheme: In order to achieve the above purpose, the hydraulically driven automatic transplanting combined working machine of the present invention includes a rotary tillage system, a transplanting system, and a soil covering system that are arranged in sequence; it also includes a profiling system and a power system;
所述旋耕整地系统包括前机架以及前后依次设置的旋耕装置与平土开缝辊;所述移栽系统包括后机架、苗毯架与分离栽植机构;所述仿形系统包括连接所述前机架与所述后机架的举升支架;The rotary tillage system includes a front frame, a rotary tillage device and a slotting roller for leveling soil arranged in sequence in the front and rear; the transplanting system includes a rear frame, a seedling blanket frame and a separate planting mechanism; the profiling system includes a connection Lifting brackets of the front frame and the rear frame;
所述动力系统包括安装在所述前机架上的第一齿轮箱,所述第一齿轮箱包括动力接入轴以及与所述旋耕装置驱动连接的第一输出轴;the power system includes a first gear box mounted on the front frame, the first gear box includes a power input shaft and a first output shaft drivingly connected with the rotary tiller;
所述动力系统还包括安装在所述前机架上的第二齿轮箱、第一泵、第二泵以及油箱;所述第二齿轮箱具有一个输入轴与两个输出轴;The power system further includes a second gear box, a first pump, a second pump and an oil tank mounted on the front frame; the second gear box has an input shaft and two output shafts;
所述第一齿轮箱还包括第二输出轴,所述第二输出轴通过第一万向节连接所述输入轴;所述第一泵与所述第二泵分别通过联轴器连接两个所述输出轴;The first gearbox further includes a second output shaft, the second output shaft is connected to the input shaft through a first universal joint; the first pump and the second pump are respectively connected through a coupling. the output shaft;
所述动力系统还包括驱动所述平土开缝辊运转的第一液压马达、驱动所述分离栽植机构运转的第二液压马达以及驱动所述举升支架升降的举升油缸;The power system further includes a first hydraulic motor for driving the leveling gap rollers to operate, a second hydraulic motor for driving the separation planting mechanism to operate, and a lifting oil cylinder for driving the lifting bracket to move up and down;
所述第一泵为双联泵,其两个出油口分别为所述第一液压马达以及所述第二液压马达供油;所述第二泵为所述举升油缸供油。The first pump is a double pump, and its two oil outlets supply oil to the first hydraulic motor and the second hydraulic motor respectively; the second pump supplies oil to the lift cylinder.
进一步地,所述第二齿轮箱包括箱体,所述输入轴以及两个输出轴均相对于所述箱体转动安装;所述箱体上还转动安装有过渡轴;所述输入轴与所述过渡轴之间通过由第一齿轮与第二齿轮组成的增速齿轮组建立传动关系;所述过渡轴上还固定有第三齿轮,两个所述输出轴上分别固定有与所述第三齿轮啮合的第四齿轮,所述第四齿轮的齿数小于所述第三齿轮的齿数。Further, the second gear box includes a box body, and the input shaft and the two output shafts are rotatably installed relative to the box body; a transition shaft is also rotatably installed on the box body; the input shaft and the A transmission relationship is established between the transition shafts through a speed-increasing gear set composed of a first gear and a second gear; a third gear is also fixed on the transition shaft, and two output shafts are respectively fixed with the first gear and the second gear. A fourth gear meshed with three gears, the number of teeth of the fourth gear is smaller than the number of teeth of the third gear.
进一步地,所述移栽系统的数量为两组,两者左右排列,所述举升支架以及所述举升油缸的数量也均为两组;Further, the number of the transplanting system is two groups, and the two are arranged left and right, and the number of the lifting bracket and the lifting oil cylinder is also two groups;
所述第二泵为双联泵,其两个出油口分别为两个所述举升油缸供油;The second pump is a double pump, and its two oil outlets supply oil to the two lifting oil cylinders respectively;
两组所述移栽系统对应的两组所述分离栽植机构分别由两个所述第二液压马达驱动运转;两个所述第二液压马达串联,并由所述第一泵的同一出油口供油。The two groups of the separate planting mechanisms corresponding to the two groups of the transplanting systems are driven and operated by the two second hydraulic motors respectively; the two second hydraulic motors are connected in series, and the same oil output from the first pump Mouth oil.
进一步地,所述第一泵的一个出油口通过第一换向阀与第一调速阀连接所述第一液压马达,且该供油回路上并联有第一溢流阀;另一出油口通过第二换向阀与第二调速阀连接所述第二液压马达,且该供油回路上并联有第二溢流阀。Further, an oil outlet of the first pump is connected to the first hydraulic motor through the first reversing valve and the first speed regulating valve, and a first relief valve is connected in parallel with the oil supply circuit; The oil port is connected to the second hydraulic motor through the second reversing valve and the second speed regulating valve, and the oil supply circuit is connected with a second relief valve in parallel.
进一步地,所述移栽系统还包括地轮装置,所述地轮装置包括地轮以及用于探测所述地轮的转速的计速组件,所述计速组件与所述第二调速阀连接控制器。Further, the transplanting system further includes a ground wheel device, the ground wheel device includes a ground wheel and a speed gauge assembly for detecting the rotational speed of the ground wheel, the speed gauge assembly and the second speed regulating valve Connect the controller.
进一步地,所述第二泵与所述举升油缸之间的供油管路上设置有阀组;所述仿形系统还包括仿形轮装置,所述仿形轮装置通过拉线连接控制杆,所述控制杆能够作用于所述阀组的阀芯,且所述阀组具有能使所述阀芯复位的复位弹簧。Further, a valve group is provided on the oil supply pipeline between the second pump and the lift cylinder; the profiling system further includes a profiling wheel device, and the profiling wheel device is connected to a control rod by a pull wire, The control rod can act on the valve core of the valve group, and the valve group has a return spring capable of restoring the valve core.
进一步地,所述地轮装置包括固定安装在所述前机架上的固定座与连接所述地轮的浮动座;所述浮动座转动连接所述固定座且两者之间连接有弹性预压机构;所述地轮与所述浮动座上分别安装有第一摩擦件与第二摩擦件,所述第一摩擦件与所述第二摩擦件接触。Further, the ground wheel device includes a fixed seat fixedly mounted on the front frame and a floating seat connected with the ground wheel; the floating seat is rotatably connected to the fixed seat and an elastic preload is connected between the two. A pressing mechanism; a first friction piece and a second friction piece are respectively installed on the ground wheel and the floating seat, and the first friction piece is in contact with the second friction piece.
进一步地,所述计速组件包括与所述地轮同轴固定的测速齿轮以及对着所述测速齿轮的轮齿的测速传感器。Further, the speed-measuring assembly includes a speed-measuring gear coaxially fixed with the ground wheel and a speed-measuring sensor facing the teeth of the speed-measuring gear.
进一步地,所述平土开缝辊通过浮动辊架连接所述前机架;所述浮动辊架与所述前机架之间安装有预压调节机构。Further, the leveling gap roller is connected to the front frame through a floating roller frame; a pre-pressure adjusting mechanism is installed between the floating roller frame and the front frame.
进一步地,所述平土开缝辊包括主辊体,所述主辊体的轴向上分布安装有多个开缝盘;所述开缝盘能够相对于所述主辊体拆换。Further, the slotted roll for leveling soil includes a main roll body, and a plurality of slotted discs are distributed and installed in the axial direction of the main roller body; the slotted discs can be replaced with respect to the main roller body.
有益效果:本发明的液压驱动式全自动移栽联合作业机,其通过设置第一齿轮箱与第二齿轮箱,并通过第二齿轮箱将动力分给多个液压泵,通过各液压泵带动平土开缝辊、第一液压马达、第二液压马达以及举升油缸运转,整个动力系统设计合理,使得机具的动力系统较为精简,且可靠性高。Beneficial effects: The hydraulically driven fully automatic transplanting combined working machine of the present invention is provided with a first gear box and a second gear box, and the power is distributed to a plurality of hydraulic pumps through the second gear box, and driven by each hydraulic pump The leveling gap roller, the first hydraulic motor, the second hydraulic motor and the lifting cylinder operate, and the whole power system is reasonably designed, which makes the power system of the machine more compact and reliable.
附图说明Description of drawings
图1为液压驱动式全自动移栽联合作业机的立体结构图;Fig. 1 is the three-dimensional structure diagram of hydraulic-driven automatic transplanting combined working machine;
图2为液压驱动式全自动移栽联合作业机的侧视结构图;Fig. 2 is the side view structure diagram of hydraulic-driven automatic transplanting combined working machine;
图3为旋耕整地系统及部分动力系统的组合俯视结构图;Fig. 3 is the combined top view of the rotary tillage system and part of the power system;
图4为旋耕整地系统的第一视角立体结构图;Fig. 4 is the first perspective three-dimensional structural diagram of the rotary tillage system;
图5为旋耕整地系统的第二视角立体结构图;Fig. 5 is the second perspective three-dimensional structure diagram of the rotary tillage system;
图6为第二齿轮箱的外形图;Fig. 6 is the outline drawing of the second gear box;
图7为第二齿轮箱内部结构图;Fig. 7 is the internal structure diagram of the second gear box;
图8为包含第一泵、第一液压马达与第二液压马达的液压系统图;8 is a diagram of a hydraulic system including a first pump, a first hydraulic motor and a second hydraulic motor;
图9为包含第二泵、举升油缸的液压系统图;Fig. 9 is a hydraulic system diagram including a second pump and a lift cylinder;
图10为地轮装置的侧视结构图;Figure 10 is a side structural view of the ground wheel device;
图11为地轮装置的剖视结构图;Figure 11 is a sectional structural view of the ground wheel device;
图12为仿形轮机构与阀组的连接结构图;Figure 12 is a structural diagram of the connection between the profiling wheel mechanism and the valve block;
图13为仿形轮机构的结构图;Figure 13 is a structural diagram of a copy wheel mechanism;
图14为开缝盘的爆炸结构图;Figure 14 is an exploded structural diagram of a slotted disc;
图15为沟壁压实盘的结构图;Figure 15 is a structural diagram of a groove wall compaction disc;
图16为旋耕刀组的结构图;Figure 16 is a structural diagram of the rotary tiller group;
图17为凸起部与定位V槽的配合图。FIG. 17 is a diagram showing the cooperation between the protrusion and the positioning V-groove.
图中:1-旋耕整地系统;11-前机架;12-旋耕装置;121-旋耕刀辊;121a-安装辊;121b-旋耕刀;121c-中轴;121d-保持块;121e-弹性元件;121f-传感器;122-顶部罩体;123-前部挡板;124-后部挡板;125-钢条;13-平土开缝辊;131-主辊体;132-开缝盘;132a-第一半体;132b-第二半体;132c-环形部;133-沟壁压实盘;133a-锥形部;133b-底部;133c-抱箍;133d-固定沿;133e-第三紧固螺钉;14-开沟装置;141-开沟铲;142-压簧;15-刮土板;151-型槽;152-斜边;浮动辊架16-;预压调节机构17-;18-档杆组;19-链条箱;2-移栽系统;21-后机架;22-苗毯架;23-分离栽植机构;24-地轮装置;241-地轮;241a-法兰部;242-固定座;243-浮动座;244-弹性预压机构;245-第一摩擦件;246-第二摩擦件;247-测速齿轮;248-测速传感器;249-轮轴;250-法兰盘;251-第一螺母;252-调节螺钉;253-第二螺母;3-仿形系统;31-举升支架;32-仿形轮装置;321-安装座体;322-中间座体;323-轮架;324-仿形轮;325-仿形弹簧;326-调节柄;327-调节杆;4-动力系统;41-第一齿轮箱;411-动力接入轴;412-第一输出轴;413-第二输出轴;42-第二齿轮箱;421-输入轴;422-输出轴;423-箱体;424-过渡轴;425-第一齿轮;426-第二齿轮;427-第三齿轮;428-第四齿轮;43-第一泵;44-第二泵;45-联轴器;46-第一液压马达;47-第二液压马达;48-举升油缸;49-油箱;410-第二万向节;420-侧部传动箱;430-泵座;461-第一换向阀;462-第一调速阀;463-第一溢流阀;471-第二换向阀;472-第二调速阀;473-第二溢流阀;481-阀组;481a-阀芯;481b-复位弹簧;5-覆土系统;51-T字形架体;511-纵向杆体;512-横向杆体;52-覆土装置。In the figure: 1-Rotary tillage system; 11-Front frame; 12-Rotary tillage device; 121-Rotary tiller roller; 121a-Installation roller; 121b-Rotary tiller; 121e - elastic element; 121f - sensor; 122 - top cover body; 123 - front baffle; 124 - rear baffle; 125 - steel bar; 132a-first half body; 132b-second half body; 132c-ring part; 133-ditch wall compaction plate; 133a-conical part; 133b-bottom; 133c-hoop; ; 133e- the third fastening screw; 14- trenching device; 141- trenching shovel; 142- compression spring; 15- moldboard; 151- groove; 152- hypotenuse; Adjustment mechanism 17-; 18-gear lever group; 19-chain box; 2-transplanting system; 21-rear frame; 22-miao blanket frame; 23-separating planting mechanism; 241a-flange; 242-fixed seat; 243-floating seat; 244-elastic preloading mechanism; 245-first friction part; 246-second friction part; 247-speed gear; 248-speed sensor; 249- Axle; 250-flange plate; 251-first nut; 252-adjusting screw; 253-second nut; 3-profiling system; 31-lifting bracket; 32-profiling wheel device; 321-mounting seat body; 322-intermediate seat body; 323-wheel frame; 324-copying wheel; 325-copying spring; 326-adjusting handle; 327-adjusting rod; 4-power system; 41-first gear box; 411-power connection Shaft; 412-first output shaft; 413-second output shaft; 42-second gear box; 421-input shaft; 422-output shaft; 423-box body; 424-transition shaft; 425-first gear; 426 - second gear; 427 - third gear; 428 - fourth gear; 43 - first pump; 44 - second pump; 45 - coupling; 46 - first hydraulic motor; 47 - second hydraulic motor; 48 -Lifting cylinder; 49-fuel tank; 410-second universal joint; 420-side transmission box; 430-pump seat; 461-first reversing valve; 462-first speed regulating valve; 463-first overflow Flow valve; 471-second reversing valve; 472-second speed control valve; 473-second relief valve; 481-valve group; 481a-spool; 481b-return spring; 5-covering system; 51-T zigzag frame body; 511-longitudinal rod body; 512-transverse rod body; 52-covering device.
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-2所示的液压驱动式全自动移栽联合作业机,其包括前后依次设置的旋耕整地系统1、移栽系统2、覆土系统5;还包括仿形系统3与动力系统4。As shown in Figure 1-2, the hydraulically driven fully automatic transplanting combined working machine includes a
如图4-5所示,旋耕整地系统1包括前机架11,前机架11上前后依次设置的旋耕装置12与平土开缝辊13,另外前机架11上还安装有开沟装置14。旋耕装置12包括用于对地面进行旋耕处理以将土壤搅碎的旋耕刀辊121,还包括用于将旋耕刀辊121罩在其内的罩体,罩体起到拢土作用,防止旋耕刀辊121抛出的土导出飞溅。As shown in Figs. 4-5, the
开沟装置14包括置于旋耕刀辊121后侧的开沟铲141,开沟铲141相对于旋耕刀辊121居中设置,如此开沟铲141能够在联合作业机作业幅宽的中部开沟。The
开沟铲141上端前侧相对于前机架11转动安装,且开沟装置14还包括作用于开沟铲141上端后侧,并对开沟铲141施加下压力的压簧142,如此,在遇到硬物时,开沟铲141能够向后旋转由压簧142进行缓冲以对开沟铲141形成保护。The front side of the upper end of the
平土开缝辊13能够主动转动,其包括主辊体131,主辊体131的轴向上分布安装有多个开缝盘132;开缝盘132能够相对于主辊体131拆换。主辊体131用于对旋耕后的土地进行压实,使得土地平整,开缝盘132能够在土地上开出用于插苗的栽植缝。此外,主辊体131的中部固定有一对沟壁压实盘133;两个沟壁压实盘133的相对的面为平面,两者相背离的面为圆锥面,两个沟壁压实盘133上相对的两个平面分别贴靠在开沟铲141后端的两侧,如此开沟铲141开沟后,沟壁压实盘133的圆锥面作用于沟壁,将沟壁压实整平,使得沟壁牢靠不易变形塌陷。The slitting
优选地,旋耕整地系统1还包括安装在旋耕刀辊121后侧的档杆组18,档杆组18由多个在左右方向上分散排列的档杆构成。上述罩体由顶部罩体122、前部挡板123以及后部挡板124组成,旋耕刀辊121由安装辊121a以及分散安装在安装辊121a上的旋耕刀121b;整地时,旋耕刀辊121反向旋转,将土壤向高向后抛出,抛出过程中,大块土壤以及秸秆遇到档杆组18被挡落,细碎土壤通过档杆组18并在遇到后部挡板124后掉落。顶部罩体122与前部挡板123均由钢板制成,且前部挡板123能够相对于顶部罩体122调节位置,使得前部挡板123下端的高度能够被调节,根据土壤的性质调节前部挡板123下端的高度可有效防止前侧缝隙漏土导致的壅土。上述后部挡板124具有柔性,且其下端固定有钢条125,如此,后部挡板124能够适应抛土量的动态变化进行自适应调节,对于沙土等膨胀比大的土壤,板结的沙土旋耕后体积翻番,传统的旋耕装置难以适应这种土壤,通过将后部挡板124设成柔性,且在其下端设置钢条125,大量土壤遇到后部挡板124后能受到缓冲落地,且由于钢条125的存在,后部挡板124受到撞击后,中上部变为弧形,而下部处于悬垂状态,钢条125上升高度较小,能有效拢土防止土壤漏出罩体,相比而言,硬质挡板旋转安装在顶部罩体122后侧的方案同等条件受到大量土壤冲击后底部上升高度较高会漏出土壤。此外,钢条125还能起到匀土效果,将旋耕后的土壤进行预平整。Preferably, the
移栽系统2包括后机架21,后机架21上安装有苗毯架22与分离栽植机构23,分离栽植机构23用于将苗毯架22上苗毯中的植株依次分离出来并插到栽植缝中。移栽系统2的结构在专利CN110278729A中有所涉及,此处不多介绍。分离栽植机构23的数量与开缝盘132的数量相等,且两者一一对应设置,开缝盘132与对应的分离栽植机构23前后对正安装。The
仿形系统3包括连接前机架11与后机架21的举升支架31。The profiling system 3 includes a lifting
如图3所示,动力系统4包括安装在前机架11上的第一齿轮箱41、第二齿轮箱42、第一泵43、第二泵44以及油箱49,还包括驱动平土开缝辊13运转的第一液压马达46、驱动分离栽植机构23运转的第二液压马达47以及驱动举升支架31升降的举升油缸48。第一泵43与第二泵44均从油箱49内汲取液压油。As shown in FIG. 3 , the
第一齿轮箱41包括动力接入轴411、与旋耕装置12驱动连接的第一输出轴412,还包括第二输出轴413。第一输出轴412通过第二万向节410连接侧部传动箱420,侧部传动箱420将动力传递给。本发明之联合作业机由拖拉机牵引执行作业,上述动力接入轴411连接拖拉机的PTO输出轴。The
如图6-7所示,第二齿轮箱42包括箱体423,箱体423上安装有一个输入轴421、两个输出轴422以及一个过渡轴424;输入轴421与过渡轴424之间通过由第一齿轮425与第二齿轮426组成的增速齿轮组建立传动关系;过渡轴424上还固定有第三齿轮427,两个输出轴422上分别固定有与第三齿轮427啮合的第四齿轮428,第四齿轮428的齿数小于第三齿轮427的齿数,两个第四齿轮428的齿数可以按需设置,以使两个输出轴422的输出转速满足需要。第一齿轮箱41还包括第二输出轴413,第二输出轴413通过第一万向节44连接输入轴421;第一泵43与第二泵44均通过泵座430安装在前机架11上,且两者分别通过联轴器45连接两个输出轴422。通过上述结构,输入轴421的动力被分配给两个输出轴422,且输入轴421的转速被两级加速后分别带动第一泵43与第二泵44运转。As shown in FIGS. 6-7 , the
第一泵43为双联泵,其两个出油口分别为第一液压马达46以及第二液压马达47供油;第二泵44为举升油缸48供油。本实施例中,移栽系统2的数量为两组,两者左右排列,举升支架31以及举升油缸48的数量也均为两组。基于此,如图9所示,第二泵44也为双联泵,其两个出油口分别为两个举升油缸48供油;每组移栽系统2均包括多个分离栽植机构23,且同一组移栽系统2包含的所有分离栽植机构23均由同一个第二液压马达47驱动运转,也即两组移栽系统2对应于两个第二液压马达47,两个第二液压马达47串联,并由第一泵43的同一出油口供油。The
采用上述动力系统4,第一齿轮箱41接入的动力分为两路,分别用于驱动旋耕刀辊121以及第二齿轮箱42,第二齿轮箱42将动力分为两路,分别通过第一泵43与第二泵44驱动整个液压系统运转,使得各联合作业机中各主动运动部件同时运转,通过设置第二齿轮箱42,使得整个液压系统构造简洁,且动力分配合理,各主动运动部件都能得到适当驱动。此外,上述第一齿轮箱41、第二齿轮箱42、第一泵43与第二泵44之间的连接结构稳固可靠,可确保液压系统的稳定运行。With the above-mentioned
进一步地,如图8所示,第一泵43的一个出油口通过第一换向阀461与第一调速阀462连接第一液压马达46,且该供油回路上并联有第一溢流阀463;另一出油口通过第二换向阀471与第二调速阀472连接第二液压马达47,且该供油回路上并联有第二溢流阀473。控制系统通过控制上述第一调速阀462与第二调速阀472的流量,可以调节第一液压马达46与第二液压马达47的转速,以控制平土开缝辊13的转速,以及调节分离栽植机构23的栽植株距。Further, as shown in FIG. 8 , an oil outlet of the
为了精确控制栽植株距,移栽系统2还包括地轮装置24,如图10所示,地轮装置24包括地轮241以及用于探测地轮241的转速的计速组件,计速组件与第二调速阀472连接控制器,控制器根据地轮装置24测得的机具运行速度对第二液压马达47的转速进行调节,以使栽植株距保持不变。本实施例中,计速组件包括与地轮241同轴固定的测速齿轮247以及对着测速齿轮247的轮齿的测速传感器248,测速传感器248通过感应轮齿进行测速。In order to precisely control the planting distance, the
地轮装置24包括固定安装在前机架11上的固定座242与连接地轮241的浮动座243;浮动座243转动连接固定座242且两者之间连接有弹性预压机构244;地轮241与浮动座243上分别安装有第一摩擦件245与第二摩擦件246,第一摩擦件245与第二摩擦件246接触,且两者之间产生摩擦作用,如此可有效避免地轮装置24离地时因惯性或秸秆土块等重物造成的信号连续,由该信号控制的分离栽植机构23不及时停止运转,会造成植株浪费,还可能造成分离栽植机构23损坏,或造成分离栽植机构23对人员造成伤害。The
上述第一摩擦件245与第二摩擦件246能够根据工况调节摩擦力。具体地,如图11所示,上述浮动座243上转动安装有轮轴249,轮轴249上固定有法兰盘250,法兰盘250上具有多个第一孔,地轮241中部为具有多个第二孔的法兰部241a;第一摩擦件245上具有六边形槽,六边形槽内具有第一螺母251。安装时,法兰盘250与法兰部贴靠设置且两者上的第一孔与第二孔一一对应设置;每组第一孔与第二孔均对应于一个穿过两者的调节螺钉252,调节螺钉252上具有第二螺母253,第一摩擦件245与第二螺母253将法兰盘250与法兰部夹在中间,使两者固定,通过改变调节螺钉252的轴向位置,可改变第一摩擦件245的轴向位置,使得第一摩擦件245与第二摩擦件246之间的预压力被改变,两者之间的摩擦力也即改变。The
进一步地,第二泵44与举升油缸48之间的供油管路上设置有阀组481;如图12所示,仿形系统3还包括仿形轮装置32,仿形轮装置32通过拉线33连接控制杆34,控制杆34能够作用于阀组481的阀芯481a,且阀组481具有能使阀芯481a复位的复位弹簧481b。Further, a
优选地,如图16所示,上述旋耕刀组22中,旋耕刀121b能够相对于安装辊121a转动,且安装辊121a为中空结构,其中部同轴安装有能沿其轴向滑动的中轴121c,中轴121c与安装辊121a之间设置有对中轴121c施加轴向力的弹性元件121e;中轴121c上固定有对应于每个旋耕刀121b设置的保持块121d,保持块121d上具有定位V槽,旋耕刀121b的尾部伸入安装辊121a内,且旋耕刀121b的尾部具有嵌入在定位V槽内的凸起部(如图17所示);安装辊121a一端的过渡座上安装有用于检测中轴121c的轴端的传感器121f,传感器121f连接控制单元,控制单元还连接作用于阀芯481a的推动单元。通过上述结构,当旋耕刀121b撞到石头或坚硬的树根等异物,旋耕刀121b可相对于安装辊121a旋转,以保护旋耕刀121b不受损坏,旋耕刀121b相对于安装辊121a旋转后,安装辊121a尾部的凸起部脱出定位V槽并推动中轴121c运动,中轴121c运动后使传感器121f产生触发信号,控制单元根据触发信号控制推动单元作用于阀芯481a,使得举升油缸48以最快伸出速度将举升支架31抬起,保护移栽系统2使其不受损坏。Preferably, as shown in FIG. 16 , in the above-mentioned
上述覆土系统5包括T字形架体51,T字形架体51包括前后延伸的纵向杆体511以及左右延伸的横向杆体512,纵向杆体511穿过两组移栽系统2之间的空隙,纵向杆体511的前端转动连接在前机架11上;横向杆体512上安装有与分离栽植机构23等数量的覆土装置52,每组覆土装置52包括两个呈V字形布局的覆土轮。The above-mentioned
如图13所示,上述仿形轮装置32包括安装座体321、中间座体322、轮架323以及仿形轮324;安装座体321固定在后机架21上,中间座体322相对于安装座体321转动连接,且两者之间设置有位置调节机构;仿形轮324转动安装在轮架323上;轮架323转动安装在中间座体322上,且两者之间设置有仿形弹簧325,仿形弹簧325使仿形轮324具有向下运动的趋势。拉线33由套管与线芯构成,其一端的套管与线芯分别固定在中间座体322与轮架323上,拉线33另一端的套管与线芯分别固定在阀组481所在的阀座以及控制杆34上。As shown in FIG. 13 , the
如此,仿形轮324顺着地形行走,能够将根据地面的高低变化牵引控制杆34运动,控制杆34推动阀芯运动,阀芯运动可对通过阀组481的液压油的流量进行调节,如此能够对举升油缸48的油压进行微调,以控制举升支架31带着后机架21升降,使得分离栽植机构23能够将植株插入栽植缝中,且入土深度适宜,保证植株不会倒伏或因为插得过深导致根部损坏。In this way, the
上述位置调节机构包括转动安装在安装座体321上的调节柄326,调节柄326与中间座体322之间连接有调节杆327,调节杆327的两端分别与调节柄326以及中间座体322转动连接;安装座体321上具有供调节杆327嵌入的停靠槽。通过改变调节杆327嵌入的停靠槽,可改变中间座体322相对于安装座体321的角度,如此可改变仿形轮装置32的最佳仿形范围,用户可根据土壤性质调整中间座体322相对于安装座体321的角度。The above-mentioned position adjusting mechanism includes an adjusting
上述平土开缝辊13通过浮动辊架16连接前机架11;浮动辊架16与前机架11之间安装有预压调节机构17。上述第一液压马达46安装在浮动辊架16上,并通过链条箱19将动力传递至平土开缝辊13。The above-mentioned
优选地,开缝盘132与沟壁压实盘133均能够相对于主辊体131拆卸。具体地,如图14所示,每个开缝盘132均由两个圆盘形的半体构成,分别为第一半体132a与第二半体132b;两个半体的边缘均具有逐渐收窄的刃口;第一半体132a具有套接在平土辊体1上的环形部132c,环形部132a1通过圆周阵列排列的多个第一紧固螺钉连接主辊体131;两个半体之间通过第二紧固螺钉相互固定,且环形部132c处于非外露状态。Preferably, both the slotted
如图15所示,所述沟壁压实盘133由锥形部133a以及环形的底部133b两部分构成,两部分焊接固定,其中锥形部133a为壳体结构,如此沟壁压实盘133为中空结构。两个沟壁压实盘133的底部133b相对设置,两个锥形部133a的锥形部133a相互背离。As shown in FIG. 15 , the groove
如图4所示,所述快拆结构置于所述沟壁压实盘133的内部;所述快拆结构包括固定在所述沟壁压实盘133内的抱箍133c,所述抱箍133c套设在所述主辊体131的外围,抱箍133c通过焊接方式固定在锥形部133a内,且抱箍133c整体不外露;所述抱箍133c具有至少一个豁口,所述豁口的两侧均具有外翻的固定沿133d,两个所述固定沿133d之间通过第三紧固螺钉133e固定。通过该结构,通过收紧或松开第三紧固螺钉133e,可使抱箍133c箍紧或松开,实现沟壁压实盘133的固定或解除固定。As shown in FIG. 4 , the quick release structure is placed inside the ditch
此外,优选地,浮动辊架16上固定有刮土板15,刮土板15具有对应于开缝盘132设置的型槽151,还具有作用于锥形部133a外壁的斜边152。In addition, preferably, a
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
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